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A normal broadband irradiance (Heat Flux) calibration facility<br />
M. Ballico and E. Atkinson<br />
National Measurement Institute of Australia, Lindfield Australia<br />
Abstract. The existing heat flux scale in Australia is<br />
based on a set of thermopile and Gardon type sensors,<br />
calibrated against a room temperature ESR using an 800 o C<br />
blackbody filtered by crown glass. NMIA has recently set<br />
up a new calibration system based on heat-pipe<br />
blackbodies with temperatures measured on the ITS-90,<br />
calibrated apertures and careful control of the ambient<br />
infra-red radiances. As measurements are made in air,<br />
corrections based on LOWTRAN data are made to the data,<br />
and the accuracy of this correction has been assessed using<br />
inert purging of part of the optical path. The facility is used<br />
to allow confirmation of the spectral flatness of heat-flux<br />
sensors into the thermal IR.<br />
Introduction<br />
Heat flux sensors are often calibrated under total<br />
hemispherical irradiance conditions by inserting the sensor<br />
fully into the mouth of a large blackbody source at a<br />
known temperature and using Planck’s law to calculate the<br />
irradiance [1]. This technique places significant thermal<br />
load on the detector, requiring water cooling, but avoids<br />
problems of atmospheric absorption, since the gas in the<br />
blackbody is at essentially the same temperature as the<br />
radiation field.<br />
The present standard used in Australia [2] calibrates heat<br />
flux sensors using an 800 o C blackbody filtered by crown<br />
glass (and reported as such). Whilst giving reproducible<br />
calibration results, these sensors are usually used to<br />
measure surface irradiance due to thermal sources as low<br />
600 o C. In such cases, a substantial fraction of the radiation<br />
is above the 1-2 µm radiation source against which they<br />
were calibrated, and spectral blackness of detector is<br />
essential for the calibration to be meaningful.<br />
Accordingly, NMIA has developed a facility to measure<br />
the total normal irradiance responsivity to a range of<br />
blackbody source spectra.<br />
Experimental apparatus<br />
The facility is based on the blackbody sources and<br />
pyrometers from the NMIA radiation thermometry<br />
calibration facility [3]. For 400-1100 o C Cs and Na<br />
heatpipes are used whilst for 1000-2900 o C, a Thermogage<br />
blackbody is used. Temperature gradients have been<br />
measured and emissivities both measured and<br />
calculated [3,4,5], and are included as uncertainties.<br />
Temperature measurements are made using NMIA’s<br />
850 nm and 650 nm pyrometers (MTSP and HTSP)<br />
calibrated on the ITS-90 give uncertainties from 0.2 o C<br />
over 400 o C-1100 o C rising to 0.5 o C at 1700 o C.<br />
The measurement is essentially trivial: the blackbody<br />
temperature is measured, and an aperture of known area in<br />
front of the blackbody provides a calculable irradiance in<br />
the measurement plane. However, at low source<br />
temperatures the irradiance from the surroundings is<br />
comparable to that from the aperture. Retro-reflection from<br />
the thermopile and its surrounds, ambient reflection and<br />
thermal emission from the plane containing the aperture<br />
must be controlled.<br />
The aperture is mounted in a 300 mm square ribbed<br />
anodized panel (Figure 1). Its IR reflectance, is measured<br />
[4] at below 0.5%. The aperture itself is covered by a light<br />
trap consisting of anodized concentric sharpened annuli,<br />
with a reflectance estimated below 0.2%. Over 100 W flux<br />
from the blackbody illuminates the aperture assembly, but<br />
its temperature rise (and consequent re-radiation to the<br />
thermopile) is kept below 0.1 o C by water cooling. Either<br />
side of the aperture is clear of an F/1 viewing cone to<br />
minimize the risk of stray reflections.<br />
The pyrometers, aperture assembly and thermopile are on a<br />
translating stage in front of a range of blackbody sources,<br />
and a typical measurement sequence consists of measuring<br />
the blackbody temperature, then measuring the thermopile<br />
signal with the aperture assembly opposite either the<br />
blackbody or a light trap at ambient temperature.<br />
Atmospheric absorption corrections<br />
The commercial computer package LOWTRAN has been<br />
used to compute the transmission through a range of<br />
atmospheres and paths (Figure 2) It is interesting to note<br />
that the integrated absorption predicted by LOWTRAN<br />
increases nearly as the square root of the distance (naively,<br />
one may expect something like Beer’s law). This results<br />
from the strong overlapping of numerous absorption lines.<br />
One consequence of this is that the absorption initially<br />
decreases very quickly (with distance) however, after<br />
600 mm the rate falls to 5%/m for an 800 o C source. At<br />
higher source temperatures, less of the spectrum falls in<br />
the major CO 2 and H 2 O bands and the total absorption is<br />
lower.<br />
The total path length between the aperture of the<br />
blackbody and sensor is about 600 mm however the air<br />
column in the mouth of the blackbody is not at ambient<br />
temperature. Air near the blackbody temperature will<br />
radiate equal to its absorption, and may be considered part<br />
of the blackbody, but air at temperatures intermediate<br />
between the blackbody and ambient will have lower<br />
density and hence shorter effective optical thickness, but<br />
will also have thermally broadened absorption bands. We<br />
have not yet fully studied this effect, and as the insulation<br />
in the front of the blackbody is 100 mm in length, it is<br />
simply included as a 70 mm uncertainty in the effective<br />
atmospheric path. This results in an uncertainty in<br />
transmission varying from 0.3% at 600 o C to 0.2% at<br />
1500 o C.<br />
Experimental measurements of atmospheric<br />
absorption<br />
Proceedings NEWRAD, 17-19 October 2005, Davos, Switzerland 273