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A normal broadband irradiance (Heat Flux) calibration facility<br />

M. Ballico and E. Atkinson<br />

National Measurement Institute of Australia, Lindfield Australia<br />

Abstract. The existing heat flux scale in Australia is<br />

based on a set of thermopile and Gardon type sensors,<br />

calibrated against a room temperature ESR using an 800 o C<br />

blackbody filtered by crown glass. NMIA has recently set<br />

up a new calibration system based on heat-pipe<br />

blackbodies with temperatures measured on the ITS-90,<br />

calibrated apertures and careful control of the ambient<br />

infra-red radiances. As measurements are made in air,<br />

corrections based on LOWTRAN data are made to the data,<br />

and the accuracy of this correction has been assessed using<br />

inert purging of part of the optical path. The facility is used<br />

to allow confirmation of the spectral flatness of heat-flux<br />

sensors into the thermal IR.<br />

Introduction<br />

Heat flux sensors are often calibrated under total<br />

hemispherical irradiance conditions by inserting the sensor<br />

fully into the mouth of a large blackbody source at a<br />

known temperature and using Planck’s law to calculate the<br />

irradiance [1]. This technique places significant thermal<br />

load on the detector, requiring water cooling, but avoids<br />

problems of atmospheric absorption, since the gas in the<br />

blackbody is at essentially the same temperature as the<br />

radiation field.<br />

The present standard used in Australia [2] calibrates heat<br />

flux sensors using an 800 o C blackbody filtered by crown<br />

glass (and reported as such). Whilst giving reproducible<br />

calibration results, these sensors are usually used to<br />

measure surface irradiance due to thermal sources as low<br />

600 o C. In such cases, a substantial fraction of the radiation<br />

is above the 1-2 µm radiation source against which they<br />

were calibrated, and spectral blackness of detector is<br />

essential for the calibration to be meaningful.<br />

Accordingly, NMIA has developed a facility to measure<br />

the total normal irradiance responsivity to a range of<br />

blackbody source spectra.<br />

Experimental apparatus<br />

The facility is based on the blackbody sources and<br />

pyrometers from the NMIA radiation thermometry<br />

calibration facility [3]. For 400-1100 o C Cs and Na<br />

heatpipes are used whilst for 1000-2900 o C, a Thermogage<br />

blackbody is used. Temperature gradients have been<br />

measured and emissivities both measured and<br />

calculated [3,4,5], and are included as uncertainties.<br />

Temperature measurements are made using NMIA’s<br />

850 nm and 650 nm pyrometers (MTSP and HTSP)<br />

calibrated on the ITS-90 give uncertainties from 0.2 o C<br />

over 400 o C-1100 o C rising to 0.5 o C at 1700 o C.<br />

The measurement is essentially trivial: the blackbody<br />

temperature is measured, and an aperture of known area in<br />

front of the blackbody provides a calculable irradiance in<br />

the measurement plane. However, at low source<br />

temperatures the irradiance from the surroundings is<br />

comparable to that from the aperture. Retro-reflection from<br />

the thermopile and its surrounds, ambient reflection and<br />

thermal emission from the plane containing the aperture<br />

must be controlled.<br />

The aperture is mounted in a 300 mm square ribbed<br />

anodized panel (Figure 1). Its IR reflectance, is measured<br />

[4] at below 0.5%. The aperture itself is covered by a light<br />

trap consisting of anodized concentric sharpened annuli,<br />

with a reflectance estimated below 0.2%. Over 100 W flux<br />

from the blackbody illuminates the aperture assembly, but<br />

its temperature rise (and consequent re-radiation to the<br />

thermopile) is kept below 0.1 o C by water cooling. Either<br />

side of the aperture is clear of an F/1 viewing cone to<br />

minimize the risk of stray reflections.<br />

The pyrometers, aperture assembly and thermopile are on a<br />

translating stage in front of a range of blackbody sources,<br />

and a typical measurement sequence consists of measuring<br />

the blackbody temperature, then measuring the thermopile<br />

signal with the aperture assembly opposite either the<br />

blackbody or a light trap at ambient temperature.<br />

Atmospheric absorption corrections<br />

The commercial computer package LOWTRAN has been<br />

used to compute the transmission through a range of<br />

atmospheres and paths (Figure 2) It is interesting to note<br />

that the integrated absorption predicted by LOWTRAN<br />

increases nearly as the square root of the distance (naively,<br />

one may expect something like Beer’s law). This results<br />

from the strong overlapping of numerous absorption lines.<br />

One consequence of this is that the absorption initially<br />

decreases very quickly (with distance) however, after<br />

600 mm the rate falls to 5%/m for an 800 o C source. At<br />

higher source temperatures, less of the spectrum falls in<br />

the major CO 2 and H 2 O bands and the total absorption is<br />

lower.<br />

The total path length between the aperture of the<br />

blackbody and sensor is about 600 mm however the air<br />

column in the mouth of the blackbody is not at ambient<br />

temperature. Air near the blackbody temperature will<br />

radiate equal to its absorption, and may be considered part<br />

of the blackbody, but air at temperatures intermediate<br />

between the blackbody and ambient will have lower<br />

density and hence shorter effective optical thickness, but<br />

will also have thermally broadened absorption bands. We<br />

have not yet fully studied this effect, and as the insulation<br />

in the front of the blackbody is 100 mm in length, it is<br />

simply included as a 70 mm uncertainty in the effective<br />

atmospheric path. This results in an uncertainty in<br />

transmission varying from 0.3% at 600 o C to 0.2% at<br />

1500 o C.<br />

Experimental measurements of atmospheric<br />

absorption<br />

Proceedings NEWRAD, 17-19 October 2005, Davos, Switzerland 273

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