Medium Duty Operator's Manual - Peterbilt Motors Company

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INDEX use 62, 88, 97, 121, 143, 146, 218 valve 117 Parking Brake Burnishing 123 Parking Brake Component Inspection 187 Parking Brake Indicator 63 Parking Brake Lever 120 Parts catalog 6, 7, 148 Power steering 237 fluid level 238 fluid refill 239 lubrication 237 Primary Air Pressure 15 Q Quick-release valve 117 R Radio 16, 71 Rear axle 244 housing breather vent 246 identification 262 lubrication 244, 245, 246 oil change 244 oil level 244 Rear brake system 102 Rear suspension 243 fasteners (standard) 243 Rear Wheel Calipers 119 Recovering vehicles 137 Regeneration Switch 54 Relay valve 117 Release bearing wear 100 Repairs 6 Retarders engine 114 rpm 92, 98, 144 S Safe vehicle operation 81 Safety belt adjustment 75 passengers 77 restraint belts 73 restraint tips 77, 80 signals 3 stands 147 tether belts 78 Safety precautions, maintenance 146 Seat adjustment 72 Seat belt system damage and repair 80 guidelines 229 inspection 228 Komfort-Lok latch 79 replacement part 231 tether belts 231 Seats 72 Secondary Air Pressure 15 Serial number 259 – 270 – Y53-6008A Medium Duty (R05/09)
INDEX Service Brake Components 186 Shackle pinch bolts 242 Shift pattern/diagram 96, 98 Shifting gears 88, 96, 97, 98, 99, 100, 128, 129, 142 Shifting gears in a new vehicle 98 Shock absorber 240 Shop manuals 6 Shoulder belt 75 Single check valve 117 Slack adjusters 182 Speedometer 15 Spring brakes - manual release 139 Spring pins 241 Springs 240 Starting Procedure Cold Temperatures 90 Normal Temperatures 88 Steering Column-Mounted Controls 43 Steering maintenance 237 Stopping procedures 143 Storage compartment 71 Suspension 243 fasteners 243 fasteners, torque 243 T Tachometer 15, 128 Tether belts 78, 231 adjustment 78 Tire chains 142 inflation pressure 202 inspection 201 replacement, tread depth 209 Towing 139, 142 vehicle recovery precautions 137 Tractor park 107 Tractor protection manifold 118 Trailer hand brake 113 park 106 spring brakes 109 supply valve, red 117 Trailer ABS 111 Trailer park 105 Transmission automatic 100 clutch 96 identification 262 lubrication 233, 234, 236 maintenance 234 manual 96 operation 96 service notes 233 Truck/tractor ABS 110 Turbocharger 144, 197 Medium Duty (R05/09) Y53-6008A – 271 –
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Quick Table of Contents •Introduc
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INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
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STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
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ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 3. Mirrors—ch
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Operatin
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OPERATING THE TRANSMISSION The best
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OPERATING THE TRANSMISSION Release
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USING THE BRAKE SYSTEM Brake Operat
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USING THE BRAKE SYSTEM (2) Trailer
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USING THE BRAKE SYSTEM STARTING AND
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USING THE BRAKE SYSTEM Front Brakes
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USING THE BRAKE SYSTEM Use engine c
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USING THE BRAKE SYSTEM NOTE: A “p
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USING THE BRAKE SYSTEM WARNING! Do
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USING THE BRAKE SYSTEM Brake Compon
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USING THE BRAKE SYSTEM to the trail
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USING THE BRAKE SYSTEM Hydraulic Bo
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USING THE BRAKE SYSTEM sion. You co
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OPERATING THE REAR/DRIVE AXLE START
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OPERATING THE REAR/DRIVE AXLE Under
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DRIVING TIPS AND TECHNIQUES ure or
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DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES WARNING
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DRIVING TIPS AND TECHNIQUES Driving
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DRIVING TIPS AND TECHNIQUES WARNING
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VEHICLE RECOVERY AND SPRING BRAKES
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SHUT-DOWN 3. Drain water from the a
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Introduction Preventive Maintenance
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Introduction tive harm. This warnin
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Maintenance Schedule and Lubricatio
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Engine Maintenance Fuel System Spec
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Engine Maintenance Emission Compone
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Engine Cooling System • The leadi
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Engine Cooling System Topping Off W
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Engine Cooling System Preventive Ma
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Brake System BRAKE SYSTEM If your t
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Brake System • Do not use pressur
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Brake System Constant manual adjust
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Brake System Make sure that the flu
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Brake System Visually inspect brake
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Brake System Preventive Maintenance
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Air System Scheduled Maintenance Ta
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Air System CAUTION: Do not use pene
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Air System CAUTION: When draining t
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Air System High Frequency Vibration
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Tires and Wheels Introduction TIRES
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Tires and Wheels Tire Inflation Mos
Page 204 and 205:
Tires and Wheels Wheel Mounting and
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Tires and Wheels Preventive Mainten
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Tires and Wheels Preventive Mainten
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Tires and Wheels Wheel and Tire Rep
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Heater and Air Conditioner CAUTION:
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Electrical System All the electrica
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Electrical System Overcharge: this
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Electrical System before proceeding
Page 220 and 221: Electrical System • When fast cha
Page 222 and 223: Electrical System Electrical and Al
Page 224 and 225: Cab Maintenance Cleaning, Protectio
Page 226 and 227: Cab Maintenance At least every spri
Page 228 and 229: Cab Maintenance • Remove soap wit
Page 230 and 231: Cab Maintenance Preventive Maintena
Page 232 and 233: Cab Maintenance Preventive Maintena
Page 234 and 235: Transmission and Clutch Preventive
Page 236 and 237: Transmission and Clutch Automatic T
Page 238 and 239: Steering and Driveline Preventive M
Page 240 and 241: Front Axle and Suspension Preventiv
Page 242 and 243: Front Axle and Suspension Torque CA
Page 244 and 245: Rear Axle and Suspension It is impo
Page 246 and 247: Rear Axle and Suspension Preventive
Page 248 and 249: Rear Axle and Suspension Grade 8 Ca
Page 250 and 251: Frame and Fifth Wheel Fifth Wheel M
Page 252 and 253: Noise and Emission Control Engine
Page 254 and 255: Noise and Emission Control Transmis
Page 256 and 257: Noise and Emission Control Preventi
Page 258 and 259: Consumer Information and Vehicle Id
Page 264 and 265: INDEX INDEX A Accessories 70 Air co
Page 266 and 267: INDEX Cooling system conventional c
Page 268 and 269: INDEX G Gauges and Displays 35 Driv
Page 272 and 273: INDEX U U-Bolt torque 242 Underbody
Page 274: Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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