Medium Duty Operator's Manual - Peterbilt Motors Company

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INDEX G Gauges and Displays 35 Drive Axle Temperature Gauge 42 Engine Oil Pressure Gauge 38 Fuel Gauge 40 Speedometer / Odometer 29, 35 Tachometer 36 Voltmeter 40 Warning Lights and Buzzers 17 Water Temperature Gauge 38 GAWR defined 83 GAWR - gross axle weight rating 82, 129, 261 GCW - gross combination weight 82 Glove compartment 71 Governor 116 Grease index 164 GVWR defined 82 GVWR - gross vehicle weight rating 82, 129, 203, 261 H Hand brake 113, 143 Hazard flasher 121 Hazard Switch 15 Headllights 15 Heater and air conditioner maintenance 211 High beam 44 Hood Latch and Tilt 10, 11 hood lock release cable 12 Hub piloted and ball seat parts 208 HVAC 16 Hydraulic Booster 120 Hydraulic Brakes 62, 84, 85, 118 Hydraulic Fluid Check 84 Hypoid gear oil 164 I Idling the engine 93 Ignition 15 Incomplete vehicle certification label 261 Inter-axle differential 125 J Jumper cables 217 use of 217 K Keys 9 Keys and Locks Ignition Switch 48 Komfort-Lok latch 79 L Lap - shoulder belt 74 Lap belt 75 Load capacity 82 Load distribution 83 Load Lights 15 – 268 – Y53-6008A Medium Duty (R05/09)
INDEX Low air pressure 134 Lubrication 181, 241 axle 240 brakes 181 chart 165 coasting 128 driveshaft 239 engine 169 front axle 241 front suspension 241 idling 92, 93 power steering 237, 238 rear axle 244, 245, 246 transmission 233, 234 types and brands 163 wheel bearings 241 M Maintenance manual 6 schedule 149 Manual transmission 96 lubricants 233 oil level 234 shifting gears 96 master cylinder 118 Menu Control Switch 15 Modifications 147 Modulating valve 116 Muffler 253 N NHTSA consumer information 257 Noise and emission control 251 air intake system 251 engine 252 exhaust system 252 fan drive 251 inspection and maintenance instructions 252 O Off-road operation 5 Oil draining 169 level 169 pressure gauge 89 Operating the engine 87 Operating the Rear/Drive Axle 124 Operating the transmission 96 Optional equipment 100, 114, 125 Overheated Brakes 121 P Paint identification label 261 parked regeneration 54 Parking brake 103 adjustment 182 automatic 104 brake system, operation 61, 62, 103, 104, 108, 139 brake system, tractor/trailer operation 105 Medium Duty (R05/09) Y53-6008A – 269 –
Page 2 and 3:
Quick Table of Contents •Introduc
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INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
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STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
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ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 3. Mirrors—ch
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Operatin
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OPERATING THE TRANSMISSION The best
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OPERATING THE TRANSMISSION Release
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USING THE BRAKE SYSTEM Brake Operat
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USING THE BRAKE SYSTEM (2) Trailer
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USING THE BRAKE SYSTEM STARTING AND
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USING THE BRAKE SYSTEM Front Brakes
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USING THE BRAKE SYSTEM Use engine c
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USING THE BRAKE SYSTEM NOTE: A “p
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USING THE BRAKE SYSTEM WARNING! Do
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USING THE BRAKE SYSTEM Brake Compon
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USING THE BRAKE SYSTEM to the trail
Page 120 and 121:
USING THE BRAKE SYSTEM Hydraulic Bo
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USING THE BRAKE SYSTEM sion. You co
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OPERATING THE REAR/DRIVE AXLE START
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OPERATING THE REAR/DRIVE AXLE Under
Page 128 and 129:
DRIVING TIPS AND TECHNIQUES ure or
Page 130 and 131:
DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES WARNING
Page 134 and 135:
DRIVING TIPS AND TECHNIQUES Driving
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DRIVING TIPS AND TECHNIQUES WARNING
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VEHICLE RECOVERY AND SPRING BRAKES
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SHUT-DOWN 3. Drain water from the a
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Introduction Preventive Maintenance
Page 148 and 149:
Introduction tive harm. This warnin
Page 150 and 151:
Maintenance Schedule and Lubricatio
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Page 170 and 171:
Engine Maintenance Fuel System Spec
Page 172 and 173:
Engine Maintenance Emission Compone
Page 174 and 175:
Engine Cooling System • The leadi
Page 176 and 177:
Engine Cooling System Topping Off W
Page 178 and 179:
Engine Cooling System Preventive Ma
Page 180 and 181:
Brake System BRAKE SYSTEM If your t
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Brake System • Do not use pressur
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Brake System Constant manual adjust
Page 186 and 187:
Brake System Make sure that the flu
Page 188 and 189:
Brake System Visually inspect brake
Page 190 and 191:
Brake System Preventive Maintenance
Page 192 and 193:
Air System Scheduled Maintenance Ta
Page 194 and 195:
Air System CAUTION: Do not use pene
Page 196 and 197:
Air System CAUTION: When draining t
Page 198 and 199:
Air System High Frequency Vibration
Page 200 and 201:
Tires and Wheels Introduction TIRES
Page 202 and 203:
Tires and Wheels Tire Inflation Mos
Page 204 and 205:
Tires and Wheels Wheel Mounting and
Page 206 and 207:
Tires and Wheels Preventive Mainten
Page 208 and 209:
Tires and Wheels Preventive Mainten
Page 210 and 211:
Tires and Wheels Wheel and Tire Rep
Page 212 and 213:
Heater and Air Conditioner CAUTION:
Page 214 and 215:
Electrical System All the electrica
Page 216 and 217:
Electrical System Overcharge: this
Page 218 and 219: Electrical System before proceeding
Page 220 and 221: Electrical System • When fast cha
Page 222 and 223: Electrical System Electrical and Al
Page 224 and 225: Cab Maintenance Cleaning, Protectio
Page 226 and 227: Cab Maintenance At least every spri
Page 228 and 229: Cab Maintenance • Remove soap wit
Page 230 and 231: Cab Maintenance Preventive Maintena
Page 232 and 233: Cab Maintenance Preventive Maintena
Page 234 and 235: Transmission and Clutch Preventive
Page 236 and 237: Transmission and Clutch Automatic T
Page 238 and 239: Steering and Driveline Preventive M
Page 240 and 241: Front Axle and Suspension Preventiv
Page 242 and 243: Front Axle and Suspension Torque CA
Page 244 and 245: Rear Axle and Suspension It is impo
Page 246 and 247: Rear Axle and Suspension Preventive
Page 248 and 249: Rear Axle and Suspension Grade 8 Ca
Page 250 and 251: Frame and Fifth Wheel Fifth Wheel M
Page 252 and 253: Noise and Emission Control Engine
Page 254 and 255: Noise and Emission Control Transmis
Page 256 and 257: Noise and Emission Control Preventi
Page 258 and 259: Consumer Information and Vehicle Id
Page 264 and 265: INDEX INDEX A Accessories 70 Air co
Page 266 and 267: INDEX Cooling system conventional c
Page 270 and 271: INDEX use 62, 88, 97, 121, 143, 146
Page 272 and 273: INDEX U U-Bolt torque 242 Underbody
Page 274: Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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