Medium Duty Operator's Manual - Peterbilt Motors Company

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INDEX INDEX A Accessories 70 Air conditioner 212 refrigerant 147 Air Dryer 196 Air filter 198 Air horns 46 Air intake 197, 251 Air leaks 194 Air pressure gauge 194 Air suspension deflated air spring 134 switch, operation 130 Air tanks 85, 116, 144 Alternator precautions 222, 249 Anti-lock brakes 109, 112, 122 Automatic transmission 86, 100, 236 fluid 239 oil level 236 Axle weight rating 82, 83, 129, 261 B Ball bearing grease 164 Ball seat mounted wheels 208 Battery access 214 care 215 compartment cover 10 electrolyte 219 recharging 219, 220 slow battery charging 221 Belts, seat 73, 76 Block heater 91, 177 Bobtail brake 106, 114 Brake adjustment 182 air pressure gauge 194 checks and adjustments 181 components 116 compounding 117 emergency braking 109 hand valve, trailer 113 linings 182 lubrication 181 operation 102 overheating 110 parking 103 proportion valve 102 safety - front 108 safety - rear 108 safety - tractor/trailer 109 system - safety and emergency 107, 190 – 264 – Y53-6008A Medium Duty (R05/09)
INDEX system - towing and spring brakes 139 system checks 180, 184 system malfunction 139 system park - tractor 107 trailer brake hand valve 113 trailer charge 107 treadle valve 116 Brake Fluid Check 185 Brake Fluid Reservoir 119 Brake Master Cylinder 119 Brake Warning Lamp 120 C Cab access 9 heater maintenance 211 maintenance 228 Calipers 187 Charge air cooler 197 Chassis grease 164 number 258, 259 Cleaning the vehicle 224 Clutch 96 clutch adjustment 100 clutch brake 98 clutch travel 98 fan drive 253 operating the clutch 96 riding the clutch 99 Coasting 100 Component lubrication index 164 Compressed air reservoir 85, 116, 193 Compressor 116 Consumer information 257 Controls Air Suspension Deflate Switch (Dump Valve) 52 Brakesaver 58 Cruise Control Switch 53 Dome Light Switch 51 Electric Horn 46 Fifth Wheel Lock (Slider Adjustment) Switch 60 Fog Lights Switch 52 Hazard Flasher 49 Heater-Air Conditioning Controls 64 ID and Clearance Lights Switch 51 Interaxle Differential Lock Switch 59 Mirror Heat Switch 56 Panel Light Dimmer 51 Parking Brake Valve and Trailer Air Supply Valve 61 Power Door Lock Switch 57 Power Mirror Switch 55 Power Window Switch 57 Tilt- Telescoping Steering Column 47 Trailer Brake Hand Valve 46 Two-Speed Rear Axle (Range) Switch 60 Windshield Wipers and Washers 44 Medium Duty (R05/09) Y53-6008A – 265 –
Page 2 and 3:
Quick Table of Contents •Introduc
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INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
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STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
Page 70 and 71:
ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 3. Mirrors—ch
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Operatin
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OPERATING THE TRANSMISSION The best
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OPERATING THE TRANSMISSION Release
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USING THE BRAKE SYSTEM Brake Operat
Page 104 and 105:
USING THE BRAKE SYSTEM (2) Trailer
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USING THE BRAKE SYSTEM STARTING AND
Page 108 and 109:
USING THE BRAKE SYSTEM Front Brakes
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USING THE BRAKE SYSTEM Use engine c
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USING THE BRAKE SYSTEM NOTE: A “p
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USING THE BRAKE SYSTEM WARNING! Do
Page 116 and 117:
USING THE BRAKE SYSTEM Brake Compon
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USING THE BRAKE SYSTEM to the trail
Page 120 and 121:
USING THE BRAKE SYSTEM Hydraulic Bo
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USING THE BRAKE SYSTEM sion. You co
Page 124 and 125:
OPERATING THE REAR/DRIVE AXLE START
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OPERATING THE REAR/DRIVE AXLE Under
Page 128 and 129:
DRIVING TIPS AND TECHNIQUES ure or
Page 130 and 131:
DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES WARNING
Page 134 and 135:
DRIVING TIPS AND TECHNIQUES Driving
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DRIVING TIPS AND TECHNIQUES WARNING
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VEHICLE RECOVERY AND SPRING BRAKES
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
SHUT-DOWN 3. Drain water from the a
Page 146 and 147:
Introduction Preventive Maintenance
Page 148 and 149:
Introduction tive harm. This warnin
Page 150 and 151:
Maintenance Schedule and Lubricatio
Page 152 and 153:
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Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Engine Maintenance Fuel System Spec
Page 172 and 173:
Engine Maintenance Emission Compone
Page 174 and 175:
Engine Cooling System • The leadi
Page 176 and 177:
Engine Cooling System Topping Off W
Page 178 and 179:
Engine Cooling System Preventive Ma
Page 180 and 181:
Brake System BRAKE SYSTEM If your t
Page 182 and 183:
Brake System • Do not use pressur
Page 184 and 185:
Brake System Constant manual adjust
Page 186 and 187:
Brake System Make sure that the flu
Page 188 and 189:
Brake System Visually inspect brake
Page 190 and 191:
Brake System Preventive Maintenance
Page 192 and 193:
Air System Scheduled Maintenance Ta
Page 194 and 195:
Air System CAUTION: Do not use pene
Page 196 and 197:
Air System CAUTION: When draining t
Page 198 and 199:
Air System High Frequency Vibration
Page 200 and 201:
Tires and Wheels Introduction TIRES
Page 202 and 203:
Tires and Wheels Tire Inflation Mos
Page 204 and 205:
Tires and Wheels Wheel Mounting and
Page 206 and 207:
Tires and Wheels Preventive Mainten
Page 208 and 209:
Tires and Wheels Preventive Mainten
Page 210 and 211:
Tires and Wheels Wheel and Tire Rep
Page 212 and 213:
Heater and Air Conditioner CAUTION:
Page 214 and 215: Electrical System All the electrica
Page 216 and 217: Electrical System Overcharge: this
Page 218 and 219: Electrical System before proceeding
Page 220 and 221: Electrical System • When fast cha
Page 222 and 223: Electrical System Electrical and Al
Page 224 and 225: Cab Maintenance Cleaning, Protectio
Page 226 and 227: Cab Maintenance At least every spri
Page 228 and 229: Cab Maintenance • Remove soap wit
Page 230 and 231: Cab Maintenance Preventive Maintena
Page 232 and 233: Cab Maintenance Preventive Maintena
Page 234 and 235: Transmission and Clutch Preventive
Page 236 and 237: Transmission and Clutch Automatic T
Page 238 and 239: Steering and Driveline Preventive M
Page 240 and 241: Front Axle and Suspension Preventiv
Page 242 and 243: Front Axle and Suspension Torque CA
Page 244 and 245: Rear Axle and Suspension It is impo
Page 246 and 247: Rear Axle and Suspension Preventive
Page 248 and 249: Rear Axle and Suspension Grade 8 Ca
Page 250 and 251: Frame and Fifth Wheel Fifth Wheel M
Page 252 and 253: Noise and Emission Control Engine
Page 254 and 255: Noise and Emission Control Transmis
Page 256 and 257: Noise and Emission Control Preventi
Page 258 and 259: Consumer Information and Vehicle Id
Page 266 and 267: INDEX Cooling system conventional c
Page 268 and 269: INDEX G Gauges and Displays 35 Driv
Page 270 and 271: INDEX use 62, 88, 97, 121, 143, 146
Page 272 and 273: INDEX U U-Bolt torque 242 Underbody
Page 274: Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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