Medium Duty Operator's Manual - Peterbilt Motors Company

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Consumer Information and Vehicle Identification Preventive Maintenance Complete Vehicle Certification Label VEHICLE NAME PLATE The Complete Vehicle Certification label certifies that the vehicle complies with all applicable Federal Motor Vehicle Safety Standards. It is located on the driver's side door frame and contains the following information: • Date of manufacture • GVWR — Gross Vehicle Weight Rating • GAWR FRONT and REAR — Gross Axle Weight Ratings for Front and Rear Axle • TIRE/RIM SIZES AND INFLATION PRESSURES — Tire/Rim Sizes and Cold Pressure Minimums • VIN — Vehicle Identification Number MANUFACTURED BY PETERBILT MOTORS CO. DIVISION OF PACCAR Inc . DATE MFD GVWR FR. GAWR 2ND GAWR 3RD GAWR 4TH GAWR SUITABLE TIRE–RIM CHOICE TIRE SIZE RIM SIZE PSI COLD THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE VIN TYPE VEH. TRUCK TRACTOR LABEL NO. 22–00709 REV. H COMPLETE VEHICLE CERTIFICATION LABEL — SAMPLE – 260 – Y53-6008A Medium Duty (R05/09)
Preventive Maintenance WARNING! Do not exceed the specified load rating. Overloading can result in loss of vehicle control and serious personal injury, either by causing component failures or by affecting vehicle handling. Exceeding load ratings can also shorten the service life of the vehicle. NOTE: GVW is the TOTAL SCALE WEIGHT the vehicle is designed to carry. This includes the weight of the empty vehicle, loading platform, occupants, fuel, and any load. The tire size and rim size (and the cold inflation pressure to match that combination) listed under “Suitable Tire-Rim Choice” on the Certification Label are only representative examples for the specified axle ratings. These components may not be the ones actually installed on the axle, because there are many other appropriate combinations. The “PSI Cold” inflation pressure on the Certification Label is for the tire-rim combination in the example, and may not be the same as the recommended inflation pressure for the actual tires on that axle. Check the manufacturer's product information for the tires and rims actually on each axle to obtain recommended tire inflation pressure for specific applications. Consumer Information and Vehicle Identification Incomplete Vehicle Certification Label The Incomplete Vehicle Certification Label (for trucks) is located on the driver’s door frame. It contains the following information: • DATE OF MANUFACTURE • VIN — Vehicle Identification Number • LISTING OF APPLICABLE FEDERAL MOTOR VEHI- CLE SAFETY STANDARDS Noise Emission Label The Noise Emission Label is in the map compartment. It contains information regarding U.S. noise emission regulations and date of manufacture. Paint Data Label The Paint Data Label contains the paint colors used by the factory to paint your vehicle. It lists frame, wheels, cab interior and exterior colors. This label is located in the map compartment. Medium Duty (R05/09) Y53-6008A – 261 –
Page 2 and 3:
Quick Table of Contents •Introduc
Page 4 and 5:
INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
Page 34 and 35:
Page 36 and 37:
STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
Page 40 and 41:
STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
Page 64 and 65:
HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
Page 70 and 71:
ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
Page 78 and 79:
SEATS • If any seat belt is not w
Page 80 and 81:
SEATS During Pregnancy Pregnant wom
Page 82 and 83:
DRIVER'S CHECK LIST WARNING! Do not
Page 84 and 85:
DRIVER'S CHECK LIST Engine Compartm
Page 86 and 87:
DRIVER'S CHECK LIST 3. Mirrors—ch
Page 88 and 89:
STARTING AND OPERATING THE VEHICLE
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Page 96 and 97:
OPERATING THE TRANSMISSION Operatin
Page 98 and 99:
OPERATING THE TRANSMISSION The best
Page 100 and 101:
OPERATING THE TRANSMISSION Release
Page 102 and 103:
USING THE BRAKE SYSTEM Brake Operat
Page 104 and 105:
USING THE BRAKE SYSTEM (2) Trailer
Page 106 and 107:
USING THE BRAKE SYSTEM STARTING AND
Page 108 and 109:
USING THE BRAKE SYSTEM Front Brakes
Page 110 and 111:
USING THE BRAKE SYSTEM Use engine c
Page 112 and 113:
USING THE BRAKE SYSTEM NOTE: A “p
Page 114 and 115:
USING THE BRAKE SYSTEM WARNING! Do
Page 116 and 117:
USING THE BRAKE SYSTEM Brake Compon
Page 118 and 119:
USING THE BRAKE SYSTEM to the trail
Page 120 and 121:
USING THE BRAKE SYSTEM Hydraulic Bo
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USING THE BRAKE SYSTEM sion. You co
Page 124 and 125:
OPERATING THE REAR/DRIVE AXLE START
Page 126 and 127:
OPERATING THE REAR/DRIVE AXLE Under
Page 128 and 129:
DRIVING TIPS AND TECHNIQUES ure or
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DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES WARNING
Page 134 and 135:
DRIVING TIPS AND TECHNIQUES Driving
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DRIVING TIPS AND TECHNIQUES WARNING
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VEHICLE RECOVERY AND SPRING BRAKES
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Page 144 and 145:
SHUT-DOWN 3. Drain water from the a
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Introduction Preventive Maintenance
Page 148 and 149:
Introduction tive harm. This warnin
Page 150 and 151:
Maintenance Schedule and Lubricatio
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Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Engine Maintenance Fuel System Spec
Page 172 and 173:
Engine Maintenance Emission Compone
Page 174 and 175:
Engine Cooling System • The leadi
Page 176 and 177:
Engine Cooling System Topping Off W
Page 178 and 179:
Engine Cooling System Preventive Ma
Page 180 and 181:
Brake System BRAKE SYSTEM If your t
Page 182 and 183:
Brake System • Do not use pressur
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Brake System Constant manual adjust
Page 186 and 187:
Brake System Make sure that the flu
Page 188 and 189:
Brake System Visually inspect brake
Page 190 and 191:
Brake System Preventive Maintenance
Page 192 and 193:
Air System Scheduled Maintenance Ta
Page 194 and 195:
Air System CAUTION: Do not use pene
Page 196 and 197:
Air System CAUTION: When draining t
Page 198 and 199:
Air System High Frequency Vibration
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Tires and Wheels Introduction TIRES
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Tires and Wheels Tire Inflation Mos
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Tires and Wheels Wheel Mounting and
Page 206 and 207:
Tires and Wheels Preventive Mainten
Page 208 and 209:
Tires and Wheels Preventive Mainten
Page 210 and 211: Tires and Wheels Wheel and Tire Rep
Page 212 and 213: Heater and Air Conditioner CAUTION:
Page 214 and 215: Electrical System All the electrica
Page 216 and 217: Electrical System Overcharge: this
Page 218 and 219: Electrical System before proceeding
Page 220 and 221: Electrical System • When fast cha
Page 222 and 223: Electrical System Electrical and Al
Page 224 and 225: Cab Maintenance Cleaning, Protectio
Page 226 and 227: Cab Maintenance At least every spri
Page 228 and 229: Cab Maintenance • Remove soap wit
Page 230 and 231: Cab Maintenance Preventive Maintena
Page 232 and 233: Cab Maintenance Preventive Maintena
Page 234 and 235: Transmission and Clutch Preventive
Page 236 and 237: Transmission and Clutch Automatic T
Page 238 and 239: Steering and Driveline Preventive M
Page 240 and 241: Front Axle and Suspension Preventiv
Page 242 and 243: Front Axle and Suspension Torque CA
Page 244 and 245: Rear Axle and Suspension It is impo
Page 246 and 247: Rear Axle and Suspension Preventive
Page 248 and 249: Rear Axle and Suspension Grade 8 Ca
Page 250 and 251: Frame and Fifth Wheel Fifth Wheel M
Page 252 and 253: Noise and Emission Control Engine
Page 254 and 255: Noise and Emission Control Transmis
Page 256 and 257: Noise and Emission Control Preventi
Page 258 and 259: Consumer Information and Vehicle Id
Page 262 and 263: Consumer Information and Vehicle Id
Page 264 and 265: INDEX INDEX A Accessories 70 Air co
Page 266 and 267: INDEX Cooling system conventional c
Page 268 and 269: INDEX G Gauges and Displays 35 Driv
Page 270 and 271: INDEX use 62, 88, 97, 121, 143, 146
Page 272 and 273: INDEX U U-Bolt torque 242 Underbody
Page 274: Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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