Medium Duty Operator's Manual - Peterbilt Motors Company

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Consumer Information and Vehicle Identification Vehicle Identification All Peterbilt vehicles are identified by a 17–digit Vehicle Identification Number (VIN). This unique numeral and letter combination identifies the manufacturer, the model year it was built, and other vehicle attributes. The VIN is in compliance with 49CFR565, Code of Federal Regulations. As an example, the model year and assembly plant are designated by a letter in the tenth and eleventh character positions (see 4 and 5 below). SAMPLE VIN 2 N P NHD8X X YM5 6 7 8 9 0 ❶ ❷ ❸ ❹❺ ❻ ❶ Manufacturer Identifier ❷ Vehicle Attributes ❸ Check Digit ❹ Model Year ❺ Assembly Plant ❻ Serial/Chassis Number Preventive Maintenance • The Chassis/Serial Number refers to the last seven characters of the VIN, including the assembly plant designator (eleventh character position) and a six-digit serial number. This number will allow your Peterbilt Dealer to identify your vehicle. You will be asked for this number when you bring your vehicle in for service. VIN Location Table 13 Model Year Letter Designations CODE YEAR 2 2002 3 2003 4 2004 5 2005 6 2006 The VIN is marked on the Incomplete Vehicle Certification Label (on trucks) or on the Tire, Rim, and Weight Rating Data Label (on tractors). Both labels are located on the driver’s door frame. Vehicle Identification Number (VIN) – 258 – Y53-6008A Medium Duty (R05/09)
Preventive Maintenance Chassis Number Locations The chassis/serial number is shown in three places: • Right frame rail, top flange, about 3 ft. from the front end • Components and Weights Label on driver’s door frame • Tire and Rim Info Label on driver’s door frame Consumer Information and Vehicle Identification A2378 VIN LOCATION Driver’s Door Frame Medium Duty (R05/09) Y53-6008A – 259 –
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Quick Table of Contents •Introduc
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INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
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Page 36 and 37:
STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
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ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 3. Mirrors—ch
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Operatin
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OPERATING THE TRANSMISSION The best
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OPERATING THE TRANSMISSION Release
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USING THE BRAKE SYSTEM Brake Operat
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USING THE BRAKE SYSTEM (2) Trailer
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USING THE BRAKE SYSTEM STARTING AND
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USING THE BRAKE SYSTEM Front Brakes
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USING THE BRAKE SYSTEM Use engine c
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USING THE BRAKE SYSTEM NOTE: A “p
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USING THE BRAKE SYSTEM WARNING! Do
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USING THE BRAKE SYSTEM Brake Compon
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USING THE BRAKE SYSTEM to the trail
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USING THE BRAKE SYSTEM Hydraulic Bo
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USING THE BRAKE SYSTEM sion. You co
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OPERATING THE REAR/DRIVE AXLE START
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OPERATING THE REAR/DRIVE AXLE Under
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DRIVING TIPS AND TECHNIQUES ure or
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DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES WARNING
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DRIVING TIPS AND TECHNIQUES Driving
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DRIVING TIPS AND TECHNIQUES WARNING
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VEHICLE RECOVERY AND SPRING BRAKES
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SHUT-DOWN 3. Drain water from the a
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Introduction Preventive Maintenance
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Introduction tive harm. This warnin
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Maintenance Schedule and Lubricatio
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Page 162 and 163:
Page 164 and 165:
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Engine Maintenance Fuel System Spec
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Engine Maintenance Emission Compone
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Engine Cooling System • The leadi
Page 176 and 177:
Engine Cooling System Topping Off W
Page 178 and 179:
Engine Cooling System Preventive Ma
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Brake System BRAKE SYSTEM If your t
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Brake System • Do not use pressur
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Brake System Constant manual adjust
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Brake System Make sure that the flu
Page 188 and 189:
Brake System Visually inspect brake
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Brake System Preventive Maintenance
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Air System Scheduled Maintenance Ta
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Air System CAUTION: Do not use pene
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Air System CAUTION: When draining t
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Air System High Frequency Vibration
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Tires and Wheels Introduction TIRES
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Tires and Wheels Tire Inflation Mos
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Tires and Wheels Wheel Mounting and
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Tires and Wheels Preventive Mainten
Page 208 and 209: Tires and Wheels Preventive Mainten
Page 210 and 211: Tires and Wheels Wheel and Tire Rep
Page 212 and 213: Heater and Air Conditioner CAUTION:
Page 214 and 215: Electrical System All the electrica
Page 216 and 217: Electrical System Overcharge: this
Page 218 and 219: Electrical System before proceeding
Page 220 and 221: Electrical System • When fast cha
Page 222 and 223: Electrical System Electrical and Al
Page 224 and 225: Cab Maintenance Cleaning, Protectio
Page 226 and 227: Cab Maintenance At least every spri
Page 228 and 229: Cab Maintenance • Remove soap wit
Page 230 and 231: Cab Maintenance Preventive Maintena
Page 232 and 233: Cab Maintenance Preventive Maintena
Page 234 and 235: Transmission and Clutch Preventive
Page 236 and 237: Transmission and Clutch Automatic T
Page 238 and 239: Steering and Driveline Preventive M
Page 240 and 241: Front Axle and Suspension Preventiv
Page 242 and 243: Front Axle and Suspension Torque CA
Page 244 and 245: Rear Axle and Suspension It is impo
Page 246 and 247: Rear Axle and Suspension Preventive
Page 248 and 249: Rear Axle and Suspension Grade 8 Ca
Page 250 and 251: Frame and Fifth Wheel Fifth Wheel M
Page 252 and 253: Noise and Emission Control Engine
Page 254 and 255: Noise and Emission Control Transmis
Page 256 and 257: Noise and Emission Control Preventi
Page 260 and 261: Consumer Information and Vehicle Id
Page 262 and 263: Consumer Information and Vehicle Id
Page 264 and 265: INDEX INDEX A Accessories 70 Air co
Page 266 and 267: INDEX Cooling system conventional c
Page 268 and 269: INDEX G Gauges and Displays 35 Driv
Page 270 and 271: INDEX use 62, 88, 97, 121, 143, 146
Page 272 and 273: INDEX U U-Bolt torque 242 Underbody
Page 274: Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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