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Medium Duty Operator's Manual - Peterbilt Motors Company

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Preventive Maintenance<br />

If the engine fails to start, do not continue to crank the<br />

starter but contact the nearest Authorized Service<br />

Center.<br />

Remove jumper cables:<br />

WARNING! When disconnecting jumper cables,<br />

make sure they do not get caught in any moving<br />

parts in the engine compartment. You could be<br />

seriously injured.<br />

Reverse the above procedure exactly when removing the<br />

jumper cables. With engine running, disconnect jumper<br />

cables from both vehicles in the exact reverse order (Steps 4<br />

– 1), making sure to first remove the negative cable from the<br />

vehicle with the discharged battery.<br />

Battery Charging<br />

Except for using small trickle charges (as explained on Page<br />

221) to maintain battery condition, you should have your<br />

vehicle's batteries charged by a qualified service facility.<br />

Electrical System<br />

WARNING! Batteries can injure you severely.<br />

They contain acid, produce poisonous and<br />

explosive gases, and supply levels of electric<br />

current high enough to cause burns. A spark or<br />

flame near a battery on charge may cause it to<br />

explode with great force.<br />

To help reduce the risk of personal injuries, follow these<br />

guidelines carefully when recharging a battery:<br />

• Before attempting any service in the electrical installation,<br />

disconnect the battery negative cable.<br />

• Allow no sparks or open flame anywhere near the charging<br />

area.<br />

• Charge a battery only in a well-ventilated area, such as<br />

outdoors or in a fully open garage which contains no pilot<br />

lights or other flames. Gases generated during the<br />

charging process must be allowed to escape.<br />

• Maintain the full level of electrolyte in the batteries. This<br />

reduces the volume of gas in the cells. The electrolyte<br />

level should always be between 0.4–0.6 in. (10–15mm)<br />

above plates. Fill with distilled water only. After distilled<br />

water has been added, wait at least a half hour to<br />

measure solution density (specific gravity). The specific<br />

gravity should be between 1.258–1.265 or the electrolyte<br />

level within “MIN” and “MAX” marks.<br />

<strong>Medium</strong> <strong>Duty</strong> (R05/09) Y53-6008A – 219 –

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