Medium Duty Operator's Manual - Peterbilt Motors Company

Medium Duty Operator's Manual - Peterbilt Motors Company Medium Duty Operator's Manual - Peterbilt Motors Company

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Electrical System Overcharge: this condition results from improper voltage regulator adjustment. It results in overheating of the battery, warped plates, and evaporation of electrolyte. Undercharge: the voltage regulator is malfunctioning or is improperly adjusted, the drive belt is slipping, or your vehicle has undergone long periods of standing idle or short distance driving. These conditions result in battery plates becoming covered with a hard coating. Vibration: loose battery hold-downs may cause battery plate failure. Short Circuits: these discharge the battery by draining electricity. Dirty or Loose Connections: improper connections may stop the flow of electrical power to and from the battery. Jump Starting Vehicles Preventive Maintenance Because of the various battery installations and optional electrical systems, Peterbilt does not recommend that you attempt to jump start your vehicle. If you have a battery problem, it is best to contact a Peterbilt Dealer or a reputable towing service. However, if your battery is discharged (dead), you may be able to start it by using energy from a good battery in another vehicle. This is termed “jump starting.” Be sure to follow the precautions and instructions below. WARNING! Batteries contain acid that can burn and gases that can explode. Ignoring safety procedures can cause you or others to be badly hurt. WARNING! Never jump start a battery near fire, flames, or electrical sparks. Batteries generate explosive gases that could explode causing serious personal injury. Keep sparks, flame, and lighted cigarettes away from batteries. – 216 – Y53-6008A Medium Duty (R05/09)

Preventive Maintenance WARNING! Do not allow battery fluid to contact eyes, skin, fabrics, or painted surfaces. Always wear eye protection. Battery acid that may spill during charging should be washed off with a solution of warm water and baking soda to neutralize the acid. If you accidentally get acid in your eyes or on your skin, immediately rinse with cold water for several minutes and call a doctor. • Be careful that metal tools (or any metal in contact with the positive terminal) do not contact the positive battery terminal and any other metal on the vehicle at the same time. Remove metal jewelry and avoid leaning over the battery. • If metal jewelry or other metal comes in contact with electrical circuits, a short circuit may occur causing you to be injured, as well as electrical system failure and damage to the vehicle. • Do not try to jump start or charge a frozen battery. (Even a battery with ice particles on the electrolyte surface is dangerous.) Allow it to thaw out first. And always allow the battery to thaw gradually—do not apply direct heat. Gas trapped in the ice may cause an explosion. To Jump Start Your Vehicle Electrical System WARNING! The voltage of the booster battery must have a 12–volt rating. And the capacity of the booster battery should not be lower than that of the discharged battery. Use of batteries of different voltage or substantially different capacity rating may cause an explosion and serious personal injury. CAUTION: Applying a higher voltage booster battery will cause expensive damage to sensitive electronic components, such as relays, and the radio. • Improper hook-up of jumper cables or not following these procedures can damage the alternator or cause serious damage to both vehicles. WARNING! To avoid serious personal injury and damage to the vehicle, heed all warnings and instructions of the jumper cable manufacturer. • The jumper cables must be long enough so that the vehicles do not touch. If either battery has vent caps, remove them and check the fluid level. If it is OK, replace the caps before going further. If the level is low, add distilled water and replace the caps Medium Duty (R05/09) Y53-6008A – 217 –

Preventive Maintenance<br />

WARNING! Do not allow battery fluid to contact<br />

eyes, skin, fabrics, or painted surfaces. Always<br />

wear eye protection. Battery acid that may spill<br />

during charging should be washed off with a<br />

solution of warm water and baking soda to neutralize<br />

the acid. If you accidentally get acid in<br />

your eyes or on your skin, immediately rinse<br />

with cold water for several minutes and call a<br />

doctor.<br />

• Be careful that metal tools (or any metal in contact<br />

with the positive terminal) do not contact the positive<br />

battery terminal and any other metal on the vehicle<br />

at the same time. Remove metal jewelry and<br />

avoid leaning over the battery.<br />

• If metal jewelry or other metal comes in contact with<br />

electrical circuits, a short circuit may occur causing<br />

you to be injured, as well as electrical system failure<br />

and damage to the vehicle.<br />

• Do not try to jump start or charge a frozen battery.<br />

(Even a battery with ice particles on the electrolyte<br />

surface is dangerous.) Allow it to thaw out first. And<br />

always allow the battery to thaw gradually—do not<br />

apply direct heat. Gas trapped in the ice may cause<br />

an explosion.<br />

To Jump Start Your Vehicle<br />

Electrical System<br />

WARNING! The voltage of the booster battery<br />

must have a 12–volt rating. And the capacity of<br />

the booster battery should not be lower than<br />

that of the discharged battery. Use of batteries of<br />

different voltage or substantially different capacity<br />

rating may cause an explosion and serious<br />

personal injury.<br />

CAUTION: Applying a higher voltage booster<br />

battery will cause expensive damage to sensitive<br />

electronic components, such as relays, and<br />

the radio.<br />

• Improper hook-up of jumper cables or not following<br />

these procedures can damage the alternator or<br />

cause serious damage to both vehicles.<br />

WARNING! To avoid serious personal injury and<br />

damage to the vehicle, heed all warnings and<br />

instructions of the jumper cable manufacturer.<br />

• The jumper cables must be long enough so that the<br />

vehicles do not touch.<br />

If either battery has vent caps, remove them and check the<br />

fluid level. If it is OK, replace the caps before going further. If<br />

the level is low, add distilled water and replace the caps<br />

<strong>Medium</strong> <strong>Duty</strong> (R05/09) Y53-6008A – 217 –

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