Medium Duty Operator's Manual - Peterbilt Motors Company

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Maintenance Schedule and Lubrication Preventive Maintenance Table 1 Recommended Maintenance Intervals ITEM INTERVAL COMMENTS Hydraulic Brakes Brake Pad Lining Inspection 7,500 mile Minimum 3/16 in. thickness Rotor Inspection 15,000 miles or 15 mos Park Brake Inspection 15,000 miles or 15 mos Brake Fluid Reservoir Check Fluid Level 7,500 miles Use DOT 3 brake fluid only Change Fluid Every 2 years Use DOT 3 brake fluid only Power Steering Fluid Reservoir Check Fluid Level 7,500 miles Use Automatic Transmission Fluid (ATF) Change Fluid 60,000 miles or twice per year Use Automatic Transmission Fluid (ATF) – 152 – Y53-6008A Medium Duty (R05/09)
Preventive Maintenance Maintenance Schedule Use Table 2, ”Maintenance Schedule,” as a guide to plan service work. Be sure and follow the frequency recommendations for your vehicle. Table 2 Maintenance Schedule C2 C4 E2 G2 INTERVAL Maintenance Schedule and Lubrication TABLE KEY NOTE: If a scheduled service interval is shaded, skip to the next interval. The frequency of each service operation is identified by open (non-shaded areas). Federal Annual Inspection 120,000 miles/192,000 km only. Federal Annual Inspection 240,000 miles/384,000 km only. 50,000 Mile Service Interval Synthetic Lube Required – 500,000 Drain COMMENTS OPERATION \ FREQUENCY 7,500 mi 12,000 km Medium Duty (R05/09) Y53-6008A – 153 – 15,000 mi 24,000 km 60,000 mi 96,000 km INITIAL DRIVE–IN A B C Clutch Brake Clutch Pedal Free Travel _____ inches Glass for Cracks or Chips Door Window Operation Radio Interior Lights Interior Appearance: Seats Floor Mats Door Panels Headliner Sleeper Dash Covers Wiper Operation
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Quick Table of Contents •Introduc
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INTRODUCTION WARNING When you see t
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INTRODUCTION A Special Word About R
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INTRODUCTION Other Sources Another
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CAB AND FRAME ACCESS 02611 • Use
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 33. Tire I
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INSTRUMENTS AND CONTROLS • MCS bu
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INSTRUMENTS AND CONTROLS - PTO Hour
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STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES the warning light d
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OPTIONAL GAUGES WARNING! The air pr
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OPTIONAL GAUGES High Beam Headlamps
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OPTIONAL GAUGES To Wash The Windshi
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DASH- AND DOOR-MOUNTED FEATURES To
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES cru
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES WAR
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY prevent damage s
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ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 3. Mirrors—ch
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Operatin
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OPERATING THE TRANSMISSION The best
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OPERATING THE TRANSMISSION Release
Page 102 and 103: USING THE BRAKE SYSTEM Brake Operat
Page 104 and 105: USING THE BRAKE SYSTEM (2) Trailer
Page 106 and 107: USING THE BRAKE SYSTEM STARTING AND
Page 108 and 109: USING THE BRAKE SYSTEM Front Brakes
Page 110 and 111: USING THE BRAKE SYSTEM Use engine c
Page 112 and 113: USING THE BRAKE SYSTEM NOTE: A “p
Page 114 and 115: USING THE BRAKE SYSTEM WARNING! Do
Page 116 and 117: USING THE BRAKE SYSTEM Brake Compon
Page 118 and 119: USING THE BRAKE SYSTEM to the trail
Page 120 and 121: USING THE BRAKE SYSTEM Hydraulic Bo
Page 122 and 123: USING THE BRAKE SYSTEM sion. You co
Page 124 and 125: OPERATING THE REAR/DRIVE AXLE START
Page 126 and 127: OPERATING THE REAR/DRIVE AXLE Under
Page 128 and 129: DRIVING TIPS AND TECHNIQUES ure or
Page 130 and 131: DRIVING TIPS AND TECHNIQUES STARTIN
Page 132 and 133: DRIVING TIPS AND TECHNIQUES WARNING
Page 134 and 135: DRIVING TIPS AND TECHNIQUES Driving
Page 136 and 137: DRIVING TIPS AND TECHNIQUES WARNING
Page 138 and 139: VEHICLE RECOVERY AND SPRING BRAKES
Page 144 and 145: SHUT-DOWN 3. Drain water from the a
Page 146 and 147: Introduction Preventive Maintenance
Page 148 and 149: Introduction tive harm. This warnin
Page 150 and 151: Maintenance Schedule and Lubricatio
Page 170 and 171: Engine Maintenance Fuel System Spec
Page 172 and 173: Engine Maintenance Emission Compone
Page 174 and 175: Engine Cooling System • The leadi
Page 176 and 177: Engine Cooling System Topping Off W
Page 178 and 179: Engine Cooling System Preventive Ma
Page 180 and 181: Brake System BRAKE SYSTEM If your t
Page 182 and 183: Brake System • Do not use pressur
Page 184 and 185: Brake System Constant manual adjust
Page 186 and 187: Brake System Make sure that the flu
Page 188 and 189: Brake System Visually inspect brake
Page 190 and 191: Brake System Preventive Maintenance
Page 192 and 193: Air System Scheduled Maintenance Ta
Page 194 and 195: Air System CAUTION: Do not use pene
Page 196 and 197: Air System CAUTION: When draining t
Page 198 and 199: Air System High Frequency Vibration
Page 200 and 201: Tires and Wheels Introduction TIRES
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Tires and Wheels Tire Inflation Mos
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Tires and Wheels Wheel Mounting and
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Tires and Wheels Preventive Mainten
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Tires and Wheels Preventive Mainten
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Tires and Wheels Wheel and Tire Rep
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Heater and Air Conditioner CAUTION:
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Electrical System All the electrica
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Electrical System Overcharge: this
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Electrical System before proceeding
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Electrical System • When fast cha
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Electrical System Electrical and Al
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Cab Maintenance Cleaning, Protectio
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Cab Maintenance At least every spri
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Cab Maintenance • Remove soap wit
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Cab Maintenance Preventive Maintena
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Cab Maintenance Preventive Maintena
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Transmission and Clutch Preventive
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Transmission and Clutch Automatic T
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Steering and Driveline Preventive M
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Front Axle and Suspension Preventiv
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Front Axle and Suspension Torque CA
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Rear Axle and Suspension It is impo
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Rear Axle and Suspension Preventive
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Rear Axle and Suspension Grade 8 Ca
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Frame and Fifth Wheel Fifth Wheel M
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Noise and Emission Control Engine
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Noise and Emission Control Transmis
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Noise and Emission Control Preventi
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Consumer Information and Vehicle Id
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INDEX INDEX A Accessories 70 Air co
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INDEX Cooling system conventional c
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INDEX G Gauges and Displays 35 Driv
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INDEX use 62, 88, 97, 121, 143, 146
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INDEX U U-Bolt torque 242 Underbody
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Y53-6008A 06/09 Printed in the U.S.
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Medium Duty Operator's Manual - Peterbilt Motors Company

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