Peterbilt Medium Duty Truck Owner's Manual - Peterbilt Motors

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Air System • Check the Charge-Air-Cooler for air leaks annually. The air leaks can be caused by cracked tubes or header. For service see your Peterbilt Dealer or Authorized Service Center. Turbocharger When servicing the air intake and exhaust systems on a turbocharged engine, check the items listed below. WARNING! Do not operate engine with the turbocharger intake piping disconnected. A suction is created when the engine is running. This suction could draw your hand or anything else near it into the impeller fan. You could be killed or seriously injured. Always keep the intake piping connected when you will be running the engine. Lubricating System: Check the oil lines, housing, and connections. Look for leaks, damage, or deterioration. Leaks could mean you have damaged oil lines or oil seals. Preventive Maintenance Manifold: With the engine operating, check for leaking manifold or flange gaskets. High Frequency Vibration: Vibration may indicate turbo rotor imbalance. Have your Peterbilt Dealer or Authorized Service Center investigate this immediately. If you detect any deficiencies, take the vehicle to an Authorized Service Center for servicing. Delay could lead to severe and expensive damage to your vehicle. Air Filter Replacement Service the filter elements when the Air Cleaner Restriction gauge (option) locks in the extreme High position. Have the element serviced at a Peterbilt Dealer or Authorized Service Center. Paper elements require care and proper handling, because they are critical to engine service life. Service the air cleaner periodically. If the vehicle operates in areas with heavy dust, maintenance should be more frequent. Follow the instructions below to remove the air filter. – 202 – Y53-6027 Medium Duty (R05/09)
Preventive Maintenance Air System AIR INTAKE ASSEMBLY COVER 02603 00455B FILTER ELEMENT Air Intake Assembly To remove the air filter: 1. Remove the two thumb screws. 2. Remove air cleaner service cover. 3. Remove the filter element. Clean out the inside of the air cleaner body and outlet tube with a dry rag. Air Cleaner - Filter Element To install air cleaner element: 1. Slide air cleaner element into housing. 2. Install air cleaner end cap. 3. Install thumbscrews around air cleaner housing end cap. NOTE: The air cleaner is internally sealed by a radial seal around Inlet tube of air cleaner element. For further information on servicing the air cleaner, see the Medium Duty Maintenance Manual. Medium Duty (R05/09) Y53-6027 – 203 –
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Quick Table of Contents •Introduc
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WARNING When you see this word, the
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INTRODUCTION A Special Word About R
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INTRODUCTION information about regu
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CAB AND FRAME ACCESS 02611 • Use
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CAB AND FRAME ACCESS - 12 - Y53-602
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HOOD HOLD DOWNS AND TILT Put one ha
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INSTRUMENTS AND CONTROLS CONTROLS A
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INSTRUMENTS AND CONTROLS include bu
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INSTRUMENTS AND CONTROLS Warning Li
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INSTRUMENTS AND CONTROLS Illuminate
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INSTRUMENTS AND CONTROLS 19. Engine
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INSTRUMENTS AND CONTROLS 31. Seat B
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INSTRUMENTS AND CONTROLS Driver Inf
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INSTRUMENTS AND CONTROLS D. Trip In
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STANDARD GAUGES CONTROLS AND DISPLA
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STANDARD GAUGES Engine Oil Pressure
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STANDARD GAUGES CAUTION: Keep the e
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OPTIONAL GAUGES CONTROLS AND DISPLA
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OPTIONAL GAUGES operate the signal,
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OPTIONAL GAUGES Wiper Switch Settin
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES CON
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DASH- AND DOOR-MOUNTED FEATURES Fog
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DASH- AND DOOR-MOUNTED FEATURES des
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DASH- AND DOOR-MOUNTED FEATURES 2.
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DASH- AND DOOR-MOUNTED FEATURES Man
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DASH- AND DOOR-MOUNTED FEATURES Two
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DASH- AND DOOR-MOUNTED FEATURES (2)
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HEATER-AIR CONDITIONING CONTROLS He
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HEATER-AIR CONDITIONING CONTROLS CO
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CUPHOLDERS/ASHTRAY not push it in.
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ACCESSORIES Accessories Peterbilt N
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SEATS Seats Introduction This secti
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SEATS WARNING! Do not drive vehicle
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SEATS • Be sure, also, that your
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SEATS • If any seat belt is not w
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SEATS During Pregnancy Pregnant wom
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DRIVER'S CHECK LIST WARNING! Do not
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DRIVER'S CHECK LIST Engine Compartm
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DRIVER'S CHECK LIST 2. If your vehi
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STARTING AND OPERATING THE VEHICLE
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OPERATING THE TRANSMISSION Reengagi
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OPERATING THE TRANSMISSION 5. Relea
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OPERATING THE TRANSMISSION • Upsh
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USING THE BRAKE SYSTEM Using the Br
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USING THE BRAKE SYSTEM Using the Pa
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USING THE BRAKE SYSTEM WARNING! If
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USING THE BRAKE SYSTEM WARNING! Do
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USING THE BRAKE SYSTEM WARNING! Eff
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USING THE BRAKE SYSTEM should remai
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USING THE BRAKE SYSTEM torque. Do n
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USING THE BRAKE SYSTEM WARNING! The
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USING THE BRAKE SYSTEM • Modulate
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USING THE BRAKE SYSTEM NOTE: Today
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USING THE BRAKE SYSTEM ! BRAKE If t
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USING THE BRAKE SYSTEM WARNING! No
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OPERATING THE REAR/DRIVE AXLE • D
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MORE DRIVING TIPS AND TECHNIQUES Mo
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DRIVING TIPS AND TECHNIQUES Refer t
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DRIVING TIPS AND TECHNIQUES STARTIN
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DRIVING TIPS AND TECHNIQUES AIR BAG
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DRIVING TIPS AND TECHNIQUES STARTIN
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VEHICLE RECOVERY AND SPRING BRAKES
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SHUT-DOWN Shut-Down Introduction Af
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SHUT-DOWN WARNING! Do not carry add
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Introduction Preventive Maintenance
Page 152 and 153: Introduction erly. Non-compliance w
Page 154 and 155: Maintenance Schedule and Lubricatio
Page 174 and 175: Engine Maintenance Oil Draining:
Page 176 and 177: Engine Maintenance Preventive Maint
Page 178 and 179: Engine Cooling System To Check the
Page 180 and 181: Engine Cooling System ELC Condition
Page 182 and 183: Engine Cooling System Engine (Block
Page 184 and 185: Brake System BRAKE SYSTEM If your t
Page 186 and 187: Brake System • Do not use moly-di
Page 188 and 189: Brake System Constant manual adjust
Page 190 and 191: Brake System Make sure that the flu
Page 192 and 193: Brake System Visually inspect brake
Page 194 and 195: Brake System Preventive Maintenance
Page 196 and 197: Air System Contamination of the air
Page 198 and 199: Air System FRONT SECONDARY (SERVICE
Page 200 and 201: Air System pressors. After completi
Page 204 and 205: Tires and Wheels Introduction TIRES
Page 206 and 207: Tires and Wheels Tire Inflation Mos
Page 208 and 209: Tires and Wheels Preventive Mainten
Page 210 and 211: Tires and Wheels Preventive Mainten
Page 212 and 213: Tires and Wheels Demounted Rims To
Page 214 and 215: Tires and Wheels Tire Replacement F
Page 216 and 217: Heater and Air Conditioner HEATER A
Page 218 and 219: Electrical System ELECTRICAL SYSTEM
Page 220 and 221: Electrical System Battery cables ha
Page 222 and 223: Electrical System Jump Starting Veh
Page 224 and 225: Electrical System Connect the batte
Page 226 and 227: Electrical System WARNING! Always s
Page 228 and 229: Electrical System Preventive Mainte
Page 230 and 231: Cab Maintenance Cleaning, Protectio
Page 232 and 233: Cab Maintenance At least every spri
Page 234 and 235: Cab Maintenance • Remove soap wit
Page 236 and 237: Cab Maintenance Preventive Maintena
Page 238 and 239: Cab Maintenance Preventive Maintena
Page 240 and 241: Transmission and Clutch Preventive
Page 242 and 243: Transmission and Clutch Automatic T
Page 244 and 245: Steering and Driveline Preventive M
Page 246 and 247: Front Axle and Suspension Preventiv
Page 248 and 249: Front Axle and Suspension Torque CA
Page 250 and 251: Rear Axle and Suspension It is impo
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Rear Axle and Suspension Preventive
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Rear Axle and Suspension Grade 8 Ca
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Frame and Fifth Wheel Sliding Fifth
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Noise and Emission Control Engine
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Noise and Emission Control Transmis
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Noise and Emission Control Preventi
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Consumer Information and Vehicle Id
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trailer charge 110 treadle valve 11
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identification 268 idling 95 lubric
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front axle 247 front suspension 247
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Single check valve 120 Slack adjust
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- 278 - Y53-6027 Medium Duty (R05/0
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Y53-6027 05-09 Printed in the U.S.A
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Peterbilt Medium Duty Truck Owner's Manual - Peterbilt Motors

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