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Peterbilt Medium Duty Truck Owner's Manual - Peterbilt Motors

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Preventive Maintenance<br />

WARNING! Do not operate the vehicle if leakage<br />

in the air system is detected. Conduct the following<br />

procedure and contact an Authorized Service<br />

Center (or any other properly equipped<br />

service center) if a leak is detected. Failure to<br />

check the brakes or follow these procedures<br />

could cause a system failure, increasing the risk<br />

of an accident resulting in death or personal<br />

injury.<br />

Follow the procedure below to check the compressed air<br />

system for leaks:<br />

1. Periodically, or after maintenance or replacement of air<br />

system components:<br />

2. Build up air pressure in the system to the governor cutout<br />

point or until 120 psi (827 kPa) is reached.<br />

3. Stop the engine and release the service brakes.<br />

4. Without applying the brake pedal, observe the rate of air<br />

pressure drop. This rate should not exceed 2.0 psi (14<br />

kPa) per minute.<br />

5. Start the engine and build up the air pressure again.<br />

6. Stop the engine, and apply the brakes fully. Apply the<br />

brake pedal and hold it down for five minutes. The pressure<br />

drop should not exceed 3.0 psi (21 kPa) per minute.<br />

Air System<br />

7. If you detect excessive leakage (air pressure loss greater<br />

than 3.0 psi after five minutes of brake application), a<br />

leakage test should be made at the air line connections<br />

and at all air brake control units. These tests should<br />

determine where air is escaping.<br />

Air Compressor<br />

Operation<br />

All compressors, regardless of make or model, run continuously<br />

while the engine is running. System pressure is controlled<br />

by the governor. The governor acts in conjunction with<br />

the unloading mechanism in the compressor cylinder block to<br />

start and stop compression of air. The compressor is<br />

unloaded when the system pressure reaches 120 psi (827<br />

kPa) and compression is re-established when system pressure<br />

falls to 100 psi (690 kPa).<br />

Preventive Maintenance<br />

The following service checks are provided for your information<br />

only and should be performed by a certified mechanic.<br />

Contact your <strong>Peterbilt</strong> Dealer or consult the <strong>Medium</strong> <strong>Duty</strong><br />

Maintenance <strong>Manual</strong> and the engine manufacturer's Maintenance<br />

<strong>Manual</strong> for further information on servicing air com-<br />

<strong>Medium</strong> <strong>Duty</strong> (R05/09) Y53-6027 – 199 –

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