Flexible Heaters Design Guide - BiS Sistem

Index
Introduction Design
Guide
Polyimide
Heaters
Silicone
Rubber
Heaters (foil)
Standard
Polyimide
& Rubber
Rubber
Heaters
(wire-wound)
Mica Heaters Thermal-Clear
Heaters
All-Polyimide
Heaters
Sensors,
Controllers &
Accessories
AC743 heat sink ································· 54
AC744 solid state relay ···················· 54
AC745 solid state relay ···················· 54
AC746 solid state relay ···················· 54
AC996 snubber ··································· 54
AC1001 adapter plate ······················ 54
AC1009 DC solid state relay ···········54
Accessories ·································· 54 - 55
Adhesives:
#6 RTV cement ·································8
#12 PSA ···············································8
#15 epoxy ·········································· 8
acrylic PSA ········································· 8
All-Polyimide:
heaters ············································· 41
insulation ··········································· 7
Assemblies ··········································· 13
Backing plates ·····································37
BK4 shrink band···································· 8
BM3 shrink band ·································· 8
Ceramic paper ···································· 37
CT15 controller ·························· 50 - 51
CT16A controller ······················· 52 - 54
CT198 Heaterstat ··················· 44 - 47
CT198-K2 Heaterstat kit ········· 46 - 47
CT198-K4 Heaterstat kit · 40, 46 - 47
CT281 controller ······················· 44 - 47
CT288 controller ······················· 44 - 47
CT325 controller ······················· 48 - 49
Custom design ··························· 10 - 15
FAQ ························································· 56
FEP ····························································· 7
Flexible Heaters Design Kit ············ 17
Glossary ········································ 57 - 58
H6700-H6713 (standard) ················ 40
Heater:
accessories ······································ 55
All-Polyimide ·································· 41
polyimide ·················16 - 19, 22 - 31
mica ·········································· 36 - 38
rubber (wire-wound) ·········· 32 - 35
silicone rubber (foil)············· 20 - 31
Thermal-Clear ···················· 39 - 40
Heaterstat ································· 44 - 47
HK5160-HK5188 (stock) ···················18
HK5160-HK5600 (standard) ·· 22 - 31
HM6800-HM6837 (standard) ········ 38
HR5160-HR5188 (stock) ·················· 21
HR5160-HR5600 (standard) ···22 - 31
HR6850-HR6891 (stock) ···················33
HR6600-HR6691 (standard) ···34 - 35
Installation ·············································· 8
Insulations ···············································7
Insulators, pre-cut ····························· 55
Mica:
heaters ····································· 36 - 38
insulation ··········································· 7
Mica sheets ·········································· 37
Minco:
about ··················································· 2
Multi-zone ··································· 10 - 11
Ohm’s Law ···············································6
Polyester:
insulation ············································7
optical grade insulation ················7
Polyimide:
heaters ······································16 - 19
insulation ··········································· 7
Power:
calculating w/ Ohm’s Law ············ 6
estimating required ····················· 10
Power density ··········· see Watt density
Pre-cut insulators ······························ 55
Profiling ··················································11
PSA ····································· see adhesives
PTFE ···························································7
Resistance density ······························· 7
S245 temperature sensor ··············· 42
S247 temperature sensor ··············· 42
S270 temperature sensor ··············· 42
S467 temperature sensor ··············· 42
S468 temperature sensor ··············· 42
S614 temperature sensor ··············· 42
S651 temperature sensor ··············· 42
S665 temperature sensor ··············· 42
S667 temperature sensor ··············· 42
S853 temperature sensor ··············· 42
S17624 temperature sensor ·········· 42
Shrink bands ·········································· 8
Silicone rubber:
foil heaters ······························20 - 31
insulation ··········································· 7
wire-wound heaters ··········· 32 - 35
Specifications (approvals) ·············· 59
Table of Contents ································· 3
TC40 thermocouple ·························· 42
Temperature controllers:
accessories ······································ 54
fundamentals ································ 43
Heaterstat (sensorless) ····44 - 47
miniature DC (CT325) ·········48 - 49
PID single channel (CT15) · 50 - 51
PID dual channel (CT16A) · 52 - 54
RS-232/RS-485 interface ············ 54
Temperature sensors ························ 42
Termination ··········································11
TH100 thermostat ····························· 55
TH200 thermostat ····························· 55
Thermal-Clear heaters ··········39 - 40
Thermofoil Heaters:
advantages ········································4
applications ·······································5
designing with ······················ 10 - 15
Thermostats ·········································55
Transparent heaters ················· 39 - 40
ULA ···························································· 7
WA ······························································7
Watt density:
All-Polyimide heater ····················41
calculating ········································· 9
mica heater ································ 9, 37
polyimide heater ······················9, 17
rubber (foil) heater ·················· 9, 21
rubber (wire-wound) heater ·····32
Thermal-Clear heater············9, 39
Reference
Note: Minco reserves the right to change stock and standard heater
specifications and designs without notice. For complete design control,
contact Minco for a unique part number.
62
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