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Standard Polyimide and Rubber Heaters Introduction Design Guide Polyimide Heaters Silicone Rubber Heaters (foil) Standard Polyimide & Rubber Rubber Heaters (wire-wound) Mica Heaters Thermal-Clear Heaters All-Polyimide Heaters Sensors, Controllers & Accessories Reference Size (in) Size (mm) Type Resistance options- ohms* Effective area Lead Insu- Model X Y X Y R(0°C) [May be used with Heaterstat] → NiFe Ni in² (cm²) AWG lation number 0.50 1.25 12.7 31.8 21 A 40.0 20.9 11.4 5.3 6.2 0.52 (3.35) 30 K, R 5575 0.50 1.50 12.7 38.1 21 A 45.0 23.5 12.8 5.9 4.4 7.0 0.63 (4.06) 30 K, R 5576 0.50 1.75 12.7 44.5 21 A 50.0 26.1 14.2 6.6 4.9 7.8 0.74 (4.77) 30 K, R 5577 0.50 2.00 12.7 50.8 1 1 157 78.4 44.0 24.3 5.6 0.79 (5.10) 30 K, R 5160 0.50 2.50 12.7 63.5 1 1 71.1 35.1 21.3 10.3 11.0 0.84 (5.42) 26 K, R 5242 0.50 3.00 12.7 76.2 1 1 124 65.0 35.3 16.4 12.3 9.3 19.2 1.09 (7.03) 26 K, R 5594 0.50 3.77 12.7 95.8 1 1 233 117 62.1 31.1 36.1 8.3 1.43 (9.23) 30 K 5243 0.50 3.77 12.7 95.8 1 1 163 81.5 43.4 21.7 25.3 5.8 1.36 (8.77) 30 K, R 5244 0.50 4.00 12.7 101.6 1 1 78.4 39.2 22.0 12.2 1.67 (10.77) 30 K, R 5161 0.50 4.00 12.7 101.6 1 1 43.9 22.1 13.3 6.4 4.4 6.8 1.63 (10.52) 30 K, R 5245 0.50 4.00 12.7 101.6 1 1 52.7 26.4 15.9 7.7 5.2 3.6 8.2 1.63 (10.52) 30 K, R 5246 0.50 5.00 12.7 127.0 5 5 36.7 18.3 11.1 5.3 3.6 5.7 1.63 (10.52) 26 K, R 5247 0.50 5.10 12.7 129.5 8 8 126 62.5 37.8 18.2 19.5 1.90 (12.26) 30 K, R 5248 0.50 6.00 12.7 152.4 1 1 52.3 26.1 14.6 8.1 2.35 (15.16) 30 K, R 5162 0.50 7.50 12.7 190.5 1 1 53.1 26.2 16.1 7.7 5.3 3.7 8.2 2.72 (17.55) 24 K, R 5249 0.50 12.87 12.7 326.9 6 6 230 115 69.5 33.5 35.7 8.1 4.80 (30.97) 26 K, R 5250 0.50 12.87 12.7 326.9 6 6 115 57.5 34.8 16.7 11.4 8.1 17.8 4.67 (30.13) 26 K, R 5251 0.50 12.87 12.7 326.9 6 6 77.1 38.5 23.3 11.2 7.7 5.4 12.0 4.67 (30.13) 26 K, R 5252 0.50 18.50 12.7 469.9 1 1 289 145 87.7 42.1 29.1 20.3 10.1 7.20 (46.45) 26 R 5253 0.52 8.20 13.2 208.3 8 8 224 112 59.6 28.8 34.7 7.9 3.46 (22.32) 26 K, R 5254 0.53 1.00 13.5 25.4 1 1 63.2 31.6 16.8 8.4 9.8 0.39 (2.52) 30 K 5255 0.53 1.20 13.5 30.5 1 1 59.6 29.8 15.9 7.9 9.2 0.39 (2.52) 30 K 5256 0.53 2.00 13.5 50.8 2 2 135 67.6 36.1 18.1 20.9 0.79 (5.10) 30 K 5257 0.53 4.60 13.5 116.8 3 3 166 83.3 50.4 24.2 25.7 5.9 1.76 (11.35) 24 K, R 5259 0.53 4.60 13.5 116.8 3 3 95.7 56.5 28.9 13.9 14.8 1.85 (11.94) 26 K, R 5260 0.54 2.00 13.7 50.8 1 1 135 67.5 40.8 19.6 20.9 0.75 (4.84) 30 K 5261 0.54 8.10 13.7 205.7 1 1 233 117 62.1 31.1 36.1 8.2 3.34 (21.55) 26 K, R 5262 0.55 1.20 14.0 30.5 1 1 24.9 12.9 7.8 3.7 0.35 (2.26) 26 K, R 5264 0.55 6.60 14.0 167.6 1 1 107 53.9 32.6 15.7 10.7 7.5 16.6 2.79 (18.00) 26 K, R 5267 0.55 15.00 14.0 381.0 1 1 217 108 65.8 31.7 21.7 15.2 33.6 7.6 6.38 (41.16) 24 K, R 5268 0.60 9.90 15.2 251.5 1 1 229 115 69.5 33.4 22.9 16.1 35.5 8.0 4.65 (30.00) 26 K, R 5270 0.60 10.65 15.2 270.5 6 6 360 180 95.9 47.9 55.8 12.7 4.84 (31.23) 30 K, R 5271 0.65 10.75 16.5 273.1 7 7 124 64.1 37.5 18.1 12.4 8.6 19.2 5.56 (35.87) 26 K, R 5273 0.75 0.75 19.1 19.1 21 A 35.0 18.3 9.9 4.6 5.4 0.48 (3.10) 30 K, R 5578 0.75 1.00 19.1 25.4 21 A 40.0 20.9 11.4 5.2 6.2 0.65 (4.19) 30 K, R 5579 0.75 1.25 19.1 31.8 21 A 45.0 23.4 12.8 5.9 4.4 7.0 0.82 (5.29) 30 K, R 5580 0.75 1.50 19.1 38.1 21 A 50.0 26.0 14.2 6.5 4.8 7.8 0.99 (6.39) 30 K, R 5581 0.75 1.75 19.1 44.5 21 A 55.0 28.6 15.6 7.2 5.3 8.5 1.17 (7.55) 30 K, R 5582 0.75 1.85 19.1 47.0 1 1 50.1 25.2 15.2 7.3 5.1 3.5 7.8 1.02 (6.58) 26 K, R 5274 0.75 2.00 19.1 50.8 21 A 124 64.9 35.3 16.4 12.2 9.2 19.2 1.34 (8.65) 26 K, R 5595 0.75 2.50 19.1 63.5 2 2 43.5 21.8 13.2 6.3 4.3 6.7 1.37 (8.84) 26 K, R 5275 0.75 3.00 19.1 76.2 1 1 144 71.7 43.6 21.1 22.3 1.72 (11.10) 26 K, R 5276 0.75 3.00 19.1 76.2 1 1 18.1 8.5 5.3 1.14 (7.35) 24 K, R 5277 0.75 3.25 19.1 82.6 6 6 160 80.1 48.5 23.3 24.8 5.6 1.95 (12.58) 26 K, R 5278 0.75 4.00 19.1 101.6 1 1 36.1 17.7 10.7 5.1 3.5 5.6 2.41 (15.55) 26 K, R 5279 0.75 4.00 19.1 101.6 1 1 24.5 11.1 6.9 3.3 1.69 (10.90) 24 K, R 5280 *Resistance tolerance is ±10% or ±0.5, whichever is greater Rubber (HR) models not available with NiFe element 24 Sal es and Support | Americas: 763.571.3121 | Europe: (33) 5 61 03 24 01 | Asia Pacific: (65) 6511 3388
Standard Polyimide and Rubber Heaters Size (in) Size (mm) Type Resistance options- ohms* Effective area Lead Insu- Model X Y X Y R(0°C) [May be used with Heaterstat] → NiFe Ni in² (cm²) AWG lation number 0.75 4.95 19.1 125.7 8 8 267 134 71.1 35.6 41.4 9.4 3.06 (19.74) 30 K 5281 0.75 5.00 19.1 127.0 1 1 30.6 14.1 8.7 4.2 2.24 (14.45) 24 K, R 5282 0.75 6.00 19.1 152.4 1 1 36.7 16.6 10.3 5.1 5.7 2.79 (18.00) 24 K, R 5283 0.75 7.00 19.1 177.8 1 1 38.8 19.4 12.1 5.5 4.1 6.0 3.34 (21.55) 24 K, R 5284 0.75 8.00 19.1 203.2 1 1 48.7 22.1 13.7 6.4 4.4 3.3 7.5 3.89 (25.10) 24 K, R 5285 0.75 9.00 19.1 228.6 1 1 54.7 25.1 15.6 7.1 5.1 3.6 8.5 4.44 (28.65) 24 K, R 5286 0.75 10.00 19.1 254.0 1 1 60.8 27.7 17.2 7.7 5.5 4.1 9.4 4.99 (32.19) 24 K, R 5287 0.75 11.00 19.1 279.4 1 1 66.9 30.4 18.8 8.7 6.1 4.5 10.4 5.54 (35.74) 24 K, R 5288 0.75 11.00 19.1 279.4 1 1 200 100 60.5 29.1 19.9 13.9 31.0 7.0 6.32 (40.77) 24 K, R 5289 0.75 12.00 19.1 304.8 1 1 72.6 33.1 20.5 9.1 6.4 4.7 11.3 6.09 (39.29) 24 K, R 5290 0.78 2.76 19.8 70.1 6 6 83.7 41.9 22.3 11.1 7.4 5.6 13.0 1.79 (11.55) 30 K, R 5292 0.80 1.55 20.3 39.4 2 2 313 156 83.1 41.6 48.5 11.3 0.90 (5.81) 30 K 5294 0.80 1.55 20.3 39.4 2 2 105 52.5 27.9 14.0 16.3 0.94 (6.06) 30 K, R 5295 0.80 2.75 20.3 69.9 8 8 39.7 19.8 12.1 5.7 3.9 6.2 1.52 (9.81) 26 K, R 5296 0.80 6.00 20.3 152.4 8 8 123 61.8 37.4 17.9 12.3 8.6 19.1 4.23 (27.29) 26 K, R 5297 0.80 8.10 20.3 205.7 8 8 21.5 11.2 6.9 5.39 (34.77) 26 K, R 5298 0.80 11.50 20.3 292.1 8 8 166 83.2 50.3 24.2 16.5 11.6 25.7 5.8 7.52 (48.52) 24 K, R 5299 0.80 14.25 20.3 362.0 8 8 206 103 62.4 30.1 20.5 14.4 31.9 7.2 9.38 (60.52) 24 K, R 5300 0.81 4.81 20.6 122.2 2 2 64.7 32.9 19.6 9.4 6.4 4.5 10.0 3.33 (21.48) 26 K, R 5301 0.82 2.46 20.8 62.5 9 9 243 121 64.5 32.3 37.7 8.6 1.66 (10.71) 30 K, R 5302 0.85 1.00 21.6 25.4 6 6 70.2 35.1 20.6 9.9 10.9 0.60 (3.87) 30 K, R 5303 0.85 2.48 21.6 63.0 9 9 268 134 71.3 35.7 41.5 9.5 1.65 (10.65) 30 K 5304 0.85 4.90 21.6 124.5 3 3 207 104 55.1 27.5 32.1 7.3 3.60 (23.23) 26 K, R 5305 0.86 15.80 21.8 401.3 1 1 140 70.1 42.3 20.3 13.9 9.7 21.7 11.10 (71.61) 24 K, R 5306 0.87 8.65 22.1 219.7 8 8 561 281 149 74.7 87.0 19.8 6.39 (41.23) 26 K, R 5307 0.87 14.85 22.1 377.2 8 8 131 65.4 39.6 19.1 13.1 9.1 20.3 10.28 (66.32) 24 K, R 5308 0.88 5.35 22.4 135.9 8 8 62.6 31.3 18.9 9.1 6.2 4.4 9.7 3.85 (24.84) 26 K, R 5309 0.90 4.95 22.9 125.7 3 3 207 103 62.6 30.1 32.1 7.3 3.52 (22.71) 26 K, R 5310 0.94 3.90 23.9 99.1 9 9 119 59.6 31.8 15.9 10.6 7.9 18.4 2.94 (18.97) 30 K, R 5311 0.96 1.48 24.4 37.6 3 3 76.1 38.1 20.2 10.1 11.8 1.10 (7.10) 30 K, R 5312 0.97 1.21 24.6 30.7 3 3 84.3 42.2 22.4 11.2 13.1 0.90 (5.81) 30 K, R 5313 0.97 2.96 24.6 75.2 2 2 303 151 80.5 40.3 47.0 10.7 2.45 (15.81) 30 K, R 5314 0.98 1.48 24.9 37.6 6 6 80.1 39.7 24.1 11.6 12.4 1.13 (7.29) 26 K, R 5315 0.98 2.75 24.9 69.9 1 1 206 103 61.7 29.7 31.9 7.3 2.07 (13.35) 26 K, R 5316 1.00 1.00 25.4 25.4 1 1 157 78.4 44.0 24.3 5.6 0.82 (5.29) 30 K, R 5163 1.00 1.00 25.4 25.4 1 1 52.1 26.1 15.7 7.6 8.1 0.65 (4.19) 26 K, R 5318 1.00 1.00 25.4 25.4 21 A 70.0 36.6 19.9 9.2 6.8 5.2 10.9 0.88 (5.68) 30 K, R 5583 1.00 1.25 25.4 31.8 21 A 65.0 33.9 18.5 8.5 6.3 4.7 10.1 1.12 (7.23) 30 K, R 5584 1.00 1.50 25.4 38.1 21 A 75.0 39.1 21.3 9.8 7.3 5.4 11.6 1.35 (8.71) 30 K, R 5585 1.00 1.75 25.4 44.5 21 A 100 52.2 28.4 13.1 9.7 7.3 15.5 1.59 (10.26) 30 K, R 5586 1.00 2.00 25.4 50.8 1 1 78.4 39.2 22.0 12.2 1.76 (11.35) 30 K, R 5164 1.00 2.00 25.4 50.8 1 1 14.6 7.3 4.5 1.04 (6.71) 24 K, R 5319 1.00 2.30 25.4 58.4 3 3 220 110 58.4 29.2 34.1 7.8 1.82 (11.74) 30 K, R 5320 1.00 2.50 25.4 63.5 1 1 146 72.1 43.1 20.7 22.6 5.1 1.89 (12.19) 26 K, R 5321 1.00 2.50 25.4 63.5 1 1 107 53.3 32.3 15.5 16.6 1.89 (12.19) 26 K, R 5322 1.00 3.00 25.4 76.2 1 1 52.3 26.1 14.6 8.1 2.70 (17.42) 30 K, R 5165 *Resistance tolerance is ±10% or ±0.5 , whichever is greater Rubber (HR) models not available with NiFe element Introduction Design Guide Polyimide Heaters Silicone Rubber Heaters (foil) Standard Polyimide & Rubber Rubber Heaters (wire-wound) Mica Heaters Thermal-Clear Heaters All-Polyimide Heaters Sensors, Controllers & Accessories Reference | Flexible Heaters Design Guide | www.minco.com 25
Page 1 and 2: HDG01(A) FLEXIBLE HEATERS DESIGN GU
Page 3 and 4: Your Flexible Heaters Design Guide
Page 5 and 6: Solutions for Industry Applications
Page 7 and 8: Heater Insulations Polyimide/FEP Si
Page 9 and 10: Maximum Watt Density The watt densi
Page 11 and 12: Custom Design Options Heater design
Page 13 and 14: Custom Design Options Value-added a
Page 15 and 16: Examples of Thermal Systems Descrip
Page 17 and 18: Polyimide Thermofoil Heaters Specif
Page 19 and 20: Commercial Grade Polyimide Heaters
Page 21 and 22: Stock Silicone Rubber Thermofoil He
Page 23: Standard Polyimide and Rubber Heate
Page 27 and 28: Standard Polyimide and Rubber Heate
Page 33 and 34: Stock Wire-wound Rubber Heaters Nor
Page 35 and 36: Standard Wire-wound Rubber Heaters
Page 37 and 38: Mica Thermofoil Heaters Specificati
Page 39 and 40: Thermal-Clear Transparent Heaters O
Page 41 and 42: All-Polyimide (AP) Heaters Flexible
Page 43 and 44: Temperature Controllers Uncontrolle
Page 45 and 46: Heaterstat Sensorless DC Controller
Page 47 and 48: Heaterstat Sensorless DC Controller
Page 49 and 50: CT325 Miniature DC Temperature Cont
Page 51 and 52: CT15 Temperature Controller & Alarm
Page 53 and 54: CT16A Temperature Controller Specif
Page 55 and 56: Heater Accessories Thermostats Ther
Page 57 and 58: Glossary Anti-reset windup: Turns o
Page 59 and 60: Industry Specifications for Heaters
Page 61 and 62: Design Notes Reference Sensors, Con
Page 63 and 64: Next Steps Minco welcomes the oppor

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