EUROPA - Introduction to the Mechanical and Electrical Engineering ...
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Institute for<br />
Economic Research<br />
at <strong>the</strong> University of Munich<br />
Poschingerstraße 5<br />
D-81679 Munich<br />
Telefon ++49-089-92 24 -(0)-1362<br />
Telefax ++49-89-9224-2362<br />
E-mail Vieweg@ifo.de<br />
_____________________________________________________________<br />
Industrial Branch Research<br />
<strong>Introduction</strong> <strong>to</strong> <strong>the</strong> <strong>Mechanical</strong> <strong>and</strong> <strong>Electrical</strong><br />
<strong>Engineering</strong> Sec<strong>to</strong>rs of new<br />
EU Member States<br />
Report <strong>to</strong> <strong>the</strong> project No ENTR/04/063<br />
Contrac<strong>to</strong>r:<br />
ifo Institute for Economic Research, Munich<br />
In co-operation with:<br />
VDMA, Frankfurt<br />
ZVEI, Frankfurt<br />
Munich, November, 2005
Institute for<br />
Economic Research<br />
at <strong>the</strong> University of Munich<br />
Poschingerstraße 5<br />
D-81679 Munich<br />
Telefon ++49-089-92 24 -(0)-1362<br />
Telefax ++49-89-9224-2362<br />
E-mail Vieweg@ifo.de<br />
_____________________________________________________________<br />
Industrial Branch Research<br />
<strong>Introduction</strong> <strong>to</strong> <strong>the</strong> <strong>Mechanical</strong> <strong>and</strong> <strong>Electrical</strong><br />
<strong>Engineering</strong> Sec<strong>to</strong>rs of new<br />
EU Member States<br />
Project Management:<br />
Hans-Gün<strong>the</strong>r Vieweg, Ifo Institute<br />
Ifo Institute, München:<br />
Andreas Kuhlmann<br />
Gabriele Roubal<br />
Frank Fiedler<br />
Hans-Gün<strong>the</strong>r Vieweg<br />
GzF/VDMA, Frankfurt:<br />
Susanne Krebs<br />
Anke Uhlig<br />
ZSG/ZVEI, Frankfurt:<br />
Jürgen Polzin<br />
Ulrich Scheinost<br />
Bernhard Bambullis<br />
Munich, November, 2005
I<br />
Table of Contents<br />
1 Executive Summary................................................................................................... 1<br />
1.1 The European <strong>Engineering</strong> Sec<strong>to</strong>rs .................................................................... 3<br />
1.2 Structural Changes in <strong>the</strong> New Member States.................................................. 4<br />
1.3 Performance in International Trade.................................................................... 5<br />
1.4 Technological Competitiveness.......................................................................... 7<br />
1.5 Price Competititveness ....................................................................................... 7<br />
1.6 Conclusions ........................................................................................................ 8<br />
2 Importance <strong>and</strong> Evolution of <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs in <strong>the</strong> New<br />
Member States .......................................................................................................... 11<br />
2.1 <strong>Engineering</strong> Sec<strong>to</strong>rs in all of <strong>the</strong> New Member States Compared <strong>to</strong> EU-15 ... 11<br />
2.2 Investigation in <strong>the</strong> <strong>Engineering</strong> Subsec<strong>to</strong>rs.................................................. 18<br />
2.2.1 Engines <strong>and</strong> Turbines (ex. aircraft, vehicle <strong>and</strong> cycle mach)<br />
CE .11)................................................................................................. 18<br />
2.2.2 Pumps <strong>and</strong> Compressors (NACE 29.12) ........................................... 21<br />
2.2.3 Taps <strong>and</strong> Valves (NACE 29.13) ........................................................ 23<br />
2.2.4 Bearings, Gears, Gearing <strong>and</strong> Driving Elements (NACE 29.14)..... 25<br />
2.2.5 Industrial Furnaces <strong>and</strong> Furnace Burners (NACE 29.21) ................ 26<br />
2.2.6 Lifting <strong>and</strong> H<strong>and</strong>ling Equipment (NACE 29.22).............................. 29<br />
2.2.7 Non-domestic Cooling <strong>and</strong> Ventilation Equipment<br />
NACE 29.23)....................................................................................... 32<br />
2.2.8 O<strong>the</strong>r General Purpose Machinery n.e.c. (NACE 29.24) ................. 33<br />
2.2.9 Agricultural Trac<strong>to</strong>rs (NACE 29.31)................................................. 36<br />
2.2.10 O<strong>the</strong>r Agricultural Machinery (NACE 29.32) .................................. 38<br />
2.2.11 Machine Tools, Woodworking Machinery, Welding Equipment<br />
(NACE 29.40) ..................................................................................... 40<br />
2.2.12 Machinery for Metallurgy (NACE 29.51)......................................... 42<br />
2.2.13 Machinery for Mining <strong>and</strong> Quarrying <strong>and</strong> Construction (NACE<br />
29.52)................................................................................................... 45<br />
2.2.14 Machinery for Food, Beverage <strong>and</strong> Tobacco Processing (NACE<br />
29.53)................................................................................................... 47<br />
2.2.15 Machinery for Textile, Apparel <strong>and</strong> Lea<strong>the</strong>r Production (NACE<br />
29.54)................................................................................................... 48<br />
2.2.16 Machinery for Paper <strong>and</strong> Paperboard Production (NACE 29.55).... 51<br />
2.2.17 O<strong>the</strong>r Special Purpose Machinery n.e.c. (NACE 29.56).................. 53
II<br />
2.2.18 <strong>Electrical</strong> Domestic Appliances (NACE 29.71) ............................... 55<br />
2.2.19 Non-electric Domestic Appliances (NACE 29.72)........................... 57<br />
2.2.20 Electric Mo<strong>to</strong>rs, Genera<strong>to</strong>rs <strong>and</strong> Transformers (NACE 31.10) ....... 59<br />
2.2.21 <strong>Electrical</strong> Distribution <strong>and</strong> Control Apparatus (NACE 31.20) ........ 62<br />
2.2.22 Insulated Wire <strong>and</strong> Cable (NACE 31.30).......................................... 64<br />
2.2.23 Accumula<strong>to</strong>rs, Primary Cells <strong>and</strong> Primary Batteries<br />
(NACE 31.40) ..................................................................................... 66<br />
2.2.24 Lighting Equipment <strong>and</strong> Electric Lamps (NACE 31.50) ................. 68<br />
2.2.25 <strong>Electrical</strong> Equipment for Engines <strong>and</strong> Vehicles (NACE 31.61)...... 70<br />
2.2.26 O<strong>the</strong>r <strong>Electrical</strong> Equipment n.e.c. (NACE 31.62) ............................ 73<br />
2.3 Investigation in <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs by Member State ............................. 74<br />
2.3.1 <strong>Engineering</strong> Sec<strong>to</strong>rs in <strong>the</strong> Czech Republic ...................................... 75<br />
2.3.2 <strong>Engineering</strong> Sec<strong>to</strong>rs in Hungary .......................................................... 81<br />
2.3.3 <strong>Engineering</strong> Sec<strong>to</strong>rs in Pol<strong>and</strong>............................................................. 87<br />
2.3.4 <strong>Engineering</strong> Sec<strong>to</strong>rs in Slovakia .......................................................... 90<br />
2.3.5 <strong>Engineering</strong> Sec<strong>to</strong>rs in Slovenia .......................................................... 96<br />
2.3.6 <strong>Engineering</strong> Sec<strong>to</strong>rs in Baltic States .................................................. 100<br />
3 <strong>Engineering</strong> Sec<strong>to</strong>rs in an Enlarged EU .............................................................. 102<br />
3.1 Importance <strong>and</strong> Evolution of <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs in EU-25 ................... 102<br />
3.2 Division of Labour ......................................................................................... 103<br />
4 EU <strong>Engineering</strong> Sec<strong>to</strong>rs in Global Competition ................................................. 113<br />
4.1 Trade Performance of <strong>the</strong> <strong>Engineering</strong> industries in <strong>the</strong> Triad ...................... 113<br />
4.2 Challenge from Emerging Countries.............................................................. 115<br />
4.3 Price Competitiveness of <strong>Engineering</strong> Industries........................................... 118<br />
4.4 Assessment of <strong>the</strong> Technological Competitiveness ....................................... 122<br />
5 Conclusions............................................................................................................. 126<br />
5.1 Final assessment of <strong>the</strong> competitiveness ........................................................ 126<br />
5.2 Proposal for a Future in -Depth Analysis of <strong>the</strong> Competitive Assets <strong>and</strong><br />
Liabilities of <strong>the</strong> <strong>Engineering</strong> Industries in <strong>the</strong> New Member States............... 127<br />
6 Information Provider ............................................................................................ 131<br />
Annexes
III<br />
List of Tables<br />
Table 2.1: Key data for <strong>the</strong> New Member States’ <strong>Engineering</strong> Sec<strong>to</strong>rs 2004 .....12<br />
Table 2.2: Key data for <strong>the</strong> EU-15 <strong>Engineering</strong> Sec<strong>to</strong>rs 2004 ............................13<br />
Table 2.3: Evolution of New Member States’ <strong>Engineering</strong> Sec<strong>to</strong>rs 1995-2004..15<br />
Table2.4: Evolution of EU-15 <strong>Engineering</strong> Sec<strong>to</strong>rs 1995 - 2004.......................15<br />
Table 2.5: Key data for NACE 29.11 in 2004 ....................................................20<br />
Table 2.6: Key data for NACE 29.12 in 2004 ....................................................22<br />
Table 2.7: Key data for NACE 29.13 in 2004 ....................................................24<br />
Table 2.8: Key data for NACE 29.14 in 2004 ....................................................26<br />
Table 2.9: Key data for NACE 29.21 in 2004 ....................................................28<br />
Table 2.10: Key data for NACE 29.22 in 2004 ....................................................31<br />
Table 2.11: Key data for NACE 29.23 in 2004 ....................................................33<br />
Table 2.12: Key data for NACE 29.24 in 2004 ....................................................35<br />
Table 2.13: Key data for NACE 29.31 in 2004 ....................................................37<br />
Table 2.14: Key data for NACE 29.32 in 2004 ....................................................39<br />
Table 2.15: Key data for NACE 29.40 in 2004 ....................................................42<br />
Table 2.16: Key data for NACE 29.51 in 2004 ....................................................44<br />
Table 2.17: Key data for NACE 29.52 in 2004 ....................................................46<br />
Table 2.18: Key data for NACE 29.53 in 2004 ....................................................48<br />
Table 2.19: Key data for NACE 29.54 in 2004 ....................................................50<br />
Table 2.20: Key data for NACE 29.55 in 2004 ....................................................53<br />
Table 2.21: Key data for NACE 29.56 in 2004 ....................................................55<br />
Table 2.22: Key data for NACE 29.71 in 2004 ....................................................57<br />
Table 2.23: Key data for NACE 29.72 in 2004 ....................................................59<br />
Table 2.24: Key data for NACE 31.10 in 2004 ....................................................61<br />
Table 2.25: Key data for NACE 31.20 in 2004 ....................................................63<br />
Table 2.26: Key data for NACE 31.30 in 2004 ....................................................65<br />
Table 2.27: Key data for NACE 31.40 in 2004 ....................................................68<br />
Table 2.28: Key data for NACE 31.50 in 2004 ....................................................70<br />
Table 2.29: Key data for NACE 31.61 in 2004 ....................................................72<br />
Table 2.30: Key data for NACE 31.62 in 2004 ....................................................74
IV<br />
Table 2.31: Key data for <strong>the</strong> Czech <strong>Engineering</strong> Sec<strong>to</strong>rs 2004 ............................76<br />
Table 2.32: Key data for <strong>the</strong> Hungarian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004......................81<br />
Table 2.33: Key data for <strong>the</strong> Polish <strong>Engineering</strong> Sec<strong>to</strong>rs 2004 ............................88<br />
Table 2.34: Key data for <strong>the</strong> Slovakian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004.......................90<br />
Table 2.35: Key data for <strong>the</strong> Slovenian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004.......................96<br />
Table 2.36: Key data for <strong>the</strong> Baltic <strong>Engineering</strong> Sec<strong>to</strong>rs 2004........................... 101<br />
Table 3.1: Key data for <strong>the</strong> EU-25 <strong>Engineering</strong> Sec<strong>to</strong>rs 2004 .......................... 102<br />
Table 3.2: Evolution of EU-25 <strong>Engineering</strong> Sec<strong>to</strong>rs 1995 - 2004..................... 103<br />
Table 3.3: Production of <strong>the</strong> new <strong>and</strong> old Member States’ engineering<br />
industries – Comparison of <strong>the</strong> structure ......................................... 106<br />
Table 4.1: The Triad Exports in <strong>Engineering</strong> Industries ................................... 113<br />
Table 4.2: EU Trade with China in <strong>Engineering</strong> Industries.............................. 117<br />
Table 4.3: Changes in <strong>the</strong> Price Competitiveness between 1996 <strong>and</strong> 2004 ...... 120<br />
Table 4.4: Changes in <strong>the</strong> Price Competitiveness between 2000 <strong>and</strong> 2004 ...... 121<br />
Table 4.5: International Comparison Innovation Intensity in Total<br />
<strong>Engineering</strong> Industries..................................................................... 123<br />
Table 4.6: Share of <strong>Engineering</strong> Industries in Patent Applications in<br />
all areas of Technology, 1995 - 2002............................................... 124
V<br />
List of figures<br />
Figure 2.1: <strong>Engineering</strong> Industries in EU-15 <strong>and</strong> <strong>the</strong> new Member States.. 17<br />
Figure 2.2: Comparison of NACE 29.11 <strong>to</strong> <strong>to</strong>tal engineering..................... 20<br />
Figure 2.4: Comparison of NACE 29.12 <strong>to</strong> <strong>to</strong>tal engineering..................... 23<br />
Figure 2.5: Comparison of NACE 29.13 <strong>to</strong> <strong>to</strong>tal engineering..................... 24<br />
Figure 2.6: Comparison of NACE 29.14 <strong>to</strong> <strong>to</strong>tal engineering..................... 26<br />
Figure 2.7: Comparison of NACE 29.21 <strong>to</strong> <strong>to</strong>tal engineering..................... 29<br />
Figure 2.8: Comparison of NACE 29.22 <strong>to</strong> <strong>to</strong>tal engineering..................... 31<br />
Figure 2.9: Comparison of NACE 29.23 <strong>to</strong> <strong>to</strong>tal engineering..................... 33<br />
Figure 2.10: Comparison of NACE 29.24 <strong>to</strong> <strong>to</strong>tal engineering..................... 35<br />
Figure 2.11: Comparison of NACE 29.31 <strong>to</strong> <strong>to</strong>tal engineering..................... 37<br />
Figure 2.12: Comparison of NACE 29.32 <strong>to</strong> <strong>to</strong>tal engineering..................... 39<br />
Figure 2.13: Comparison of NACE 29.40 <strong>to</strong> <strong>to</strong>tal engineering..................... 42<br />
Figure 2.14: Comparison of NACE 29.51 <strong>to</strong> <strong>to</strong>tal engineering..................... 44<br />
Figure 2.15: Comparison of NACE 29.52 <strong>to</strong> <strong>to</strong>tal engineering..................... 46<br />
Figure 2.16: Comparison of NACE 29.53 <strong>to</strong> <strong>to</strong>tal engineering..................... 48<br />
Figure 2.17: Comparison of NACE 29.54 <strong>to</strong> <strong>to</strong>tal engineering..................... 51<br />
Figure 2.18: Comparison of NACE 29.55 <strong>to</strong> <strong>to</strong>tal engineering..................... 53<br />
Figure 2.19: Comparison of NACE 29.56 <strong>to</strong> <strong>to</strong>tal engineering..................... 55<br />
Figure 2.20: Comparison of NACE 29.71 <strong>to</strong> <strong>to</strong>tal engineering..................... 57<br />
Figure 2.21: Comparison of NACE 29.72 <strong>to</strong> <strong>to</strong>tal engineering..................... 59<br />
Figure 2.22: Comparison of NACE 31.10 <strong>to</strong> <strong>to</strong>tal engineering..................... 61<br />
Figure 2.23: Comparison of NACE 31.20 <strong>to</strong> <strong>to</strong>tal engineering..................... 63<br />
Figure 2.24: Comparison of NACE 31.30 <strong>to</strong> <strong>to</strong>tal engineering..................... 66<br />
Figure 2.25: Comparison of NACE 31.40 <strong>to</strong> <strong>to</strong>tal engineering..................... 68<br />
Figure 2.26: Comparison of NACE 31.50 <strong>to</strong> <strong>to</strong>tal engineering..................... 70<br />
Figure 2.27: Comparison of NACE 31.61 <strong>to</strong> <strong>to</strong>tal engineering..................... 72<br />
Figure 2.28: Comparison of NACE 31.62 <strong>to</strong> <strong>to</strong>tal engineering..................... 74
VI<br />
Figure 3.1:<br />
Figure 3.2:<br />
The evolution of intrasec<strong>to</strong>ral trade between <strong>the</strong> new<br />
<strong>and</strong> <strong>the</strong> old Member States ..................................................... 108<br />
Similarity of EU-15 <strong>and</strong> new Member States’ exports <strong>to</strong><br />
third countries ........................................................................ 109<br />
Figure 4.1: Share of new Member States on EU-25 Exports .................... 115<br />
Figure 4.2: Comparison of Innovation Intensities of EU-15 <strong>and</strong><br />
new Member States by subsec<strong>to</strong>rs of <strong>the</strong> <strong>Engineering</strong><br />
Industries................................................................................ 125
VII<br />
Preliminary Remark<br />
The study report comprises <strong>the</strong> results of a project carried out for <strong>the</strong> Direc<strong>to</strong>rate-<br />
General “Enterprise <strong>and</strong> Industry” under <strong>the</strong> Tender No ENTR/04/0463.<br />
It consists of <strong>the</strong> analytical part on <strong>the</strong> initial assessment of <strong>the</strong> engineering industries<br />
competitiveness of <strong>the</strong> new Member States. It is followed by a Methodological Annex<br />
<strong>and</strong> an annex which contains <strong>the</strong> data base created in course of <strong>the</strong> project.<br />
The slides for <strong>the</strong> presentation <strong>and</strong> <strong>the</strong> CD are enclosed in <strong>the</strong> delivery.<br />
Munich, 15 November 2005<br />
Hans-Gün<strong>the</strong>r Vieweg
1<br />
1 Executive Summary<br />
The study report comprises <strong>the</strong> results of a project carried out for <strong>the</strong> Direc<strong>to</strong>rate-<br />
General “Enterprise <strong>and</strong> Industry”. The object of <strong>the</strong> investigation was <strong>the</strong> engineering<br />
sec<strong>to</strong>rs of <strong>the</strong> new EU-Member States. Two <strong>to</strong>pics were <strong>to</strong> belaboured, <strong>the</strong> creation of a<br />
data base <strong>and</strong> an assessment of <strong>the</strong> sec<strong>to</strong>rs competitiveness. The latter <strong>to</strong>pic was divided<br />
in<strong>to</strong> three steps, an analysis of <strong>the</strong> engineering sec<strong>to</strong>rs during <strong>the</strong> period under investigation,<br />
<strong>the</strong>ir integration in<strong>to</strong> <strong>the</strong> European market, in particular <strong>the</strong> division of labour between<br />
<strong>the</strong> old <strong>and</strong> <strong>the</strong> new Member States, <strong>and</strong> <strong>the</strong> potential for an improved global<br />
competitiveness of <strong>the</strong> European engineering industries stimulated by <strong>the</strong> enlarged EU.<br />
As a conclusion of <strong>the</strong> experiences in <strong>the</strong> assessment of <strong>the</strong> competitiveness a proposal<br />
is submitted which stresses <strong>the</strong> design for a more detailed <strong>and</strong> better founded in-depth<br />
investigation.<br />
The Ifo Institute was responsible for <strong>the</strong> execution of <strong>the</strong> overall project <strong>and</strong> contributed<br />
<strong>the</strong> analysis of <strong>the</strong> competitiveness. The German associations of <strong>the</strong> engineering sec<strong>to</strong>rs<br />
joined <strong>the</strong> project, <strong>the</strong> GzF/VDMA for mechanical engineering <strong>and</strong> <strong>the</strong> ZSG/ZVEI for<br />
<strong>the</strong> electrical engineering <strong>and</strong> domestic appliances. Both of <strong>the</strong>se organizations have a<br />
longst<strong>and</strong>ing experience in <strong>the</strong> creation of European data bases for <strong>the</strong>ir respective sec<strong>to</strong>rs.<br />
The study report is composed of an analytical part. There are two supplements, a Methodological<br />
Annex which provides information on <strong>the</strong> most important indica<strong>to</strong>rs applied<br />
in <strong>the</strong> report <strong>and</strong> a Statistical Annex which provides <strong>the</strong> data base for <strong>the</strong> engineering<br />
sec<strong>to</strong>rs of <strong>the</strong> new Member States.<br />
The analytical part of <strong>the</strong> study is structured as follows.<br />
♦ Chapter 2.1 gives an overview on <strong>to</strong>tal engineering for all of <strong>the</strong> acceded countries.<br />
<strong>Engineering</strong> is compared <strong>to</strong> <strong>the</strong> EU-15 by its size <strong>and</strong> its development. Special attention<br />
is paid <strong>to</strong> <strong>the</strong> pattern of <strong>the</strong> evolution during <strong>the</strong> phase of transition in particular<br />
tendencies in employment, growth <strong>and</strong> productivity are shown.<br />
♦ Chapter 2.2 provides a more detailed investigation of <strong>the</strong> engineering sec<strong>to</strong>rs. For<br />
each of <strong>the</strong> subsec<strong>to</strong>rs under consideration <strong>the</strong> product range is described <strong>and</strong> driving<br />
fac<strong>to</strong>rs for <strong>the</strong> development are mentioned. The statistical analysis compares it <strong>to</strong> <strong>the</strong><br />
superior sec<strong>to</strong>r, mechanical or electrical engineering. The subsec<strong>to</strong>r’s importance <strong>and</strong><br />
evolution over time is mirrored against all of <strong>the</strong> new Member States <strong>and</strong> EU-15. Not
2<br />
only economic efficiency data are analysed, but also <strong>the</strong> pace of <strong>the</strong> technological<br />
progress as measured by an innovation intensity indica<strong>to</strong>r.<br />
♦ Chapter 2.3 provides an investigation of <strong>the</strong> engineering sec<strong>to</strong>rs by Member State.<br />
The five bigger new Member States are analysed in detail, whereas <strong>the</strong> three Baltic<br />
States are put <strong>to</strong>ge<strong>the</strong>r because of <strong>the</strong>ir small size. The presentation of <strong>the</strong> countries<br />
starts with a statistical overview which provides information on <strong>the</strong> importance of <strong>the</strong><br />
engineering sec<strong>to</strong>rs within <strong>the</strong> country as a share of <strong>to</strong>tal manufacturing <strong>and</strong> within<br />
<strong>the</strong> new Member States as a share of <strong>the</strong> region’s engineering sec<strong>to</strong>r. The development<br />
over time <strong>and</strong> <strong>the</strong> efficiency indica<strong>to</strong>rs are confronted with <strong>the</strong> region’s average.<br />
The innovation activity of each of <strong>the</strong> new Member States has been checked <strong>and</strong><br />
compared <strong>to</strong> <strong>the</strong> average of all of <strong>the</strong> countries under investigation. Each of <strong>the</strong> country<br />
reports is followed by a more qualitative illustration of each of <strong>the</strong> sec<strong>to</strong>rs, mechanical<br />
engineering, domestic appliances <strong>and</strong> electrical engineering. The portrayal<br />
is derived from desk<strong>to</strong>p research as well as interviews carried out with experts of <strong>the</strong><br />
engineering sec<strong>to</strong>rs <strong>and</strong> <strong>the</strong> public administration.<br />
♦ Chapter 3 provides an overview on <strong>the</strong> engineering industries of <strong>the</strong> EU-25 <strong>and</strong> compares<br />
it <strong>to</strong> <strong>the</strong> o<strong>the</strong>r Triad members. Moreover it analyses <strong>the</strong> integration of <strong>the</strong> old<br />
<strong>and</strong> new Member States. Different patterns of <strong>the</strong> development of mechanical <strong>and</strong><br />
electrical engineering were identified, which can be explained by <strong>the</strong> different kind<br />
of products, a different division of labour along <strong>the</strong> value-added chain <strong>and</strong> a different<br />
strategic orientation of <strong>the</strong> players in <strong>the</strong> markets.<br />
♦ Chapter 4 is dedicated <strong>to</strong> <strong>the</strong> assessment of <strong>the</strong> competitiveness of <strong>the</strong> EU engineering<br />
industries. The focus – as stressed in <strong>the</strong> Call for Tender – is on <strong>the</strong> new Member<br />
States. It was shown that <strong>the</strong>ir evolution is more <strong>and</strong> more affiliated with <strong>the</strong> engineering<br />
industries of <strong>the</strong> “old” Member States. This is why this chapter takes in<strong>to</strong> account<br />
<strong>the</strong> new Member States as well as <strong>the</strong> development of <strong>the</strong> EU-15. As benchmark<br />
for <strong>the</strong> assessment of <strong>the</strong> performance in a globalized world Japan <strong>and</strong> <strong>the</strong> USA<br />
are used. Since <strong>the</strong> early 1990s an emerging competition from newly industrializing<br />
Asian countries is a feature in <strong>the</strong> markets for engineering products. As supplementary<br />
information on this issue an analysis of <strong>the</strong> trade between <strong>the</strong> new Member<br />
States, <strong>the</strong> EU-15 <strong>and</strong> China has been executed.<br />
♦ Chapter 5 concludes <strong>the</strong> assessment of <strong>the</strong> new Member States’ engineering sec<strong>to</strong>rs<br />
competitiveness <strong>and</strong> suggests a procedure for a more detailed investigation of <strong>the</strong><br />
competitiveness.
3<br />
1.1 The European <strong>Engineering</strong> Sec<strong>to</strong>rs<br />
The output of <strong>the</strong> new Member States’ engineering sec<strong>to</strong>rs reached a value of <strong>to</strong>tal production<br />
of €35.7 bn 2004. This corresponds <strong>to</strong> a value added of €11.0 bn. These are<br />
small values as compared <strong>to</strong> <strong>the</strong> EU-15 with an engineering production amounting <strong>to</strong><br />
€588 bn, but with regard <strong>to</strong> <strong>the</strong> size of <strong>the</strong> economies of <strong>the</strong> acceded countries <strong>the</strong>ir engineering<br />
sec<strong>to</strong>rs comm<strong>and</strong> a somewhat bigger share of all of <strong>the</strong> manufacturing industries<br />
value added which comes up <strong>to</strong> 14.4%, <strong>the</strong> respective figure for <strong>the</strong> EU-15 is<br />
13.3%.<br />
The engineering sec<strong>to</strong>rs output shows structural differences between both of <strong>the</strong> regions<br />
of <strong>the</strong> Single Market. <strong>Mechanical</strong> engineering only accounts for 40% of <strong>the</strong> output of<br />
<strong>the</strong> new Member States, electrical engineering reaches more than 50% <strong>and</strong> scarcely<br />
10% are provided by domestic appliances. In contrast mechanical engineering is in <strong>the</strong><br />
lead in <strong>the</strong> EU-15 with a share of nearly two thirds; electrical engineering comes up <strong>to</strong><br />
only 30% <strong>and</strong> domestic appliances contribution <strong>to</strong> <strong>the</strong> output of <strong>the</strong> engineering sec<strong>to</strong>rs<br />
is a reminder.<br />
The evolution of <strong>the</strong> engineering industries has been analysed for <strong>the</strong> years 1995 <strong>to</strong><br />
2004. This period of <strong>the</strong> transition phase has been characterized by <strong>the</strong> fact that for most<br />
of <strong>the</strong> countries under consideration <strong>the</strong> initial dis<strong>to</strong>rtions after <strong>the</strong> breakdown of <strong>the</strong><br />
socialistic planned economy have been fading away <strong>and</strong> <strong>the</strong> economic development has<br />
ga<strong>the</strong>red momentum. For <strong>the</strong> whole period under review <strong>the</strong> annual average growth rate<br />
- calculated in real terms – was 10.5%. The most dynamic development experienced<br />
electrical engineering with a rate of 15.7%, whereas mechanical engineering experienced<br />
only a moderate 6.0%. Domestic appliances grew on average of <strong>the</strong> sec<strong>to</strong>rs.<br />
The high growth momentum was made possible by remarkable gains in efficiency for<br />
<strong>the</strong> labour input. The investment in advanced production technology <strong>and</strong> management<br />
techniques induced an improvement of labour productivity at <strong>the</strong> same pace as production<br />
grew, but <strong>the</strong> engineering sec<strong>to</strong>rs value added grew somewhat slower. As a result of<br />
this development employment fell by an annual rate of 1.3%. Within <strong>the</strong> sec<strong>to</strong>rs <strong>the</strong><br />
development was quite different. A slump in <strong>the</strong> number of workplaces was reported for<br />
mechanical engineering <strong>and</strong> for domestic appliances. Simultaneously <strong>the</strong> EU-15 discloses<br />
a moderate production growth of 2.1% for all engineering sec<strong>to</strong>rs, small gains in<br />
labour productivity <strong>and</strong> a similar employment record. The number of workplaces fell by<br />
an average rate of 1.0%.
4<br />
1.2 Structural Changes in <strong>the</strong> New Member States<br />
The development in <strong>the</strong> new Member States was strongly affected by privatization <strong>and</strong><br />
<strong>the</strong> entry of foreign inves<strong>to</strong>rs. In domestic appliances <strong>and</strong> in electrical engineering <strong>the</strong><br />
big players in <strong>the</strong> global market from Europe <strong>and</strong> overseas have become important<br />
stakeholders. In mechanical engineering <strong>the</strong> situation is somewhat different. Above all<br />
European companies have acquired shares <strong>and</strong> beside big companies medium-sized<br />
firms have heavily invested.<br />
The predominant motive for investment in <strong>the</strong> new Member States’ mechanical engineering<br />
has been <strong>the</strong> acquisition of capacities for <strong>the</strong> manufacture of intermediary products.<br />
Typically <strong>the</strong>se new production sites have been integrated in <strong>the</strong> companies’ valueadded<br />
chain. As a consequence <strong>the</strong> intra-sec<strong>to</strong>ral trade between old <strong>and</strong> new Member<br />
States has intensified. A new wider competitive cluster has evolved which exploits <strong>the</strong><br />
comparative advantages as available in <strong>the</strong> old <strong>and</strong> new Member States. A similar pattern<br />
in <strong>the</strong> division of labour has not been traceable, nei<strong>the</strong>r for electrical engineering<br />
nor for domestic appliances. For both of <strong>the</strong>se sec<strong>to</strong>rs this motive was <strong>to</strong> a lesser extent<br />
of importance for companies’ investment activities. The acquisition of plants was <strong>to</strong> a<br />
large extent dedicated for <strong>the</strong> production of final goods <strong>and</strong> intermediary products,<br />
which are dedicated for o<strong>the</strong>r industries. This is in particular for electrical engineering<br />
relevant which delivers a noteworthy share of its products <strong>to</strong> manufacturers of vehicles.<br />
The concerned subsec<strong>to</strong>r of electrical engineering enjoyed <strong>the</strong> highest growth momentum<br />
during <strong>the</strong> period under investigation.<br />
The privatization of <strong>the</strong> engineering sec<strong>to</strong>rs was accompanied by a structural change.<br />
The former big conglomerates have been dismantled. Most of <strong>the</strong> newly created companies<br />
got rid of <strong>the</strong>ir distribution channels which in <strong>the</strong> socialistic era were centrally organized.<br />
In most cases <strong>the</strong>re was no direct access <strong>to</strong> Western markets. Bigger independent<br />
engineering groups of <strong>the</strong> new Member States were able <strong>to</strong> maintain <strong>and</strong> streng<strong>the</strong>n<br />
distribution channels. For <strong>the</strong> smaller firms this was <strong>the</strong> exception. This has raised major<br />
problems above all for <strong>the</strong> manufacturers of final goods. The manufacturers of intermediary<br />
goods are better off if <strong>the</strong>y succeed <strong>to</strong> get access <strong>to</strong> big clients.<br />
In mechanical engineering <strong>the</strong>se problems have induced a remarkable structural change.<br />
The production of mobile machinery, trac<strong>to</strong>rs, construction machines etc., a former<br />
strength of <strong>the</strong> region suffered remarkable losses in <strong>the</strong> output of mechanical engineering.<br />
This decline happened while simultaneously manufacturers of <strong>the</strong> EU-15 gained<br />
market shares in central <strong>and</strong> Eastern Europe. Several fac<strong>to</strong>rs <strong>to</strong>ge<strong>the</strong>r explain <strong>the</strong> devel-
5<br />
opment: superior Western products <strong>and</strong> production technology were decisive, but also<br />
<strong>the</strong> experience in marketing <strong>and</strong> heavy investment in distribution channels contributed<br />
<strong>to</strong> <strong>the</strong> success of <strong>the</strong> big European players. The manufacturers of mobile machinery increased<br />
<strong>the</strong>ir contribution <strong>to</strong> <strong>the</strong> EU-15 mechanical engineering.<br />
There is a noteworthy number of small companies which is in a stalemate position in <strong>the</strong><br />
new Member States. Many are final goods manufacturers which have lost much of <strong>the</strong>ir<br />
client basis. Poor dem<strong>and</strong> for <strong>the</strong>ir final goods makes <strong>the</strong>m more <strong>and</strong> more dependent<br />
on spare parts business for old machinery yet in use. If <strong>the</strong>y succeed <strong>to</strong> attract foreign<br />
companies <strong>the</strong>ir final products are sold via <strong>the</strong> distribution channels of <strong>the</strong> partner.<br />
However a sustainable success as an au<strong>to</strong>nomous company is dependent on <strong>the</strong> availability<br />
of own product or manufacturing know-how. O<strong>the</strong>r small companies are subcontrac<strong>to</strong>rs<br />
<strong>to</strong> big clients. Numerous firms run short of resources <strong>and</strong> do not have sufficient<br />
means for investment in <strong>the</strong> equipment necessary <strong>to</strong> fulfil <strong>the</strong> ever growing requirements<br />
of <strong>the</strong> big clients.<br />
Many of <strong>the</strong> bigger companies held by domestic entrepreneurs or financial inves<strong>to</strong>rs are<br />
better off. They own manufacturing know-how <strong>and</strong> supply complex intermediary goods.<br />
They can trust in <strong>the</strong> advantages of <strong>the</strong>ir location for production <strong>and</strong> have a certain bargaining<br />
power with big clients. They will gain importance in <strong>the</strong> ongoing structural<br />
change <strong>and</strong> are perceived as <strong>the</strong> stronghold of <strong>the</strong> engineering sec<strong>to</strong>rs in <strong>the</strong> new Member<br />
States.<br />
A noteworthy change in <strong>the</strong> product programme of <strong>the</strong> new Member States’ mechanical<br />
engineering has taken place in <strong>the</strong> last decade. It has become more different from <strong>the</strong><br />
structure of <strong>the</strong> old Member States. This development is interpreted as a shift <strong>to</strong>wards a<br />
division of labour in line with <strong>the</strong> respective comparative advantages. This evolution is<br />
mirrored in trade of <strong>the</strong> new <strong>and</strong> old Member States with non EU-countries. The structure<br />
of exports has become more dissimilar during <strong>the</strong> period under investigation. In<br />
contrast <strong>the</strong> exports of electrical engineering <strong>and</strong> domestic appliances do not disclose a<br />
similar development <strong>to</strong>wards a specialisation between <strong>the</strong> old <strong>and</strong> new Member States.<br />
1.3 Performance in International Trade<br />
The engineering market is characterized by global competition. Most important suppliers<br />
are up <strong>to</strong> now from mature industrialized countries. As compared <strong>to</strong> Japan <strong>and</strong> <strong>the</strong><br />
USA <strong>the</strong> European engineering industries performed well during <strong>the</strong> period under inves-
6<br />
tigation between 1995 <strong>and</strong> 2004 The EU-15 exports grew at an average annual rate of<br />
6.3% much stronger than both of <strong>the</strong> o<strong>the</strong>r major manufacturing nations. Simultaneously<br />
<strong>the</strong> new Member States extra EU-exports soared at a high double digit rate of<br />
12.7%. As a result <strong>the</strong> EU-25 increased its share in <strong>the</strong> Triad exports by nearly 1-<br />
percantage point up <strong>to</strong> 41.1% on average of <strong>the</strong> years 2002 <strong>to</strong> 2004 compared <strong>to</strong> 1995 <strong>to</strong><br />
1997.<br />
Global competition in engineering markets has changed since <strong>the</strong> early 1990s. New<br />
competi<strong>to</strong>rs have tapped in<strong>to</strong> <strong>the</strong> market among <strong>the</strong>m Chinese manufacturers. In interviews<br />
fears were raised that <strong>the</strong>re is a Chinese threat. This is why trade with China in<br />
engineering products has been taken in<strong>to</strong> account. It has intensified markedly since<br />
1995. In contrast <strong>to</strong> <strong>the</strong> EU-15 <strong>the</strong> new Member States trade with China reveals a trade<br />
deficit. In absolute figures it is not high, but in relation <strong>to</strong> <strong>the</strong> trade volume <strong>the</strong> imports<br />
exceed <strong>the</strong> exports by a fac<strong>to</strong>r of three. Up <strong>to</strong> now Chinese deliveries <strong>to</strong> <strong>the</strong> new Member<br />
States are on a low level as compared with <strong>the</strong> EU-15 deliveries, but <strong>the</strong> growth<br />
rates are much higher. This development is primarily driven by <strong>the</strong> integration of <strong>the</strong><br />
new Member States in <strong>the</strong> international division of labour. This will – as far as intermediary<br />
products are concerned – increase <strong>the</strong> competitiveness of <strong>the</strong> European engineering<br />
industries, but it simultaneously results in a loss of workplaces no longer competitive<br />
in <strong>the</strong> region. The equilibrium will be dependent on <strong>the</strong> advantages of <strong>the</strong> respective<br />
countries as locations for production.<br />
The comparison of Chinese <strong>and</strong> <strong>the</strong> New Member States’ deliveries <strong>to</strong> <strong>the</strong> EU-15 shows<br />
that <strong>the</strong>re is a certain competitive pressure in <strong>the</strong>ir most important sales market. The<br />
acceded states import penetration is 2.3 times as high as for China. Growth momentum<br />
for <strong>the</strong> more recent years is on a comparable level for both regions of origin. The overall<br />
growth rates do not unveil any immanent threat. But for <strong>the</strong> period 1995 <strong>to</strong> 2003 Chinese<br />
exports grew much stronger. This is above all of note for domestic appliances a<br />
market which is dominated by global players which heavily invested in China <strong>and</strong> <strong>the</strong><br />
new Member States. In this sec<strong>to</strong>r <strong>the</strong> Chinese import penetration in <strong>the</strong> EU-15 is higher<br />
than <strong>the</strong> penetration of <strong>the</strong> new Member States’. This sec<strong>to</strong>r is more exposed <strong>to</strong> a direct<br />
competition from China than mechanical <strong>and</strong> electrical engineering.<br />
The analysis of <strong>the</strong> new Member States’ competitiveness has revealed that <strong>the</strong>re is competence<br />
for engineering products <strong>and</strong> <strong>the</strong>y provide advantageous conditions as a location<br />
for production. However up <strong>to</strong> now much of <strong>the</strong> activities are related <strong>to</strong> <strong>the</strong> manufacture<br />
of low-<strong>and</strong> medium-tech products <strong>and</strong> processes which have come under com-
7<br />
petitive pressure in recent years. The threat of relocation <strong>to</strong> production sites outside <strong>the</strong><br />
Single Market requires an upgrading of <strong>the</strong> technology basis.<br />
1.4 Technological Competitiveness<br />
The pace of technological progress was analyzed by an investigation of inventions of<br />
international importance applied for a patent. The basis for <strong>the</strong> statistical work is <strong>the</strong> Ifo<br />
Patent Statistics which uses <strong>the</strong> information of epidos/INPADOC. The number of patent<br />
application is divided by <strong>the</strong> output of <strong>the</strong> sec<strong>to</strong>r <strong>and</strong> describes <strong>the</strong> innovation intensity,<br />
an indica<strong>to</strong>r which gives an impression of a country’s efforts in <strong>the</strong> global technological<br />
competition independently from its size. This indica<strong>to</strong>r discloses that <strong>the</strong> new Member<br />
States innovation intensity is on a low level as compared <strong>to</strong> <strong>the</strong> leading supplying nations<br />
of engineering products. This result cannot be blamed on a specific weakness in<br />
technologies related <strong>to</strong> engineering industries. It is explained by <strong>the</strong> overall efforts in all<br />
areas of technology. This means that on average all R&D efforts are lower than in mature<br />
industrialized countries.<br />
A higher innovation intensity than on average for <strong>the</strong> engineering industries in <strong>the</strong> new<br />
Member States was identified for mechanical engineering. Within this sec<strong>to</strong>r innovation<br />
activities in textile <strong>and</strong> clothing machinery as well as industrial burners are on a remarkable<br />
high level. In electrical engineering <strong>and</strong> in domestic appliances innovation activities<br />
are extremely low. To a certain extent this can be explained by <strong>the</strong> product programme<br />
which comprises in some subsec<strong>to</strong>rs above all serial products which are manufactured<br />
in big batches. Moreover much of <strong>the</strong> R&D is carried out by <strong>the</strong> big companies<br />
of both sec<strong>to</strong>rs outside <strong>the</strong> new Member States. There are only few exceptions, as for<br />
instance in Slovenia.<br />
1.5 Price Competitiveness<br />
The analysis of price competitiveness has been based on labour, <strong>the</strong> most challenged<br />
input fac<strong>to</strong>r in <strong>the</strong> era of globalization. The analysis covers <strong>the</strong> years 1995 - 2004. For<br />
<strong>the</strong> whole period <strong>the</strong> new Member States outperformed <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> USA by far.<br />
The driver for this development was labour productivity caused by an introduction of<br />
new production technologies <strong>and</strong> management techniques. Much of <strong>the</strong>se efficiency<br />
gains were absorbed by growing wages. However unit-labour costs sunk at an average<br />
yearly rate of 1.49%, much stronger than in <strong>the</strong> o<strong>the</strong>r considered regions. Moreover <strong>the</strong>
8<br />
currencies of <strong>the</strong> new Member States depreciated at an average rate of 1.95% per year.<br />
Both effects <strong>to</strong>ge<strong>the</strong>r streng<strong>the</strong>ned <strong>the</strong> price competitiveness of <strong>the</strong> engineering industries<br />
at a yearly rate of 2.21% as compared <strong>to</strong> EU-15 for <strong>the</strong> <strong>to</strong>tal period from 1995 <strong>to</strong><br />
2004.<br />
The price competitiveness in <strong>the</strong> new Member States developed quite different over <strong>the</strong><br />
period under review. During <strong>the</strong> early stage of <strong>the</strong> transition a high double digit growth<br />
rate of labour productivity more than compensated wage increases. In <strong>the</strong> more recent<br />
years productivity gains slowed down <strong>and</strong> were no longer sufficient <strong>to</strong> compensate<br />
wage increases which grew at <strong>the</strong> same pace as during preceding years. The unit-labour<br />
costs started growing. Moreover macro-economic stabilization made some progress.<br />
Measures were taken <strong>to</strong> prepare for <strong>the</strong> accession <strong>to</strong> <strong>the</strong> euro zone. A stricter fiscal <strong>and</strong><br />
monetary policy led <strong>to</strong> confidence in <strong>the</strong> New Member States’ currencies. As a consequence<br />
<strong>the</strong>y appreciated against <strong>the</strong> Euro. Price competitiveness shrunk – induced by<br />
both of <strong>the</strong>se effects.<br />
The worsening of <strong>the</strong> advantage in price competitiveness against <strong>the</strong> EU-15 must not be<br />
interpreted as a general loss of <strong>the</strong> new Member States attractiveness as a location for<br />
production. The still high wage differentials as compared <strong>to</strong> <strong>the</strong> old Member States will<br />
incite fur<strong>the</strong>r relocation of capacities. But this development underscores that <strong>the</strong>re is a<br />
loss of competitiveness as a location for labour intensive, less qualified production.<br />
These workplaces have helped <strong>to</strong> keep unemployment on an endurable albeit high level<br />
during <strong>the</strong> transition period. It is not very likely that a relocation of production from<br />
EU-15 <strong>to</strong> <strong>the</strong> new Member States accompanied by fur<strong>the</strong>r eastward relocation will result<br />
in a growth of employment in <strong>the</strong> engineering sec<strong>to</strong>rs in <strong>the</strong> enlarged European Union.<br />
A remarkable wage hike happened in domestic appliances <strong>and</strong> in electrical engineering.<br />
Both of <strong>the</strong>se sec<strong>to</strong>rs were responsible for <strong>the</strong> worsening of <strong>the</strong> price competitiveness of<br />
<strong>to</strong>tal engineering. In mechanical engineering <strong>the</strong> development was quite different, productivity<br />
gains were somewhat lower, but wages grew “only” at a yearly rate of 10%.<br />
Unit-labour costs fell in contrast <strong>to</strong> <strong>the</strong> development of both of <strong>the</strong> o<strong>the</strong>r sec<strong>to</strong>rs.<br />
1.6 Conclusions<br />
The engineering sec<strong>to</strong>rs of <strong>the</strong> new Member States have been growing strongly over <strong>the</strong><br />
period under investigation. They gained shares in international trade, as compared <strong>to</strong> <strong>the</strong><br />
EU-15, Japan <strong>and</strong> <strong>the</strong> USA. In electrical engineering <strong>and</strong> domestic appliances exports
9<br />
in<strong>to</strong> <strong>the</strong> global market grew most dynamically. For mechanical engineering <strong>the</strong> intra<br />
European linkages have been intensified <strong>and</strong> <strong>the</strong> creation of a new wider cluster is an<br />
important feature of <strong>the</strong> enlarged European Union.<br />
High investment <strong>and</strong> <strong>the</strong> introduction of advanced management techniques induced<br />
enormous efficiency gains. However <strong>the</strong> overall price competitiveness improved only<br />
during <strong>the</strong> earlier years of <strong>the</strong> period under investigation. During <strong>the</strong> more recent years a<br />
reduction was reported. For all engineering industries price competitiveness fell slightly<br />
compared <strong>to</strong> <strong>the</strong> EU-15, although in absolute terms <strong>the</strong>re is a qualified labour supply<br />
<strong>and</strong> wages are still extremely attractive. The worsening of price competitiveness is a<br />
challenge for those productions in <strong>the</strong> new Member States which are built primarily on<br />
<strong>the</strong> availability of cheap, less qualified labour <strong>and</strong> are exposed <strong>to</strong> <strong>to</strong>ugh international<br />
competition. The losses of price competitiveness <strong>to</strong>ok place above all in domestic appliances<br />
<strong>and</strong> electrical engineering.<br />
The employment record of <strong>the</strong> engineering industries in <strong>the</strong> new Member States is, notwithst<strong>and</strong>ing<br />
high output growth, disappointing. Despite gains in global trade <strong>and</strong> relocation<br />
from <strong>the</strong> old Member States workplaces got lost, even at a marginal higher pace<br />
than in <strong>the</strong> EU-15. This development points <strong>to</strong> <strong>the</strong> question in how far framework conditions<br />
<strong>and</strong> labour market institutions are adequate for international competitive locations<br />
for production in <strong>the</strong> new Member States. In this respect <strong>the</strong> interviews disclosed<br />
that <strong>the</strong> harmonization as required by <strong>the</strong> Acquis Communautaire in advance of <strong>the</strong> accession<br />
has not been perceived as a hindrance for entrepreneurial freedom. Only little<br />
criticism was raised on <strong>the</strong> working time directive <strong>and</strong> <strong>the</strong> regulation of health <strong>and</strong><br />
safety in <strong>the</strong> working environment.<br />
Never<strong>the</strong>less <strong>the</strong> strong growth of wages, which has not been compensated by efficiency<br />
gains in recent years, suggests that flexibility in <strong>the</strong> labour market is not sufficient<br />
for <strong>the</strong> countries during <strong>the</strong>ir transition phase. The investigation revealed that <strong>the</strong>re<br />
is a high number of companies at <strong>the</strong> threshold of survival. These marginal firms are<br />
endangered by wage hikes. Fur<strong>the</strong>r losses of workplaces will be suffered in <strong>the</strong> engineering<br />
industries. In particular labour intensive production will be relocated <strong>to</strong> non EU<br />
locations.<br />
From <strong>the</strong> st<strong>and</strong>point of <strong>the</strong> more mature European countries <strong>the</strong> labour market in <strong>the</strong><br />
new Member States is perceived as flexible. However interviews in some of <strong>the</strong> countries<br />
unveiled criticism that decision making on <strong>to</strong>pics with relevance for <strong>the</strong> labour<br />
market <strong>and</strong> social issues is cumbersome <strong>and</strong> needs a broad consensus. In most of <strong>the</strong><br />
states high level agreements are characterized by three partite negotiations of entrepre-
10<br />
neurs associations, unions <strong>and</strong> <strong>the</strong> government. The situation is similar <strong>to</strong> o<strong>the</strong>r continental<br />
European countries which suffer from poor functioning labour markets.<br />
A solution <strong>to</strong> <strong>the</strong> problems of unemployment can be achieved by an upgrading of labour<br />
quality <strong>and</strong> an entry in<strong>to</strong> a more knowledge based economy. However a growth in <strong>the</strong><br />
number of workplaces will only take place in <strong>the</strong> long run. An important lesson <strong>to</strong> be<br />
learned in <strong>the</strong> more mature EU Member States is, that it will be extremely difficult <strong>to</strong><br />
compensate losses of workplaces for low qualified labour by gains in employment for<br />
qualified labour. A necessary prerequisite for such a development is a well functioning<br />
labour market. This is in particular true for countries during a transition period with its<br />
extreme structural changes which result in losses of employment in some sec<strong>to</strong>rs <strong>and</strong><br />
gains in o<strong>the</strong>rs. Only well functioning labour markets can avoid frictions raised by local<br />
disequilibria.<br />
The investigation in <strong>the</strong> engineering sec<strong>to</strong>rs of <strong>the</strong> new Member States provides an initial<br />
impression on strengths <strong>and</strong> weaknesses. Fur<strong>the</strong>r research is suggested <strong>to</strong> evaluate<br />
policies which should be designed <strong>to</strong> streng<strong>the</strong>n <strong>the</strong> competitiveness of <strong>the</strong> engineering<br />
industries. It should be directed <strong>to</strong>ward price <strong>and</strong> technology competition. An in-depth<br />
assessment of <strong>the</strong> challenges from emerging competi<strong>to</strong>rs, namely China is proposed.<br />
This requires a more detailed analysis of trade flows by product groups as well as an<br />
assessment of <strong>the</strong> supply side conditions in <strong>the</strong> newly industrializing economies <strong>and</strong> <strong>the</strong><br />
entrepreneurial potential which contributes <strong>to</strong> <strong>the</strong>ir comparative advantages.<br />
The analysis of <strong>the</strong> technological competition in this study has focused on areas that are<br />
directly related <strong>to</strong> engineering industries. Many of <strong>the</strong>se technologies are mature. In a<br />
more detailed investigation <strong>the</strong> so-called new technologies, such as information <strong>and</strong><br />
communication technology, new materials etc. should be taken in<strong>to</strong> consideration. To a<br />
large extent progress in <strong>the</strong>se technologies is provided by upstream industries <strong>and</strong> has<br />
not been considered in <strong>the</strong> study at h<strong>and</strong>. These technologies <strong>and</strong> <strong>the</strong> related industries<br />
should be integrated in a more comprehensive investigation of <strong>the</strong> competitiveness.<br />
Likewise linkages <strong>to</strong> downstream industries should be taken in<strong>to</strong> account. The spanning<br />
<strong>to</strong>pic for <strong>the</strong> investigation should be an assessment of different policy options <strong>and</strong> <strong>the</strong>ir<br />
impact on <strong>the</strong> development of <strong>the</strong> engineering industries’ competitiveness <strong>and</strong> employment.
11<br />
2 Importance <strong>and</strong> Evolution of <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs in <strong>the</strong> New Member States<br />
This chapter provides <strong>the</strong> in-depth analysis of <strong>the</strong> new Member States engineering, distinguished<br />
by sec<strong>to</strong>r <strong>and</strong> by country. Chapter 2.1 gives an overview on <strong>to</strong>tal engineering<br />
for all of <strong>the</strong> acceded countries. The engineering sec<strong>to</strong>rs of <strong>the</strong>se countries are compared<br />
<strong>to</strong> <strong>the</strong> EU-15 by its size <strong>and</strong> its development. Special attention is paid <strong>to</strong> <strong>the</strong> evolution<br />
pattern during <strong>the</strong> phase of transition in particular tendencies in employment,<br />
growth <strong>and</strong> productivity are shown. This analysis illustrates that <strong>the</strong> new Member States<br />
growth was above all made possible by a markedly increased efficiency of labour input.<br />
Albeit strongly growing output <strong>the</strong> employment record was even worse than for <strong>the</strong> EU-<br />
15.<br />
Following in Chapter 2.2 <strong>the</strong> subsec<strong>to</strong>rs of <strong>the</strong> engineering industries are described in<br />
detail. They are compared <strong>to</strong> <strong>the</strong> EU-15 by output, employment, productivity, labour<br />
costs <strong>and</strong> unit-labour costs. The efficiency indica<strong>to</strong>rs of <strong>the</strong> subsec<strong>to</strong>rs are also calculated<br />
as a percentage of <strong>the</strong> respective indica<strong>to</strong>r for <strong>to</strong>tal engineering <strong>and</strong> give thus an<br />
insight in <strong>the</strong> relative position of <strong>the</strong> subsec<strong>to</strong>r as compared <strong>to</strong> <strong>to</strong>tal new Member States<br />
engineering sec<strong>to</strong>rs <strong>and</strong> <strong>the</strong> relative position of this subsec<strong>to</strong>r as compared <strong>to</strong> its counterpart<br />
in <strong>the</strong> EU-15.<br />
Chapter 2.3 analyses <strong>the</strong> performance of <strong>the</strong> engineering industries by each of <strong>the</strong><br />
Member States under consideration. The five bigger Member States are analysed separately<br />
<strong>and</strong> <strong>the</strong> Baltic States are regarded <strong>to</strong>ge<strong>the</strong>r. The absolute figures, <strong>the</strong> efficiency<br />
indica<strong>to</strong>rs <strong>and</strong> <strong>the</strong> development are compared <strong>to</strong> all of <strong>the</strong> acceded countries. This chapter<br />
also contains a qualitative description <strong>and</strong> assessment of <strong>the</strong> sec<strong>to</strong>rs mechanical <strong>and</strong><br />
electrical engineering as well as for domestic appliances. Additionally this chapter gives<br />
insight in<strong>to</strong> micro-economic developments exemplarily stressed for selected companies.<br />
2.1 <strong>Engineering</strong> Sec<strong>to</strong>rs in all of <strong>the</strong> New Member States Compared <strong>to</strong> EU-15<br />
The engineering sec<strong>to</strong>rs in <strong>the</strong> new Member States contribute 14.4% <strong>to</strong> <strong>to</strong>tal manufacturing<br />
output (Table 2.1). As compared <strong>to</strong> <strong>the</strong> former EU-15 <strong>the</strong> weight of <strong>the</strong> engineering<br />
industries on <strong>to</strong>tal manufacturing is quite similar, 13.3% in 2004 (Table2.2).<br />
There are three sec<strong>to</strong>rs under consideration, mechanical engineering (NACE 29.1-5),<br />
electrical engineering (NACE 31) <strong>and</strong> domestic appliances (NACE 29.7). Both of <strong>the</strong><br />
first two sec<strong>to</strong>rs supply investment goods <strong>and</strong> affiliated intermediary goods, whereas <strong>the</strong>
12<br />
third sec<strong>to</strong>r comprises durable consumer goods. This means that <strong>the</strong> market environment<br />
differs much from <strong>the</strong> first two sec<strong>to</strong>rs. It is characterized by a supply of st<strong>and</strong>ard<br />
Table 2.1: Key data for <strong>the</strong> New Member States’ <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r Total engineering <strong>Mechanical</strong> engineering<br />
<strong>Electrical</strong> engineering<br />
Household appliances<br />
Units in % 1) Units in % 2) Units in % 2) Units in % 2)<br />
Production (€ m) 35,698 14,267 40.0 18,285 51.2 3,147 8.8<br />
Value added (€ m) 11,035 14.4 5,243 47.5 5,063 45.9 729 6.6<br />
Employees (1000) 760 13.8 381 50.1 338 44.4 42 5.5<br />
Labour productivity 3) 14.5 105.0 13.8 94.9 15.0 103.3 17.3 119.2<br />
Unit-labour costs 4) 0.62 146.7 0.65 109.5 0.67 111.9 0.84 141.3<br />
Innovation intensity 5) 6.9 11.0 159.2 3.6 51.8 4.0 58.5<br />
Extra EU-25 exports<br />
(€ m)<br />
5,190 12.6 3,323 64.0 1,866 36.0 617 11.9<br />
Extra EU-25 imports<br />
(€ m)<br />
6,815 12.7 3,282 48.1 3,534 51.9 504 7.4<br />
Exports <strong>to</strong> EU-15<br />
(€ m) 6) 21,620 24.1 9,816 45.4 11,804 54.6 2,316 10.7<br />
Imports from EU-15<br />
(€ m) 6) 26,811 35.5 16,923 63.1 9,888 36.9 1,473 5.5<br />
1) As a percentage of <strong>to</strong>tal manufacturing; 2) As a percentage of <strong>to</strong>tal engineering; 3) 1000€ per capita<br />
<strong>and</strong> annum; 4) Labour Costs (€) per Value Added (€); 5) Patent applications in at least 2 countries per<br />
1 billion € production; 6) For <strong>the</strong> EU-15: foreign trade with NMS.<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
13<br />
Table2.2: Key data for <strong>the</strong> EU-15 <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Total engineering <strong>Mechanical</strong> engineerinneering<br />
<strong>Electrical</strong> engi-<br />
Household<br />
appliances 3)<br />
Units Share 1) Units Share 2) Units Share 2) Units 3) Share 2)<br />
Production (€ m) 588,272 11.0 380,068 64.6 177,905 30.2 30,299 5.2<br />
Value added (€ m) 193,128 13.3 127,560 66.0 54,876 28.4 9,638 5.0<br />
Employees (1000) 3,298 11.8 2,211 67.0 1,087 33.0 183 5.6<br />
Labour productivity 58.6 112.7 57.7 98.5 50.5 86.2 52.6 89.9<br />
Unit-labour costs 0.75 0.77 102.0 0.74 98.3 0.71 94.3<br />
Innovation intensity 37.9 42.5 112.1 27.7 72.9 34.3 90.5<br />
Extra EU-25 exports (€ 141,626 95,615 67.5 38,741 27.4 7,270 5.1<br />
m)<br />
Extra EU-25 imports 88,772 50,001 56.3 32,293 36.4 6,478 7.3<br />
(€ m)<br />
Exports <strong>to</strong> NMS (€ 26,811 16,923 63.1 9,888 36.9 1,414 5.3<br />
m)<br />
Imports from NMS 21,620 9,816 45.4 11,804 54.6 2,161 10.0<br />
(€ m)<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries; 2) As a percentage of <strong>to</strong>tal engineering; 3) <strong>Electrical</strong><br />
household appliances (For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
ized volume products. Efficient distribution channels, economies of scale <strong>and</strong> <strong>the</strong> selection<br />
of a location for production are of outst<strong>and</strong>ing importance. For <strong>the</strong> o<strong>the</strong>r sec<strong>to</strong>rs<br />
under investigation close relationships <strong>to</strong> clients <strong>and</strong> <strong>the</strong> design of cus<strong>to</strong>mized solutions<br />
are more important.<br />
If one compares mechanical <strong>and</strong> electrical engineering <strong>the</strong>re are also some noteworthy<br />
differences <strong>to</strong> be mentioned. <strong>Mechanical</strong> engineering is – with <strong>the</strong> exception of a few<br />
subgroups – <strong>the</strong> main supplying sec<strong>to</strong>r of manufacturing technologies. <strong>Electrical</strong> engineering<br />
does not only comprise capital goods, such as mo<strong>to</strong>rs, genera<strong>to</strong>rs <strong>and</strong> related<br />
intermediary goods, but also a broad range of products, such as lighting, batteries <strong>and</strong><br />
accumula<strong>to</strong>rs which are <strong>to</strong> a certain extent dedicated for private households. In some<br />
segments <strong>the</strong>re is a large-batch production. Fur<strong>the</strong>r on <strong>the</strong> au<strong>to</strong>motive industry is an<br />
important client industry, which orders starters, batteries, lighting etc. This sec<strong>to</strong>r has<br />
got some stimulus from foreign direct investment (FDI) for <strong>the</strong> production of cars in <strong>the</strong><br />
new Member States <strong>and</strong> an additional growth impetus, as measured by <strong>the</strong> production.<br />
The sec<strong>to</strong>rs electrical engineering <strong>and</strong> domestic appliances were in <strong>the</strong> focus of big international<br />
players in <strong>the</strong> market, whereas in mechanical engineering even mediumsized<br />
companies above all from <strong>the</strong> EU-15 have overtaken a noteworthy stake in pro-
14<br />
duction. These discrepancies suggest analysing <strong>the</strong> three sec<strong>to</strong>rs independently from<br />
each o<strong>the</strong>r.<br />
In <strong>the</strong> new Member States electrical engineering is bigger than mechanical engineering<br />
<strong>and</strong> comm<strong>and</strong>s more than half <strong>the</strong> engineering sec<strong>to</strong>rs production. Domestic appliances<br />
contributes roughly one tenth. In contrast, within <strong>the</strong> EU-15 <strong>the</strong>re is a dominance of<br />
mechanical engineering with a contribution of around two thirds, whereas electrical<br />
engineering only comes up <strong>to</strong> 30% of <strong>to</strong>tal engineering industries output.<br />
Since <strong>the</strong> mid 1990s <strong>the</strong> engineering industries enjoy - as many o<strong>the</strong>r manufacturing<br />
industries - strong growth. In all of <strong>the</strong> three sec<strong>to</strong>rs rates varied between 6.0% for mechanical<br />
<strong>and</strong> 15.7% for electrical engineering on average between 1995 <strong>and</strong> 2004. A<br />
comparison with <strong>the</strong> EU-15 discloses a major gap in <strong>the</strong> growth momentum with only<br />
1.6% for domestic appliances <strong>and</strong> 2.6% for both of <strong>the</strong> engineering sec<strong>to</strong>rs. However<br />
employment record of <strong>the</strong> new Member States’ engineering sec<strong>to</strong>rs was even worse than<br />
in <strong>the</strong> EU-15. The number of employees shrank during <strong>the</strong> period under investigation in<br />
mechanical engineering <strong>and</strong> domestic appliances. Only in electrical engineering which<br />
enjoyed <strong>the</strong> most dynamic upswing <strong>the</strong> number of workplaces grew. But this was not<br />
sufficient for a positive balance for <strong>the</strong> engineering sec<strong>to</strong>rs as a whole. The enabler for<br />
growth was labour productivity which improved much over time. No additional job opportunities<br />
were provided (Table 2.3, Table2.4 for a comparison <strong>to</strong> <strong>the</strong> EU-15).
15<br />
Table 2.3: Evolution of New Member States’ <strong>Engineering</strong> Sec<strong>to</strong>rs 1995 –<br />
2004<br />
Indica<strong>to</strong>r<br />
Manufacturing<br />
industries<br />
Total engineering<br />
<strong>Mechanical</strong><br />
engineering<br />
<strong>Electrical</strong><br />
engineering<br />
Household<br />
appliances<br />
Aagr 1) Aagr 1) Aagr 1) Aagr 1) Aagr 1)<br />
Production 10.5 6.0 15.7 10.5<br />
Value added 7.2 9.1 6.4 12.6 8.4<br />
Employees -1.5 -1.3 -4.2 1.0 -3.2<br />
Labour productivity<br />
8.9 10.5 11.7 10.8 12.0<br />
Unit-labour costs -1.5 -1.9 1.4 2.0<br />
Extra EU-25 exports<br />
13.0 9.5 8.8 9.6 13.1<br />
Extra EU-25 imports<br />
15.5 17.8 14.6 22.0 17.8<br />
Exports <strong>to</strong> EU-15 17.2 10.6 6.2 15.9 14.9<br />
Imports from<br />
EU-15<br />
14.0 10.9 7.8 14.3 14.0<br />
1) Average annual growth rate in % (For <strong>the</strong> definition of <strong>the</strong> respective variables see<br />
Table 2.1)<br />
Source: EUROSTAT; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute<br />
Table2.4: Evolution of EU-15 <strong>Engineering</strong> Sec<strong>to</strong>rs 1995 - 2004<br />
Indica<strong>to</strong>r<br />
Manufacturing<br />
industries<br />
Total engineering<br />
<strong>Mechanical</strong><br />
engineering<br />
<strong>Electrical</strong><br />
engineering<br />
Household<br />
appliances<br />
2)<br />
Aagr 1) Aagr 1) Aagr 1) Aagr 1) Aagr 1)<br />
Production (€ m) 3.6 2.5 2.6 2.6 1.6<br />
Value added (€ m) 1.2 1.3 1.5 0.8 -0.2<br />
Employees (1000) -1.0 -1.0 -0.1 -0.8 -2.0<br />
Labour productivity 1.9 1.6 1.2 0.8<br />
Unit-labour costs -0.1 -0.1 0.0<br />
Extra EU-25 exports<br />
(€ m)<br />
5.2 4.5 6.1 9.8<br />
Extra EU-25 imports<br />
(€ m)<br />
9.4 11.0 6.3 16.0<br />
Exports <strong>to</strong> NMS (€ m) 11.3 10.9 13.1 6.5<br />
Imports from NMS (€<br />
16.2 16.7 16.7 11.4<br />
m)<br />
1) Aggregate average growth 2) <strong>Electrical</strong> household appliances (For <strong>the</strong> definition of <strong>the</strong><br />
respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
16<br />
The differing patterns between <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> new Member States in engineering<br />
industries are disclosed in Fehler! Verweisquelle konnte nicht gefunden werden..<br />
The growth of production in <strong>the</strong> EU-15 engineering industries is characterized by a<br />
moderate expansion for <strong>the</strong> period under investigation, whereas in <strong>the</strong> new Member<br />
States’ output soars. But <strong>the</strong> employment is stable for <strong>the</strong> EU-15, only in domestic appliances<br />
- with its quite different market environment - employment shrinks. For <strong>the</strong><br />
new Member States <strong>the</strong> employment record is worse than for <strong>the</strong> EU-15. Noteworthy<br />
losses <strong>to</strong>ok place between 1995 <strong>and</strong> 2002 in mechanical engineering <strong>and</strong> in domestic<br />
appliances. Only in electrical engineering new job opportunities were created. The balance<br />
of all engineering industries shows a slight decline in <strong>the</strong> number of workplaces in<br />
spite of growth <strong>and</strong> relocation. This pattern is typical for many of <strong>the</strong> manufacturing<br />
industries in <strong>the</strong> new Member States <strong>and</strong> not restricted <strong>to</strong> <strong>the</strong> engineering sec<strong>to</strong>rs under<br />
consideration.
17<br />
Figure 2.1:<br />
<strong>Engineering</strong> Industries in EU-15 <strong>and</strong> <strong>the</strong> new Member States<br />
Production<br />
<strong>Mechanical</strong> engineering<br />
Employees<br />
<strong>Mechanical</strong> <strong>Engineering</strong><br />
150<br />
150<br />
130<br />
130<br />
110<br />
110<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
1998<br />
1999<br />
Production<br />
Domestic appliances<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
1998<br />
Employees<br />
Domestic appliances<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
150<br />
150<br />
130<br />
130<br />
110<br />
110<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
1998<br />
1999<br />
Production<br />
<strong>Electrical</strong> engineering<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
1998<br />
Employees<br />
<strong>Electrical</strong> engineering<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
150<br />
150<br />
130<br />
110<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
EU15<br />
1998<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
New Member States<br />
2000 = 100, New Member States: PL, CZ, HU, SK, SI<br />
Source: EUROSTAT; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute<br />
130<br />
110<br />
90<br />
70<br />
50<br />
1995<br />
1996<br />
1997<br />
1998<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004
18<br />
2.2 Investigation in <strong>the</strong> <strong>Engineering</strong> Subsec<strong>to</strong>rs<br />
The analysis of <strong>the</strong> engineering subsec<strong>to</strong>rs excludes <strong>the</strong> Baltic States. There is no sufficient<br />
statistical information available for a disaggregated analysis. Even indica<strong>to</strong>rs calculated<br />
for <strong>the</strong> aggregated sec<strong>to</strong>rs vary accidentally <strong>and</strong> provide sometimes misleading<br />
results.<br />
For each of <strong>the</strong> subsec<strong>to</strong>rs <strong>the</strong> product range is described <strong>and</strong> driving fac<strong>to</strong>rs for <strong>the</strong> development<br />
are mentioned. The statistical analysis compares it <strong>to</strong> <strong>the</strong> superior sec<strong>to</strong>r,<br />
mechanical or electrical engineering. The subsec<strong>to</strong>r’s importance <strong>and</strong> evolution over<br />
time is mirrored against all of <strong>the</strong> new Member States <strong>and</strong> EU-15.<br />
The innovation activity of each of <strong>the</strong> new Member States has been checked. The applied<br />
indica<strong>to</strong>r for innovation – <strong>the</strong> important patent applications in more than one country<br />
– has been divided by a country’s production value. The result is a quota which describes<br />
<strong>the</strong> innovation intensity that can be used for <strong>the</strong> international comparison because<br />
it takes in<strong>to</strong> account <strong>the</strong> size of an industry in a given country. The innovation<br />
intensity of <strong>to</strong>tal new Member States is compared <strong>to</strong> <strong>the</strong> EU-15. Moreover <strong>the</strong> innovation<br />
intensity of <strong>the</strong> subsec<strong>to</strong>r is compared <strong>to</strong> <strong>the</strong> acceded countries. Once more <strong>the</strong> Baltic<br />
States had <strong>to</strong> be excluded because of biased statistics.<br />
2.2.1 Engines <strong>and</strong> Turbines (ex. aircraft, vehicle <strong>and</strong> cycle mach) (NACE<br />
29.11)<br />
The companies of this subsec<strong>to</strong>r produce machines <strong>to</strong> generate <strong>and</strong> utilize mechanical<br />
energy, as far as <strong>the</strong>y do not serve <strong>to</strong> drive agricultural trac<strong>to</strong>rs, road vehicles or airplanes.<br />
The most important product groups in this sec<strong>to</strong>r are, on <strong>the</strong> one h<strong>and</strong>, internalcombustion<br />
engines for industry, for ships <strong>and</strong> rail vehicles, on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>, steam,<br />
water <strong>and</strong> gas turbines.<br />
A major part of <strong>the</strong> products of this sec<strong>to</strong>r is sold as an input <strong>to</strong> o<strong>the</strong>r manufacturers of<br />
investment goods, who build <strong>the</strong>m in<strong>to</strong> <strong>the</strong>ir products. This is, above all, valid for those<br />
engines which are mostly sold <strong>to</strong> <strong>the</strong> construction, agriculture (except trac<strong>to</strong>rs) <strong>and</strong><br />
shipbuilding industries. Turbines are mainly used for generation of electricity, thus <strong>the</strong>y<br />
depend on <strong>the</strong> construction of power-stations.
19<br />
Most mo<strong>to</strong>rs are typically serial products, an essential exception is represented only by<br />
<strong>the</strong> very big diesel engines as <strong>the</strong>y are built in ships or are used <strong>to</strong> generate electricity.<br />
They are usually manufactured – like turbines – as single-piece works, or in small series<br />
at <strong>the</strong> best. Because of <strong>the</strong>ir size <strong>the</strong> manufacturing of <strong>the</strong>se engines is similar <strong>to</strong> <strong>the</strong><br />
construction of a whole plant. Compared <strong>to</strong> <strong>the</strong> average of mechanical engineering, this<br />
sec<strong>to</strong>r comprises many large-sized enterprises, as cost-advantages can be obtained in<br />
series production through economies of scale. But this is only <strong>the</strong> case in some areas<br />
such as genera<strong>to</strong>rs for power stations – small batch <strong>and</strong> single production is none<strong>the</strong>less<br />
predominant. The sec<strong>to</strong>r gets its most important inducements for product innovation<br />
from <strong>the</strong> effort <strong>to</strong> improve efficiency <strong>and</strong> <strong>to</strong> reduce damages <strong>to</strong> <strong>the</strong> environment.<br />
Throughout <strong>the</strong> NMS <strong>the</strong> production of “engines <strong>and</strong> turbines” equalled about € 837 mn<br />
in 2004 <strong>and</strong> reached a share of about 2.3% within <strong>the</strong> sec<strong>to</strong>r “<strong>to</strong>tal engineering”, which<br />
is slightly lower than in <strong>the</strong> EU-15 <strong>and</strong> which gives this sec<strong>to</strong>r (in both regions) a medium<br />
position. The major parts are produced in Pol<strong>and</strong> (€ 429 mn) <strong>and</strong> <strong>the</strong> Czech Republic<br />
(€ 230 mn). Labour productivity (at € 17,400 per employee) is well beyond <strong>the</strong><br />
average of <strong>the</strong> <strong>to</strong>tal (€ 14,500) or mechanical engineering (€ 13,800). Total exports of €<br />
282 mn correspond <strong>to</strong> an export ratio of about one third, which makes <strong>the</strong> sec<strong>to</strong>r quite<br />
dependant on exports. Unit labour costs are slightly above <strong>the</strong> engineering average. Exports<br />
growth rates (about 8% on average) show that foreign trade is still gaining more<br />
importance, but import growth even outperforms <strong>the</strong>se export dynamics with an average<br />
growth of about 12%.<br />
Innovation intensity is slightly above <strong>the</strong> average of <strong>to</strong>tal engineering (see Figure 2-2)<br />
but still below that of mechanical engineering. The relative position of <strong>the</strong> sec<strong>to</strong>r with<br />
respect <strong>to</strong> <strong>to</strong>tal engineering is <strong>the</strong>reby stronger than in <strong>the</strong> EU-15, but in absolute terms<br />
<strong>the</strong> innovation intensity of this <strong>and</strong> all o<strong>the</strong>r sec<strong>to</strong>rs under consideration is by far lower<br />
than in “old” Europe.
20<br />
Table 2.5: Key data for NACE 29.11 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ mn) 837 2.3 4.8 17,423 3.0 1.2<br />
Value added (€ mn) 323 2.9 7.0<br />
Employees (1000) 19 2.4 -3.6<br />
Labour productivity 17.4 120.0 10.8<br />
Unit-labour costs 0.66 111.0 -1.4<br />
Innovation intensity 7.5 109.4 30.2 81.7<br />
Extra EU-25 exports (€ mn) 139 2.7 7.3 8,377 5.9 9.4<br />
Extra EU-25 imports (€ mn) 143 2.1 13.5 5,273 5.9 11.3<br />
Exports <strong>to</strong> EU-15 (€ mn) 235 1.1 9.1 286 1.1 9.3<br />
Imports from EU-15 (€ mn) 286 1.1 10.6 235 1.1 9.4<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-2:<br />
Comparison of NACE 29.11 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
45<br />
220<br />
40<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
<strong>Mechanical</strong> <strong>Engineering</strong><br />
Total <strong>Engineering</strong><br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
<strong>Mechanical</strong> <strong>Engineering</strong><br />
Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
21<br />
2.2.2 Pumps <strong>and</strong> Compressors (NACE 29.12)<br />
This NACE subgroup comprises <strong>the</strong> manufacture of liquid <strong>and</strong> vacuum pumps, compressors<br />
<strong>and</strong> hydraulic <strong>and</strong> pneumatic devices. These products are used for quite varied<br />
tasks in transporting liquids, air or gases. These tasks arise almost everywhere in <strong>the</strong><br />
whole industry.<br />
Liquid pumps are allocated <strong>to</strong> product groups depending on <strong>the</strong> way <strong>the</strong>y function <strong>and</strong><br />
<strong>the</strong>ir transport medium. Liquid pumps can be divided in<strong>to</strong> pis<strong>to</strong>n pumps, rotation<br />
pumps, centrifugal pumps <strong>and</strong> pumps with manual or mechanical drive. Vacuum pumps<br />
are not split up any fur<strong>the</strong>r in<strong>to</strong> nomenclatures. With compressors <strong>the</strong> most important<br />
product groups are pis<strong>to</strong>n, rotary pis<strong>to</strong>n, <strong>and</strong> screw <strong>and</strong> turbo compressors. The sec<strong>to</strong>r<br />
also includes hydro-pumps connected <strong>to</strong> drives as well as hydro <strong>and</strong> pneumatic cylinders.<br />
A large part of <strong>the</strong> product range is sold as supplies <strong>to</strong> machine <strong>and</strong> plant builders.<br />
Pumps <strong>and</strong> compressors are required for installation inter alia in chemical <strong>and</strong> petrochemical<br />
plants, machines for producing, filling <strong>and</strong> sealing drinks <strong>and</strong> foods <strong>and</strong> in<br />
machines for building <strong>and</strong> building materials. Liquid pumps have a wide range of uses<br />
in plants for processing drinking <strong>and</strong> utility water as well as sewage. In machine construction<br />
<strong>the</strong>y can be used wherever lubricants <strong>and</strong>/or cooling agents have <strong>to</strong> be dispensed,<br />
e.g. in many metal processing machines.<br />
There is a dem<strong>and</strong> for both st<strong>and</strong>ard <strong>and</strong> special products in all product groups. Liquid<br />
pumps are cus<strong>to</strong>mized especially for power stations, chemical <strong>and</strong> petrochemical plants.<br />
Two questions have moved in<strong>to</strong> <strong>the</strong> centre of cus<strong>to</strong>mer interest: safety <strong>and</strong> ecology. This<br />
is why manufacturers spend considerable sums on technical product innovation in <strong>the</strong><br />
interests of safety <strong>and</strong> ecology. Apart from reduced energy consumption, noise emission,<br />
<strong>and</strong> extended service life, non-leakage products <strong>and</strong> diagnosis systems are also in<br />
dem<strong>and</strong>. There is also a trend <strong>to</strong>wards complex pump systems, for which <strong>the</strong> cus<strong>to</strong>mer<br />
also requires special software.<br />
In <strong>the</strong> NMS (as well as in <strong>the</strong> EU-15) this sec<strong>to</strong>r is of major importance within <strong>the</strong> engineering<br />
sec<strong>to</strong>rs. With a production volume of € 1302 mn in 2004 <strong>and</strong> a share of about<br />
3.6% of <strong>to</strong>tal engineering, <strong>the</strong> relative importance of “pumps <strong>and</strong> compressors” is only<br />
statically described – but a look at average growth rates reveals <strong>the</strong> real dynamics of this<br />
sec<strong>to</strong>r: production has more than tripled since 1995. This is <strong>the</strong> case despite a noticeable
22<br />
downturn in value added in 1999, which happened mainly in Pol<strong>and</strong>. Beside <strong>the</strong> three<br />
big economies (PL, CZ, HU) <strong>the</strong>re is also a smaller country with a noteworthy production<br />
share in this sec<strong>to</strong>r, namely Slovakia<br />
Labour productivity (at € 17.000 per employee) is slightly above <strong>the</strong> average of <strong>the</strong> <strong>to</strong>tal<br />
for mechanical engineering. Unit labour costs are 10% below <strong>the</strong> engineering average.<br />
Average export growth rates are well above <strong>the</strong> already high growth rates in production,<br />
which shows that foreign trade has gained increasing importance in this sec<strong>to</strong>r.<br />
Innovation intensity is well above <strong>the</strong> average of <strong>to</strong>tal engineering <strong>and</strong> similar <strong>to</strong> that of<br />
mechanical engineering. The relative position of <strong>the</strong> sec<strong>to</strong>r with respect <strong>to</strong> <strong>to</strong>tal engineering<br />
is <strong>the</strong>reby stronger than in <strong>the</strong> EU-15. Within <strong>the</strong> New Member States, Slovenia<br />
has by far <strong>the</strong> highest innovating activity in this sec<strong>to</strong>r, which is even similar <strong>to</strong> <strong>the</strong> EU-<br />
15 average (see Figure 2-3).<br />
Table 2.6: Key data for NACE 29.12 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr 1995<br />
-2004<br />
EU-15<br />
Units in % 1) Aagr 1995<br />
-2004<br />
Production (€ m) 1,302 3.6 12.5 30,794 5.2 2.7<br />
Value added (€ m) 405 3.7 9.8<br />
Employees (1000) 24 3.1 -0.7<br />
Labour productivity 17.0 117.2 11.3<br />
Unit-labour costs 0.58 97.6 -2.1<br />
Innovation intensity 10.1 146.9 41.6 112.4<br />
Extra EU-25 exports (€ m) 443 8.5 22.4 11,739 8.3 6.0<br />
Extra EU-25 imports (€ m) 321 4.7 20.1 5,342 6.0 8.0<br />
Exports <strong>to</strong> EU-15 (€ m) 1,078 5.0 22.3 2,123 7.9 20.4<br />
Imports from EU-15 (€ m) 2,123 7.9 21.3 1,078 5.0 19.2<br />
1) As a percentage of <strong>to</strong>tal engineering; (For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
23<br />
Figure 2-3:<br />
Comparison of NACE 29.12 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
260<br />
70<br />
240<br />
220<br />
200<br />
180<br />
60<br />
50<br />
40<br />
160<br />
140<br />
120<br />
100<br />
30<br />
20<br />
10<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Pumps <strong>and</strong> compressors<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-12 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.3 Taps <strong>and</strong> Valves (NACE 29.13)<br />
Valves, slide valves, flaps, taps <strong>and</strong> actua<strong>to</strong>rs are <strong>the</strong> products allocated <strong>to</strong> this NACE<br />
group. The buyers of <strong>the</strong>se products are electricity, gas <strong>and</strong> water supply companies, <strong>the</strong><br />
chemical <strong>and</strong> mineral oil processing industries, <strong>the</strong> sanitary <strong>and</strong> heating trades <strong>and</strong> private<br />
households for do-it-yourself jobs. A lot of <strong>the</strong> valves <strong>and</strong> fittings are sold through<br />
shops <strong>and</strong> this applies specially <strong>to</strong> taps <strong>and</strong> valves for building technology.<br />
Serial production predominates in production for this sec<strong>to</strong>r. In <strong>the</strong> sanitary fittings area,<br />
articles can often be produced in large series. Ideas for innovations in this sec<strong>to</strong>r come<br />
primarily from integrating microelectronics <strong>and</strong> sensors.<br />
In <strong>the</strong> New Member States <strong>the</strong> production of taps <strong>and</strong> valves in 2004 amounted <strong>to</strong> € 597<br />
mn, which corresponds <strong>to</strong> an average annual growth from 1995-2004 of 4.4%. Most<br />
taps <strong>and</strong> valves are produced in Pol<strong>and</strong> (€ 259 mn), <strong>the</strong> Czech Republic (€ 160 mn), <strong>and</strong><br />
Hungary (€ 111 mn). Innovating activities – measured as <strong>the</strong> ratio of patent applications<br />
<strong>to</strong> output (with 14.2 patent applications per bn euro production) – is (as in all o<strong>the</strong>r sec<strong>to</strong>rs)<br />
lower than within <strong>the</strong> EU-15 (with a ratio of about 31), but in relative terms this<br />
corresponds <strong>to</strong> an innovation intensity, that is more than two times as high as <strong>the</strong> average<br />
of all engineering sec<strong>to</strong>rs (see Figure 2-4). This activity is mainly driven by Hungary<br />
<strong>and</strong> Slovenia.
24<br />
Labour productivity <strong>and</strong> unit labour costs are of similar magnitude as compared <strong>to</strong> all<br />
engineering sec<strong>to</strong>rs <strong>to</strong>ge<strong>the</strong>r.<br />
Table 2.7: Key data for NACE 29.13 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 597 1.7 4.4 24,479 4.2 2.5<br />
Value added (€ m) 205 1.9 6.1<br />
Employees (1000) 14 1.8 -3.8<br />
Labour productivity 15.0 103.7 11.3<br />
Unit-labour costs 0.63 105.5 -2.2<br />
Innovation intensity 14.2 206.4 30.9 83.4<br />
Extra EU-25 exports (€ m) 192 3.7 9.7 6,581 4.6 7.1<br />
Extra EU-25 imports (€ m) 176 2.6 24.4 2,880 3.2 9.7<br />
Exports <strong>to</strong> EU-15 (€ m) 636 2.9 24.1 1,001 3.7 10.2<br />
Imports from EU-15 (€ m) 1,001 3.7 11.5 636 2.9 22.9<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-4:<br />
Comparison of NACE 29.13 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
45<br />
220<br />
40<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Tapes <strong>and</strong> valves<br />
Total <strong>Engineering</strong><br />
29-13 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)
25<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.4 Bearings, Gears, Gearing <strong>and</strong> Driving Elements (NACE 29.14)<br />
Apart from rolling bearings, products for mechanical power transmission are also allocated<br />
<strong>to</strong> this sec<strong>to</strong>r. This includes cog wheels, gears, couplings <strong>and</strong> link chains, providing<br />
<strong>the</strong>y are not installed in vehicles. Gears <strong>and</strong> driving elements for this use are included<br />
in NACE section 34 “mo<strong>to</strong>r vehicles, trailers <strong>and</strong> semi-trailers”.<br />
The manufacture of transmission equipment <strong>and</strong> components is definitely an intermediary<br />
products industry. The cus<strong>to</strong>mers of <strong>the</strong> sec<strong>to</strong>r are mainly from mechanical <strong>and</strong> electrical<br />
engineering <strong>and</strong> – in <strong>the</strong> rolling bearing field – in <strong>the</strong> au<strong>to</strong>motive industry. Most<br />
products in this NACE sub-group are typical serial products, some – like st<strong>and</strong>ard rolling<br />
bearings – are mass products. This means <strong>the</strong>y can be s<strong>to</strong>red at <strong>the</strong> cus<strong>to</strong>mers premises.<br />
As a result, normal fluctuations in dem<strong>and</strong> caused by economic trends are accentuated<br />
still more by companies exp<strong>and</strong>ing or reducing s<strong>to</strong>cks. Companies in this sec<strong>to</strong>r are<br />
<strong>the</strong>refore regularly confronted with even more extreme fluctuations in dem<strong>and</strong> than <strong>the</strong><br />
rest of <strong>the</strong> mechanical engineering industry. But not all of <strong>the</strong> rolling bearings <strong>and</strong> drive<br />
elements are mass products. Many fields of application place special dem<strong>and</strong>s as regards<br />
<strong>to</strong> material <strong>and</strong> wear <strong>and</strong> <strong>the</strong>refore have <strong>to</strong> be produced in small series or <strong>to</strong> meet<br />
special cus<strong>to</strong>mer wishes.<br />
In 2004 <strong>the</strong> production of rolling bearings, gears <strong>and</strong> drive elements amounted <strong>to</strong> € 1306<br />
mn, which makes up a relative, large share within <strong>the</strong> engineering sec<strong>to</strong>rs (about 4%) –<br />
<strong>the</strong> largest share in production coming from Slovakia (€ 477 mn), closely followed by<br />
Pol<strong>and</strong> (€ 414 mn). On <strong>the</strong> o<strong>the</strong>r h<strong>and</strong> <strong>the</strong> annual sec<strong>to</strong>ral growth in value added is below<br />
<strong>the</strong> average of <strong>the</strong> engineering industries (see Figure 2-5); even though an annual<br />
growth of seven percent – at least in Western European dimensions –, is quite remarkable.<br />
But still <strong>the</strong>re is also <strong>the</strong> subst<strong>and</strong>ard innovation intensity, which tells a similar<br />
s<strong>to</strong>ry of sec<strong>to</strong>ral relapse.
26<br />
Table 2.8: Key data for NACE 29.14 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,306 3.7 7.9 25,303 4.3 2.3<br />
Value added (€ m) 430 3.9 7.1<br />
Employees (1000) 30 4.0 -3.0<br />
Labour productivity 14.2 97.9 11.2<br />
Unit-labour costs 0.66 110.4 -1.8<br />
Innovation intensity 7.6 110.8 50.3 136.0<br />
Extra EU-25 exports (€ m) 232 4.5 11.0 5,468 3.9 3.6<br />
Extra EU-25 imports (€ m) 229 3.4 21.3 3,168 3.6 6.4<br />
Exports <strong>to</strong> EU-15 (€ m) 1,210 5.6 18.8 1,489 5.6 22.8<br />
Imports from EU-15 (€ m) 1,489 5.6 21.9 1,210 5.6 18.7<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-5:<br />
Comparison of NACE 29.14 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
60<br />
220<br />
200<br />
180<br />
50<br />
40<br />
160<br />
30<br />
140<br />
120<br />
100<br />
20<br />
10<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Bearings, gears, gearing <strong>and</strong> driving elements<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-14 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.5 Industrial Furnaces <strong>and</strong> Furnace Burners (NACE 29.21)<br />
This NACE sec<strong>to</strong>r produces burners for burning systems, au<strong>to</strong>matic burning systems,<br />
non-electrical <strong>and</strong> electrical industrial <strong>and</strong> labora<strong>to</strong>ry ovens, refuse-fired furnaces <strong>and</strong>
27<br />
devices for <strong>the</strong> heat treatment of materials. However, non-electrical industrial baking<br />
ovens are not included in <strong>the</strong> production range; <strong>the</strong>y are covered by NACE 2953 “machinery<br />
for food, beverage <strong>and</strong> <strong>to</strong>bacco processing”.<br />
The manufacturers in this sec<strong>to</strong>r deliver products <strong>to</strong> a wide range of industrial sec<strong>to</strong>rs.<br />
These include steel mills, metal works <strong>and</strong> casting foundries, <strong>the</strong> mechanical engineering,<br />
electrical <strong>and</strong> car industries <strong>and</strong> o<strong>the</strong>r capital goods sec<strong>to</strong>rs, <strong>the</strong> rock, s<strong>to</strong>ne <strong>and</strong> related<br />
mineral products industry <strong>and</strong> <strong>the</strong> chemical <strong>and</strong> petrochemical industries. The cus<strong>to</strong>mers<br />
also include public authorities, as <strong>the</strong> latter are engaged in refuse disposal. This<br />
large number of application areas indicatees that <strong>the</strong> manufacturers of ovens <strong>and</strong> burners<br />
must offer a very wide range of products. As ovens are frequently installed in complex<br />
production lines of which <strong>the</strong>y generally form a key technology, <strong>the</strong> producers often<br />
also take over <strong>the</strong> entire engineering for such plants. While <strong>the</strong>re are several larger companies<br />
in <strong>the</strong> sec<strong>to</strong>r, it is clearly dominated by small <strong>and</strong> medium-sized firms.<br />
Efficiency, safety <strong>and</strong> quality play an important role in all application areas for ovens<br />
<strong>and</strong> burners. This is why innovations in this sec<strong>to</strong>r aim at raising efficiency, reducing<br />
emissions <strong>to</strong>ge<strong>the</strong>r with energy consumption <strong>and</strong> improving quality <strong>and</strong> process knowhow.<br />
This is achieved with improved efficiency through optimized burning processes<br />
<strong>and</strong> heat transmission <strong>to</strong> <strong>the</strong> good.<br />
Fur<strong>the</strong>r, for ovens <strong>and</strong> burners it has recently been shown that <strong>the</strong> production process<br />
can be improved by using model-supported, simulated process management. In addition,<br />
au<strong>to</strong>mation installations, i.e. sensor <strong>and</strong> actua<strong>to</strong>r equipment with its measurement,<br />
control <strong>and</strong> adjustment equipment, <strong>and</strong> switch gears for industrial furnaces, as well as<br />
control systems of complex installations, allow for an optimisation of <strong>the</strong> production<br />
process.<br />
In oven production <strong>the</strong> prevalent solutions are designed specifically <strong>to</strong> <strong>the</strong> individual<br />
cus<strong>to</strong>mer, i.e. <strong>the</strong>y are usually one-off products. Burners, on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>, are as a rule<br />
st<strong>and</strong>ardized elements which can be produced in small series.<br />
In 2004 ovens <strong>and</strong> burners of a nominal value of € 216 mn have been produced in <strong>the</strong><br />
New Member States, mainly in <strong>the</strong> Czech Republic (€ 117 mn) <strong>and</strong> in Pol<strong>and</strong> (€ 79 mn).<br />
Thereby this sec<strong>to</strong>r is with a share of 0.6% is one of <strong>the</strong> smallest mechanical engineering<br />
sec<strong>to</strong>rs. None<strong>the</strong>less it has an extraordinarily high innovation activity (<strong>the</strong> intensity<br />
is seven times as high than <strong>the</strong> engineering sec<strong>to</strong>r average, but this is mainly due <strong>to</strong> <strong>the</strong><br />
extremely low production values). This innovation activity is driven <strong>to</strong> a large extent by
28<br />
Hungarian patenting activity, but <strong>the</strong> o<strong>the</strong>r countries under consideration are also very<br />
active in this respect – at least in comparison <strong>to</strong> <strong>the</strong> (very) low production values. After<br />
all <strong>the</strong>re is also <strong>the</strong> surpassing value added development (see Figure 2-6) that supports<br />
<strong>the</strong> sec<strong>to</strong>r dynamics. There is one example that underpins <strong>the</strong> innovative strength of <strong>the</strong><br />
New Member States. A manufacturer of burners from “old” Europe has relocated <strong>the</strong><br />
product <strong>and</strong> system design <strong>to</strong> <strong>the</strong> Czech Republic.<br />
Two important measures for price competitiveness are, however, a bit ambiguous. Unit<br />
labour costs are slightly below <strong>the</strong> average, an (insignificant) competitive advantage,<br />
whereas labour productivity is well below average, which suggests <strong>the</strong> opposite.<br />
Table 2.9: Key data for NACE 29.21 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr Units in % 1) Aagr<br />
1995 -<br />
1995 -<br />
2004<br />
2004<br />
Production (€ m) 216 0.6 9.6 5,188 0.9 1.4<br />
Value added (€ m) 77 0.7 10.8<br />
Employees (1000) 6 0.8 0.8<br />
Labour productivity 12.4 85.6 9.1<br />
Unit-labour costs 0.64 107.0 -0.1<br />
Innovation intensity 31.7 458.9 100.1 270.3<br />
Extra EU-25 exports (€ m) 59 1.1 14.9 2,096 1.5 1.8<br />
Extra EU-25 imports (€ m) 27 0.4 16.9 374 0.4 0.0<br />
Exports <strong>to</strong> EU-15 (€ m) 70 0.3 11.8 181 0.7 3.9<br />
Imports from EU-15 (€ m) 181 0.7 2.1 70 0.3 14.4<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
29<br />
Figure 2-6:<br />
Comparison of NACE 29.21 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Industrial furnaces <strong>and</strong> furnace burners<br />
Total <strong>Engineering</strong><br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-21 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.6 Lifting <strong>and</strong> H<strong>and</strong>ling Equipment (NACE 29.22)<br />
This sec<strong>to</strong>r includes conveyor belts, cranes, serial lifting gear such as winches, electrical<br />
<strong>and</strong> pneumatic lifting platforms <strong>and</strong> trucks, rack-s<strong>to</strong>rage retrieval equipment, lifts <strong>and</strong><br />
eleva<strong>to</strong>rs <strong>and</strong> trucks for in-plant transport. Trucks for in-plant transport are all non-rail<br />
vehicles on wheels used for conveying, pulling, pushing or lifting loads, such as h<strong>and</strong><br />
<strong>and</strong> pallet trucks. The products of this sec<strong>to</strong>r are applied on production sites <strong>and</strong> logistic<br />
sites. They must be discriminated from lifting <strong>and</strong> h<strong>and</strong>ling equipment which is applied<br />
on construction sites, such as <strong>to</strong>wer cranes, dumpers, etc. These products are compiled<br />
under NACE 2952 which is discussed below.<br />
Lifting <strong>and</strong> h<strong>and</strong>ling equipment guarantees <strong>the</strong> flow of goods in all production processes.<br />
However, as well as products for industrial applications, <strong>the</strong> sec<strong>to</strong>r also produces<br />
lifting <strong>and</strong> h<strong>and</strong>ling equipment for conveying people, such as lifts, moving staircases,<br />
conveyor belts, overhead <strong>and</strong> cable railways <strong>and</strong> ski lifts. Some products are intermediate<br />
goods <strong>to</strong> <strong>the</strong> construction industry.<br />
The cus<strong>to</strong>mers of this sec<strong>to</strong>r are <strong>to</strong> be found in all areas of <strong>the</strong> raw materials industry<br />
<strong>and</strong> <strong>the</strong> manufacturing industry, in retail trade, <strong>the</strong> construction, transport <strong>and</strong> s<strong>to</strong>rage<br />
industries. Fur<strong>the</strong>r, <strong>the</strong> manufacturers of lifts <strong>and</strong> escala<strong>to</strong>rs, public authorities, <strong>and</strong> <strong>the</strong><br />
private housing sec<strong>to</strong>r are important cus<strong>to</strong>mers.<br />
A large share of <strong>the</strong> lifting <strong>and</strong> h<strong>and</strong>ling equipment – as final products – ismanufactured<br />
as one-off products. St<strong>and</strong>ardized parts <strong>and</strong> components groups are assembled on a
30<br />
modular conception <strong>to</strong> cus<strong>to</strong>mized needs. However, in fork lift trucks we find serial<br />
production pure <strong>and</strong> simple.<br />
The driving forces for product development are environmental policies <strong>and</strong> considerations<br />
of energy saving, ergonomics <strong>and</strong> safety. These are initiated primarily by public<br />
regulations. However, it should be noted here that such regulations can also hinder<br />
technical progress if <strong>the</strong>y insist on one definite type of construction. In s<strong>to</strong>rage systems,<br />
maximum space exploitation <strong>and</strong> minimum labour requirements are <strong>the</strong> impulses. The<br />
use of computer technology, micro-electronics <strong>and</strong> sensorics also trigger product innovation.<br />
The production of lifting <strong>and</strong> h<strong>and</strong>ling equipment valued in 2004 at € 1263 mn - almost<br />
half of it (€ 578 mn) produced in <strong>the</strong> Czech Republic, ano<strong>the</strong>r third (€ 380 mn) is produced<br />
in Pol<strong>and</strong>. With a share of 3.5% in <strong>to</strong>tal engineering, this sec<strong>to</strong>r is quite important<br />
within <strong>the</strong> mechanical engineering sec<strong>to</strong>rs of <strong>the</strong> New Member States. Value added development<br />
(see Figure 2-7), labour productivity <strong>and</strong> unit labour costs are at <strong>the</strong> average<br />
of all engineering sec<strong>to</strong>rs. Innovation intensity, by contrast, is remarkably lower than in<br />
most o<strong>the</strong>r engineering sec<strong>to</strong>rs. This below average innovation intensity is explained by<br />
<strong>the</strong> product programme. A comparison with <strong>the</strong> EU-15 engineering discloses an even<br />
weaker relative innovation intensity for lifting <strong>and</strong> h<strong>and</strong>ling equipment. The innovative<br />
leeway is specially striking in <strong>the</strong> Czech Republic, where <strong>the</strong> production of lifting <strong>and</strong><br />
h<strong>and</strong>ling equipment is of outst<strong>and</strong>ing importance.
31<br />
Table 2.10: Key data for NACE 29.22 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,263 3.5 7.6 43,740 7.4 3.4<br />
Value added (€ m) 454 4.1 8.4<br />
Employees (1000) 35 4.6 -1.3<br />
Labour productivity 13.0 89.4 10.4<br />
Unit-labour costs 0.68 113.1 -1.8<br />
Innovation intensity 6.3 91.2 25.4 68.6<br />
Extra EU-25 exports (€ m) 158 3.0 12.8 8,122 5.7 4.4<br />
Extra EU-25 imports (€ m) 84 1.2 7.4 2,022 2.3 5.6<br />
Exports <strong>to</strong> EU-15 (€ m) 702 3.2 14.5 877 3.3 10.4<br />
Imports from EU-15 (€ m) 877 3.3 11.3 702 3.2 15.1<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-7:<br />
Comparison of NACE 29.22 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
30<br />
180<br />
25<br />
160<br />
20<br />
140<br />
15<br />
120<br />
10<br />
100<br />
5<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Lifting <strong>and</strong> h<strong>and</strong>ling equipment<br />
Total <strong>Engineering</strong><br />
29-22 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
32<br />
2.2.7 Non-domestic Cooling <strong>and</strong> Ventilation Equipment (NACE 29.23)<br />
Cooling <strong>and</strong> ventilation equipment for industrial use is produced in this mechanical engineering<br />
sec<strong>to</strong>r. Most of <strong>the</strong> equipment is ventila<strong>to</strong>rs, air conditioning devices, heat<br />
exchange devices, air dusting equipment <strong>and</strong> cooling equipment.<br />
The product range of this sec<strong>to</strong>r extends from components intended for installation <strong>to</strong><br />
complete systems. Manufacture of one-off products, small <strong>and</strong> large series is <strong>the</strong>refore<br />
coexistent. All sec<strong>to</strong>rs of industry are potential cus<strong>to</strong>mers, in particular foodprocessing<br />
<strong>and</strong> <strong>the</strong> distribution of food <strong>and</strong> beverages are important client industries. The sec<strong>to</strong>r<br />
gets impulses for innovation from improvements <strong>to</strong> device safety, <strong>to</strong> energy consumption,<br />
<strong>to</strong> <strong>the</strong> degree of efficiency <strong>and</strong> from <strong>the</strong> interests in environmental protection. In<br />
<strong>the</strong> case of <strong>the</strong> latter, integrated solutions play an increasingly large role. One challenge<br />
in previous years has been <strong>the</strong> need <strong>to</strong> forgo on FCCs as a cooling agent which has dem<strong>and</strong>ed<br />
new solutions of <strong>the</strong> manufacturers. In environmental protection, statu<strong>to</strong>ry<br />
regulations not only create new tasks <strong>to</strong> be solved, <strong>the</strong>y also encourage sales. In this<br />
sec<strong>to</strong>r again, <strong>the</strong> small <strong>to</strong> medium-sized firms predominate. There are larger companies<br />
in cooling equipment, but most of <strong>the</strong>se have a production programme that extends far<br />
beyond NACE 29.23.<br />
In non-domestic cooling <strong>and</strong> ventilation equipment in 2004, products were produced for<br />
about € 1414 mn, predominantly in <strong>the</strong> Czech Republic (€ 614 mn), followed by Pol<strong>and</strong><br />
(€ 367 mn), Hungary (€ 278 mn) <strong>and</strong> Slovenia (€ 112 mn). The sec<strong>to</strong>r experienced a<br />
rapid growth from 1995 onwards till 2004 – value added (at constant prices) tripled during<br />
that period. The innovation activity (which is mainly driven by Pol<strong>and</strong> <strong>and</strong> Slovakia<br />
– see Figure 2-8) is none<strong>the</strong>less at <strong>the</strong> average of all engineering sec<strong>to</strong>rs, but this is in<br />
relative terms a stronger focus on non-domestic cooling <strong>and</strong> ventilation equipment than<br />
within <strong>the</strong> EU-15.<br />
Labour productivity is slightly below <strong>the</strong> average of <strong>to</strong>tal engineering but has shown a<br />
strong growth over <strong>the</strong> past decade. At <strong>the</strong> same time <strong>to</strong>tal employment has also experienced<br />
positive growth rates, which indicates a health sec<strong>to</strong>r development <strong>and</strong> no productivity<br />
gains at <strong>the</strong> expense of employment. Unit labour costs, ano<strong>the</strong>r important indica<strong>to</strong>r<br />
for competitiveness, are slightly below <strong>the</strong> average. Both measures indicate that<br />
this sec<strong>to</strong>r’s competitiveness is above average growing increasing.
33<br />
Table 2.11: Key data for NACE 29.23 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,414 4.0 12.5 34,583 5.9 3.9<br />
Value added (€ m) 424 3.8 11.3<br />
Employees (1000) 28 3.7 1.2<br />
Labour productivity 15.1 103.8 10.3<br />
Unit-labour costs 0.61 102.8 -1.3<br />
Innovation intensity 7.1 103.3 24.7 66.8<br />
Extra EU-25 exports (€ m) 208 4.0 14.0 6,888 4.9 7.2<br />
Extra EU-25 imports (€ m) 241 3.5 13.6 6,165 6.9 11.2<br />
Exports <strong>to</strong> EU-15 (€ m) 1,174 5.4 24.2 1,295 4.8 7.4<br />
Imports from EU-15 (€ m) 1,295 4.8 9.2 1,174 5.4 25.7<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-8:<br />
Comparison of NACE 29.23 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
280<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Non-domestic cooling <strong>and</strong> ventilation equipment<br />
Total <strong>Engineering</strong><br />
29-23 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.8 O<strong>the</strong>r General Purpose Machinery n.e.c. (NACE 29.24)<br />
This residual class for o<strong>the</strong>r general purpose machinery includes <strong>the</strong> manufacture of<br />
weighing machinery, various scales, <strong>the</strong> manufacture of filtering or purifying machinery<br />
<strong>and</strong> apparatus for liquids, <strong>and</strong> <strong>the</strong> manufacture of equipment for projecting, dispersing
34<br />
or spraying liquids or powders (spray guns, fire extinguishers, s<strong>and</strong> blasting machines,<br />
steam cleaning machines, etc.). Fur<strong>the</strong>rmore this class includes <strong>the</strong> manufacture of<br />
packaging <strong>and</strong> wrapping machinery (filling, closing, sealing, capsuling or labelling machines,<br />
etc.), <strong>the</strong> manufacture of machinery for cleaning or drying bottles <strong>and</strong> for aerating<br />
beverages, <strong>the</strong> manufacture of distilling or rectifying plant for petroleum refineries,<br />
chemical industries, beverage industries, <strong>the</strong> manufacture of gas genera<strong>to</strong>rs, <strong>the</strong> manufacture<br />
of calendering or o<strong>the</strong>r rolling machines <strong>and</strong> cylinders <strong>the</strong>reof, <strong>the</strong> manufacture<br />
of centrifuges, <strong>the</strong> manufacture of gaskets (<strong>and</strong> similar joints made of a combination of<br />
materials or layers of <strong>the</strong> same material), <strong>and</strong> <strong>the</strong> manufacture of au<strong>to</strong>matic goods vending<br />
machines.<br />
Not included are <strong>the</strong> manufacture of agricultural spraying machinery (see NACE 29.32),<br />
<strong>the</strong> manufacture of metal or glass rolling machinery <strong>and</strong> cylinders <strong>the</strong>reof (see NACE<br />
29.51, NACE 29.56), <strong>the</strong> manufacture of cream separa<strong>to</strong>rs (see NACE 29.53), <strong>the</strong><br />
manufacture of domestic fans (see NACE 29.71), <strong>and</strong> <strong>the</strong> manufacture of labora<strong>to</strong>rytype<br />
sensitive balances (see NACE 33.20).<br />
The production of o<strong>the</strong>r general purpose machinery in 2004 amounted <strong>to</strong> € 1384 mn, <strong>the</strong><br />
largest part being produced in Pol<strong>and</strong> (€ 633 mn), followed by Hungary (€ 328 mn) <strong>and</strong><br />
<strong>the</strong> Czech Republic (€ 292 mn). This sec<strong>to</strong>r has experienced quite strong growth in <strong>the</strong><br />
preceding decade (11.5% annual average growth in production), despite <strong>the</strong> strongly<br />
growing but still subst<strong>and</strong>ard labour productivity. The sizubte import values suggest<br />
that <strong>the</strong> domestic production is by far not enough <strong>to</strong> satisfy domestic dem<strong>and</strong> of <strong>the</strong> respective<br />
Member States. Never<strong>the</strong>less <strong>the</strong> dynamics of this sec<strong>to</strong>r is enormous – this is<br />
not only displayed by <strong>the</strong> outst<strong>and</strong>ing growth rates but also by <strong>the</strong> innovation intensity,<br />
which is more than two times as high as <strong>the</strong> engineering sec<strong>to</strong>rs’ average (especially in<br />
Slovenia – only Pol<strong>and</strong> is lagging behind <strong>the</strong> o<strong>the</strong>r states – see (Figure 2.9).
35<br />
Table 2.12: Key data for NACE 29.24 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,384 3.9 11.5<br />
Value added (€ m) 545 4.9 11.1<br />
Employees (1000) 43 5.7 1.0<br />
Labour productivity 12.6 86.7 10.1<br />
Unit-labour costs 0.61 102.7 -1.1<br />
Innovation intensity 16.9 244.5<br />
Extra EU-25 exports (€ m) 230 4.4 16.3<br />
Extra EU-25 imports (€ m) 211 3.1 10.6<br />
Exports <strong>to</strong> EU-15 (€ m) 544 2.5 19.2 1,559 5.8 5.7<br />
Imports from EU-15 (€ m) 1,559 5.8 9.2 544 2.5 19.1<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-9:<br />
Comparison of NACE 29.24 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
280<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
O<strong>the</strong>r general purpose machinery n.e.c.<br />
Total <strong>Engineering</strong><br />
29-24 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
36<br />
2.2.9 Agricultural Trac<strong>to</strong>rs (NACE 29.31)<br />
This sec<strong>to</strong>r comprises single-axle trac<strong>to</strong>rs, field <strong>and</strong> forest trac<strong>to</strong>rs <strong>and</strong> o<strong>the</strong>r trac<strong>to</strong>rs for<br />
agricultural uses. These products are usually made in large series. The cost degression<br />
thus possibly favours <strong>the</strong> establishment of large companies that dominate this sec<strong>to</strong>r.<br />
The cus<strong>to</strong>mers for <strong>the</strong>se machines are <strong>to</strong> be found almost exclusively in agriculture <strong>and</strong><br />
forestry, as recorded in NACE departments 01 <strong>and</strong> 02, respectively. Sales <strong>to</strong> municipal<br />
authorities play a subordinate role, <strong>and</strong> those for do-it-yourself use even more so. As a<br />
rule, trac<strong>to</strong>rs are sold via dealers.<br />
For trac<strong>to</strong>r manufacturers again, chances for innovation present <strong>the</strong>mselves with <strong>the</strong><br />
increased use of information <strong>and</strong> communication technology. With <strong>the</strong>ir help, <strong>the</strong> use of<br />
agricultural machines is developing <strong>to</strong>wards integrated management systems. There are<br />
even glimpses of a prospect of self-driven machines.<br />
In comparison <strong>to</strong> o<strong>the</strong>r engineering sec<strong>to</strong>rs <strong>the</strong> production of agricultural trac<strong>to</strong>rs is of<br />
minor importance in most New Member States. The production value in 2004 was € 214<br />
mn, which is among <strong>the</strong> smallest values in all engineering sec<strong>to</strong>rs. The decline (or negative<br />
growth) in value added (7.7% every year on average or about 50% in <strong>to</strong>tal between<br />
1995 <strong>and</strong> 2004) has been at a similar pace as <strong>the</strong> rapid (positive) growth of <strong>the</strong> aggregate<br />
of all engineering sec<strong>to</strong>rs (with an average annual growth of 9.1% or more than<br />
100% in <strong>to</strong>tal – see<br />
Figure 2-10). This development seems <strong>to</strong> be quite independent from domestic dem<strong>and</strong>,<br />
as EU-15 imports, which have experienced strong growth (with an average annual rate<br />
of 16.7%), are higher than <strong>to</strong>tal production.<br />
Two main measures for competitiveness, namely labour productivity <strong>and</strong> unit labour<br />
costs, suggest that this development might be due <strong>to</strong> <strong>the</strong> sec<strong>to</strong>r’s poor adaptation <strong>to</strong> economic<br />
changes <strong>and</strong> its corresponding performance concerning <strong>the</strong>se two fac<strong>to</strong>rs. Innovation<br />
intensity is none<strong>the</strong>less quite high – mainly driven by an extreme high value of<br />
Hungary – but this is a statistical artefact, due <strong>to</strong> an extremely low production value in<br />
this country. 1<br />
1 Recall that innovation intensity is <strong>the</strong> ratio of patent applications per production. An average value for<br />
patent applications yields a very high innovation intensity, if production is quite low.
37<br />
The former large manufacturers of trac<strong>to</strong>rs in <strong>the</strong> New Member States were not able <strong>to</strong><br />
withst<strong>and</strong> <strong>the</strong> competitive pressure of Western suppliers.<br />
Table 2.13: Key data for NACE 29.31 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 214 0.6 -8.8 9,621 1.6 1.6<br />
Value added (€ m) 67 0.6 -7.7<br />
Employees (1000) 6 0.8 -13.1<br />
Labour productivity 10.6 72.7 7.7<br />
Unit-labour costs 0.64 107.7 -2.6<br />
Innovation intensity 9.7 140.1 84.1 227.2<br />
Extra EU-25 exports (€ m) 23 0.4 -11.2 1,949 1.4 3.9<br />
Extra EU-25 imports (€ m) 23 0.3 -4.9 520 0.6 2.5<br />
Exports <strong>to</strong> EU-15 (€ m) 55 0.3 -7.8 251 0.9 18.6<br />
Imports from EU-15 (€ m) 251 0.9 16.7 55 0.3 -9.1<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-10:<br />
Comparison of NACE 29.31 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
250<br />
140<br />
200<br />
150<br />
120<br />
100<br />
80<br />
100<br />
60<br />
50<br />
40<br />
20<br />
0<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Agricultural trac<strong>to</strong>rs<br />
Total <strong>Engineering</strong><br />
29-31 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
38<br />
2.2.10 O<strong>the</strong>r Agricultural Machinery (NACE 29.32)<br />
This sec<strong>to</strong>r produces machines <strong>and</strong> devices for cultivating soil, such as seeding <strong>and</strong><br />
drilling, for plant care, harvesting, fertilizing, milking, animal husb<strong>and</strong>ry <strong>and</strong> transport<br />
of produce. The only product missing in this range are <strong>the</strong> agricultural trac<strong>to</strong>rs, which<br />
have <strong>the</strong>ir own number in NACE 29.31. In order <strong>to</strong> deal with <strong>the</strong> manifold tasks in <strong>the</strong><br />
sec<strong>to</strong>r of agricultural production <strong>and</strong> processing, an estimated 450 types of machines are<br />
required. This wide range of products offers many smaller <strong>and</strong> medium-sized companies<br />
a field of activity; <strong>the</strong> majority is specialized in one product line. Larger companies<br />
have formed only in <strong>the</strong> sec<strong>to</strong>r of au<strong>to</strong>matic harvesters. Only very few agricultural machinery<br />
manufacturers really produce in large series, medium <strong>and</strong> small batch manufacturing<br />
predominates.<br />
The cus<strong>to</strong>mers for <strong>the</strong> products of this sec<strong>to</strong>r are <strong>to</strong> be found mainly in agriculture, forestry<br />
plays a subordinate role. This also applies for cus<strong>to</strong>mers from o<strong>the</strong>r areas such as<br />
municipal authorities or private households. Sales of agricultural machines <strong>to</strong> <strong>the</strong> final<br />
cus<strong>to</strong>mer is carried out in most cases via a dealer. The dem<strong>and</strong> for <strong>the</strong>se machines is<br />
almost exclusively induced by replacement requirements. Manufacturers encourage <strong>to</strong><br />
invest in innovative machinery. These novelties are usually linked <strong>to</strong> such matters as<br />
more power, operational safety or protecting <strong>the</strong> soil. Electronic control, electronic<br />
moni<strong>to</strong>ring <strong>and</strong> information systems open up new innovation potential. The sec<strong>to</strong>r sees<br />
fur<strong>the</strong>r opportunities in <strong>the</strong> use of information <strong>and</strong> communication technology so that<br />
agricultural machines can be used in integrated management systems.<br />
The production of o<strong>the</strong>r agricultural machinery in all New Member States in 2004<br />
amounted <strong>to</strong> € 1398 mn, coming mainly from Pol<strong>and</strong> (€ 577 mn), <strong>the</strong> Czech Republic (€<br />
370 mn), <strong>and</strong> Hungary (€ 332 mn), but <strong>the</strong>re is also a non-negligible part coming from<br />
Slovenia (€ 75 mn). Compared <strong>to</strong> <strong>the</strong> EU-15 (2.8% production value compared <strong>to</strong> <strong>to</strong>tal<br />
engineering) <strong>the</strong> New Member States (3.9%) have an explicitly larger focus on o<strong>the</strong>r<br />
agricultural machinery. In contrast <strong>to</strong> NACE 29.31 this sec<strong>to</strong>r experienced ceaseless <strong>and</strong><br />
(compared <strong>to</strong> Western European st<strong>and</strong>ards) extensive (but compared <strong>to</strong> <strong>the</strong> NMS engineering<br />
sec<strong>to</strong>rs slightly subst<strong>and</strong>ard) growth (see Figure 2-11).<br />
This sec<strong>to</strong>r is characterized by many narrow market segments <strong>and</strong> regional particularities<br />
that provide opportunities for small <strong>and</strong> medium-sized companies. In particular domestic<br />
firms benefit from this market environment <strong>and</strong> are exposed <strong>to</strong> a lesser extend <strong>to</strong><br />
competition from international players in <strong>the</strong> market.
39<br />
Overall, <strong>the</strong> competitiveness of this sec<strong>to</strong>r is in <strong>the</strong> lower midfield. Labour productivity<br />
is quite low (compared <strong>to</strong> <strong>the</strong> engineering sec<strong>to</strong>r’s average), unit labour costs are 10%<br />
below <strong>the</strong> average, <strong>and</strong> innovation intensity, with <strong>the</strong> exception of Hungary <strong>and</strong> Slovenia,<br />
is also quite low.<br />
Table 2.14: Key data for NACE 29.32 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,398 3.9 5.2 16,371 2.8 3.5<br />
Value added (€ m) 416 3.8 5.6<br />
Employees (1000) 34 4.5 -4.4<br />
Labour productivity 12.2 84.0 11.2<br />
Unit-labour costs 0.58 98.0 -3.3<br />
Innovation intensity 4.4 63.6 36.2 97.7<br />
Extra EU-25 exports (€ m) 113 2.2 18.5 2,832 2.0 8.7<br />
Extra EU-25 imports (€ m) 40 0.6 1.0 1,069 1.2 3.5<br />
Exports <strong>to</strong> EU-15 (€ m) 453 2.1 16.0 539 2.0 10.4<br />
Imports from EU-15 (€ m) 539 2.0 8.1 453 2.1 15.5<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-11:<br />
Comparison of NACE 29.32 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
O<strong>the</strong>r agricultural machinery<br />
Total <strong>Engineering</strong><br />
29-32 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
40<br />
2.2.11 Machine Tools, Woodworking Machinery, Welding Equipment (NACE<br />
29.40)<br />
This NACE group does not, as one might first suppose, only include machine <strong>to</strong>ols (for<br />
metal working). It also includes machines for working wood, s<strong>to</strong>ne <strong>and</strong> similar materials,<br />
welding devices <strong>and</strong> manually guided <strong>to</strong>ols with non-electric or electric drive. The<br />
latter includes everything that <strong>the</strong> do-it-yourself enthusiast needs in his workshop. The<br />
data provided in this last area are so poor that <strong>the</strong>y are useless for analytical purposes<br />
<strong>and</strong> will <strong>the</strong>refore not be mentioned again. Overall this sec<strong>to</strong>r is marked strongly by<br />
machine <strong>to</strong>ols (for metal working). This can be seen from <strong>the</strong> fact that <strong>the</strong>y account for<br />
a share of around three quarters of EU production in NACE 2940.<br />
The machine <strong>to</strong>ol industry supplies metal working machines which are divided in<strong>to</strong> two<br />
large product groups of metal-cutting <strong>and</strong> metal-forming types. The most important<br />
products of <strong>the</strong> first group include la<strong>the</strong>s, drilling, milling <strong>and</strong> grinding machines <strong>and</strong><br />
machine centres. Machines for non-cutting production are primarily presses, bending,<br />
shearing <strong>and</strong> punching or notching machines as well as draw-benches. The product<br />
range includes not only individual machines but also complete production systems.<br />
Wood processing machines are also machine <strong>to</strong>ols, although <strong>the</strong>y are not usually talked<br />
of as such. Important machines in this category are sawing, drilling, milling, planing<br />
<strong>and</strong> s<strong>and</strong>ing machines, splitting machines such as hoggers <strong>and</strong> chippers, chip <strong>and</strong> fibre<br />
board presses <strong>and</strong> glueing machines. Apart from individual machines, several suppliers<br />
offer complete production plants for furniture production <strong>and</strong> machines for manufacturing<br />
definite end products such as, for example, pencils or windows. The NACE nomenclature<br />
includes not only wood processing machines, but also machines for working<br />
s<strong>to</strong>ne, ceramics, concrete, asbes<strong>to</strong>s cement or for <strong>the</strong> cold working of glass. However, in<br />
size this group does not play an important role.<br />
The third group of products in this NACE sec<strong>to</strong>r is made up of welding devices <strong>and</strong><br />
machines. They work on non-electric (au<strong>to</strong>genic) or electric procedures. Apart from<br />
soldering <strong>and</strong> welding machines, surface hardening machines <strong>and</strong> flame cutters are important<br />
products.<br />
The machine <strong>to</strong>ol sec<strong>to</strong>r primarily supplies <strong>the</strong> manufacturing industry with investment<br />
goods. The car industry is <strong>the</strong> biggest cus<strong>to</strong>mer, followed in second <strong>and</strong> third place by<br />
mechanical engineering <strong>and</strong> <strong>the</strong> electrical industry. The manufacturers of welding devices<br />
<strong>and</strong> machines also have <strong>the</strong>ir most important cus<strong>to</strong>mers in <strong>the</strong>se three industrial
41<br />
sec<strong>to</strong>rs. In wood processing machines it is quite different: <strong>the</strong> buyers are <strong>the</strong> furniture<br />
industry, saw mills, <strong>the</strong> carpentry trade <strong>and</strong> forestry.<br />
The buyers of machine <strong>to</strong>ols <strong>and</strong> of wood processing machines dem<strong>and</strong> both st<strong>and</strong>ard<br />
<strong>and</strong> special machines. La<strong>the</strong>s, milling <strong>and</strong> drilling machines are usually st<strong>and</strong>ardized<br />
products. Special machines are required in areas dem<strong>and</strong>ing a special level of production,<br />
such as <strong>the</strong> final processing of cogwheels <strong>and</strong> very big parts. Presses <strong>and</strong> processing<br />
centres have <strong>to</strong> be manufactured almost exclusively <strong>to</strong> meet cus<strong>to</strong>mer wishes. The<br />
market for welding devices is also divided: simple processing procedures can be carried<br />
out with st<strong>and</strong>ard products (above all dedicated for h<strong>and</strong>icraft applications, maintenance<br />
etc.). However, <strong>the</strong> cus<strong>to</strong>mer often dem<strong>and</strong>s a special solution, whe<strong>the</strong>r because of <strong>the</strong><br />
material being processed (also as regards <strong>to</strong> thickness <strong>and</strong> form) or because <strong>the</strong> processing<br />
procedures are <strong>to</strong> be carried out au<strong>to</strong>matically (above all for applications in sophisticated<br />
production processes of manufacturing industries). Due <strong>to</strong> au<strong>to</strong>mation being introduced<br />
in <strong>the</strong> cus<strong>to</strong>mers industries, individual specific-<strong>to</strong>-cus<strong>to</strong>mer solutions play an<br />
ever increasing role. In wood processing machines, <strong>the</strong> more effective use of raw materials<br />
<strong>and</strong> reduction of energy costs play a role alongside <strong>the</strong> au<strong>to</strong>mation of production<br />
plants.<br />
In 2004 <strong>the</strong> production of machine <strong>to</strong>ols, woodworking machinery, <strong>and</strong> welding equipment<br />
amounted <strong>to</strong> € 1356 mn, more than half of this produced in <strong>the</strong> Czech Republic<br />
(with € 633 mn) followed by Pol<strong>and</strong> with about one fourth (€ 392 mn). The sec<strong>to</strong>ral<br />
growth was quite moderate in comparison <strong>to</strong> o<strong>the</strong>r sec<strong>to</strong>rs (3.3% annual growth in value<br />
added at constant prices) <strong>and</strong> experienced even a slight slump in 2002. Innovation intensity<br />
is none<strong>the</strong>less almost twice as high as in <strong>the</strong> engineering average (similar as in <strong>the</strong><br />
EU-15), but labour productivity <strong>and</strong> unit labour costs give, by contrast, an impression of<br />
weak competitiveness, as both indica<strong>to</strong>rs are clearly worse than <strong>the</strong> values for all engineering<br />
sec<strong>to</strong>rs taken <strong>to</strong>ge<strong>the</strong>r.
42<br />
Table 2.15: Key data for NACE 29.40 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,356 3.8 5.7 34,350 5.8 1.8<br />
Value added (€ m) 505 4.6 3.3<br />
Employees (1000) 42 5.5 -3.1<br />
Labour productivity 12.1 83.4 7.1<br />
Unit-labour costs 0.77 129.0 2.0<br />
Innovation intensity 10.3 149.1 58.0 156.8<br />
Extra EU-25 exports (€ m) 342 6.6 4.7 12,719 9.0 2.3<br />
Extra EU-25 imports (€ m) 770 11.3 20.8 7,351 8.3 5.0<br />
Exports <strong>to</strong> EU-15 (€ m) 996 4.6 11.6 1,790 6.7 13.0<br />
Imports from EU-15 (€ m) 1,790 6.7 12.1 996 4.6 12.6<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-12:<br />
Comparison of NACE 29.40 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
70<br />
220<br />
60<br />
200<br />
50<br />
180<br />
40<br />
160<br />
30<br />
140<br />
20<br />
120<br />
10<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Machine <strong>to</strong>ols, woodworking machinery, welding equipment<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-4 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.12 Machinery for Metallurgy (NACE 29.51)<br />
This sec<strong>to</strong>r includes <strong>the</strong> production of individual machines <strong>and</strong> complete plants for<br />
metal production, rolling mills <strong>and</strong> casting foundries. These products are, as a rule, fin-
43<br />
ished capital goods. For its cus<strong>to</strong>mers <strong>the</strong> sec<strong>to</strong>r is <strong>the</strong>refore clearly oriented <strong>to</strong> <strong>the</strong> steel,<br />
non-ferrous metal <strong>and</strong> casting industries. All <strong>the</strong>se buyers are included in <strong>the</strong> two-digit<br />
NACE sec<strong>to</strong>r 27.<br />
Only a small proportion of <strong>the</strong> machines is produced in series, o<strong>the</strong>rwise single-part<br />
production reigns. The predominance of construction of complete, ready-for-use steel<br />
mills <strong>and</strong>/or rolling mills is characteristic for <strong>the</strong> sec<strong>to</strong>r. This plant construction usually<br />
includes <strong>the</strong> projecting, production, delivery, assembly, putting in<strong>to</strong> operation, <strong>and</strong> often<br />
also assistance with project financing. Such a complex task requires a certain company<br />
size so <strong>the</strong>re are several large companies in <strong>the</strong> sec<strong>to</strong>r. Smaller companies, on <strong>the</strong> o<strong>the</strong>r<br />
h<strong>and</strong>, often supply components for complete plants, <strong>the</strong>ir cus<strong>to</strong>mer in this case being not<br />
<strong>the</strong> inves<strong>to</strong>r but <strong>the</strong> plant construc<strong>to</strong>r.<br />
The manufacturers of casting machines, steel works <strong>and</strong> rolling mill equipment find <strong>the</strong><br />
decisive innovation opportunities in improving <strong>the</strong> processes run on <strong>the</strong>ir machines <strong>and</strong><br />
equipment. For instance, more than a decade ago, <strong>the</strong> development of <strong>the</strong> thin slapping<br />
rolling process resulted in an enormous burst of innovation. It works profitably at relatively<br />
low capacity <strong>and</strong> is <strong>the</strong>refore also highly suitable for combination with mini electric<br />
steel plants. Since <strong>the</strong>n technical innovation has become more moderate, a marginal<br />
step-by-step process. The latest boom of this sec<strong>to</strong>r was caused by soaring dem<strong>and</strong> for<br />
steel from China <strong>and</strong> o<strong>the</strong>r emerging economies.<br />
The manufacture of machinery for metallurgy yielded a production value of € 367 mn in<br />
2004, mainly in <strong>the</strong> Czech Republic (€ 220 mn) <strong>and</strong> Pol<strong>and</strong> (€ 118 mn). This corresponds<br />
<strong>to</strong> 1% of all machine production within <strong>the</strong> New Member States, <strong>and</strong> makes this<br />
sec<strong>to</strong>r (similar as in <strong>the</strong> EU-15) one of <strong>the</strong> smallest in <strong>the</strong> mechanical engineering industry.<br />
After two years of relatively strong growth in <strong>the</strong> mid-1990s, this sec<strong>to</strong>r has been<br />
stagnating (see Figure 2-13). Innovation activity is extremely low – both in absolute <strong>and</strong><br />
relative terms <strong>and</strong> <strong>the</strong> o<strong>the</strong>r two main measures for competitiveness, labour productivity<br />
<strong>and</strong> unit labour costs, also indicate a relatively weak position of this sec<strong>to</strong>r.
44<br />
Table 2.16: Key data for NACE 29.51 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 367 1.0 -1.4 4,740 0.8 -5.3<br />
Value added (€ m) 166 1.5 1.8<br />
Employees (1000) 15 1.9 -5.9<br />
Labour productivity 11.4 78.8 8.7<br />
Unit-labour costs 0.84 140.5 0.1<br />
Innovation intensity 1.3 19.3 36.9 99.6<br />
Extra EU-25 exports (€ m) 55 1.1 -5.5 1,899 1.3 0.3<br />
Extra EU-25 imports (€ m) 42 0.6 16.0 164 0.2 1.5<br />
Exports <strong>to</strong> EU-15 (€ m) 43 0.2 7.2 90 0.3 2.3<br />
Imports from EU-15 (€ m) 90 0.3 5.0 43 0.2 7.2<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-13:<br />
Comparison of NACE 29.51 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
200<br />
180<br />
160<br />
35<br />
30<br />
25<br />
20<br />
15<br />
140<br />
10<br />
120<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Machinery for metallurgy<br />
Total <strong>Engineering</strong><br />
29-51 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
45<br />
2.2.13 Machinery for Mining <strong>and</strong> Quarrying <strong>and</strong> Construction (NACE 29.52)<br />
Building machines, but also machines for manufacturing building material <strong>and</strong> for mining<br />
<strong>and</strong> conveying coal, ore <strong>and</strong> minerals are grouped <strong>to</strong>ge<strong>the</strong>r in this NACE sec<strong>to</strong>r. The<br />
most important groups of products are excava<strong>to</strong>rs, shovel loaders, road rollers, levelling<br />
machines, concrete mixing plants <strong>and</strong> conveying equipment, cement, lime <strong>and</strong> plaster<br />
works, machines <strong>and</strong> plants for manufacturing <strong>and</strong> processing glass <strong>and</strong> ceramics, tunnel<br />
<strong>and</strong> deep boring devices, demolition machines, continuous conveyors for mine<br />
work, machines for crushing, sorting, sifting <strong>and</strong> mixing earth, s<strong>to</strong>nes or ores.<br />
The main cus<strong>to</strong>mers for building machines <strong>and</strong> building material machines are <strong>the</strong><br />
building industry, <strong>the</strong> building material industry, agriculture <strong>and</strong> forestry <strong>and</strong> <strong>the</strong> glass<br />
<strong>and</strong> ceramics industry. Mining machines are bought exclusively by <strong>the</strong> mining industry.<br />
Serial production predominates in <strong>the</strong> manufacture of building machines, as <strong>the</strong>se are<br />
mainly st<strong>and</strong>ard products. On <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>, in building material machines complete<br />
manufacturing plants, e.g. cement fac<strong>to</strong>ries or brickyards, play a large role. Again in<br />
mining machines, production in small series pre-dominates. Special excava<strong>to</strong>rs for<br />
open-cast mining can reach <strong>the</strong> dimensions of complete manufacturing plants <strong>and</strong> are<br />
always produced one-off. They are allocated <strong>to</strong> <strong>the</strong> sub-sec<strong>to</strong>r for building machines <strong>and</strong><br />
not <strong>to</strong> mining machines in this nomenclature.<br />
Possibilities for product innovations arise in this sec<strong>to</strong>r from improvements <strong>to</strong> device<br />
safety <strong>and</strong> <strong>the</strong> design of <strong>the</strong> opera<strong>to</strong>rs workplace, <strong>the</strong> trend <strong>to</strong> smaller building machines<br />
<strong>and</strong> for noise abatement <strong>and</strong> vibration reduction. The use of electronic control <strong>and</strong> regulating<br />
technology also offers additional opportunities. In plant construction for <strong>the</strong><br />
building material industry, <strong>the</strong> suppliers also repeatedly have opportunities <strong>to</strong> develop<br />
process innovation for <strong>the</strong>ir cus<strong>to</strong>mers.<br />
This sec<strong>to</strong>r is <strong>the</strong> largest within <strong>the</strong> NMS mechanical engineering industry. In 2004 <strong>to</strong>tal<br />
production of machinery for mining <strong>and</strong> quarrying <strong>and</strong> construction valued € 1815 mn,<br />
where <strong>the</strong> major part came form Pol<strong>and</strong> (€ 1030 mn), followed by <strong>the</strong> Czech Republic<br />
(€ 441 mn) <strong>and</strong> Hungary (€ 189 mn). However, even if its size is of major importance<br />
within <strong>the</strong> mechanical engineering sec<strong>to</strong>rs, its growth is well below <strong>the</strong> engineering sec<strong>to</strong>rs<br />
average. From 1999 <strong>to</strong> 2002 <strong>the</strong> sec<strong>to</strong>r contracted, but has experienced a fast recovery<br />
since <strong>the</strong>n (see Figure 2-14).
46<br />
This development is also in line with <strong>the</strong> analysis of <strong>the</strong> competitiveness measures. Innovation<br />
activity <strong>and</strong> labour productivity are clearly lagging behind <strong>the</strong> average; unit<br />
labour costs are slightly higher than <strong>the</strong> average. In both cases <strong>the</strong> development of <strong>the</strong>se<br />
measures points <strong>to</strong>wards rising competitiveness.<br />
Table 2.17: Key data for NACE 29.52 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,815 5.1 3.2 26,731 4.5 1.1<br />
Value added (€ m) 646 5.9 3.3<br />
Employees (1000) 48 6.3 -5.2<br />
Labour productivity 13.6 93.4 10.1<br />
Unit-labour costs 0.66 111.0 -0.9<br />
Innovation intensity 2.4 35.2 27.7 74.9<br />
Extra EU-25 exports (€ m) 265 5.1 6.7 12,510 8.8 5.0<br />
Extra EU-25 imports (€ m) 85 1.2 6.9 3,538 4.0 11.6<br />
Exports <strong>to</strong> EU-15 (€ m) 893 4.1 14.1 889 3.3 7.1<br />
Imports from EU-15 (€ m) 889 3.3 7.2 893 4.1 13.5<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-14:<br />
Comparison of NACE 29.52 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
180<br />
160<br />
140<br />
120<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Machinery for mining <strong>and</strong> quarring <strong>and</strong> construction<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-52 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
47<br />
2.2.14 Machinery for Food, Beverage <strong>and</strong> Tobacco Processing (NACE 29.53)<br />
This sec<strong>to</strong>r produces machines <strong>and</strong> devices for all areas of food production <strong>and</strong> <strong>to</strong>bacco<br />
processing. The wide assortment of products ranges from dairy machinery through machinery<br />
for milling or working of cereals, beverage production, bakeries, meat processing,<br />
<strong>the</strong> manufacture of sugar <strong>and</strong> sweets, tea <strong>and</strong> coffee processing <strong>and</strong> large kitchens<br />
right through <strong>to</strong> au<strong>to</strong>matic cigarette rolling machines. (In <strong>the</strong> figures on which this study<br />
is based, this sec<strong>to</strong>r also includes packing machines, which really belong <strong>to</strong> NACE<br />
29.24.<br />
Food machines are, as a rule, finished capital goods. In exceptional cases, however, <strong>the</strong>y<br />
can also be delivered as components for installation in complete manufacturing plants.<br />
In production, <strong>the</strong> small series <strong>and</strong> <strong>the</strong> construction of special machines predominate.<br />
The cus<strong>to</strong>mers for <strong>the</strong> products are always <strong>the</strong> food industry or <strong>the</strong> <strong>to</strong>bacco industry.<br />
The food sec<strong>to</strong>r is classified in department 15 of <strong>the</strong> new NACE, <strong>the</strong> <strong>to</strong>bacco sec<strong>to</strong>r in<br />
department 16. The quite varied production programme of <strong>the</strong> sec<strong>to</strong>r reflects a high degree<br />
of manufacturer specialization, which means that small <strong>and</strong> medium-sized companies<br />
characterize <strong>the</strong> industry. Larger companies have developed for production machinery<br />
used in <strong>the</strong> manufacture <strong>and</strong> filling of beverages <strong>and</strong> for <strong>the</strong> cigarette industry,<br />
where often complete plants are ordered <strong>and</strong> <strong>the</strong> dem<strong>and</strong> side is characterized by global<br />
players, who ask for highly au<strong>to</strong>mated systems of extreme reliability <strong>and</strong> high volume<br />
output.<br />
The 2004 production of machinery for food, beverage <strong>and</strong> <strong>to</strong>bacco processing was valuedat<br />
€ 574 mn in all NMS. The majority was produced in Pol<strong>and</strong> (€ 223 mn), followed<br />
by <strong>the</strong> Czech Republic (€ 154 mn) <strong>and</strong> Hungary (€ 108 mn), but also Slovenia (€ 50<br />
mn) <strong>and</strong> Slovakia (€ 38 mn) produced a non-negligible amount. The dynamics of <strong>the</strong><br />
sec<strong>to</strong>r is comparable <strong>to</strong> <strong>the</strong> engineering average, which is quite high (9.4% real average<br />
annual value added growth – see Figure 2-15). The overall innovation activity is more<br />
than a quarter below <strong>the</strong> average. Labour productivity <strong>and</strong> unit labour costs, two fur<strong>the</strong>r<br />
indica<strong>to</strong>rs for competitiveness, show up in <strong>the</strong> lower midfield.
48<br />
Table 2.18: Key data for NACE 29.53 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 574 1.6 8.1 15,900 2.7 2.0<br />
Value added (€ m) 203 1.8 7.4<br />
Employees (1000) 16 2.2 -2.1<br />
Labour productivity 12.3 84.9 9.7<br />
Unit-labour costs 0.69 116.3 -0.7<br />
Innovation intensity 5.1 73.4 20.0 54.1<br />
Extra EU-25 exports (€ m) 103 2.0 5.7 4,643 3.3 4.3<br />
Extra EU-25 imports (€ m) 25 0.4 0.7 632 0.7 4.8<br />
Exports <strong>to</strong> EU-15 (€ m) 153 0.7 16.6 360 1.3 -4.1<br />
Imports from EU-15 (€ m) 360 1.3 -1.4 153 0.7 15.3<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-15:<br />
Comparison of NACE 29.53 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
180<br />
160<br />
140<br />
120<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Machinery for food, beverage <strong>and</strong> <strong>to</strong>bacco processing<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-53 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.15 Machinery for Textile, Apparel <strong>and</strong> Lea<strong>the</strong>r Production (NACE 29.54)<br />
All machines <strong>and</strong> plants for <strong>the</strong> textile <strong>and</strong> clothing industry, shoe <strong>and</strong> lea<strong>the</strong>r industries<br />
are allocated <strong>to</strong> this group. The most important products are spinning machines, looms,<br />
knitting machines, textile finishing machines, sewing machines <strong>and</strong> au<strong>to</strong>matic sewing
49<br />
machines, machines for preparing, tanning <strong>and</strong> processing of skins, hides or lea<strong>the</strong>r <strong>and</strong><br />
shoe-making machines. Laundry <strong>and</strong> dry cleaning machines are also included in this<br />
sec<strong>to</strong>r.<br />
Most of <strong>the</strong> dem<strong>and</strong> depends on <strong>the</strong> investment activity in <strong>the</strong> textile <strong>and</strong> clothing industry.<br />
Lea<strong>the</strong>r <strong>and</strong> shoe machine manufacturers only comm<strong>and</strong> a small fraction of <strong>the</strong> sec<strong>to</strong>r.<br />
In shoe machines <strong>the</strong>re is also <strong>the</strong> special group of shoe maintenance machines, in<br />
which many shoe repairers appear as buyers, but usually invest in one single machine<br />
only. Industrial laundries, textile cleaners, hotels <strong>and</strong> restaurants <strong>and</strong> <strong>the</strong> health services<br />
are <strong>the</strong> most important buyers of laundry <strong>and</strong> dry cleaning machines.<br />
The buyer industries require both st<strong>and</strong>ard products <strong>and</strong> special machines. Spooling,<br />
reeling, winding <strong>and</strong> twisting machines, but also special lea<strong>the</strong>r <strong>and</strong> shoe-making machines<br />
can be produced in small series. Most sewing machines are produced in large<br />
series.<br />
Not only industrialized but also developing countries concentrate investment on <strong>the</strong><br />
most modern technologies in order <strong>to</strong> be able <strong>to</strong> offer high quality products on <strong>the</strong> hardfought<br />
textile market. Buyers from industrial nations dem<strong>and</strong>, apart from high technology<br />
<strong>and</strong> high volume machines, increasingly more flexible solutions <strong>to</strong> better meet<br />
changing dem<strong>and</strong>. Here information <strong>and</strong> communication technology offers opportunities<br />
for product innovations. Thus computer assisted manufacture (CAM) has been introduced<br />
for most machines<br />
In spinning <strong>and</strong> weaving, data exchange integrated in<strong>to</strong> production planning <strong>and</strong> control<br />
presents <strong>the</strong> latest state-of-<strong>the</strong>-art <strong>to</strong>day. In <strong>the</strong> development of new technologies, <strong>the</strong><br />
reduction of noise <strong>and</strong> o<strong>the</strong>r emissions is paid great attention. The improvement of technical<br />
safety st<strong>and</strong>ards also remains on <strong>the</strong> agenda.<br />
The production of machines for <strong>the</strong> textile industry in <strong>the</strong> New Member States is largely<br />
driven by <strong>the</strong> Czech Republic (€ 445 mn), with a share of more than 80% with respect<br />
<strong>to</strong> <strong>to</strong>tal production within <strong>the</strong> New Member States (€ 551 mn in 2004). The o<strong>the</strong>r remaining<br />
(<strong>and</strong> ra<strong>the</strong>r negligible) parts of <strong>to</strong>tal production come from Pol<strong>and</strong> (€ 53 mn or<br />
about 9%), Slovakia (€ 28 mn or about 4%), <strong>and</strong> Hungary (€ 19 mn or about 3%).<br />
In 2004 <strong>the</strong> Czech Republic had a trade balance surplus (within this sec<strong>to</strong>r) of € 221 mn,<br />
which is almost 50% of <strong>to</strong>tal production. The second largest producer (Pol<strong>and</strong>), in contrast,<br />
imports many more textile machines than it sells abroad. As a consequence Pol<strong>and</strong>
50<br />
has a trade balance deficit within this sec<strong>to</strong>r of € 130.2 mn, which is about 2.5 times as<br />
high as <strong>to</strong>tal production of textile machines.<br />
The graph of value added development (Figure 2-16) shows a ra<strong>the</strong>r volatile market,<br />
which is mainly due <strong>to</strong> an enormous productionincrease in <strong>the</strong> Czech Republic in 2000.<br />
After this production bubble, (nominal) value added increased fur<strong>the</strong>r, but <strong>to</strong> a much<br />
lesser extent; in real terms <strong>the</strong>re was even a slight downturn in value added.<br />
Innovation intensity in this sec<strong>to</strong>r is higher than in any o<strong>the</strong>r engineering sec<strong>to</strong>r <strong>and</strong> this<br />
is first of all (but not only) due <strong>to</strong> <strong>the</strong> high activity in <strong>the</strong> Czech Republic, where <strong>the</strong><br />
large majority of textile machines (within <strong>the</strong> New Member States) is produced.<br />
Czechia has always held a strong technological position in textile machinery. This situation<br />
has induced a Swiss manufacturer of textile machinery <strong>to</strong> relocate part of its product<br />
development <strong>to</strong> this country. The Czech Republic is leading <strong>the</strong> pace of innovation<br />
of <strong>the</strong> New Member States, but also all o<strong>the</strong>r countries exhibit a higher innovation activity<br />
than <strong>the</strong> engineering average would suggest. Labour productivity, on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>,<br />
is clearly below <strong>the</strong> average, <strong>and</strong> unit labour costs are slightly above it.<br />
Table 2.19: Key data for NACE 29.54 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units In % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 551 1.5 7.7 11,370 1.9 -1.9<br />
Value added (€ m) 169 1.5 5.8<br />
Employees (1000) 15 1.9 -1.3<br />
Labour productivity 11.7 80.4 7.5<br />
Unit-labour costs 0.72 121.2 -0.3<br />
Innovation intensity 42.5 615.8 61.2 165.4<br />
Extra EU-25 exports (€ m) 179 3.5 5.3 6,819 4.8 0.4<br />
Extra EU-25 imports (€ m) 64 0.9 5.9 1,005 1.1 -1.1<br />
Exports <strong>to</strong> EU-15 (€ m) 407 1.9 11.9 440 1.6 3.2<br />
Imports from EU-15 (€ m) 440 1.6 2.5 407 1.9 14.4<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
51<br />
Figure 2-16:<br />
Comparison of NACE 29.54 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
180<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
160<br />
140<br />
120<br />
80<br />
60<br />
40<br />
20<br />
100<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Machinery for textile, apparel <strong>and</strong> lea<strong>the</strong>r production<br />
Total <strong>Engineering</strong><br />
29-54 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.16 Machinery for Paper <strong>and</strong> Paperboard Production (NACE 29.55)<br />
The production programme of this sec<strong>to</strong>r includes machines <strong>and</strong> devices <strong>to</strong> produce<br />
pulp, paper <strong>and</strong> paperboard, paper cutting machines such as roll cutting machines <strong>and</strong><br />
machines for processing paper <strong>and</strong> paperboard. The cus<strong>to</strong>mers of this sec<strong>to</strong>r are almost<br />
exclusively <strong>the</strong> manufacturers <strong>and</strong> processors of paper <strong>and</strong> paperboard. They are<br />
grouped <strong>to</strong>ge<strong>the</strong>r in NACE two-digit 21. Production in sec<strong>to</strong>r 2955 depends <strong>the</strong>refore<br />
directly <strong>and</strong> exclusively on investment activities in this sec<strong>to</strong>r.<br />
There is a special problem for <strong>the</strong> manufacturers of paper manufacturing machines.<br />
These machines are, as a rule, large plants with high production capacities. These capacities<br />
have tended <strong>to</strong> increase more <strong>and</strong> more over <strong>the</strong> years because in this way <strong>the</strong><br />
fixed costs of <strong>the</strong> paper fac<strong>to</strong>ries can be reduced. Therefore a new plant brings <strong>the</strong> inves<strong>to</strong>r<br />
an enormous leap forward in capacity, which he can <strong>the</strong>n only exploit fully as<br />
dem<strong>and</strong> grows. This usually takes several years. Via <strong>the</strong> development of world market<br />
prices for paper this results usually in very definite dem<strong>and</strong> cycles: with rising prices<br />
many paper manufacturers order plants at <strong>the</strong> same time; excess capacities result which<br />
<strong>the</strong>n push <strong>the</strong> prices for paper down. This in turn suppresses investment activities for a<br />
longer period. These waves of dem<strong>and</strong>, which may well be independent of <strong>the</strong> general<br />
economic trend, naturally lead <strong>to</strong> tremendous fluctuations in <strong>the</strong> degree of capacity<br />
utilization for <strong>the</strong> machine manufacturers in question.
52<br />
While single-part production predominates in <strong>the</strong> manufacture of machines for paper<br />
production, machines for paper processing are more frequently produced in small series.<br />
Producing plants for <strong>the</strong> manufacture of paper requires larger companies, <strong>and</strong> <strong>the</strong>re are<br />
large companies with international activities operating in this field. They must have <strong>the</strong><br />
resources for funding large projects <strong>and</strong> engineering services. O<strong>the</strong>rwise <strong>the</strong> small <strong>and</strong><br />
medium-sized firms predominate here once again. The sec<strong>to</strong>r draws its innovative ideas<br />
from improvement of <strong>the</strong> production processes run on its machines <strong>and</strong> plants. Here, <strong>the</strong><br />
use of electronic controls has opened up new opportunities, whereby solutions for logistical<br />
problems also play a decisive role. The acceleration of production processes also<br />
places high dem<strong>and</strong>s on <strong>the</strong> mechanical qualities of <strong>the</strong> machines <strong>and</strong> plants.<br />
The production of machinery for paper <strong>and</strong> paperboard production wasvalued at € 98<br />
mn in 2004, which is <strong>the</strong> smallest value among all engineering sec<strong>to</strong>rs. The major parts<br />
are produced in Pol<strong>and</strong> (€ 39 mn) <strong>and</strong> <strong>the</strong> Czech Republic (€ 35 mn), followed by Hungary<br />
(€ 14 mn). Unit labour costs are 12% above, labour productivity is 15% below <strong>the</strong><br />
engineering average. This weak image is confirmed by a poor value added development<br />
in <strong>the</strong> late 1990s (see Figure 2-17).<br />
The innovation activities, however, are surprisingly strong, but this is only <strong>the</strong> case for<br />
<strong>the</strong> Czech Republic (with an activity of 45% above <strong>the</strong> NMS engineering average) <strong>and</strong><br />
Slovakia (with 2 relevant patent applications in <strong>the</strong> year 2000 – which yields, in relation<br />
<strong>to</strong> extremely low production values, a huge value for <strong>the</strong> innovation intensity – see Figure<br />
2-17).
53<br />
Table 2.20: Key data for NACE 29.55 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 98 0.3 12.0 7,319 1.2 0.7<br />
Value added (€ m) 34 0.3 12.4<br />
Employees (1000) 3 0.3 3.8<br />
Labour productivity 13.5 92.9 6.5<br />
Unit-labour costs 0.72 120.6 -1.5<br />
Innovation intensity 10.4 150.2 68.1 184.1<br />
Extra EU-25 exports (€ m) 22 0.4 7.1 2,972 2.1 0.6<br />
Extra EU-25 imports (€ m) 41 0.6 5.1 642 0.7 1.6<br />
Exports <strong>to</strong> EU-15 (€ m) 78 0.4 14.5 178 0.7 2.2<br />
Imports from EU-15 (€ m) 178 0.7 6.2 78 0.4 14.3<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-17:<br />
Comparison of NACE 29.55 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
230<br />
210<br />
190<br />
170<br />
150<br />
130<br />
110<br />
90<br />
70<br />
50<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Machinery for paper <strong>and</strong> paperboard production<br />
Total <strong>Engineering</strong><br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-55 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.17 O<strong>the</strong>r Special Purpose Machinery n.e.c. (NACE 29.56)<br />
This residual class with o<strong>the</strong>r machinery, which is not classified in any o<strong>the</strong>r NACE<br />
group, comprises <strong>the</strong> manufacture of machinery for working soft rubber or plastics or
54<br />
for <strong>the</strong> manufacture of products of <strong>the</strong>se materials (extruders, moulders, pneumatic tyre<br />
making or retreading machines <strong>and</strong> o<strong>the</strong>r machines for making a specific rubber or plastic<br />
product), <strong>the</strong> manufacture of printing <strong>and</strong> bookbinding machines, <strong>the</strong> manufacture of<br />
moulding boxes for any material (mould bases; moulding patterns; moulds), <strong>the</strong> manufacture<br />
of dryers for wood, paper pulp, paper or paperboard, <strong>the</strong> manufacture of centrifugal<br />
clo<strong>the</strong>s-dryers, <strong>and</strong> <strong>the</strong> manufacture of diverse special machinery <strong>and</strong> equipment<br />
(machines <strong>to</strong> assemble electric or electronic lamps, tubes (valves) or bulbs, machines for<br />
production or hot-working of glass or glassware, glass fibre or yarn, machinery or apparatus<br />
for iso<strong>to</strong>pic separation, rope-making machinery, etc.). Not included in this class<br />
are <strong>the</strong> manufacture of machinery or equipment <strong>to</strong> work hard rubber, hard plastics or<br />
cold glass (see NACE 29.43), as well as <strong>the</strong> manufacture of domestic appliances (see<br />
NACE 29.7).<br />
In this category <strong>the</strong> smaller Member States also play an important role in overall production,<br />
which amounted <strong>to</strong> € 1726 mn in 2004. The third biggest producer after <strong>the</strong><br />
Czech Republic (€ 722 mn) <strong>and</strong> Pol<strong>and</strong> (€ 457 mn) <strong>and</strong> ahead of Hungary (€ 157 mn) is<br />
Slovakia (€ 276 mn); Slovenia (€ 114 mn) is just closely behind Hungary.<br />
Value added development is as dynamic as <strong>the</strong> whole engineering industry (see Figure<br />
2-18) <strong>and</strong> even if labour productivity is still clearly below <strong>the</strong> average, <strong>the</strong> strong productivity<br />
growth shows that this sec<strong>to</strong>r will even enforce its relative importance in <strong>the</strong><br />
future. The innovation activity supports this conjecture, as it is more than three times as<br />
high as <strong>the</strong> engineering average.
55<br />
Table 2.21: Key data for NACE 29.56 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 1,726 4.8 7.4<br />
Value added (€ m) 659 6.0 9.0<br />
Employees (1000) 49 6.4 -3.1<br />
Labour productivity 13.5 93.2 12.8<br />
Unit-labour costs 0.65 108.6 -3.4<br />
Innovation intensity 16.4 237.9<br />
Extra EU-25 exports (€ m) 349 6.7 11.0<br />
Extra EU-25 imports (€ m) 540 7.9 19.3<br />
Exports <strong>to</strong> EU-15 (€ m) 909 4.2 19.1 2,264 8.4 12.2<br />
Imports from EU-15 (€ m) 2,264 8.4 13.7 909 4.2 20.6<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-18:<br />
Comparison of NACE 29.56 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
30<br />
180<br />
25<br />
160<br />
20<br />
140<br />
15<br />
120<br />
10<br />
100<br />
5<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
O<strong>the</strong>r special purpose machinery n.e.c.<br />
Total <strong>Engineering</strong><br />
29-56 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.18 <strong>Electrical</strong> Domestic Appliances (NACE 29.71)
56<br />
The manufacture of electrical domestic appliances includes refrigera<strong>to</strong>rs <strong>and</strong> freezers,<br />
dishwashers, washing <strong>and</strong> drying machines, vacuum cleaners, floor polishers, waste<br />
disposers, grinders, blenders, juice squeezers, tin openers, electric shavers, electric <strong>to</strong>oth<br />
brushes, knife sharpeners, <strong>and</strong> ventilating or recycling hoods. Fur<strong>the</strong>rmore this class<br />
includes <strong>the</strong> manufacture of domestic electro<strong>the</strong>rmic appliances (electric water heaters;<br />
electric blankets, electric dryers, combs, brushes, curlers; electric smoothing irons;<br />
space heaters <strong>and</strong> household-type fans; electric ovens, microwave ovens, cookers, hot<br />
plates, <strong>to</strong>asters, coffee or tea makers, fry-pans, roasters, grills, electric heating resis<strong>to</strong>rs,<br />
etc.) Not included are <strong>the</strong> manufacture of sewing machines (see NACE 29.54), <strong>and</strong> <strong>the</strong><br />
manufacture of centrifugal clo<strong>the</strong>s-dryers (see NACE 29.56).<br />
This sec<strong>to</strong>r, with a production value (in 2004) of € 2894 mn is not only <strong>the</strong> largest sec<strong>to</strong>r<br />
within NACE 29 (by far) but also <strong>the</strong> only one within this group with a surplus in <strong>the</strong><br />
trade balance with <strong>the</strong> EU-15 (in NACE 31 <strong>the</strong> picture is different <strong>and</strong> a trade balance<br />
surplus with respect <strong>to</strong> <strong>the</strong> EU-15 is no rarity). The New Member States have become<br />
an important location for production of <strong>the</strong> big Western players in <strong>the</strong> market which<br />
acquired many of <strong>the</strong> privatized companies. Only in a few market segments have <strong>the</strong> old<br />
br<strong>and</strong> names of <strong>the</strong> socialistic era survived – in particular at <strong>the</strong> lower end of price <strong>and</strong><br />
quality. The largest producer in this prominent sec<strong>to</strong>r is one of <strong>the</strong> small New Member<br />
States: Slovenia (with a production value of € 980 mn). For decades <strong>the</strong> Slovene br<strong>and</strong><br />
Gorenje has been well-known in many Western European countries. Gorenje products<br />
are sold by a big retail distribu<strong>to</strong>r under <strong>the</strong> trademark “Privileg”. Pol<strong>and</strong> is next (with €<br />
764 mn), followed by Hungary (€ 500 mn), Slovakia (€ 400 mn), <strong>and</strong> <strong>the</strong> Czech Republic<br />
(€ 250 mn).<br />
The dynamics of this sec<strong>to</strong>r are improssive: real value added has almost quadrupled<br />
since 1995 in comparison <strong>to</strong> a “mere” doubling within <strong>the</strong> aggregate of all engineering<br />
sec<strong>to</strong>rs (see Figure 2-19). Measures for competitiveness confirm <strong>the</strong> evidence that this<br />
sec<strong>to</strong>r is a driving force within <strong>the</strong> engineering industries of <strong>the</strong> New Member States.<br />
Labour productivity is 10% higher than <strong>the</strong> engineering average <strong>and</strong> still growing at an<br />
average rate of 15.8%. Unit labour costs have, at <strong>the</strong> same time, fallen continuously<br />
(with an average rate of 6.6%) <strong>and</strong> are now 35% below <strong>the</strong> engineering average.
57<br />
Table 2.22: Key data for NACE 29.71 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,894 8.1 10.5 30,299 5.2 1.6<br />
Value added (€ m) 669 6.1 8.8 9,638 5.0 -0.2<br />
Employees (1000) 38 5.0 -1.8 183 5.6 -2.0<br />
Labour productivity 17.4 120.1 11.1 52.6 89.9 0.8<br />
Unit-labour costs 0.89 149.2 2.4 0.71 94.3 0.0<br />
Innovation intensity<br />
Extra EU-25 exports (€ m) 644 13.8 11.4 7,270 5.1 9.8<br />
Extra EU-25 imports (€ m) 311 5.2 17.5 6,478 7.3 16.0<br />
Exports <strong>to</strong> EU-15 (€ m) 2,124 10.0 14.9 1,414 5.3 6.5<br />
Imports from EU-15 (€ m) 1,291 5.3 6.6 2,161 10.0 11.4<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-19:<br />
Comparison of NACE 29.71 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
30<br />
180<br />
25<br />
160<br />
20<br />
140<br />
15<br />
120<br />
10<br />
100<br />
5<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Electric domestic appliances<br />
Total <strong>Engineering</strong><br />
29-71 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.19 Non-electric Domestic Appliances (NACE 29.72)
58<br />
The manufacture of non-electric domestic appliances includes <strong>the</strong> manufacture of domestic<br />
cooking <strong>and</strong> heating equipment (non-electric space heaters, cooking ranges,<br />
grates, s<strong>to</strong>ves, water heaters, cooking appliances, plate warmers). Not included is <strong>the</strong><br />
manufacture of machinery for <strong>the</strong> preparation of food in commercial kitchens (see<br />
NACE 29.53).<br />
The production of non-electric domestic appliances is by far lower than <strong>the</strong> one of electric<br />
domestic appliances (NACE 29.71). Total production in 2004 amounted <strong>to</strong> € 400<br />
mn, produced for <strong>the</strong> most part in Hungary (€ 127 mn), Pol<strong>and</strong> (€ 122 mn), <strong>and</strong> <strong>the</strong><br />
Czech Republic (€ 94 mn). None<strong>the</strong>less this sec<strong>to</strong>r exhibits similar dynamics as <strong>the</strong><br />
aforementioned (see Figure 2-20). Unit labour costs feature also a similar state <strong>and</strong> development<br />
as <strong>the</strong> related sec<strong>to</strong>r NACE 29.71 – labour productivity is, by contrast, much<br />
lower (but growing strongly).
59<br />
Table 2.23: Key data for NACE 29.72 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 400 1.1 10.4<br />
Value added (€ m) 111 1.0 9.2<br />
Employees (1000) 9 1.2 -1.5<br />
Labour productivity 12.5 86.2 10.8<br />
Unit-labour costs 0.80 134.8 2.1<br />
Innovation intensity<br />
Extra EU-25 exports (€ m) 109 2.1 32.4<br />
Extra EU-25 imports (€ m) 42 0.8 21.7<br />
Exports <strong>to</strong> EU-15 (€ m) 300 1.4 19.1<br />
Imports from EU-15 (€ m) 222 0.9 17.2<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-20:<br />
Comparison of NACE 29.72 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
220<br />
200<br />
80<br />
70<br />
60<br />
180<br />
50<br />
160<br />
40<br />
140<br />
30<br />
120<br />
20<br />
100<br />
10<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Non-electric domestic appliances<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
29-72 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.20 Electric Mo<strong>to</strong>rs, Genera<strong>to</strong>rs <strong>and</strong> Transformers (NACE 31.10)<br />
This sec<strong>to</strong>r comprises <strong>the</strong> manufacture of machinery equipment <strong>and</strong> instruments for <strong>the</strong><br />
production <strong>and</strong> conversion of electricity. Concerned are mo<strong>to</strong>rs of an output not exceed-
60<br />
ing 37.5 W; o<strong>the</strong>r DC mo<strong>to</strong>rs; DC genera<strong>to</strong>rs (NACE 31.10.1), universal AC/DC mo<strong>to</strong>rs<br />
of an output exceeding 37.5 W; o<strong>the</strong>r AC mo<strong>to</strong>rs; AC genera<strong>to</strong>rs (alterna<strong>to</strong>rs)<br />
(NACE 31.10.2), electricity generating sets <strong>and</strong> rotary converters (NACE 31.10.3), electrical<br />
transformers (NACE 31.10.4), ballast for discharge lamps or tubes; static converters;<br />
o<strong>the</strong>r induc<strong>to</strong>rs (NACE 31.10.5), parts of electric mo<strong>to</strong>rs, genera<strong>to</strong>rs <strong>and</strong> transformers<br />
(NACE 31.10.6), <strong>and</strong> installation, repair, maintenance <strong>and</strong> rewinding services for<br />
electric mo<strong>to</strong>rs, genera<strong>to</strong>rs <strong>and</strong> transformers (NACE 31.10.9).<br />
Dem<strong>and</strong> for products in <strong>the</strong> NACE 31.10 group is, on <strong>the</strong> one h<strong>and</strong>, closely related <strong>to</strong><br />
manufacturing processes <strong>and</strong> investment in <strong>the</strong> manufacturing industry <strong>and</strong> in <strong>the</strong> whole<br />
economy, e.g. mo<strong>to</strong>rs. On <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>, it is related <strong>to</strong> <strong>the</strong> growth of electricity consumption,<br />
e.g. genera<strong>to</strong>rs <strong>and</strong> <strong>the</strong> improvement in power distribution like transformers.<br />
An electric mo<strong>to</strong>r is a component which must be integrated in<strong>to</strong> a system. Besides <strong>the</strong><br />
mo<strong>to</strong>r it comprises at least a switch in combination with a switch overload contac<strong>to</strong>r or<br />
a more sophisticated control <strong>and</strong> transmission system. During <strong>the</strong> past decade much of<br />
<strong>the</strong> production of st<strong>and</strong>ard electric mo<strong>to</strong>rs was shifted <strong>to</strong> <strong>the</strong> New Member States.<br />
The production value of electric mo<strong>to</strong>rs, genera<strong>to</strong>rs <strong>and</strong> transformers in 2004 measured<br />
€ 2240 mn, which is on <strong>the</strong> one h<strong>and</strong> clearly higher than <strong>the</strong> production of any sec<strong>to</strong>r<br />
within <strong>the</strong> mechanical engineering industry (NACE 29.1-5), but, on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong>, it is<br />
relatively small within <strong>the</strong> electrical engineering industry (NACE 31). The largest producer<br />
is <strong>the</strong> Czech Republic (with € 900 mn), followed by Slovakia (€ 430 mn) <strong>and</strong><br />
Slovenia (€ 360 mn). The <strong>to</strong>tal production value corresponds <strong>to</strong> a share in <strong>to</strong>tal engineering<br />
of 6.3% (compared <strong>to</strong> 6.9% within <strong>the</strong> EU-15). This share is higher than any<br />
share within <strong>the</strong> mechanical engineering sec<strong>to</strong>rs but not unusually high compared <strong>to</strong><br />
o<strong>the</strong>r sec<strong>to</strong>rs of <strong>the</strong> electricity industry (within <strong>the</strong> New Member States).<br />
The growth of this sec<strong>to</strong>r is lower than <strong>the</strong> engineering average, but real value added<br />
does still grow at an average rate of 7.1%, which is below <strong>the</strong> engineering average, but<br />
never<strong>the</strong>less a sign of a stable <strong>and</strong> healthy development (see Figure 2-21). None<strong>the</strong>less,<br />
<strong>the</strong> low labour productivity (26.6% below <strong>the</strong> average) <strong>and</strong> low innovation intensity<br />
(63.8% below <strong>the</strong> average) reveal some difficulties in <strong>the</strong> competitiveness of this sec<strong>to</strong>r.<br />
The New Member States have become a preferred location for <strong>the</strong> production of serial<br />
products, which requires only little R&D. In plant engineering it has lost some of its<br />
former strength, although smaller turn-key projects are carried out (for instance by Pronar<br />
SP. ZO.O. from Pol<strong>and</strong> <strong>and</strong> Ze<strong>to</strong>r P.D.C. a.s. from <strong>the</strong> Czech Republic, which have
61<br />
both maintained a remarkable strong position in foreign markets). However, many of<br />
<strong>the</strong> companies in <strong>the</strong> business area of power plants have become subcontrac<strong>to</strong>rs <strong>to</strong> <strong>the</strong><br />
big global players.<br />
Table 2.24: Key data for NACE 31.10 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,240 6.3 7.8 40,442 6.9 6.9<br />
Value added (€ m) 704 6.4 7.1 10,472 5.4 3.7<br />
Employees (1000) 60 7.9 2.0 215 6.5 0.1<br />
Labour productivity 11.7 80.3 5.1 48.7 83.2 1.9<br />
Unit-labour costs 0.67 112.0 0.8<br />
Innovation intensity 2.5 36.8 15.2 41.1<br />
Extra EU-25 exports (€ m) 345 6.8 6.3 10,185 7.2 6.6<br />
Extra EU-25 imports (€ m) 638 9.8 24.8 6,610 7.4 8.4<br />
Exports <strong>to</strong> EU-15 (€ m) 1,971 9.4 14.3 1,696 6.3 15.1<br />
Imports from EU-15 (€ m) 1,574 6.3 13.0 2,030 9.4 14.3<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-21:<br />
Comparison of NACE 31.10 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
240<br />
40<br />
220<br />
35<br />
200<br />
30<br />
180<br />
25<br />
160<br />
20<br />
140<br />
15<br />
120<br />
10<br />
100<br />
5<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Electric mo<strong>to</strong>rs, genera<strong>to</strong>rs <strong>and</strong> transformers<br />
Total <strong>Engineering</strong><br />
31-10 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
62<br />
2.2.21 <strong>Electrical</strong> Distribution <strong>and</strong> Control Apparatus (NACE 31.20)<br />
This sec<strong>to</strong>r comprises electrical apparatus for switching or protecting electrical circuits<br />
of more than 1000 V (NACE 31.20.1), <strong>the</strong> same apparatus for a voltage under 1000V<br />
(NACE 31.20.2), boards <strong>and</strong> o<strong>the</strong>r bases, equipped with electrical switching or protecting<br />
apparatus (NACE 31.20.3), parts of electricity distribution or control apparatus<br />
(NACE 31.20.4), <strong>and</strong> installation, repair <strong>and</strong> maintenance services of electricity distribution<br />
<strong>and</strong> control apparatus (NACE 31.20.9).<br />
The NACE 31.20 group is very heterogeneous. In addition <strong>to</strong> a broad range of products<br />
for electrical distribution, it contains some equipment applied in fac<strong>to</strong>ry au<strong>to</strong>mation,<br />
such as programmable logic controllers (PLC).<br />
Several areas will be taken as examples <strong>to</strong> show fac<strong>to</strong>rs that dem<strong>and</strong> for products in <strong>the</strong><br />
NACE 31.20 group depends on. In <strong>the</strong> case of high-voltage switching equipment <strong>and</strong><br />
installation components of more than 1000 V, which include <strong>the</strong> individual stages of<br />
electricity production, transformation <strong>and</strong> transmission <strong>to</strong> consumers, dem<strong>and</strong> depends<br />
on <strong>the</strong> improvements in power distribution, which in turn depend on <strong>the</strong> growth of electricity<br />
consumption.<br />
There are several fac<strong>to</strong>rs that influence <strong>the</strong> dem<strong>and</strong> for low-voltage electrical apparatus,<br />
such as switch-gears, control-gears <strong>and</strong> installation equipment under 1000 V, <strong>the</strong> investment<br />
in <strong>the</strong> power distribution, <strong>the</strong> manufacturing business cycle, <strong>and</strong> <strong>the</strong> development<br />
of construction volume. The focus of production is on switch-gears <strong>and</strong> controlgears,<br />
which are components for capital goods <strong>and</strong> au<strong>to</strong>mated systems. One third of <strong>the</strong><br />
installation equipment up <strong>to</strong> 1000 V is in <strong>the</strong> area of building installations. Dem<strong>and</strong> is<br />
mainly dependent on <strong>the</strong> development of construction volume. Around half <strong>the</strong> products<br />
are delivered <strong>to</strong> <strong>the</strong> retail <strong>and</strong> craft sec<strong>to</strong>rs.<br />
The production of electrical distribution <strong>and</strong> control apparatus was € 2840 mn in 2004,<br />
which corresponds <strong>to</strong> 8% of <strong>to</strong>tal engineering production. This is slightly lower than in<br />
<strong>the</strong> EU-15, where <strong>the</strong> share is 9.6%. The major part of this value is produced in <strong>the</strong><br />
Czech Republic (€ 1100 mn), followed by Pol<strong>and</strong> (€ 850 mn) <strong>and</strong> Hungary (€ 650 mn).<br />
The average annual growth of real value added amounts <strong>to</strong> 10.7%, which is higher than<br />
<strong>the</strong> (already high) average growth of all engineering sec<strong>to</strong>rs (see Figure 2-22).
63<br />
Table 2.25: Key data for NACE 31.20 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,840 8.0 12.4 56,289 9.6 1.1<br />
Value added (€ m) 925 8.4 10.7 19,418 10.1 -0.2<br />
Employees (1000) 56 7.3 1.4 355 10.8 -1.2<br />
Labour productivity 16.6 114.6 9.3 54.7 93.4 1.0<br />
Unit-labour costs 0.72 121.3 0.5<br />
Innovation intensity 5.7 82.6 35.3 95.5<br />
Extra EU-25 exports (€ m) 429 8.7 16.3 13,889 9.8 6.9<br />
Extra EU-25 imports (€ m) 901 14.6 26.9 7,477 8.4 8.9<br />
Exports <strong>to</strong> EU-15 (€ m) 3,147 14.8 17.5 4,271 15.9 15.9<br />
Imports from EU-15 (€ m) 3,996 15.9 16.1 3,206 14.8 16.1<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-22:<br />
Comparison of NACE 31.20 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
280<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
<strong>Electrical</strong> distribution <strong>and</strong> control apparatus<br />
Total <strong>Engineering</strong><br />
31-20 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Innovation intensity, as in most sec<strong>to</strong>rs of electrical engineering, is below <strong>the</strong> average of<br />
<strong>to</strong>tal engineering. 1 Labour productivity is about 5% above <strong>the</strong> engineering average <strong>and</strong><br />
still growing strongly (at an average annual rate of 9.3%), but unit labour costs are also<br />
1 One third of all applications within this technological class come from Pol<strong>and</strong>, somewhat fewer from<br />
Hungary <strong>and</strong> <strong>the</strong> Czech Republic.
64<br />
higher than <strong>the</strong> average <strong>and</strong> <strong>the</strong>y are seemingly not about <strong>to</strong> fall. This can be explained<br />
by <strong>the</strong> kind of products. Most of <strong>the</strong>m are serial products with low technological progress.<br />
One of <strong>the</strong> few high-tech <strong>and</strong> innovative areas are PLCs.<br />
2.2.22 Insulated Wire <strong>and</strong> Cable (NACE 31.30)<br />
This sec<strong>to</strong>r includes <strong>the</strong> manufacture of insulated wire, cable, strip <strong>and</strong> o<strong>the</strong>r insulated<br />
conduc<strong>to</strong>rs, whe<strong>the</strong>r or not fitted with connec<strong>to</strong>rs, <strong>and</strong> <strong>the</strong> manufacture of optical fibre<br />
cables for coded data transmission (telecommunications, video, control, data, etc.). Not<br />
included are <strong>the</strong> manufacture of uninsulated non-ferrous metal wire (NACE 27.4), <strong>the</strong><br />
manufacture of uninsulated metal cable or insulated cable not capable of being used as a<br />
conduc<strong>to</strong>r of electricity (NACE 28.73), <strong>and</strong> <strong>the</strong> manufacture of wiring sets (see NACE<br />
31.61).<br />
Cables for <strong>the</strong> transmission of electricity from power genera<strong>to</strong>r plants <strong>to</strong> <strong>the</strong> final use in<br />
companies <strong>and</strong> private households contribute more than half <strong>to</strong> <strong>the</strong> sec<strong>to</strong>r’s output<br />
value. The products range from high-voltage cables for long distance power transmission<br />
<strong>and</strong> power distribution <strong>to</strong> low voltage cables which are used <strong>to</strong> operate door bells,<br />
for example. Cables for <strong>the</strong> transmission of information, applied in telecommunication,<br />
data processing <strong>and</strong> <strong>the</strong> control of technical processes, have a share of around one third<br />
of <strong>the</strong> sec<strong>to</strong>r’s output.<br />
Winding wires <strong>and</strong> electric coil are intermediary products necessary for <strong>the</strong> manufacturing<br />
of a broad range of electrical machines <strong>and</strong> appliances which utilize electricmagnetic<br />
power, e.g., mo<strong>to</strong>rs, genera<strong>to</strong>rs, transformers, relays etc.<br />
The production of insulated wire <strong>and</strong> cable in 2004 amounted <strong>to</strong> € 2445 mn, mainly<br />
produced in Pol<strong>and</strong> (€ 1200 mn), but also <strong>the</strong> Czech Republic (€ 500 mn), Hungary (€<br />
380 mn) <strong>and</strong> Slovakia (€ 350 mn) produced non-negligible parts. This corresponds <strong>to</strong> a<br />
share in <strong>to</strong>tal engineering of 6.8%, which is more than twice as high as in <strong>the</strong> EU-15,<br />
where <strong>the</strong> share is only at 2.6%. One explanation for this high share is provided by<br />
downstream linkages <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry. Cable harnessing is a labour intensive<br />
production process, which has <strong>to</strong> a large extend been relocated <strong>to</strong> <strong>the</strong> New Member<br />
States.<br />
Real value added grew at an average annual rate of 11.3%, which is faster than <strong>the</strong> average<br />
for all engineering industries (with an annual growth of 9.1%, see Figure 2-23),
65<br />
although slightly below <strong>the</strong> average of <strong>the</strong> electricity engineering industry (with an annual<br />
growth of 12.6%). 1 The measures innovation intensity, labour productivity <strong>and</strong> unit<br />
labour costs are all worse than <strong>the</strong> engineering average. Even if innovations in this sec<strong>to</strong>r<br />
are of lesser importance than in o<strong>the</strong>r sec<strong>to</strong>rs (as <strong>the</strong> innovation intensity within <strong>the</strong><br />
EU-15 suggests, which is about 35% below <strong>the</strong> average), <strong>the</strong>se numbers underpin that<br />
<strong>the</strong> New Member States serve above all as a location for production – product development<br />
is carried out in Western Europe. The higher than average unit labour costs state<br />
that labour costs are indeed a problem. As a result some of <strong>the</strong> production has been relocated<br />
fur<strong>the</strong>r east- <strong>and</strong> south-eastward.<br />
Table 2.26: Key data for NACE 31.30 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,445 6.8 12.7 15,580 2.6 -2.4<br />
Value added (€ m) 600 5.4 11.3 4,340 2.2 -4.0<br />
Employees (1000) 39 5.2 7.1 83 2.5 -3.1<br />
Labour productivity 15.3 105.4 3.4 52.0 88.9 -0.1<br />
Unit-labour costs 0.69 116.0 5.6<br />
Innovation intensity 1.8 25.5 21.1 57.1<br />
Extra EU-25 exports (€ m) 226 4.5 15.2 2,762 2.0 2.7<br />
Extra EU-25 imports (€ m) 258 4.1 9.7 2,168 2.4 5.8<br />
Exports <strong>to</strong> EU-15 (€ m) 1,560 7.6 17.1 1,336 5.0 11.6<br />
Imports from EU-15 (€ m) 1,214 5.0 10.8 1,636 7.6 18.0<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
1 The striking volatility in 2001 <strong>and</strong> 2002 is mainly due <strong>to</strong> a huge but transi<strong>to</strong>ry increase in Pol<strong>and</strong>’s value<br />
added figures. A possible reason for this development might be <strong>the</strong> decrease <strong>and</strong> subsequent increase<br />
in <strong>the</strong> price of copper (<strong>the</strong> main resource for <strong>the</strong> production of wire <strong>and</strong> cable) at that time. Unlike <strong>the</strong><br />
neighbouring states Pol<strong>and</strong> has large copper deposits, <strong>and</strong> is <strong>the</strong>refore much more affected by producer<br />
price volatility.
66<br />
Figure 2-23:<br />
Comparison of NACE 31.30 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
260<br />
40<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Insulated wire <strong>and</strong> cable<br />
Total <strong>Engineering</strong><br />
31-30 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.23 Accumula<strong>to</strong>rs, Primary Cells <strong>and</strong> Primary Batteries (NACE 31.40)<br />
The product programme of this class can be divided in<strong>to</strong> two major categories:<br />
− Primary batteries, most of <strong>the</strong>m are based on <strong>the</strong> mature zinc-carbon technology.<br />
O<strong>the</strong>r types are alkaline manganese-, mercuric oxide-, silver oxide-, zinc air- <strong>and</strong><br />
lithium batteries.<br />
− Accumula<strong>to</strong>rs, predominant products are lead acid batteries <strong>and</strong> nickel cadmium batteries.<br />
The development of lithium accumula<strong>to</strong>rs has created a more efficient power<br />
s<strong>to</strong>rage tech-nology which will have a growing importance in <strong>the</strong> years <strong>to</strong> come.<br />
Most of <strong>the</strong> sec<strong>to</strong>r’s companies are concentrating <strong>the</strong>ir activities on one of <strong>the</strong> market<br />
segments only, on batteries or accumula<strong>to</strong>rs. The dominant supplier of primary batteries<br />
in <strong>the</strong> world market is <strong>the</strong> US company Duracell, which <strong>to</strong>ge<strong>the</strong>r with ano<strong>the</strong>r US company<br />
(Rals<strong>to</strong>n Energy), Philips from <strong>the</strong> Ne<strong>the</strong>rl<strong>and</strong>s <strong>and</strong> Varta from Germany comm<strong>and</strong><br />
four fifth of <strong>the</strong> EU market. O<strong>the</strong>r important suppliers are also big companies or<br />
business areas of industrial groups, such as Kodak, Sanyo <strong>and</strong> Matsushita.<br />
The dem<strong>and</strong> for batteries <strong>and</strong> accumula<strong>to</strong>rs is dependent on dem<strong>and</strong> of client industries<br />
for initial equipment <strong>and</strong> <strong>the</strong>se deliveries disclose similar fluctuations in course of <strong>the</strong><br />
business cycle. While <strong>the</strong> dem<strong>and</strong> trend for lead acid batteries, which have a great share<br />
of <strong>the</strong> sec<strong>to</strong>r’s production only provide moderate growth perspectives, <strong>the</strong> dissemination
67<br />
of consumer electronics, advanced telecommunication produces <strong>and</strong> lap<strong>to</strong>ps has stimulated<br />
growth of <strong>the</strong> market for portable batteries <strong>and</strong> accumula<strong>to</strong>rs <strong>and</strong> fur<strong>the</strong>r strong<br />
growth is expected. In this area Japanese companies are on <strong>the</strong> leading edge of technology.<br />
The technological development has led <strong>to</strong> batteries <strong>and</strong> accumula<strong>to</strong>rs with higher capacities.<br />
Zinc carbon batteries have been partly replaced by longer-lasting alkaline batteries.<br />
Since <strong>the</strong> mid-1980s in <strong>the</strong> market of accumula<strong>to</strong>rs rechargeable nickel cadmium<br />
batteries are predominant. New types of high-energy density <strong>and</strong> longer-living batteries<br />
have been developed which give opportunities for innovative applications. Promising<br />
are above all lithium ions batteries <strong>and</strong> <strong>the</strong> newly developed <strong>and</strong> manufactured sodium<br />
nickel chloride batteries which present a major step <strong>to</strong>wards <strong>the</strong> breakthrough of electric<br />
driven cars.<br />
The production of primary batteries <strong>and</strong> accumula<strong>to</strong>rs was valued at € 655 mn in 2004,<br />
which makes this class <strong>the</strong> smallest within <strong>the</strong> electrical engineering industry. Most of<br />
this is produced in Pol<strong>and</strong> (€ 230 mn) followed by Hungary (€ 200 mn) <strong>and</strong> <strong>the</strong> Czech<br />
Republic (€160 mn). But despite its limited size this subsec<strong>to</strong>r has grown faster than all<br />
o<strong>the</strong>r engineering subsec<strong>to</strong>rs (only NACE 31.61 has experienced a higher average<br />
growth rate – see Figure 2-24). The relative importance of this sec<strong>to</strong>r within <strong>the</strong> engineering<br />
industries is (with 1.8% of <strong>to</strong>tal production value) <strong>the</strong> lowest of all electrical<br />
engineering subsec<strong>to</strong>rs, but still twice as high as in <strong>the</strong> EU-15. Labour productivity is<br />
more than 50% above <strong>the</strong> engineering average <strong>and</strong> unit labour costs are slightly below<br />
<strong>the</strong> mean. These numbers indicate a high competitiveness of this class within <strong>the</strong> new<br />
Member States.
68<br />
Table 2.27: Key data for NACE 31.40 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,540 7.1 16.2 13,189 2.2 0.9<br />
Value added (€ m) 847 7.7 13.4 4,898 2.5 1.0<br />
Employees (1000) 41 5.4 -0.2 99 3.0 -0.6<br />
Labour productivity 20.7 142.7 12.3 49.3 84.1 1.3<br />
Unit-labour costs 0.56 94.1 0.6<br />
Innovation intensity 7.4 107.1 62.5 168.9<br />
Extra EU-25 exports (€ m) 432 8.5 10.1 3,209 2.3 2.8<br />
Extra EU-25 imports (€ m) 208 3.3 26.5 3,264 3.7 8.7<br />
Exports <strong>to</strong> EU-15 (€ m) 1,040 5.0 13.8 669 2.5 7.8<br />
Imports from EU-15 (€ m) 610 2.5 7.7 1,077 5.0 11.9<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-24:<br />
Comparison of NACE 31.40 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
480<br />
60<br />
430<br />
380<br />
330<br />
50<br />
40<br />
280<br />
30<br />
230<br />
180<br />
130<br />
20<br />
10<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Accumula<strong>to</strong>rs, primary cells <strong>and</strong> primary batteries<br />
Total <strong>Engineering</strong><br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
31-40 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.24 Lighting Equipment <strong>and</strong> Electric Lamps (NACE 31.50)<br />
This class includes <strong>the</strong> manufacture of electric filament or discharge lamps (ultraviolet<br />
or infrared lamps, arc lamps, flashbulbs, flashcubes, etc.) <strong>and</strong> <strong>the</strong> manufacture of elec-
69<br />
tric lamps <strong>and</strong> lighting fittings (ch<strong>and</strong>eliers, table, desk, bedside or floor-st<strong>and</strong>ing<br />
lamps, even non-electric, portable electric lamps, illuminated signs <strong>and</strong> nameplates, etc.,<br />
outdoor <strong>and</strong> road lighting, lighting sets of <strong>the</strong> kind used for Christmas trees).<br />
These products can be subdivided in two groups:<br />
− Light sources, such as electrical household <strong>and</strong> industrial lamps including light bulbs,<br />
fluorescent lamps <strong>and</strong> halogen lamps;<br />
− Lighting fittings or luminaires which comprise interior lighting fixtures for private<br />
households, industrial <strong>and</strong> infrastructural uses.<br />
Dem<strong>and</strong> for products of <strong>the</strong> industry that manufactures electrical lamps can be divided<br />
in<strong>to</strong> four deployment areas: housing construction, commercial <strong>and</strong> industrial projects,<br />
public-sec<strong>to</strong>r area <strong>and</strong> special equipment for art <strong>and</strong> <strong>the</strong>atre applications.<br />
In <strong>the</strong> subsec<strong>to</strong>r light sources dem<strong>and</strong> is dominated by replacement needs (around 80%),<br />
which is independent of <strong>the</strong> business cycle, even though <strong>the</strong> growth of disposable income<br />
as well as new technological developments, fashion trends <strong>and</strong> energy-saving<br />
methods have also influenced <strong>the</strong> replacement rate.<br />
Dem<strong>and</strong> for luminaires is influenced by <strong>the</strong> needs of <strong>the</strong> construction industry, by its<br />
subsec<strong>to</strong>rs dwellings, office buildings, <strong>and</strong> civil engineering. It is dependent on <strong>the</strong> business<br />
cycle in <strong>the</strong> construction industry. Renovation work tends <strong>to</strong> be less cyclical <strong>and</strong><br />
offsets fluctuating dem<strong>and</strong> from <strong>the</strong> area of new construction.<br />
The production of lighting equipment <strong>and</strong> electric lamps amounted <strong>to</strong> € 2540 mn in<br />
2004, <strong>the</strong> major parts being produced in Hungary (€ 1500 mn) <strong>and</strong> Pol<strong>and</strong> (€ 700 mn).<br />
The relative importance of this sec<strong>to</strong>r within <strong>the</strong> engineering industries is (with 7.1% of<br />
<strong>to</strong>tal production value) more than three times as high as in <strong>the</strong> EU-15, <strong>and</strong> <strong>the</strong> value<br />
added development has been quite dynamic, especially in <strong>the</strong> early years of this decade<br />
(see Figure 2-25). Labour productivity is about 30% above <strong>the</strong> engineering average, unit<br />
labour costs are well below <strong>the</strong> average, <strong>and</strong> innovation intensity is well above <strong>the</strong> average<br />
(especially in <strong>the</strong> Czech Republic <strong>and</strong> Slovenia). All <strong>the</strong>se facts indicate that this<br />
class possesses a high competitiveness.<br />
There is a longst<strong>and</strong>ing tradition in light bulb production in Hungary <strong>and</strong> a leading position<br />
in technology by Tungsram, a company which was taken over by General Electric<br />
<strong>and</strong> became <strong>the</strong> European headquarter for this business area.
70<br />
Table 2.28: Key data for NACE 31.50 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 655 1.8 18.3 5,236 0.9 -1.8<br />
Value added (€ m) 182 1.7 19.5 1,452 0.8 -3.6<br />
Employees (1000) 7 1.0 1.9 29 0.9 -2.9<br />
Labour productivity 24.9 171.5 14.2 49.5 84.6 -0.7<br />
Unit-labourcosts 0.62 103.4 -0.3<br />
Innovation intensity 4.2 61.5 57.1 154.2<br />
Extra EU-25 exports (€ m) 74 1.4 3.0 1,220 0.9 2.7<br />
Extra EU-25 imports (€ m) 319 4.8 16.7 1,728 1.9 1.7<br />
Exports <strong>to</strong> EU-15 (€ m) 484 2.2 31.9 400 1.5 9.3<br />
Imports from EU-15 (€ m) 387 1.5 7.3 485 2.2 37.2<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-25:<br />
Comparison of NACE 31.50 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
330<br />
70<br />
280<br />
60<br />
50<br />
230<br />
40<br />
180<br />
30<br />
130<br />
20<br />
10<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
Lighting equipment <strong>and</strong> electric lamps<br />
Total <strong>Engineering</strong><br />
31-50 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.2.25 <strong>Electrical</strong> Equipment for Engines <strong>and</strong> Vehicles (NACE 31.61)<br />
This class includes <strong>the</strong> manufacture of electrical ignition or starting equipment for internal<br />
combustion engines (ignition magne<strong>to</strong>s, magne<strong>to</strong>-dynamos, ignition coils, sparking
71<br />
plugs, glow plugs, starter mo<strong>to</strong>rs, genera<strong>to</strong>rs (dynamos, alterna<strong>to</strong>rs), voltage regula<strong>to</strong>rs,<br />
etc.), <strong>the</strong> manufacture of electrical lighting <strong>and</strong> sound or visual signalling equipment for<br />
cycles <strong>and</strong> mo<strong>to</strong>r vehicles: lamps, horns, sirens, etc., <strong>the</strong> manufacture of wiring sets, <strong>the</strong><br />
manufacture of windscreen wipers <strong>and</strong> electrical defrosters <strong>and</strong> demisters for mo<strong>to</strong>r<br />
vehicles <strong>and</strong> mo<strong>to</strong>rcycles, <strong>and</strong> <strong>the</strong> manufacture of dynamos for cycles.<br />
This class comprises above all electrical components based on mature technologies,<br />
most of which have been indispensable for vehicles. The pace of innovation has become<br />
moderate, <strong>the</strong> growth potential is low, <strong>and</strong> price competition is <strong>to</strong>ugh. Much of <strong>the</strong> production<br />
within <strong>the</strong> EU-15 has been relocated <strong>to</strong> low-cost countries – including <strong>the</strong> New<br />
Member States.<br />
The overall situation within this class has changed <strong>and</strong> numerous product innovations<br />
have led <strong>to</strong> an enormous expansion of <strong>the</strong> product programme <strong>and</strong> provided an additional<br />
growth stimulus <strong>to</strong> companies with a stake in <strong>the</strong> market for electrical equipment<br />
for engines <strong>and</strong> vehicles. However, most of <strong>the</strong>se advanced products, such as airbag<br />
controls, anti-blocking systems (ABS), traction control systems (ASR), electronic controls<br />
for internal combustion engines etc. are not contained in NACE 31.61. These<br />
products must be taken in<strong>to</strong> account when developments in <strong>the</strong> market of electrical e-<br />
quipment for engines <strong>and</strong> vehicles have <strong>to</strong> be analyzed. All <strong>the</strong>se products <strong>to</strong>ge<strong>the</strong>r form<br />
one market with <strong>the</strong> same participants on <strong>the</strong> supply <strong>and</strong> dem<strong>and</strong> side.<br />
The dem<strong>and</strong> for electrical equipment for engines <strong>and</strong> vehicles comes almost entirely<br />
from road vehicle construction. But as <strong>the</strong> value share of au<strong>to</strong>mobile electrical <strong>and</strong> electronic<br />
components in road vehicles has risen considerably in <strong>the</strong> last decades, <strong>the</strong> production<br />
of NACE 31.61 goods grew more strongly than <strong>the</strong> production of road vehicles.<br />
It amounted <strong>to</strong> € 4020 mn in 2004, mainly produced in <strong>the</strong> Czech Republic (€ 1.4 bn),<br />
Hungary (€ 1bn), <strong>and</strong> Pol<strong>and</strong> (€ 0.9 bn). The relative importance of this sec<strong>to</strong>r within<br />
<strong>the</strong> engineering industries is (with 11.3% of <strong>to</strong>tal production value) three times as high<br />
as in <strong>the</strong> EU-15, <strong>and</strong> <strong>the</strong> value added development of this class outperforms every o<strong>the</strong>r<br />
subsec<strong>to</strong>r within <strong>the</strong> engineering industries (see Figure 2-26 for a comparison with <strong>the</strong><br />
development of <strong>to</strong>tal engineering). This is <strong>the</strong> case despite a quite low innovation intensity,<br />
a low labour productivity, <strong>and</strong> relatively high unit labour costs.
72<br />
Table 2.29: Key data for NACE 31.61 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 4,020 11.3 20.8 21,952 3.7 4.0<br />
Value added (€ m) 1,170 10.6 21.3 6,935 3.6 0.4<br />
Employees (1000) 85 11.2 13.0 130 3.9 -0.2<br />
Labour productivity 13.8 94.8 6.4 53.3 91.0 1.6<br />
Unit-labour costs 0.70 118.0 -0.1<br />
Innovation intensity 0.3 4.4 6.3 17.1<br />
Extra EU-25 exports (€ m) 148 3.2 6.4 2,128 1.5 9.3<br />
Extra EU-25 imports (€ m) 238 3.6 22.3 2,595 2.9 14.4<br />
Exports <strong>to</strong> EU-15 (€ m) 2,844 14.0 19.7 902 3.4 11.5<br />
Imports from EU-15 (€ m) 882 3.4 10.7 3,034 14.0 18.5<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-26:<br />
Comparison of NACE 31.61 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
580<br />
530<br />
480<br />
430<br />
380<br />
330<br />
280<br />
230<br />
180<br />
130<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
<strong>Electrical</strong> equipment for engines <strong>and</strong> vehicles<br />
Total <strong>Engineering</strong><br />
31-61 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
73<br />
2.2.26 O<strong>the</strong>r <strong>Electrical</strong> Equipment n.e.c. (NACE 31.62)<br />
This class includes <strong>the</strong> manufacture of electrical signalling, safety or traffic control<br />
equipment for mo<strong>to</strong>rways, roads or streets, railways <strong>and</strong> tramways, inl<strong>and</strong> waterways,<br />
ports <strong>and</strong> harbours <strong>and</strong> airports, <strong>the</strong> manufacture of diverse electrical sound or visual<br />
signalling apparatus (bells, sirens, indica<strong>to</strong>r panels, burglar <strong>and</strong> fire alarms, etc.), <strong>the</strong><br />
manufacture of electromagnets, including electromagnetic or permanent magnet chucks,<br />
clutches, brakes, couplings, clamps or lifting heads, <strong>the</strong> manufacture of electrical insula<strong>to</strong>rs<br />
<strong>and</strong> insulating fittings, except of glass or ceramics, <strong>the</strong> manufacture of insulating<br />
fittings for electrical machines or equipment, except of ceramics or plastics, <strong>the</strong> manufacture<br />
of carbon or graphite electrodes, <strong>the</strong> manufacture of electrical conduit tubing<br />
<strong>and</strong> joints for such tubing, of base metal lined with insulating material, <strong>and</strong> <strong>the</strong> manufacture<br />
of diverse electrical machines <strong>and</strong> apparatus (particle accelera<strong>to</strong>rs, signal genera<strong>to</strong>rs,<br />
mine detec<strong>to</strong>rs, etc.). Not included are <strong>the</strong> manufacture of glass envelopes for<br />
lamps (NACE 26.15), <strong>the</strong> manufacture of h<strong>and</strong>-held electrically-operated spray guns<br />
(see NACE 29.24), <strong>the</strong> manufacture of electric lawnmowers (see NACE 29.32), <strong>the</strong><br />
manufacture of electric shavers (see NACE 29.71), <strong>the</strong> manufacture of electronic valves<br />
<strong>and</strong> tubes (including cold cathode valves) (NACE 32.10), <strong>and</strong> <strong>the</strong> manufacture of electrically-operated<br />
h<strong>and</strong>-held medical or dental instruments (NACE 33.10).<br />
In this sec<strong>to</strong>r <strong>the</strong>re are market niches that provide opportunities for small firms. One<br />
example for a highly innovative supplier can be found in Slovakia, namely SEC sro,<br />
who produces lightning equipment for railways controlled by microprocessors. This<br />
product is sold <strong>to</strong> <strong>the</strong> big manufacturers of rolling s<strong>to</strong>ck.<br />
The production within this sec<strong>to</strong>r amounted <strong>to</strong> € 3095 mn in 2004. Most important producers<br />
are Hungary (€ 2.1 bn), Pol<strong>and</strong> (€ 420 mn) <strong>and</strong> <strong>the</strong> Czech Republic (€ 400 mn).<br />
The relative importance of this sec<strong>to</strong>r within <strong>the</strong> engineering industries is (with 8.7% of<br />
<strong>to</strong>tal production value) twice as high as in <strong>the</strong> EU-15. Value added developed quite<br />
volatile, but at large it grew faster than <strong>the</strong> engineering sec<strong>to</strong>rs as a whole.<br />
Innovation intensity is somewhat below <strong>the</strong> engineering average due <strong>to</strong> <strong>the</strong> low value in<br />
Hungary (see Figure 2-27), which has a high production value <strong>and</strong> consequently a high<br />
weight in this class. All o<strong>the</strong>r countries exhibit a value above <strong>the</strong> average. Productivity<br />
<strong>and</strong> unit labour costs are not unusual <strong>and</strong> <strong>the</strong>reby close <strong>to</strong> <strong>the</strong> engineering average.
74<br />
Table 2.30: Key data for NACE 31.62 in 2004<br />
Indica<strong>to</strong>r<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
EU-15<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 3,095 8.7 22.8 25,218 4.3 5.0<br />
Value added (€ m) 511 4.6 12.3 7,361 3.8 5.0<br />
Employees (1000) 34 4.5 4.1 175 5.3 0.3<br />
Labour productivity 15.0 103.6 6.4 42.1 72.0 2.8<br />
Unit-labour costs 0.64 106.7 1.8<br />
Innovation intensity 3.1 45.2 44.0 118.9<br />
Extra EU-25 exports (€ m) 127 2.8 6.4 5,349 3.8 7.6<br />
Extra EU-25 imports (€ m) 725 11.6 21.7 8,450 9.5 0.5<br />
Exports <strong>to</strong> EU-15 (€ m) 326 1.6 18.2 613 2.3 7.1<br />
Imports from EU-15 (€ m) 560 2.3 8.9 337 1.6 17.5<br />
1) As a percentage of <strong>to</strong>tal engineering;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Figure 2-27:<br />
Comparison of NACE 31.62 <strong>to</strong> <strong>to</strong>tal engineering<br />
Index of Value Added Development<br />
(1995 = 100)<br />
Innovation Intensity 1)<br />
280<br />
260<br />
240<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
CZ HU PL SI SK NMS EU-15<br />
O<strong>the</strong>r electrical equipment n.e.c.<br />
Total <strong>Engineering</strong><br />
31-62 Total <strong>Engineering</strong><br />
1) Aggregate Patent Applications of <strong>the</strong> years 1995-2002 over Aggregate Production (bn €)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
2.3 Investigation in <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs by Member State<br />
The investigation in <strong>the</strong> engineering sec<strong>to</strong>rs is focused on <strong>the</strong> 5 bigger new Member<br />
States in detail. The three Baltic States are put <strong>to</strong>ge<strong>the</strong>r. This is not only because of <strong>the</strong><br />
poor data base <strong>and</strong> <strong>the</strong> nondisclosure of figures, but because of <strong>the</strong>ir size. As measured
75<br />
by <strong>the</strong> output <strong>the</strong>ir share of <strong>the</strong> new Member States is 2.2% <strong>and</strong> its share of employment<br />
4.1%.<br />
The presentation of <strong>the</strong> countries starts with a statistical overview which provides information<br />
on <strong>the</strong> importance of <strong>the</strong> engineering sec<strong>to</strong>rs within <strong>the</strong> country as a share of<br />
<strong>to</strong>tal manufacturing <strong>and</strong> within <strong>the</strong> new Member States as a share of <strong>the</strong> region’s engineering<br />
sec<strong>to</strong>r. Moreover <strong>the</strong> development over time <strong>and</strong> <strong>the</strong> efficiency indica<strong>to</strong>rs are<br />
confronted with <strong>the</strong> region’s average.<br />
The innovation activity of each of <strong>the</strong> new Member States has been checked <strong>and</strong> compared<br />
<strong>to</strong> <strong>the</strong> average of all of <strong>the</strong> countries under investigation. The applied indica<strong>to</strong>r for<br />
innovation – <strong>the</strong> important patent applications in more than one country – has been divided<br />
by a country’s production value. The result is a quota which describes <strong>the</strong> innovation<br />
intensity that can be used for <strong>the</strong> international comparison because it takes in<strong>to</strong> account<br />
<strong>the</strong> size of an industry in a given country.<br />
This description is followed by a more qualitative illustration of each of <strong>the</strong> sec<strong>to</strong>rs,<br />
mechanical engineering, domestic appliances <strong>and</strong> electrical engineering. The portrayal<br />
is derived from desk<strong>to</strong>p research as well as interview carried out with experts of <strong>the</strong><br />
engineering sec<strong>to</strong>rs <strong>and</strong> <strong>the</strong> public administration.<br />
The Czech Republic manufactured engineering products amounting <strong>to</strong> 9,785000 in<br />
2004. This is a share of 27.4% of all of <strong>the</strong> new Member States output. Czechia is in <strong>the</strong><br />
lead not only because of <strong>the</strong> size of <strong>the</strong> economy, but by focusing more than most o<strong>the</strong>r<br />
countries of <strong>the</strong> region on <strong>the</strong>se sec<strong>to</strong>rs which contribute 15.8% <strong>to</strong> all of <strong>the</strong> Czech<br />
manufacturing industries value added, compared <strong>to</strong> 14.1% on average for all of <strong>the</strong> new<br />
Member States. The focus is even more pronounced when <strong>the</strong> number of employees of<br />
<strong>the</strong> Czech engineering industries is compared <strong>to</strong> <strong>the</strong> number of <strong>to</strong>tal manufacturing.<br />
Then engineering industries have a weight of about 20% of Czech manufacturing (Table<br />
2.31).<br />
2.3.1 <strong>Engineering</strong> Sec<strong>to</strong>rs in <strong>the</strong> Czech Republic<br />
The Czech Republic manufactured engineering products amounting <strong>to</strong> 9,785 millions €<br />
in 2004. This is a share of 27.4% of all of <strong>the</strong> new Member States output. Czechia is in<br />
<strong>the</strong> lead not only because of <strong>the</strong> size of <strong>the</strong> economy, but by focusing more than most<br />
o<strong>the</strong>r countries of <strong>the</strong> region on <strong>the</strong>se sec<strong>to</strong>rs which contribute 15.8% <strong>to</strong> all of <strong>the</strong> Czech
76<br />
manufacturing industries value added, compared <strong>to</strong> 14.1% on average for all of <strong>the</strong> new<br />
Member States. The focus is even more pronounced when <strong>the</strong> number of employees of<br />
<strong>the</strong> Czech engineering industries is compared <strong>to</strong> <strong>the</strong> number of <strong>to</strong>tal manufacturing.<br />
Then engineering industries have a weight of about 20% of Czech manufacturing (Table<br />
2.31).<br />
Table 2.31: Key data for <strong>the</strong> Czech <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Czech Republic<br />
Units in %<br />
1)<br />
Aagr<br />
1995<br />
-2004<br />
New Member States<br />
Units in %<br />
1)<br />
Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 9,785 6.6 35,698 10.5<br />
Value added (€ m) 3,205 15.8 6.2 11,035 14.1 9.1<br />
Employees (1000) 253 19.5 0.9 760 13.2 -1.3<br />
Labour productivity 12.7 80.8 5.3 14.5 105.0<br />
Unit-labour costs 0.65 170.1 -0.4 0.62 142.3<br />
Innovation intensity 8.0 37.0<br />
Extra EU-25 exports (€ m) 1,561 14.1 7.2 5,190 11.9 9.5<br />
Extra EU-25 imports (€ m) 1,571 11.6 13.6 6,815 11.8 17.8<br />
Exports <strong>to</strong> EU-15 (€ m) 7,868 30.7 5.1 21,620 23.4 10.6<br />
Imports from EU-15 (€ m) 7,585 38.5 1.5 26,811 32.9 10.9<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.<br />
The Czech Republic is also a leading innova<strong>to</strong>r in engineering industries – 32% of all<br />
<strong>the</strong> new Member States’ patent applications in related technologies are Czech. Most of<br />
<strong>the</strong>m are destined for mechanical engineering, whereas in domestic appliances <strong>the</strong><br />
Czech position is noticeable below average. Not only in absolute figures but also under<br />
consideration of <strong>the</strong> size of <strong>the</strong> sec<strong>to</strong>r Czech engineering is outperforming <strong>the</strong> o<strong>the</strong>r<br />
countries under investigation.<br />
The strength can above all be ascribed <strong>to</strong> mechanical engineering which contributes<br />
around 50% <strong>to</strong> <strong>the</strong> engineering industries output in <strong>the</strong> Czech Republic (which is somewhere<br />
between <strong>the</strong> 40% contribution of mechanical engineering <strong>to</strong> <strong>to</strong>tal engineering<br />
within all New Member States <strong>and</strong> <strong>the</strong> 64.5% contribution within <strong>the</strong> EU-15). This production<br />
volume of €4.8 billion equals a share of 34% of <strong>the</strong> new Member States’ joint
77<br />
production within this sec<strong>to</strong>r. <strong>Mechanical</strong> engineering is characterized by big groups,<br />
such as Skoda Plzen a.s., power engineering; CKD Praha Holding a.s, rolling s<strong>to</strong>ck;<br />
ZPS Zlin a.s., machine <strong>to</strong>ols; CZ Stakonice a.s., h<strong>and</strong>ling equipment, machine <strong>to</strong>ols, air<br />
condition; Mora Moravia a.s., domestic appliances, titanium components; Zd’as a.s.,<br />
rolling mills, forming machines; MSA a.s., valves <strong>and</strong> pumps; Ceska Zbrojovka a.s.,<br />
Precision casting, rifles; Kralovopolska Brno a.s., equipment for process industries.<br />
Some problems coalesced during <strong>the</strong> transition process, which was accompanied by<br />
voucher privatization. In many cases national funds became leading inves<strong>to</strong>rs in <strong>the</strong><br />
private sec<strong>to</strong>r but did not pursue strict market oriented strategies. Under <strong>the</strong>ir ownership<br />
most of <strong>the</strong> big groups pursued expansionary strategies <strong>and</strong> bought o<strong>the</strong>r companies.<br />
This development did not turn out <strong>to</strong> be successful <strong>and</strong> companies had <strong>to</strong> stick more <strong>to</strong><br />
<strong>the</strong>ir core businesses <strong>and</strong> <strong>to</strong> start consolidation. To a large extent this process has been<br />
concluded <strong>and</strong> Czech mechanical engineering now shows a structure which is better<br />
suited for competition in an open market economy.<br />
The Czech region was a leading supplier of mechanical engineering products <strong>and</strong> complete<br />
manufacturing systems in <strong>the</strong> socialist era. In contrast <strong>to</strong> Slovakia, which had a<br />
focus on upstream products in <strong>the</strong> metal industries <strong>and</strong> on armaments, <strong>the</strong> Czech region<br />
was strong in final products. But despite all that Czech mechanical engineering was not<br />
successful in retaining its foot hold in its sales market. The unbundling of <strong>the</strong> big manufacturing<br />
conglomerates <strong>and</strong> <strong>the</strong> dissolution of <strong>the</strong> centralized foreign trading organisations<br />
deprived <strong>the</strong> companies of opportunities for successful competition in international<br />
markets. Hence most companies of <strong>the</strong> mechanical engineering industry became manufacturers<br />
of components <strong>and</strong> thus in many cases subcontrac<strong>to</strong>rs <strong>to</strong> companies from<br />
Western Europe.<br />
Within mechanical engineering technological strongholds are machinery for <strong>the</strong> food<br />
production, in particular sugar, <strong>and</strong> textile machinery <strong>and</strong> turbines. In <strong>the</strong>se areas<br />
Czechia is not only a successful location for production but also for research <strong>and</strong> development.<br />
The Swiss mechanical engineering company Rieter has a longst<strong>and</strong>ing experience<br />
in Czechia <strong>and</strong> shifted research facilities for textile machinery <strong>to</strong> <strong>the</strong> Czech Republic.<br />
The advantage is not only <strong>the</strong> technical competence of engineers but <strong>the</strong> existence of<br />
excellent shop floors <strong>and</strong> <strong>to</strong>ol manufacturers <strong>to</strong> build new pro<strong>to</strong>types nearby. In turbines<br />
Skoda Power is a successful competi<strong>to</strong>r <strong>to</strong> Siemens <strong>and</strong> o<strong>the</strong>r big Western players in<br />
power plant markets. However, <strong>the</strong> food machinery industry, where <strong>the</strong> Czech Republic<br />
was formerly leading <strong>and</strong> technology exporting, is quite a good example for those cases<br />
where <strong>the</strong> transformation process led <strong>to</strong> a disintegration of many companies, leaving<br />
only subcontracting firms behind.
78<br />
There are important downstream linkages <strong>to</strong> be mentioned which provide some impetus<br />
for <strong>the</strong> development of mechanical engineering, <strong>the</strong> au<strong>to</strong>motive industry <strong>and</strong> <strong>the</strong> production<br />
of railways <strong>and</strong> commuter trains.<br />
In domestic appliances <strong>the</strong> Czech Republic is not such an dominant supplier as in mechanical<br />
engineering. Its production came up <strong>to</strong> €343 million in 2004, a share of 11% of<br />
<strong>the</strong> new Member States output. It ranks fourth in this respect behind Slovenia, Pol<strong>and</strong><br />
<strong>and</strong> Hungary. Mora Moravia a.s., a national player, traditionally comm<strong>and</strong>s a high share<br />
in <strong>the</strong> domestic market <strong>and</strong> in Slovakia. EBRD <strong>to</strong>ok a high stake in Korado a.s., a company<br />
which invested heavily in advanced production technology for <strong>the</strong> manufacture of<br />
heating radia<strong>to</strong>rs. The company pursues an expansionary sales strategy. Crucial for its<br />
success will be <strong>the</strong> access <strong>to</strong> <strong>the</strong> West European market. These two indigenous companies<br />
have been able <strong>to</strong> stay in <strong>the</strong> market throughout <strong>the</strong> transition period, although <strong>the</strong>y<br />
lost some of <strong>the</strong>ir former market shares <strong>to</strong> global players. These domestic br<strong>and</strong>s supply<br />
competitively priced products. Besides <strong>the</strong>re are some small cooperatives in <strong>the</strong> market,<br />
but <strong>the</strong>y are only of regional importance. There is one medium-sized company “Remoska”<br />
which supplies a <strong>to</strong>p-heat oven, a typical Czech household appliance which<br />
became successful even in overseas markets.<br />
In this sec<strong>to</strong>r companies do not have good access <strong>to</strong> foreign markets, <strong>and</strong> global players<br />
are barely involved in <strong>the</strong> Czech market for domestic appliances. This leads <strong>to</strong> <strong>the</strong> assessment<br />
that this sec<strong>to</strong>r is not <strong>and</strong> will not become of outst<strong>and</strong>ing importance for <strong>the</strong><br />
Czech engineering sec<strong>to</strong>rs. Generally speaking <strong>the</strong> domestic appliances market is under<br />
<strong>to</strong>ugh price pressure, <strong>and</strong> <strong>the</strong>re is a strong <strong>and</strong> highly competitive third country supply,<br />
in particular from China. In this market environment even <strong>the</strong> global br<strong>and</strong>s with production<br />
sites in <strong>the</strong> new Member States face some problems, <strong>and</strong> <strong>the</strong> companies will<br />
have <strong>to</strong> assess <strong>the</strong> competitiveness of <strong>the</strong>ir capacities.<br />
Privatization of <strong>the</strong> electrical engineering sec<strong>to</strong>r is concluded, while specialization <strong>and</strong><br />
restructuring in <strong>the</strong> industry is still going on. Czechia contributed € 4.6 billion <strong>to</strong> <strong>the</strong><br />
new Member States output. This equals a share of 25% <strong>and</strong> second rank behind Hungary<br />
(<strong>and</strong> closely ahead of Pol<strong>and</strong>). Major FDI from West European manufacturers has<br />
driven this development. In <strong>the</strong> area of electro mo<strong>to</strong>rs <strong>the</strong> German Siemens AG <strong>and</strong> <strong>the</strong><br />
French Leroy-Somer have become engaged. In <strong>the</strong> area of electrical distribution <strong>the</strong><br />
Swiss-Swedish group ABB, <strong>the</strong> French Schneider Electric und several medium-sized<br />
companies heavily invested in production sites for <strong>the</strong> manufacture of <strong>the</strong> often labourintensive<br />
products of this subsec<strong>to</strong>r. The whole electrical engineering sec<strong>to</strong>r benefited<br />
heavilyfrom investment of subcontrac<strong>to</strong>rs <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry, such as <strong>the</strong> sub-
79<br />
sec<strong>to</strong>r accumula<strong>to</strong>rs <strong>and</strong> primary cells, where Varta, Hoppecke <strong>and</strong> <strong>the</strong> Italian FIAMM<br />
SpA invested. A strong focus of foreign investment has been on <strong>the</strong> manufacture of<br />
starters <strong>and</strong> o<strong>the</strong>r traditional components necessary for <strong>the</strong> production of au<strong>to</strong>mobiles.<br />
Many of <strong>the</strong> electrical engineering products are serial products <strong>and</strong> state-of-<strong>the</strong>-art. This<br />
means, that <strong>the</strong>y are exposed <strong>to</strong> <strong>to</strong>ugh price competition <strong>and</strong> <strong>the</strong>refore long-term prospects<br />
are strongly dependent on intraindustrial relationships, common technological<br />
solutions with downstream industries, emerging clusters <strong>and</strong> economies of scale.<br />
In engineering industries <strong>the</strong> Czech Republic possesses an R&D environment of outst<strong>and</strong>ing<br />
excellence. There are many technical universities <strong>and</strong> around 6000 science <strong>and</strong><br />
engineering graduates each year. In contrast <strong>to</strong> o<strong>the</strong>r new Member States, technological<br />
disciplines have remained attractive for young people. This is shown by a share of<br />
29.5% of all academic graduates, which for instance is double as high as for Hungary<br />
<strong>and</strong> Pol<strong>and</strong>. 1 The technological strengths are not restricted <strong>to</strong> <strong>the</strong> more mature technological<br />
engineering areas. There is also noteworthy competence in material technologies,<br />
controls <strong>and</strong> software development. This excellence is underscored by FDI <strong>and</strong> <strong>the</strong><br />
set-up of research centres in related areas.<br />
But for all that indigenous SMEs complain about poor access <strong>to</strong> universities <strong>and</strong> public<br />
research centres. The SMEs access <strong>to</strong> EU funds has also been perceived as difficult, <strong>and</strong><br />
<strong>the</strong> support by <strong>the</strong> Economic Chamber - with its obliga<strong>to</strong>ry membership - has not been<br />
very helpful in this respect. The government has announced an initiative <strong>to</strong> create an<br />
R&D infrastructure more adequate for <strong>the</strong> needs of SMEs <strong>and</strong> <strong>to</strong> ease <strong>the</strong> access of<br />
SMEs <strong>to</strong> EU funds. Perhaps CzechInvest, an institution which was created <strong>to</strong> attract<br />
FDI, will be a better suited organization.<br />
Since <strong>the</strong> Czech Republic has become a transit country for deliveries from Turkey <strong>and</strong><br />
<strong>the</strong> Balkans <strong>to</strong> Central <strong>and</strong> North Europe, <strong>the</strong> transport network has become a bottleneck<br />
in several respects. Traffic jams <strong>and</strong> <strong>the</strong> deterioration of highways pose a growing burden.<br />
The construction <strong>and</strong> upgrading of transportation routes are high on <strong>the</strong> agenda.<br />
The upgrading of <strong>the</strong> railway system is perceived as a most important <strong>to</strong>pic <strong>and</strong> high<br />
investments in railway tracks are envisaged, supported by EU funds. However <strong>the</strong> experts<br />
of <strong>the</strong> industry do not expect railway transport <strong>to</strong> increase its share of <strong>to</strong>tal haulage.<br />
The reason for this poor outlook was a delayed <strong>and</strong> not properly implemented pri-<br />
1 High-Tech <strong>Engineering</strong> in <strong>the</strong> Czech Republic, Czech Invest (ed.), May 2005, Prague 2005 (latest update).
80<br />
vatization. This is why railway services will not satisfy <strong>the</strong> private sec<strong>to</strong>rs’ needs <strong>and</strong> be<br />
sufficiently flexible. An indispensable prerequisite for an efficient use of investment in<br />
railway tracks is <strong>the</strong> existence of a service opera<strong>to</strong>r, which is indeed a privately run<br />
company.<br />
Since <strong>the</strong> liberalization of utilities <strong>the</strong>re has been no real increase in competition <strong>and</strong><br />
price reductions, Above all <strong>the</strong> energy sec<strong>to</strong>r has turned out <strong>to</strong> be ra<strong>the</strong>r a hindrance<br />
than an advantage for competitiveness. The former state monopolist, which has still<br />
more than a 95% market share <strong>and</strong> which is still more than 50% publicly owned, has<br />
noticeably increased <strong>the</strong> price for electricity.<br />
The Czech Labour Code has been adjusted <strong>to</strong> EU requirements in advance of <strong>and</strong> during<br />
<strong>the</strong> accession process. The implementation of European directives in<strong>to</strong> national law<br />
turned out <strong>to</strong> be very difficult. The problems derived from in-depth EU requirements<br />
which could not be easily transposed in<strong>to</strong> national law because of a Czech Labour Code<br />
which contains detailed rules <strong>and</strong> regulations. The result – as evaluated by experts of <strong>the</strong><br />
engineering industries – has been a more complicated, harmonized Labour Code which<br />
causes misunderst<strong>and</strong>ings. In particular <strong>the</strong> directives on Working Time 93/104EC,<br />
2000/34/EC <strong>and</strong> its amendments were mentioned as a hindrance for <strong>the</strong> availability of<br />
labour force <strong>and</strong> <strong>the</strong> readiness of employees <strong>to</strong> work.<br />
EU requirements on environmental st<strong>and</strong>ards are not perceived as a major challenge <strong>to</strong><br />
Czech engineering companies, because <strong>the</strong> government had set in<strong>to</strong> force <strong>to</strong>ugh environmental<br />
regulation already during <strong>the</strong> 1990s. Inefficiencies have been perceived by<br />
companies due <strong>to</strong> <strong>the</strong> harmonisation of <strong>the</strong> environmental protection regulation <strong>to</strong> EU<br />
st<strong>and</strong>ards because some of <strong>the</strong> former investments have become obsolete. In some areas<br />
<strong>the</strong> Czech government even introduced <strong>to</strong>ugher regulation than asked by EU directives.<br />
The engineering industries expect that <strong>the</strong>y will have <strong>to</strong> cope with recently adopted<br />
European environmental regulations. The most important of <strong>the</strong>m concerns <strong>the</strong> introduction<br />
of <strong>the</strong> green-house gas emission trading. In combination with high energy prices<br />
– that have emerged in Czechia despite <strong>the</strong> liberalization – this will increase <strong>the</strong> cost<br />
burden later on.<br />
The accession <strong>to</strong> <strong>the</strong> EMU is not seen as an urgent necessity by <strong>the</strong> engineering industries.<br />
The Czech inflation rate is low <strong>and</strong> interest rates are even lower than in <strong>the</strong> Eurozone.<br />
Companies fear for <strong>the</strong>ir price competitiveness. They expect an increased cost<br />
pressure when prices become more comparable with <strong>the</strong> mature EU Member States due
81<br />
<strong>to</strong> <strong>the</strong> common currency. The unions are expected <strong>to</strong> dem<strong>and</strong> higher wage increases<br />
after accession <strong>to</strong> EMU.<br />
2.3.2 <strong>Engineering</strong> Sec<strong>to</strong>rs in Hungary<br />
Table 2.32: Key data for <strong>the</strong> Hungarian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Hungary<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 8,692 20.3 35,698 10.5<br />
Value added (€ m) 2,074 14.3 15.2 11,035 14.1 9.1<br />
Employees (1000) 128 13.8 2.2 760 13.2 -1.3<br />
Labour productivity 16.3 103.4 10.9 14.5 105.0<br />
Unit-labour costs 0.56 150.7 -1.2 0.62 142.3<br />
Innovation intensity 6.8 37.0<br />
Extra EU-25 exports (€ m) 896 10.8 12.8 5,190 11.9 9.5<br />
Extra EU-25 imports (€ m) 2,563 17.4 26.6 6,815 11.8 17.8<br />
Exports <strong>to</strong> EU-15 (€ m) 4,857 20.9 20.8 21,620 23.4 10.6<br />
Imports from EU-15 (€ m) 5,280 29.3 25.6 26,811 32.9 10.9<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.<br />
The Hungarian engineering industries’ production amounted <strong>to</strong> € 8.69 billion in 2004.<br />
This is a share of 24.3% of all of <strong>the</strong> new Member States engineering output. As compared<br />
<strong>to</strong> <strong>to</strong>tal Hungarian manufacturing industries engineering is more important than<br />
<strong>the</strong> average of <strong>the</strong> new Member States, but its contribution of 14.3% <strong>to</strong> <strong>to</strong>tal manufacturing<br />
value added is by far less pronounced than in Czechia where engineering reached<br />
a share of 15.8% (Table 2.32).<br />
Hungary is second in <strong>the</strong> ranking of patentable inventions of relevance for engineering<br />
industries. Its contribution amounts <strong>to</strong> 19.1% of <strong>the</strong> new Member States’ research output<br />
in <strong>the</strong> areas under consideration. As in Czechia <strong>the</strong> bulk of applications, nearly 70%,<br />
is in mechanical engineering. A relatively high number of new product innovations<br />
were carried out in domestic appliances. Their share of <strong>to</strong>tal Hungarian patent applica-
82<br />
tions in engineering reached 6.4%. This equals about one fifth of <strong>the</strong> new Member<br />
States’ activity in this sec<strong>to</strong>r.<br />
The innovation intensity, as measured by <strong>to</strong>tal engineering patent applications per €1<br />
billion production, reaches a value of 6.8 <strong>and</strong> indicates a slightly lower level of activity<br />
than in Czechia. In mechanical engineering innovation intensity is much higher than for<br />
most of <strong>the</strong> o<strong>the</strong>r new Member States, <strong>the</strong> intensity figure reaches 17.5. The most important<br />
subsec<strong>to</strong>rs are taps <strong>and</strong> valves <strong>and</strong> agricultural machinery.<br />
In <strong>the</strong> past <strong>the</strong> Hungarian engineering industry enjoyed strong downstream linkages <strong>to</strong><br />
client industries. During <strong>the</strong> 1990s many of <strong>the</strong>se client industries broke down. This<br />
development is highlighted by <strong>the</strong> shutdown of capacities in <strong>the</strong> transport equipment<br />
industry. Hungary did not possess a noteworthy au<strong>to</strong>motive industry but capacities in<br />
o<strong>the</strong>r transport equipment production, such as rolling s<strong>to</strong>ck, ships <strong>and</strong> buses. The shipbuilding<br />
company Komarno closed its wharf <strong>and</strong> only maintenance remained as an activity.<br />
The big bus manufacturer Ikarus was taken over by Renault/Iveco but it was not a<br />
successful investment <strong>and</strong> most of <strong>the</strong> production was shut down. Therefore <strong>the</strong> engineering<br />
industries have not only been hit by internal problems during <strong>the</strong> phase of transition,<br />
but by a permanent breakdown of dem<strong>and</strong>. This has raised frictions for <strong>the</strong> manufacturers<br />
of machinery <strong>and</strong> equipment as well as <strong>the</strong> manufacturers of parts <strong>and</strong> components<br />
dedicated for fur<strong>the</strong>r processing <strong>and</strong> assemblage in downstream industries.<br />
In mechanical engineering Hungary’s output amounted <strong>to</strong> a production value of € 2.03<br />
billion in 2004, this equals a share of 23% of <strong>to</strong>tal engineering output. This is below <strong>the</strong><br />
new Member States’ average of 40%. Hungary has a much stronger focus on electrical<br />
engineering. There has been heavy investment in bearings <strong>and</strong> drive elements by international<br />
players. Of note is <strong>the</strong> activity of Daewoo, <strong>the</strong> Korean au<strong>to</strong> manufacturer which<br />
invested in <strong>the</strong> production of roller-bearings (Daewoo-MGM) already in 1996. This<br />
investment turned out <strong>to</strong> be inefficient <strong>and</strong> <strong>the</strong> capacities were shut down. O<strong>the</strong>r foreign<br />
companies in this area are <strong>the</strong> German INA, <strong>the</strong> Swedish SKF <strong>and</strong> <strong>the</strong> Japanese NTN<br />
which hold a stake in Hungary. Bearings <strong>and</strong> o<strong>the</strong>r drive elements have strong downstream<br />
linkages <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry. The output of Hungary remains well below<br />
that of Czechia <strong>and</strong> Pol<strong>and</strong>, which is <strong>the</strong> most important manufacturing location in <strong>the</strong><br />
new Member States.<br />
Only few domestic companies have survived in <strong>the</strong> market, mostly in niches. Raba<br />
Au<strong>to</strong>motive Rt. is one of <strong>the</strong>se companies. It is a subcontrac<strong>to</strong>r for <strong>the</strong> au<strong>to</strong>motive industry<br />
with a variety of products. It has an engineering focus on drives, axles <strong>and</strong> hy-
83<br />
draulic brakes for trucks <strong>and</strong> heavy duty applications in mobile machinery for construction,<br />
mining etc. Although it has not become a supplier <strong>to</strong> <strong>the</strong> big European manufacturers,<br />
such as Volvo, MAN <strong>and</strong> DaimlerChrysler, which run <strong>the</strong>ir own plants for <strong>the</strong><br />
manufacture of such parts <strong>and</strong> ask for an extraordinary high quality, <strong>the</strong> company succeeded<br />
in becoming a supplier <strong>to</strong> <strong>the</strong> big US players in <strong>the</strong> market, which are more inclined<br />
<strong>to</strong> outsourcing <strong>and</strong> do not have such high quality requirements. John Deere has<br />
become <strong>the</strong> most prominent client in this market segment. The export ratio of 80% underpins<br />
Raba’s success.<br />
The machine <strong>to</strong>ol industry shut down most of its capacities. One of <strong>the</strong> few players<br />
worth mentioning is Csepel Holding Rt. This company owns one of <strong>the</strong> spin-offs of a<br />
Hungarian engineering conglomerate, Szim, <strong>and</strong> is one of <strong>the</strong> few firms which survived<br />
as an engineering company. Excel Csepel is owned by an inves<strong>to</strong>r from Singapore <strong>and</strong><br />
manufactures small, au<strong>to</strong>mated la<strong>the</strong>s. Nearly all of <strong>the</strong> production is assemblage of<br />
components which are procured from abroad. Metal structures are imported from Russia,<br />
spindles <strong>and</strong> controls from Japan. There are some smaller companies – remainders<br />
of <strong>the</strong> former machine <strong>to</strong>ol industry – which survived as manufacturers of spare parts<br />
for <strong>the</strong> former manufactured hydraulic <strong>and</strong> friction presses which are applied in Hungary,<br />
o<strong>the</strong>r new Member States <strong>and</strong> neighbouring countries in <strong>the</strong> east.<br />
Hungary has a long-st<strong>and</strong>ing tradition in agricultural machinery, <strong>to</strong> a lesser extent in<br />
trac<strong>to</strong>rs. Around one sixth of <strong>the</strong> Hungarian mechanical engineering output, is agricultural<br />
machinery except trac<strong>to</strong>rs. On average for <strong>the</strong> new Member States’ output this subsec<strong>to</strong>r<br />
of mechanical engineering contributes a quarter. There are numerous indigenous<br />
companies in <strong>the</strong> market which provide high quality products. But <strong>the</strong>y have difficulties<br />
selling under <strong>the</strong>ir own br<strong>and</strong>. Most of <strong>the</strong>m have become subcontrac<strong>to</strong>rs which supply<br />
<strong>the</strong> big global players in <strong>the</strong> market. Their efforts are directed at improving <strong>the</strong>ir position<br />
by ascending <strong>the</strong> hierarchy of <strong>the</strong> subcontrac<strong>to</strong>rs. Companies such as Rába Futómű<br />
Ltd. have received a preferred supplier status <strong>and</strong> no longer compete on prices alone.<br />
In agricultural machinery <strong>and</strong> food processing some domestic Hungarian companies<br />
have been left in <strong>the</strong> market with specific supply for local clients. They benefit from<br />
certain strengths of Hungary in agriculture. Even in <strong>the</strong>se small <strong>and</strong> medium-sized companies<br />
foreign financial inves<strong>to</strong>rs have contributed <strong>to</strong> survival. Szolnok Rt. is one of<br />
<strong>the</strong>se companies which have attracted an inves<strong>to</strong>r from Irel<strong>and</strong>. The company produces<br />
machines for <strong>the</strong> cultivation of soils, seeding <strong>and</strong> irrigation. There is also a cooperation<br />
with Kühne, a medium-sized German company in this sec<strong>to</strong>r.
84<br />
The capacities for high performance <strong>and</strong> complex engineering products have been exp<strong>and</strong>ed<br />
in Hungary. There is a stronghold in <strong>the</strong> area of pneumatics <strong>and</strong> hydraulics. The<br />
most important foreign investment has been made by BoschRexroth. Moreover equipment<br />
for industrial manufacturing is produced in Hungary, such as welding lines <strong>and</strong><br />
machine <strong>to</strong>ols. Some of <strong>the</strong> more recently erected capacities have been equipped with<br />
machines from Germany where capacities have been shut down. ThyssenKrupp has<br />
acquired a major stake in this area.<br />
Ganz Holding Rt. is a Hungarian conglomerate which has a stake in engineering industries.<br />
Ganz Energetika Rt. is successful in international markets in <strong>the</strong> business area of<br />
big liquid pumps. These products are applied in oil refineries, <strong>the</strong> petrochemical <strong>and</strong><br />
o<strong>the</strong>r process industries. One of <strong>the</strong> most important sales regions has been <strong>the</strong> Middle<br />
East. The technology is state of <strong>the</strong> art as compared with competi<strong>to</strong>rs from Western<br />
Europe. However <strong>the</strong>re is a strategic disadvantage which has become more important in<br />
recent years. The company only supplies pumps whereas competi<strong>to</strong>rs from West Europe<br />
offer a more comprehensive product programme. They provide complete systems <strong>and</strong><br />
cus<strong>to</strong>mized solutions <strong>to</strong> clients <strong>and</strong> are <strong>the</strong>reby less exposed <strong>to</strong> price competition than<br />
Ganz. Even financial services are offered by <strong>the</strong> more important European companies.<br />
They build <strong>the</strong>ir strategies on full-h<strong>and</strong> supply <strong>and</strong> are less exposed <strong>to</strong> price competition<br />
than <strong>the</strong> Hungarian Ganz.<br />
One of <strong>the</strong> bigger subsidiaries of <strong>the</strong> Ganz group runs two product lines, <strong>the</strong> manufacture<br />
of diesel engines <strong>and</strong> big liquid pumps. The company went nearly bankrupt after<br />
privatization which was based on a leveraged management buyout. Foreign financial<br />
inves<strong>to</strong>rs <strong>to</strong>ok over a 50% stake, but <strong>the</strong> company remained an independent player in<br />
<strong>the</strong> market without a foreign industrial partner.<br />
The business area “diesel engines” works in a difficult environment. The original technology<br />
was based on a licence from MAN. R&D has been carried out for <strong>the</strong> design of<br />
an up-<strong>to</strong>-date engine. In recent years much of <strong>the</strong> domestic market was lost, caused by<br />
plant closure in client industries <strong>and</strong> by <strong>to</strong>ugh competition from West European competi<strong>to</strong>rs<br />
which <strong>to</strong>ok over market shares. Western competi<strong>to</strong>rs rely on a more advanced<br />
product technology <strong>and</strong> exploit economies of scale through large batch production. The<br />
strategic position of Ganz in this business area has worsened.<br />
In domestic appliances <strong>the</strong> production amounted <strong>to</strong> around € 580 million: this equals a<br />
contribution of somewhat less <strong>the</strong>n one tenth <strong>to</strong> <strong>the</strong> engineering industries’ output in<br />
2004. Hungary has become a location for <strong>the</strong> global players in <strong>the</strong> market. Predominant
85<br />
is <strong>the</strong> Swedish Electrolux which acquired <strong>the</strong> domestic Lehel refrigera<strong>to</strong>r in 1991. Noncore<br />
activities have been spun-off <strong>and</strong> <strong>the</strong> location became a production site with advanced<br />
technology which has been focusing on refrigera<strong>to</strong>rs <strong>and</strong> vacuum cleaners. As in<br />
o<strong>the</strong>r countries <strong>the</strong> former domestic br<strong>and</strong>s were not able <strong>to</strong> withst<strong>and</strong> <strong>the</strong> marketing<br />
strategies of Western suppliers <strong>and</strong> most of <strong>the</strong>m have disappeared in <strong>the</strong> meantime.<br />
The production of electrical engineering products reached € 6.08 billion in 2004. Hungary<br />
has a strong focus on electric lamps <strong>and</strong> lighting equipment as well as electrical<br />
parts <strong>and</strong> components for <strong>the</strong> au<strong>to</strong>motive industry. Their share in <strong>to</strong>tal electrical engineering<br />
production comes up <strong>to</strong> one third. In contrast <strong>the</strong> manufacture of accumula<strong>to</strong>rs,<br />
primary cells <strong>and</strong> batteries does not play a significant role. This is noteworthy, because<br />
<strong>the</strong> production of information <strong>and</strong> communication equipment is a point of gravity in <strong>the</strong><br />
production of manufactured goods in Hungary <strong>and</strong> accumula<strong>to</strong>rs etc. are important intermediary<br />
products. An explanation for this peculiarity is provided by FDI. The global<br />
players in this market segment have not invested heavily in Hungary but in neighbouring<br />
countries, e.g. Slovakia.<br />
Transelektro Holding is a Hungarian group active in different business areas. One subsidiary<br />
supplies engineering services <strong>and</strong> products. This company has been specializing<br />
in small <strong>to</strong> medium-sized power plants <strong>and</strong> block heat <strong>and</strong> power plants. Although engineering<br />
services are <strong>the</strong> focus, <strong>the</strong> company owns small firms for <strong>the</strong> production of<br />
components. It sells its products internationally via own distribution channels <strong>and</strong> simultaneously<br />
has become a subcontrac<strong>to</strong>r <strong>to</strong> <strong>the</strong> big players in <strong>the</strong> global market.<br />
In electrical engineering <strong>the</strong>re are some smaller companies such as EVIG, a manufacturer<br />
of small electro mo<strong>to</strong>rs (1kW up <strong>to</strong> 2kW), <strong>and</strong> Perion a manufacturer for lead accumula<strong>to</strong>rs.<br />
Although <strong>the</strong>se companies are affiliated with industrial partners from o<strong>the</strong>r<br />
Member States, <strong>the</strong>y are independent suppliers in <strong>the</strong> market. Their products are serial<br />
goods, however, <strong>the</strong>y are not manufactured in large batches. These companies are specializing<br />
in niches <strong>and</strong> exploit <strong>the</strong>ir ability for flexible supply with short lead times. This<br />
makes <strong>the</strong>m less exposed <strong>to</strong> <strong>to</strong>ugh price pressure from Asian manufacturers.<br />
The Hungarian strength in lighting is rooted in Tungsram, a Hungarian manufacturer<br />
established in <strong>the</strong> late 19 th century. It was taken over by General Electric (GE) at <strong>the</strong> end<br />
of <strong>the</strong> 1980s <strong>and</strong> Hungary became <strong>the</strong> European location of GE for <strong>the</strong> business area<br />
light bulbs. This is one of <strong>the</strong> rare examples for high level management activities carried<br />
out in <strong>the</strong> new Member States by <strong>the</strong> global players in <strong>the</strong> engineering market.
86<br />
The global original equipment manufacturer (OEM) <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry heavily<br />
invested in Hungary. They followed suit <strong>the</strong>ir clients which erected new capacities in<br />
<strong>the</strong> region, in particular in Hungary, Slovakia <strong>and</strong> Czechia. The production comprised<br />
mature products such as starters, genera<strong>to</strong>rs <strong>and</strong> related components. During <strong>the</strong> early<br />
stage of transition in Hungary <strong>the</strong> manufacture of cable harnesses for vehicles was of<br />
importance, but this labour intensive process is strongly dependent on low wages <strong>and</strong><br />
has been – <strong>to</strong> a large extend – relocated <strong>to</strong> countries outside <strong>the</strong> European Union, in<br />
particular <strong>to</strong> Romania <strong>and</strong> even <strong>to</strong> North Africa.<br />
Beyond those mature electrical components for <strong>the</strong> au<strong>to</strong>motive industry Hungary has<br />
become a location for <strong>the</strong> development <strong>and</strong> manufacture of advanced electronic components<br />
for <strong>the</strong> au<strong>to</strong>motive industry. This product area is not under consideration if one<br />
sticks <strong>to</strong> <strong>the</strong> NACE nomenclature, but <strong>the</strong>re are close linkages <strong>to</strong> <strong>the</strong> products of NACE<br />
31.62. The strength in car electronics is explained by <strong>the</strong> Hungarian focus on <strong>the</strong> electronics<br />
industry. During <strong>the</strong> 1990s heavy investment in <strong>the</strong> manufacture of consumer<br />
electronics <strong>to</strong>ok place. In course of <strong>the</strong> upgrading of <strong>the</strong> Hungarian economy <strong>and</strong> globalization<br />
<strong>the</strong> manufacture of <strong>the</strong>se st<strong>and</strong>ardized mass products lost its cost advantages,<br />
<strong>and</strong> capacities were relocated fur<strong>the</strong>r east- or south-eastward. On <strong>the</strong> one h<strong>and</strong> <strong>the</strong>re was<br />
an outflow of workplaces, but on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong> <strong>the</strong>re were gains caused by relocations<br />
from Irel<strong>and</strong> <strong>and</strong> Spain. The technological strength of Hungary has turned out <strong>to</strong> provide<br />
comparative advantages for <strong>the</strong> production of electronic components for specific<br />
applications, in particular in downstream industries. Important areas are domestic appliances,<br />
medical equipment <strong>and</strong> <strong>the</strong> au<strong>to</strong>motive industry.<br />
The academic education in natural sciences <strong>and</strong> technologies is an asset for <strong>the</strong> Hungarian<br />
manufacturing industries. Only <strong>the</strong> tertiary education should be improved <strong>and</strong> adjusted<br />
<strong>to</strong> <strong>the</strong> Austrian <strong>and</strong> German level. The universities of applied sciences should<br />
serve as an example. The interest of young talent in technical careers is high, which has<br />
been explained by tradition <strong>and</strong> by good job opportunities in manufacturing companies,<br />
in production, in R&D <strong>and</strong> design. A technical area of gravity is electronics <strong>and</strong> optics.<br />
Linkages between universities, research institutes, <strong>and</strong> enterprises should be streng<strong>the</strong>ned.<br />
Compared <strong>to</strong> o<strong>the</strong>r new Member States, labour market regulation is perceived as an asset,<br />
but unemployment has remained an important issue. Wage raises have induced a<br />
permanent relocation of capacities, which have been at least outbalanced by <strong>the</strong> attraction<br />
of FDI <strong>and</strong> <strong>the</strong> creation of new workplaces. In 2004 <strong>the</strong> increase of minimum<br />
wages caused an intermediary accelerated outflow of workplaces in particular in light
87<br />
industries, such as <strong>the</strong> manufacture of clo<strong>the</strong>s shoes, food <strong>and</strong> <strong>the</strong> like. During this period<br />
noteworthy losses in capacities for <strong>the</strong> production of consumer ICT <strong>to</strong>ok place.<br />
The transport network has been evaluated as satisfac<strong>to</strong>ry, in particular <strong>the</strong> linkages <strong>to</strong><br />
<strong>the</strong> Western neighbouring countries. This has turned out <strong>to</strong> be an advantage in comparison<br />
with o<strong>the</strong>r countries of <strong>the</strong> region <strong>and</strong> has attracted FDI. The upgrading of <strong>the</strong> railway<br />
network is perceived as an important issue. A long-term national development plan<br />
exists, but progress is slow. Service orientation of <strong>the</strong> opera<strong>to</strong>r has <strong>to</strong> be improved <strong>to</strong><br />
become more attractive in competition with road haulage.<br />
Hungary is among <strong>the</strong> most advanced transition countries but even in this country SMEs<br />
owned by indigenous entrepreneurs face severe challenges. Their access <strong>to</strong> capital markets<br />
is limited <strong>and</strong> profitability is low. Beside <strong>the</strong> lack of financial resources <strong>the</strong>re is<br />
often an insufficient technological know-how which keeps <strong>the</strong> companies in a stalemate.<br />
This problem becomes obvious if one analyses <strong>the</strong> structure of <strong>the</strong> manufacturers of<br />
components for <strong>the</strong> au<strong>to</strong>motive industry. The subcontracting hierarchy is dominated by<br />
<strong>the</strong> big global players <strong>and</strong> even below 1 st tier on <strong>the</strong> 2 nd <strong>and</strong> 3 rd level companies from<br />
<strong>the</strong> former EU-15 are predominant. Indigenous companies are kept at <strong>the</strong> lower end of<br />
<strong>the</strong> hierarchy <strong>and</strong> have only few opportunities for upgrading.<br />
2.3.3 <strong>Engineering</strong> Sec<strong>to</strong>rs in Pol<strong>and</strong><br />
In 2004 Polish production amounted <strong>to</strong> € 9.27 billion in all of <strong>the</strong> engineering industries.<br />
Pol<strong>and</strong> is <strong>the</strong> biggest of <strong>the</strong> new Member States <strong>and</strong> contributes 29.5% <strong>to</strong> <strong>the</strong> output<br />
of <strong>the</strong> region under investigation. This share is even somewhat higher than that of<br />
<strong>the</strong> Czech Republic. However in contrast <strong>to</strong> Czechia, engineering industries are not an<br />
area of gravity for <strong>the</strong> Polish manufacturing industries; <strong>the</strong>ir share of manufacturing<br />
value added only reaches 13% as compared <strong>to</strong> <strong>the</strong> average of <strong>the</strong> new Member States at<br />
14.1% (Table 2.33).<br />
Polish patent applications contribute virtually one fifth <strong>to</strong> all of <strong>the</strong> new Member States<br />
applications in engineering industries. This is somewhat more than half <strong>the</strong> contribution<br />
of <strong>the</strong> Czech Republic. This small share of patentable innovations – compared <strong>to</strong> <strong>the</strong><br />
size of <strong>the</strong> engineering industries in Pol<strong>and</strong> – has been caused by low activity in mechanical<br />
<strong>and</strong> electrical engineering industries. This situation is reflected by <strong>the</strong> innovation<br />
intensity, which with 3.4 patent applications per € 1 billion production is at <strong>the</strong> low<br />
end of <strong>the</strong> new Member State’s intensities for <strong>the</strong> engineering industries. If one sepa-
88<br />
rates <strong>the</strong> sec<strong>to</strong>r “domestic appliances” <strong>the</strong> situation is different for Pol<strong>and</strong>. The innovation<br />
intensity comes up <strong>to</strong> 4.4. This value is even higher than <strong>the</strong> average of <strong>the</strong> new<br />
Member States with 4.0 in <strong>the</strong> household appliance sec<strong>to</strong>r.<br />
Table 2.33: Key data for <strong>the</strong> Polish <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Pol<strong>and</strong><br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 10,523 9.7 35,698 10.5<br />
Value added (€ m) 3,911 13.0 9.3 11,035 14.1 9.1<br />
Employees (1000) 239 9.6 -4.0 760 13.2 -1.3<br />
Labour productivity 16.4 135.9 14.2 14.5 105.0<br />
Unit-labour costs 0.61 136.3 -1.2 0.62 142.3<br />
Innovation intensity 3.4 37.0<br />
Extra EU-25 exports (€ m) 1,502 12.9 13.4 5,190 11.9 9.5<br />
Extra EU-25 imports (€ m) 1,582 10.0 18.6 6,815 11.8 17.8<br />
Exports <strong>to</strong> EU-15 (€ m) 4,697 18.3 30.7 21,620 23.4 10.6<br />
Imports from EU-15 (€ m) 8,026 32.1 27.3 26,811 32.9 10.9<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.<br />
The output of mechanical engineering amounted <strong>to</strong> € 4.3 billion in 2004 <strong>and</strong> contributed<br />
one third <strong>to</strong> <strong>the</strong> new Member States production. At <strong>the</strong> beginning of <strong>the</strong> transition<br />
this engineering sec<strong>to</strong>r was dominated by large conglomerates. The manufacture of trac<strong>to</strong>rs<br />
<strong>and</strong> agricultural machinery was of importance. Beyond this product area machinery<br />
for specific industries played a major role, such as construction machinery, machines for<br />
<strong>the</strong> food <strong>and</strong> <strong>to</strong>bacco industry <strong>and</strong> packaging machines. These final goods suffered most<br />
from <strong>the</strong> breakdown of CMEA whereby <strong>the</strong> slump in dem<strong>and</strong> was only one crucial fac<strong>to</strong>r,<br />
along with <strong>the</strong> influx of foreign competi<strong>to</strong>rs who succeeded in tapping in<strong>to</strong> <strong>the</strong> market<br />
<strong>and</strong> gained shares from <strong>the</strong> former nearly monopolistic suppliers. The privatization<br />
of some of <strong>the</strong> companies was a <strong>to</strong>ugh task because of <strong>the</strong> strong position of <strong>the</strong> unions.<br />
For example, <strong>the</strong> foreign inves<strong>to</strong>r Agco, which some years ago acquired <strong>the</strong> German<br />
manufacturer of trac<strong>to</strong>rs, Fendt, withdrew from investing in <strong>the</strong> Polish trac<strong>to</strong>r manufacturer<br />
Ursus S.A.<br />
The FDI reflects <strong>the</strong> strengths of <strong>the</strong> Polish mechanical engineering in <strong>the</strong>se final goods,<br />
e.g. by <strong>the</strong> Same-Deutz-Fahr Holding <strong>and</strong> Finance BV (trac<strong>to</strong>rs) <strong>and</strong> Boart Longyear
89<br />
International BV (construction machinery) from <strong>the</strong> Ne<strong>the</strong>rl<strong>and</strong>s, <strong>the</strong> Danish DeLaval<br />
AB <strong>and</strong> Kongskilde Industries A.S. (agricultural machines), <strong>the</strong> German DBT GmbH<br />
(construction machinery) <strong>and</strong> <strong>the</strong> US Beloit Corporation <strong>and</strong> Braaten Companies LLD<br />
(pulp <strong>and</strong> paper machinery). But most of <strong>the</strong> foreign investment is dedicated <strong>to</strong> <strong>the</strong> acquisition<br />
of plants for <strong>the</strong> production of intermediary products. Of outst<strong>and</strong>ing importance<br />
is investment in <strong>the</strong> production of bearings, gears <strong>and</strong> driving elements. Nearly all<br />
of <strong>the</strong> globally leading manufacturers of roller bearings from Europe, Japan <strong>and</strong> <strong>the</strong> US<br />
have heavily invested in Pol<strong>and</strong>, among <strong>the</strong>m Timken, SKF <strong>and</strong> NSK. One explanation<br />
for this involvement is downstream linkages <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry, which also<br />
heavily invested in Pol<strong>and</strong> <strong>and</strong> <strong>the</strong> nearby Slovak Republic.<br />
Ano<strong>the</strong>r area of intermediary products with strong foreign FDI is <strong>the</strong> manufacture of<br />
taps, valves, hydraulics <strong>and</strong> fixtures. But here it is above all European companies which<br />
have acquired stakes in <strong>the</strong> Polish mechanical engineering. Fur<strong>the</strong>r activities are in <strong>the</strong><br />
area of prime movers (ABB, CH/S) <strong>and</strong> machine <strong>to</strong>ols (Gildemeister, D).<br />
The sec<strong>to</strong>r domestic appliances production reached a value of € 869 million in 2004.<br />
This sec<strong>to</strong>r is of high importance - compared <strong>to</strong> o<strong>the</strong>r new Member States - <strong>and</strong> contributes<br />
8.3% <strong>to</strong> <strong>the</strong> engineering sec<strong>to</strong>rs’ output in Pol<strong>and</strong>. Pol<strong>and</strong> ranks second behind Slovenia,<br />
<strong>the</strong> most important supplier of domestic appliances.<br />
At <strong>the</strong> beginning of <strong>the</strong> transition <strong>the</strong>re were numerous indigenous manufacturers that<br />
faced <strong>to</strong>ugh competition during <strong>the</strong> transition phase. Some of <strong>the</strong> companies were not<br />
able <strong>to</strong> survive without foreign engagement. The necessity of downsizing brought about<br />
difficulties <strong>and</strong> it <strong>to</strong>ok time <strong>to</strong> balance out <strong>the</strong> interests of <strong>the</strong> various stakeholders. For<br />
example, <strong>the</strong> company Polar S.A. was taken over by <strong>the</strong> US manufacturer Whirlpool<br />
after Polar S.A. declined <strong>to</strong> cooperate with <strong>the</strong> Swedish Electrolux because of a major<br />
threat of losses in workplaces. Amica Wronki S.A. is a successful example for an independent<br />
Polish joint-s<strong>to</strong>ck company in <strong>the</strong> domestic appliances sec<strong>to</strong>r. Major big European<br />
groups have acquired plants in Pol<strong>and</strong>, such as Electrolux (S), Indesit (I), BSHG<br />
(D) <strong>and</strong> Fagor Electrodomesticis (E).<br />
The production of electrical engineering products amounted <strong>to</strong> € 4.15 billion in 2004<br />
<strong>and</strong> was of similar size as <strong>the</strong> Czech supply. Each country contributes around one quarter<br />
<strong>to</strong> <strong>the</strong> new Member States’ output. In this sec<strong>to</strong>r Hungary is in <strong>the</strong> lead with a contribution<br />
of about one third. At <strong>the</strong> beginning of <strong>the</strong> transition numerous manufacturing<br />
companies in electrical engineering were held by big Polish conglomerates that were<br />
strongly involved in services <strong>and</strong> utilities. Their disentanglement brought opportunities
90<br />
for foreign inves<strong>to</strong>rs. But some of <strong>the</strong>se manufacturing companies were spun off only in<br />
recent years, such as Duo SA, a company which was owned by a national oil company.<br />
Now it is related <strong>to</strong> Philips. One of <strong>the</strong> biggest manufacturers, Elektrim Kable SA, has<br />
remained a subsidiary <strong>to</strong> Elektrim SA, a telecommunication opera<strong>to</strong>r.<br />
Substantial FDI was dedicated <strong>to</strong> <strong>the</strong> manufacture of cables, lighting equipment, as well<br />
as <strong>to</strong> <strong>the</strong> production of equipment for <strong>the</strong> distribution of electric current <strong>and</strong> transformers.<br />
Not only <strong>the</strong> big European players, such as Siemens, Philips, ABB <strong>and</strong> Schneider<br />
Electric, but medium-sized companies from <strong>the</strong> old Member States, such as Finelectric<br />
BV <strong>and</strong> Polam Holding BV from <strong>the</strong> Ne<strong>the</strong>rl<strong>and</strong>s, <strong>the</strong> Italian Sylea Italia Srl <strong>and</strong> Plati<br />
Elettroforniture Spa, as well as <strong>the</strong> Swiss Huber+Suhner AG have invested in <strong>the</strong>se areas.<br />
Ano<strong>the</strong>r important segment is <strong>the</strong> production of genera<strong>to</strong>rs, electric mo<strong>to</strong>rs <strong>and</strong><br />
transformers. Above all medium-sized companies from EU-15 are engaged, such as <strong>the</strong><br />
Italian Electropol Can<strong>to</strong>ni, <strong>the</strong> French M2P Group SA., <strong>the</strong> Interelektra Holding S.A.,<br />
Luxembourg, <strong>and</strong> Fes<strong>to</strong> GmbH, Austria.<br />
2.3.4 <strong>Engineering</strong> Sec<strong>to</strong>rs in Slovakia<br />
Table 2.34: Key data for <strong>the</strong> Slovakian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Slovakia<br />
New Member States<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 3,277 9.7 35,698 10.5<br />
Value added (€ m) 871 15.5 10.1 11,035 14.1 9.1<br />
Employees (1000) 76 13.3 -2.0 760 13.2 -1.3<br />
Labour productivity 11.5 116.7 12.3 14.5 105.0<br />
Unit-labour costs 0.66 145.2 -4.5 0.62 142.3<br />
Innovation intensity 15.8 37.0<br />
Extra EU-25 exports (€ m) 336 5.2 8.0 5,190 11.9 9.5<br />
Extra EU-25 imports (€ m) 371 5.4 16.2 6,815 11.8 17.8<br />
Exports <strong>to</strong> EU-15 (€ m) 2,280 23.1 2.0 21,620 23.4 10.6<br />
Imports from EU-15 (€ m) 2,464 34.2 4.5 26,811 32.9 10.9<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.
91<br />
The Slovak engineering industries are of similar size as <strong>the</strong> Slovene industries. Their<br />
production achieved € 3,27 billion in 2004 <strong>and</strong> equals roughly 9% of <strong>the</strong> new Member<br />
States output. The focus is similar <strong>to</strong> <strong>the</strong> Czech Republic on mechanical <strong>and</strong> electrical<br />
engineering, although domestic appliances reach a significant 11% share of <strong>the</strong> Slovak<br />
engineering industries production. Traditionally Slovakia is strong in heavy industries<br />
<strong>and</strong> has been very successful in attracting FDI, in particular in <strong>the</strong> au<strong>to</strong>motive industry.<br />
In spite of this Slovakia has an innovation intensity of 15.8 - as measured by patent applications<br />
per 1 euro billion production - higher than most o<strong>the</strong>r countries under consideration.<br />
(Table 2.34).<br />
The Slovak engineering sec<strong>to</strong>r was hit more by <strong>the</strong> dissolution of CMEA 1 than most of<br />
<strong>the</strong> o<strong>the</strong>r NMS. This was caused by its strong focus on <strong>the</strong> manufacture of arms <strong>and</strong><br />
ammunition but also by its importance as a supplier of capital goods, widely distributed<br />
in <strong>the</strong> communist bloc. Moreover <strong>the</strong> separation of <strong>the</strong> Slovak Republic from <strong>the</strong> former<br />
Czechoslovakia (CSFR) in 1992, <strong>the</strong> subsequent period of political stagnation <strong>and</strong> delayed<br />
economic reforms made <strong>the</strong> Slovak Republic a laggard among <strong>the</strong> transition countries<br />
that entered <strong>the</strong> EU in 2004.<br />
As long as <strong>the</strong> Warsaw Pact existed Slovakia was a centre of heavy industry. Iron ore<br />
from Russia was imported as raw material for steel works <strong>and</strong> rolling mills. Above all<br />
related intermediary goods were produced, whereas goods for final dem<strong>and</strong> <strong>to</strong> a lesser<br />
extent. Within <strong>the</strong> former Czechoslovakia much of <strong>the</strong> downstream manufacturing was<br />
carried out in <strong>the</strong> Czech region. Because of this division of labour <strong>the</strong> Slovak Republic<br />
traditionally has a focus on <strong>the</strong> production of primary metal products. Since <strong>the</strong> end of<br />
<strong>the</strong> 1990s efforts were taken <strong>to</strong> attract investment in downstream industries. FDI in <strong>the</strong><br />
au<strong>to</strong>motive industry has helped <strong>to</strong> streng<strong>the</strong>n <strong>the</strong> metal industry cluster along <strong>the</strong> valueadded<br />
chain.<br />
Production in mechanical engineering amounted <strong>to</strong> € 1.45 billion in 2004, a share of<br />
10% of <strong>the</strong> new Member States output. One of <strong>the</strong> few areas of final goods production<br />
of <strong>the</strong> Slovak <strong>Mechanical</strong> <strong>Engineering</strong> is <strong>the</strong> manufacture of mobile machinery for applications<br />
in agriculture, forestry, construction <strong>and</strong> civil engineering. The product programme<br />
comprises final goods <strong>and</strong> <strong>the</strong> necessary intermediary products, such as drives<br />
<strong>and</strong> gears. Major companies in this area are ZTS TEES a.s. <strong>and</strong> Povazske Strojarne a.s.<br />
1 Council for Mutual Economic Assistance: an international organization formed in 1956 among <strong>the</strong> Soviet<br />
Union <strong>and</strong> o<strong>the</strong>r Communist countries <strong>to</strong> coordinate economic development <strong>and</strong> trade – also<br />
known as COMECON – it was disb<strong>and</strong>ed in 1991.
92<br />
CSM Tisovec a.s., ano<strong>the</strong>r company in this area which manufactures construction machines.<br />
The company employs a workforce of 500 <strong>and</strong> was able <strong>to</strong> maintain its market<br />
in Russia <strong>and</strong> <strong>the</strong> Ukraine. But a growing share of its output comprises spare parts necessary<br />
for repair <strong>and</strong> service of already existing machines. In addition capacities are<br />
utilized for <strong>the</strong> manufacture of parts <strong>and</strong> components for <strong>the</strong> big European br<strong>and</strong>s, such<br />
as Jungheinrich <strong>and</strong> Liebherr.<br />
Ano<strong>the</strong>r important area of products in <strong>the</strong> Slovak <strong>Mechanical</strong> <strong>Engineering</strong> is h<strong>and</strong>ling<br />
equipment. The product programme comprises a broad variety of cranes, industrial<br />
trucks etc. Important manufacturers are Podpolianske Strojarne a.s. <strong>and</strong> Vihorlat a.s. As<br />
well as mobile machinery this subsec<strong>to</strong>r is dependent on a high quality supply of drives<br />
<strong>and</strong> gears.<br />
In <strong>the</strong> area of drives <strong>and</strong> gears Slovakia can rely on in a strong technological basis. It is<br />
close <strong>to</strong> <strong>the</strong> state of <strong>the</strong> art as compared <strong>to</strong> <strong>the</strong> leading countries in ME. Specialities are<br />
heavy duty bearings, bearings for textile machinery, metering devices <strong>and</strong> pumps. Important<br />
manufacturers in this area are INA Skalica spol.sr.o., INA Kysuce a.s. <strong>and</strong> ZVL<br />
Au<strong>to</strong> spol.sr.o.<br />
Beyond this cluster <strong>the</strong>re is a noteworthy production in turbines <strong>and</strong> o<strong>the</strong>r components<br />
for power plants. The biggest manufacturer is Slovenske Energeticke Strojarne a.s. The<br />
production of machine <strong>to</strong>ols has a long tradition in Slovakia. Although <strong>the</strong>re was a<br />
breakdown during <strong>the</strong> transition period <strong>and</strong> downsizing went on until recently, noteworthy<br />
capacities in machine <strong>to</strong>ol production have survived. Trenc a.s. is <strong>the</strong> predominant<br />
manufacturer. It produces universal la<strong>the</strong>s <strong>and</strong> sells <strong>the</strong>m under its own br<strong>and</strong> <strong>and</strong><br />
manufactures similar machines for a foreign manufacturer designed <strong>to</strong> this manufactuer’s<br />
dem<strong>and</strong>.<br />
Ano<strong>the</strong>r manufacturer of final products was NS-ACM, Nitra, a textile machine manufacturer<br />
that lost its independence recently <strong>and</strong> became affiliated <strong>to</strong> an Italian engineering<br />
group, Rat<strong>to</strong>. High level management functions have been transferred <strong>to</strong> <strong>the</strong> Italian<br />
parent company. For manufacturers of final products this is a typical development. They<br />
have difficulties organizing <strong>and</strong> financing a distribution network <strong>and</strong> have <strong>to</strong> find Western<br />
partners. In such co-operations <strong>the</strong>y can exploit <strong>the</strong> advantages of <strong>the</strong> location for<br />
production but in <strong>the</strong> long run <strong>the</strong>y often become more <strong>and</strong> more dependent on <strong>the</strong>ir<br />
allies.
93<br />
In domestic appliances Slovakia manufactured products amounting <strong>to</strong> € 346 million,<br />
around one tenth of <strong>the</strong> new Member States output. Until <strong>the</strong> breakdown of <strong>the</strong> communist<br />
bloc, Slovakia was an important supplier of domestic appliances. During <strong>the</strong> transition<br />
period foreign competi<strong>to</strong>rs penetrated <strong>the</strong> market <strong>and</strong> gained high shares. The<br />
breakup of Czechoslovakia aggravated <strong>the</strong> problem <strong>and</strong> <strong>the</strong> major manufacturer of refrigera<strong>to</strong>rs,<br />
Calex, which comm<strong>and</strong>ed a market share of 80%, fell back <strong>to</strong> around 10%<br />
even in Slovakia. Excess capacities complicated <strong>the</strong> transition in<strong>to</strong> a market-oriented<br />
company. The Korean Samsung invested in Calex, but was only interested in <strong>the</strong> distribution<br />
channel <strong>and</strong> wanted <strong>to</strong> shut down capacities. After political intervention Samsung<br />
has withdrawn its stake <strong>and</strong> Calex became once again a state-held company <strong>and</strong><br />
was put on a list of strategic firms. In electric household appliances, Slovakia has remained<br />
an important location for <strong>the</strong> production components necessary for <strong>the</strong> assemblage<br />
of final goods. For example, BSH Drives <strong>and</strong> Pumps sro. belongs <strong>to</strong> a German<br />
company, which is one of <strong>the</strong> biggest European players in <strong>the</strong> market for household<br />
appliances.<br />
<strong>Electrical</strong> engineering production in 2004 amounted <strong>to</strong> € 1,48 billion. This is a share of<br />
45% of <strong>the</strong> Slovak engineering industries’ output. However <strong>the</strong> contribution <strong>to</strong> <strong>the</strong> new<br />
Member States electrical engineering industries production came only up <strong>to</strong> 8%. In this<br />
sec<strong>to</strong>r <strong>the</strong>re existed numerous big companies during <strong>the</strong> era of communism. During <strong>the</strong><br />
transition period <strong>the</strong>se conglomerates were unbundled. The spin-offs of Tesla <strong>and</strong> o<strong>the</strong>r<br />
companies were <strong>the</strong> object of FDI from foreign groups, often global players with headquarters<br />
in EU-15. In <strong>the</strong> numerous FDI projects, <strong>the</strong> most important area is <strong>the</strong> manufacture<br />
of electric <strong>and</strong> electronic parts for <strong>the</strong> au<strong>to</strong>motive industry, such as cables, cable<br />
harnesses, car light bulbs etc. The most active company in Slovakia is Siemens, which<br />
has acquired numerous companies in different areas of <strong>the</strong> engineering industries, in<br />
components for <strong>the</strong> au<strong>to</strong>motive industry, household appliances, building technologies<br />
etc.<br />
The area of lighting is one of <strong>the</strong> few successful examples of indigenously owned companies<br />
that have been able <strong>to</strong> tap in<strong>to</strong> international markets independently <strong>and</strong> with its<br />
own products. An example is a manufacturer of lighting for different areas of application,<br />
including lighting equipment for railway rolling s<strong>to</strong>ck. The company, SEC sro,<br />
developed lamps that are controlled by micro-processors <strong>and</strong> sells <strong>the</strong>m <strong>to</strong> <strong>the</strong> big<br />
manufacturers of locomotives <strong>and</strong> wagons. Some complaints were raised during interviews<br />
that a Chinese manufacturer has recently started <strong>to</strong> supply an imitation.
94<br />
EU-15 companies are of outst<strong>and</strong>ing importance with regard <strong>to</strong> FDI in engineering industries.<br />
The exception is batteries <strong>and</strong> accumula<strong>to</strong>rs, a product area which is dominated<br />
by Japanese players, that are globally in <strong>the</strong> lead as suppliers of high-tech products predominantly<br />
applied in portable ICT products. If one looks beyond <strong>the</strong> engineering industries<br />
it becomes obvious that in o<strong>the</strong>r industries <strong>the</strong> situation is different. In particular<br />
in <strong>the</strong> manufacture of electronic parts <strong>and</strong> components as well as in consumer electronics<br />
Asian companies are <strong>the</strong> most important inward inves<strong>to</strong>rs.<br />
The competitiveness of Slovakia as a location for production in most product areas of<br />
engineering industries can be judged as good, because of a still skilled labour supply 1<br />
<strong>and</strong> a dense network of companies specializing in <strong>the</strong> metal industry. But in some areas<br />
where wages are crucial, such as in labour intensive manufacturing <strong>and</strong> mass production<br />
Slovak capacities face a growing challenge from locations outside <strong>the</strong> EU, from <strong>the</strong><br />
Ukraine, Belarus <strong>and</strong> <strong>the</strong> remaining EU c<strong>and</strong>idate countries. It is expected that workplaces<br />
in particular in cable harnessing <strong>and</strong> domestic appliances will be lost in <strong>the</strong> future.<br />
Most of <strong>the</strong> indigenously owned firms are subcontrac<strong>to</strong>rs. For <strong>the</strong>m <strong>the</strong> au<strong>to</strong>motive industry<br />
is of outst<strong>and</strong>ing importance as a client. These Slovak firms are 3 rd or 4 th tier<br />
subcontrac<strong>to</strong>rs <strong>and</strong> <strong>the</strong>refore exposed <strong>to</strong> <strong>to</strong>ugh price pressure. Mo<strong>to</strong>kom sro is a typical<br />
company, a certified subcontrac<strong>to</strong>r <strong>to</strong> VW with around 200 employees. Somewhat bigger<br />
<strong>and</strong> with more sophisticated products is AVC Cadca as, a subcontrac<strong>to</strong>r that manufactures<br />
drives <strong>and</strong> gears for <strong>the</strong> au<strong>to</strong>motive industry. Many of <strong>the</strong> companies in this<br />
area lack capital – although <strong>the</strong>y have long-term contracts – <strong>and</strong> can hardly meet investment<br />
requirements that are necessary <strong>to</strong> stay attractive for client companies. Financial<br />
bottlenecks even hamper <strong>the</strong> procurement of advanced computer aided design<br />
(CAD) software <strong>and</strong> aggravate electronic data exchange with clients or <strong>the</strong> purchase of<br />
3D-measurement equipment necessary <strong>to</strong> guarantee <strong>the</strong> quality required by cus<strong>to</strong>mers.<br />
On this level process technology <strong>and</strong> cost cutting are decisive for sustainable success in<br />
winning bidding procedures. There is only little room for product innovation, <strong>and</strong> – by<br />
that – upgrading a company’s supply. These companies will be dependent on a cheap<br />
labour supply because <strong>the</strong>y will permanently be under pressure from potential competi<strong>to</strong>rs<br />
from outside <strong>the</strong> EU. Such a fragile situation is also perceived in some areas where<br />
foreign companies have heavily invested, in particular in domestic household appli-<br />
1 Country experts evaluated <strong>the</strong> quality of higher technical education as diminishing, especially in relative<br />
terms (see below).
95<br />
ances. Global players, such as Whirlpool, with an international production network can<br />
easily shift production from one country <strong>to</strong> ano<strong>the</strong>r if price advantages fade away.<br />
O<strong>the</strong>r threats <strong>to</strong> indigenously owned Slovak companies are <strong>the</strong>ir size, <strong>the</strong> lacking access<br />
<strong>to</strong> bigger markets <strong>and</strong> thus <strong>the</strong>ir inability <strong>to</strong> exploit economies of scale 1 . This means that<br />
it is hard <strong>to</strong> imagine that <strong>the</strong>re will be an evolution <strong>to</strong>wards a competitive cluster in <strong>the</strong><br />
engineering industries without <strong>the</strong> product <strong>and</strong> marketing abilities of foreign companies.<br />
In <strong>the</strong> Single European Market this need not be a real disadvantage but this can hinder a<br />
steady improvement of <strong>the</strong> st<strong>and</strong>ard of living if Slovakia loses some of its advantages in<br />
price competitiveness <strong>and</strong> if relocation <strong>to</strong> o<strong>the</strong>r countries gains importance.<br />
Resuming <strong>the</strong>se assessments by country experts lead <strong>to</strong> <strong>the</strong> conclusion that <strong>the</strong> technological<br />
upgrading of engineering industries in Slovakia will be necessary <strong>to</strong> streng<strong>the</strong>n<br />
<strong>the</strong> know-how basis for a regional cluster which is suited <strong>to</strong> create comparative advantages<br />
for a sustainable international competitiveness. Traditionally <strong>the</strong>re is strength in<br />
technologies applied in bearings <strong>and</strong> o<strong>the</strong>r drive components. The fostering of this<br />
knowledge <strong>and</strong> progress in <strong>the</strong> state-of-<strong>the</strong>-art in <strong>the</strong>se technologies is perceived as an<br />
opportunity <strong>to</strong> reduce <strong>the</strong> dependency of <strong>the</strong> Slovak engineering industries from <strong>the</strong><br />
availability of low wage advantages <strong>and</strong> its ability <strong>to</strong> contribute <strong>to</strong> an increase in <strong>the</strong><br />
st<strong>and</strong>ard of living.<br />
Such a strategy requires a strong basis in highly qualified technical staff, research institutes<br />
<strong>and</strong> technical universities which carry out academic research <strong>and</strong> development. In<br />
<strong>the</strong> past, students were interested in a technical curriculum, but during <strong>the</strong> transition<br />
period <strong>the</strong> situation changed dramatically <strong>and</strong> young talents have become more interested<br />
in o<strong>the</strong>r disciplines besides technologies. This deficiency makes it extremely difficult<br />
<strong>to</strong> guide Slovak engineering companies out of <strong>the</strong> current stalemate. In <strong>the</strong> first<br />
stage an upgrading of <strong>the</strong> indigenous companies’ technological competence is indispensable<br />
before <strong>the</strong>y can start <strong>to</strong> gain market shares <strong>and</strong> loosen <strong>the</strong>ir dependency on foreign-owned,<br />
big clients. Linkages between firms <strong>and</strong> universities, which might not only<br />
invert <strong>the</strong> decreasing enrolment rates of technical students but also increase <strong>the</strong> innovative<br />
potential of <strong>the</strong> respective firms, are relatively weak so far <strong>and</strong> should thus be<br />
streng<strong>the</strong>ned.<br />
1 The lacking access <strong>to</strong> new markets is due more <strong>to</strong> linguistic, financial <strong>and</strong> managerial difficulties than <strong>to</strong><br />
technological ones.
96<br />
Country experts assessed EU regulation in general as non problematic <strong>to</strong> <strong>the</strong> mechanical<br />
engineering sec<strong>to</strong>r in terms of technical requirements. It is ra<strong>the</strong>r <strong>the</strong> case that structural<br />
funds served as a (at least transi<strong>to</strong>ry) investment stimulus. However, harmonization attempts<br />
are regarded as dissolving <strong>the</strong> still existing competitive advantage of Slovak<br />
firms.<br />
2.3.5 <strong>Engineering</strong> Sec<strong>to</strong>rs in Slovenia<br />
Table 2.35: Key data for <strong>the</strong> Slovenian <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r<br />
Slovenia<br />
New Member States<br />
Units in % 1)<br />
Aagr<br />
1995 -<br />
2004<br />
Units in % 1) Aagr<br />
1995 -<br />
2004<br />
Production (€ m) 2,612 10.3 35,698 10.5<br />
Value added (€ m) 716 12.3 8.6 11,035 14.1 9.1<br />
Employees (1000) 34 14.1 -0.2 760 13.2 -1.3<br />
Labour productivity 20.8 87.2 9.0 14.5 105.0<br />
Unit-labour costs 0.58 116.8 -3.1 0.62 142.3<br />
Innovation intensity 9.2 37.0<br />
Extra-EU-25 exports<br />
(€ m)<br />
599 16.0 14.6 5,190 11.9 9.5<br />
Extra-EU-25 imports<br />
(€ m)<br />
261 9.6 14.3 6,815 11.8 17.8<br />
Exports <strong>to</strong> EU-15 (€ m) 1,306 24.9 18.6 21,620 23.4 10.6<br />
Imports from EU-15 (€ m) 1,479 26.4 18.6 26,811 32.9 10.9<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries;<br />
(For <strong>the</strong> definition of <strong>the</strong> respective variables see table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.<br />
The Slovenian engineering industries contribute 7.3% <strong>to</strong> <strong>the</strong> new Member States <strong>to</strong>tal<br />
output. Its value added of € 716 million in 2004 is only 12.3% of Slovenian manufacturing<br />
industries, below <strong>the</strong> 14.1% on average of <strong>the</strong> new Member States. It is one of <strong>the</strong><br />
smaller countries under investigation <strong>and</strong> engineering industries are not a point of gravity<br />
within <strong>the</strong> Slovene manufacturing industry. But Slovenia is <strong>the</strong> predominant manufacturer<br />
of domestic appliances. Its output came up <strong>to</strong> € 1010 million in 2004. This<br />
equals a share of one third of <strong>the</strong> new Member States output.<br />
Slovenia like <strong>the</strong> Czech Republic is a leading innova<strong>to</strong>r in engineering industries. Although<br />
it contributes only 11% <strong>to</strong> all of <strong>the</strong> new Member States’ patent applications in
97<br />
related technologies due<strong>the</strong> size of <strong>the</strong> sec<strong>to</strong>r, <strong>the</strong> innovation intensity as measured by<br />
patent applications per 1 billion euro production Slovene engineering industries reach<br />
an average value of 9.2, which is higher than <strong>the</strong> Czech level but well above <strong>the</strong> next in<br />
this ranking, Hungary, at 6.8. This high pace in innovation is above all caused by patent<br />
applications in <strong>the</strong> area of domestic appliances. More than one fifth of all new Member<br />
States’ applications in related technologies stem from Slovenia. Only Pol<strong>and</strong> has a<br />
higher share.<br />
Slovenia, like Hungary has longst<strong>and</strong>ing experience in trade linkages with market<br />
economies. It was not only <strong>the</strong> manufacture of parts <strong>and</strong> components which were delivered<br />
<strong>to</strong> client companies from Western Europe but <strong>the</strong> manufacture <strong>and</strong> marketing of<br />
final goods under own br<strong>and</strong> names. Most important has been Gorenje, a manufacturer<br />
of electrical household appliances whose br<strong>and</strong> name, has become well-known among<br />
consumers in Central <strong>and</strong> Western Europe. After <strong>the</strong> dissolution of <strong>the</strong> former Yugoslavia<br />
a privatization of <strong>the</strong> economy <strong>to</strong>ok place. The general economic situation was difficult<br />
until 1997 <strong>and</strong> <strong>the</strong> restructuring had made only little progress until <strong>the</strong>n. In 1997<br />
initiatives were taken <strong>to</strong> stimulate <strong>the</strong> creation of private companies. Many of those<br />
firms were filed in <strong>the</strong> business register, although <strong>the</strong>y had no employees <strong>and</strong> no equity.<br />
This is why <strong>the</strong> number of firms is still biased <strong>to</strong>day.<br />
The production of mechanical engineering products reached € 566 million in 2004 <strong>and</strong><br />
contributes roughly 4% <strong>to</strong> <strong>the</strong> new Member States output. It is <strong>the</strong> by far <strong>the</strong> smallest<br />
amount apart from <strong>the</strong> Baltic States. The Li<strong>to</strong>stroj Complex was <strong>the</strong> biggest conglomerate<br />
in this sec<strong>to</strong>r, a typical communist company. It comprised a broad range of products<br />
such as fork lift trucks, turbines, pumps etc. ABB wanted <strong>to</strong> take over <strong>the</strong> group, but <strong>the</strong><br />
tender was rejected. Li<strong>to</strong>stroj was unbundled <strong>and</strong> nowadays has a focus on turbines for<br />
power generation plants. Ano<strong>the</strong>r major group, Metalna, which manufactured heavy<br />
h<strong>and</strong>ling equipment, was also dissolved <strong>and</strong> several SMEs were created. One was taken<br />
over by <strong>the</strong> Austrian Palfinger group. Ano<strong>the</strong>r important manufacturer in this area is<br />
ADK, a company that remained under Slovenian ownership.<br />
Slovenia also has some strengths in <strong>the</strong> area of cooling <strong>and</strong> ventilation equipment, applied,<br />
above all, in construction. The biggest manufacturer is LTH. The specificities of<br />
<strong>the</strong>se products are typical for Slovenia. Although <strong>the</strong>y are labour intensive <strong>and</strong> at first<br />
glance not well suited for a country with <strong>the</strong> highest wages of <strong>the</strong> new Member States<br />
<strong>the</strong>y are cus<strong>to</strong>mized <strong>and</strong> manufactured in smaller batches <strong>and</strong> thus not <strong>to</strong>o much exposed<br />
<strong>to</strong> price competition. Quality <strong>and</strong> <strong>the</strong> engineering abilities play a certain role.
98<br />
The majority of <strong>the</strong> mechanical engineering’s output is intermediary parts <strong>and</strong> components.<br />
Deliveries <strong>to</strong> companies of EU-15 are of outst<strong>and</strong>ing importance. One of <strong>the</strong> biggest<br />
clients is Liebherr, which procures components for its construction machinery. The<br />
most important exception is Unior, a company with a strong focus on metal intermediary<br />
products on <strong>the</strong> leading edge of forming technologies. This company supplies<br />
forged parts <strong>to</strong> <strong>the</strong> au<strong>to</strong>motive industry but has also become a manufacturer of production<br />
systems, machining centres for alloyed parts that are procured by big European car<br />
manufacturers. The noteworthy competence of Slovenian mechanical engineering in <strong>the</strong><br />
area of manufacturing technologies is underscored by <strong>the</strong> fact that <strong>the</strong> assembly line for<br />
Logan, <strong>the</strong> low-price car <strong>to</strong> be manufactured in Romania, will be delivered from Slovenia.<br />
By far <strong>the</strong> most important company in <strong>the</strong> domestic appliance sec<strong>to</strong>r is Gorenje, <strong>the</strong><br />
second largest Slovenian company. It sells <strong>the</strong> majority of its products under its own<br />
br<strong>and</strong>. But an important distribution channel is through trade chains, such as Quelle<br />
which market <strong>the</strong> products under <strong>the</strong> trade br<strong>and</strong> “Privileg”. In recent years competition<br />
has become fiercer. Permanently growing requirements <strong>to</strong> add new features <strong>to</strong> <strong>the</strong> products<br />
<strong>and</strong> simultaneously not <strong>to</strong> lift prices but <strong>to</strong> reduce <strong>the</strong>m has become an ever greater<br />
burden. Gorenje must <strong>to</strong> focus more on high performance products <strong>and</strong> increase efficiency<br />
along <strong>the</strong> value added chain. This has induced a tendency <strong>to</strong> loosen <strong>the</strong> linkages<br />
along <strong>the</strong> value added chain of <strong>the</strong> group, which in <strong>the</strong> past was highly integrated. A<br />
relocation of parts of <strong>the</strong> production <strong>to</strong> o<strong>the</strong>r countries of <strong>the</strong> Balkan is on <strong>the</strong> underway.<br />
Much of <strong>the</strong> competition has been caused by growing Chinese imports <strong>to</strong> <strong>the</strong> EU.<br />
Moreover <strong>the</strong> Turkish manufacturer Beko has a strong position in <strong>the</strong> South-east European<br />
markets. Beko has larger capacities for <strong>the</strong> manufacture of domestic appliances<br />
than Gorenje. It can exploit economies-of-scale <strong>and</strong> enjoys a big <strong>and</strong> growing domestic<br />
market.<br />
Danfoss bought a manufacturing facility for <strong>the</strong> production of compressors that are used<br />
in refrigera<strong>to</strong>rs, freezers etc. These components are marketed by <strong>the</strong> parent company in<br />
all of Europe. Bosch-Siemens Hausgeräte GmbH (BSHG) also has a stake in <strong>the</strong> Slovenian<br />
domestic appliance industry. It <strong>to</strong>ok over one small company which recently became<br />
a centre of competence in <strong>the</strong> group for small appliances. Beyond manufacturing<br />
<strong>the</strong> company runs a testing <strong>and</strong> development labora<strong>to</strong>ry <strong>and</strong> by this it is integrated in <strong>the</strong><br />
R&D activities of BSHG.
99<br />
The Slovenian electrical engineering production reached € 1,035 million in 2004. Its<br />
share in <strong>to</strong>tal new Member States output was close <strong>to</strong> 6%. Slovene is strong in <strong>the</strong> area<br />
of <strong>the</strong> manufacture of electrical mo<strong>to</strong>rs, with <strong>the</strong> leading companies Kolek<strong>to</strong>r d.o.o.,<br />
Domel d.d. <strong>and</strong> Ro<strong>to</strong>matika d.o.o. Ano<strong>the</strong>r emphasis lies in <strong>the</strong> production of equipment<br />
for <strong>the</strong> transformation <strong>and</strong> distribution of electricity. A supplier of outst<strong>and</strong>ing importance<br />
is ETI Elektroelement d.d. In some areas of technology Slovenian companies are<br />
on <strong>the</strong> leading edge of technology, e.g., in power electricity meters. A Slovenian company<br />
is involved in a Sc<strong>and</strong>inavian project on <strong>the</strong> development of an advanced system<br />
on power metering that enables consumers <strong>to</strong> easily shift from one electricity supplier <strong>to</strong><br />
ano<strong>the</strong>r.<br />
A third area of importance is <strong>the</strong> manufacture of components for <strong>the</strong> au<strong>to</strong>motive industry,<br />
such as starters, accumula<strong>to</strong>rs, lighting etc. Important manufacturers are Iskra Av<strong>to</strong>elektrika<br />
d.d. <strong>and</strong> Satumus Av<strong>to</strong>opmea d.o.o. Slovenia must focus on <strong>the</strong> more sophisticated,<br />
less-labour intensive products, because of highest wages among new Member<br />
States. For example, <strong>the</strong> manufacture of cable harnesses no longer plays a role in <strong>the</strong><br />
Slovenian electrical engineering. As a subcontrac<strong>to</strong>r for <strong>the</strong> au<strong>to</strong>motive industry, Slovenia<br />
is successful with its supply of quality <strong>and</strong> niche products. Among o<strong>the</strong>rs, it manufactures<br />
components for high performance cars such as Maybach <strong>and</strong> Ferrari.<br />
The growing concentration of Slovenia on small-batch production <strong>and</strong> engineering services<br />
is underscored by <strong>the</strong> delivery of batteries for special applications in road construction,<br />
<strong>the</strong> design of lighting equipment for buildings <strong>and</strong> <strong>the</strong> manufacture of transformers,<br />
switches etc. for <strong>the</strong> distribution of electricity. Slovenian companies are involved<br />
in international consortia for <strong>the</strong> delivery <strong>and</strong> set up of electricity distribution<br />
networks.<br />
One of <strong>the</strong> horizontal subjects investigated in <strong>the</strong> course of <strong>the</strong> interviews with experts<br />
of <strong>the</strong> engineering industries <strong>and</strong> officials from ministries was <strong>the</strong> impact of <strong>the</strong> access<br />
<strong>to</strong> <strong>the</strong> EU <strong>and</strong> changes in institutional framework conditions as required by <strong>the</strong> Acquis<br />
Communitaire on freedom of entrepreneurship. Generally speaking <strong>the</strong> Slovenian feedback<br />
was positive, with <strong>the</strong> exception of few areas only.<br />
The interviewees welcomed EU harmonization of minimum health <strong>and</strong> safety st<strong>and</strong>ards,<br />
although <strong>the</strong>y mentioned some difficulties in <strong>the</strong> implementation of <strong>the</strong>se requirements.<br />
One of <strong>the</strong> costliest measures is <strong>the</strong> reduction of noise at working places <strong>to</strong> 80dB(A),<br />
this is highlighted by <strong>the</strong> fact that many companies do not yet meet <strong>the</strong> requirements of<br />
<strong>the</strong> former directive which required 85dB(A). The simplest <strong>and</strong> cheapest alternative, <strong>the</strong>
100<br />
use of personal protective equipment, is not a proper solution in <strong>the</strong> long run. Ano<strong>the</strong>r<br />
example for an encumbering regulation is related <strong>to</strong> <strong>the</strong> lifting of burdens by h<strong>and</strong>. The<br />
required mechanization induces a significant cost increase in low-wage labour. With<br />
regard <strong>to</strong> shorting of production <strong>to</strong> locations outside <strong>the</strong> EU <strong>the</strong> representatives of <strong>the</strong><br />
engineering industries argued that such regulations contribute <strong>to</strong> a development which<br />
might result in losses of workplaces.<br />
2.3.6 <strong>Engineering</strong> Sec<strong>to</strong>rs in Baltic States<br />
The Baltic States add only about 2% <strong>to</strong> <strong>the</strong> new Member States engineering production.<br />
Its share in employment comes up <strong>to</strong> around 4%. This indicates a labour productivity<br />
well below <strong>the</strong> new Member States average. It only reached €8,300 in 2004 as compared<br />
<strong>to</strong> an average of <strong>the</strong> accessed countries of €14,500. Within <strong>the</strong> Baltic States<br />
Lithuania comm<strong>and</strong>s a share of 40% of production, Es<strong>to</strong>nia of 34% <strong>and</strong> <strong>the</strong> reminder is<br />
contributed by Latvia. (Table 2.36)<br />
In contrast <strong>to</strong> <strong>the</strong> poor efficiency of labour input <strong>the</strong> innovation activity is outperforming<br />
most of <strong>the</strong> o<strong>the</strong>r countries under investigation. It comes up <strong>to</strong> 12.9 applications of<br />
important inventions for a patent per €1 billion as compared <strong>to</strong> <strong>the</strong> average of <strong>the</strong> accessed<br />
countries of 6.9. At a first glimpse this particularity seems <strong>to</strong> be a contradiction<br />
<strong>to</strong> <strong>the</strong> poor labour productivity. But it can be explained partly by <strong>the</strong> small size of <strong>the</strong><br />
Baltic economies, where a single patent application has a strong impact on <strong>the</strong> calculated<br />
indica<strong>to</strong>r. Indeed <strong>the</strong> innovation intensity is lowest in <strong>the</strong> country with <strong>the</strong> biggest<br />
engineering sec<strong>to</strong>r <strong>and</strong> highest in <strong>the</strong> country with <strong>the</strong> smallest engineering sec<strong>to</strong>r. But<br />
<strong>the</strong> high innovation intensity is not only a statistical artefact. During <strong>the</strong> socialistic area<br />
<strong>the</strong> Baltic States were strongly involved in <strong>the</strong> R&D network of <strong>the</strong> Soviet Unions defence<br />
industry. To a certain extent this technological know-how is still available <strong>and</strong><br />
working in <strong>the</strong> area of contractual research in international markets. 1<br />
The specific regional situation of <strong>the</strong> Baltic economies is underscored by <strong>the</strong> structure<br />
of cross-border trade. These countries show – as compared <strong>to</strong> <strong>the</strong> size of <strong>the</strong> engineering<br />
sec<strong>to</strong>rs – stronger linkages <strong>to</strong> non EU-Member States. Exports <strong>to</strong> third countries reach<br />
an amount of nearly € 0.3 mn which is more than one third of production <strong>and</strong> imports<br />
1 Experts for <strong>the</strong> Baltic States reported a noteworthy brain drain of technological know-how which – <strong>to</strong> a<br />
certain extent - was attracted by job offerings from <strong>the</strong> USA.
101<br />
run up <strong>to</strong> around 60%. The respective figures for <strong>the</strong> new Member States are 14% <strong>and</strong><br />
19%.<br />
In this context it must be mentioned that <strong>the</strong> Baltic States are hubs for trade with East<br />
<strong>and</strong> North Europe. This means that <strong>the</strong>re is not only a lot of transit traffic but <strong>the</strong>se<br />
countries have become also locations for logistic functions, such as warehousing <strong>and</strong><br />
distribution. If <strong>the</strong>se functions are not carried out in cus<strong>to</strong>ms-free areas <strong>the</strong> concerned<br />
products are covered in <strong>the</strong> official trade statistics <strong>and</strong> provide misleading information<br />
on <strong>the</strong> domestic market’s penetration with foreign products.<br />
Table 2.36: Key data for <strong>the</strong> Baltic <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r Total engineering<br />
<strong>Mechanical</strong><br />
engineering<br />
<strong>Electrical</strong> engineering<br />
Household<br />
appliances 3)<br />
Units<br />
Share<br />
1)<br />
Units<br />
Share<br />
2)<br />
Units<br />
Share<br />
2)<br />
Units<br />
3)<br />
Share<br />
2)<br />
Production (€ m) 808.5 358.5 44.3 450.0 55.7<br />
Value added (€ m) 258.1 134.1 52.0 124 48.0<br />
Employees (1000) 31.2 18.5 59.3 13 40.7<br />
Labour productivity 8.3 7.2 87.6 9.8 118.1<br />
Unit-labour costs 0.7 0.77 103.5 0.71 95.4<br />
Innovation intensity 12.9 22.8 176.4 1.3 10.2<br />
Extra EU-25 exports (€ m) 295.7 210.1 71.1 86 28.9<br />
Extra EU-25 imports (€ m) 467.8 220.8 47.2 247 52.8<br />
Exports <strong>to</strong> EU-15 (€ m) 610.7 178.1 29.2 433 70.8<br />
Imports from EU-15 (€ m) 1977.3 1,311.9 66.3 665 33.7<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries; 2) As a percentage of <strong>to</strong>tal engineering; 3)<br />
<strong>Electrical</strong> household appliances (For <strong>the</strong> definition of <strong>the</strong> respective variables see Table 2.1)<br />
Sources: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; WIIW; Calculation by <strong>the</strong> Ifo Institute.
102<br />
3 <strong>Engineering</strong> Sec<strong>to</strong>rs in an Enlarged EU<br />
This chapter provides an overview of <strong>the</strong> engineering industries in <strong>the</strong> Single Market<br />
<strong>and</strong> compares it than <strong>to</strong> <strong>the</strong> o<strong>the</strong>r Triad members. Moreover it analyses <strong>the</strong> integration<br />
of <strong>the</strong> old <strong>and</strong> new Member States. Different patterns of <strong>the</strong> development of mechanical<br />
<strong>and</strong> electrical engineering were identified, that can be explained by <strong>the</strong> different kind of<br />
product, a different division of labour along <strong>the</strong> value-added chain <strong>and</strong> a different strategic<br />
orientation of <strong>the</strong> players in <strong>the</strong> markets.<br />
3.1 Importance <strong>and</strong> Evolution of <strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs in EU-25<br />
The EU-25 possesses by far <strong>the</strong> largest engineering sec<strong>to</strong>r. As measured by <strong>the</strong> production<br />
value of € 624 bn its output is around 80% higher than that of its US counterpart<br />
<strong>and</strong> more than 110% higher than that of Japan. The contribution of <strong>the</strong> sec<strong>to</strong>rs <strong>to</strong> all of<br />
<strong>the</strong> engineering output industry in <strong>the</strong> EU-25 shows a dominance of mechanical engineering<br />
with a share of nearly two thirds, followed by electrical engineering with a narrow<br />
one third. (Table 3.1) The reminder is domestic appliances. The Japanese engineering<br />
sec<strong>to</strong>rs show roughly <strong>the</strong> same structure, whereas in <strong>the</strong> US mechanical engineering<br />
comm<strong>and</strong>s a share of production of more than 70% <strong>and</strong> electrical engineering of less<br />
than 25%.<br />
Table 3.1: Key data for <strong>the</strong> EU-25 <strong>Engineering</strong> Sec<strong>to</strong>rs 2004<br />
Indica<strong>to</strong>r Total engineering <strong>Mechanical</strong> engineering<br />
<strong>Electrical</strong> engineering<br />
Household appliances<br />
3)<br />
Units Share 1) Units Share 2) Units Share 2) Units 3) Share 2)<br />
Production (€ m) 623,971 394,334 63.2 196,190 31.4 33,446 5.4<br />
Value added (€ m) 204,162 13.4 132,803 65.0 59,939 29.4 10,367 5.1<br />
Employees (1000) 4,058 12.2 2,592 63.9 1,424 35.1 225 5.5<br />
Labour productivity 50,3 112.3 51,2 101.9 42,1 83.6 46,0 91.5<br />
Unit-labour costs 0,75 0,76 102.5 0,73 98.3 0,72 96.4<br />
Innovation intensity 36,7 41,6 113.4 26,2 71.5 32,4 88.3<br />
Extra EU-25 exports<br />
146,816 98,938 67.4 40,08 27.7 7,887 5.4<br />
(€ m)<br />
Extra EU-25 imports<br />
95,587 53,283 55.7 35,27 37.5 6,982 7.3<br />
(€ m)<br />
1) As a percentage of <strong>to</strong>tal manufacturing industries; 2) As a percentage of <strong>to</strong>tal engineering; 3)<br />
<strong>Electrical</strong> household appliances (For <strong>the</strong> definition of <strong>the</strong> respective variables see table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
103<br />
The EU-25 engineering industries grew steadily over <strong>the</strong> period under investigation.<br />
The annual average growth rate – as calculated in real terms – reached 3.0%, in nominal<br />
terms 3.5%. This is a much better performance than in Japan <strong>and</strong> compared <strong>to</strong> <strong>the</strong> US<br />
competi<strong>to</strong>rs. The US engineering industry enjoyed high growth momentum in <strong>the</strong> era of<br />
<strong>the</strong> “New Economy” <strong>and</strong> suffered a setback in <strong>the</strong> years <strong>the</strong>re after. On average <strong>the</strong> engineering<br />
industries grew in nominal terms at a yearly rate of 2.4%. The Japanese engineering<br />
industry did even worse. Its production shrank at a rate of 1.4%. This poor performance<br />
is <strong>to</strong> be blamem above all on domestic dem<strong>and</strong>, which fell by a yearly rate of<br />
2.2% <strong>and</strong> which could not be compensated by growing foreign dem<strong>and</strong>.<br />
The EU-25 engineering companies enjoyed growth stimuli from <strong>the</strong> domestic market<br />
<strong>and</strong> from abroad. The indigenous dem<strong>and</strong> grew at a rate of 3.7% in nominal terms <strong>and</strong><br />
even more strongly than <strong>the</strong> domestic dem<strong>and</strong> in <strong>the</strong> United States. All sec<strong>to</strong>rs benefited<br />
from this development. The least dynamic expansion was reported for domestic appliances.<br />
But this growth was not sufficient <strong>to</strong> maintain <strong>the</strong> level of employment,<br />
(Table3.2).<br />
Table3.2: Evolution of EU-25 <strong>Engineering</strong> Sec<strong>to</strong>rs 1995 - 2004<br />
Indica<strong>to</strong>r<br />
Total engineering<br />
<strong>Mechanical</strong> <strong>Electrical</strong> Household<br />
engineering engineering appliances 2)<br />
Aagr 1) Aagr 1) Aagr 1) Aagr 1)<br />
Production (€ m) 3.0 2.7 3.8 2.4<br />
Value added (€ m) 1.7 1.7 1.8 0.4<br />
Employees (1000) -1.1 -0.7 -0.3 -2.2<br />
Labour productivity 2.4 2.0 2.1 1.8<br />
Unit-labour costs -0.2 -0.2 0.1 0.2<br />
Extra EU-25 exports (€ m) 5.4 4.7 6.3 10.1<br />
Extra EU-25 imports (€ m) 10.0 11.2 7.9 16.1<br />
1) Aggregate average growth 2) <strong>Electrical</strong> household appliances (For <strong>the</strong> definition of <strong>the</strong> respective<br />
variables see table 2.1)<br />
Source: EUROSTAT; epidos/INPADOC; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
3.2 Division of Labour<br />
Since <strong>the</strong> beginning of <strong>the</strong> 1990s <strong>the</strong>re has been heavy involvement in <strong>the</strong> new Member<br />
States’ engineering industries by foreign industrial inves<strong>to</strong>rs. This engagement has contributed<br />
<strong>to</strong> a successful transition from a former centrally planned <strong>to</strong> a market driven
104<br />
economy. Most of <strong>the</strong> investment came from Western Europe, but <strong>the</strong>re was also remarkable<br />
activity from Asian <strong>and</strong> American companies.<br />
The foreign direct investment (FDI) in <strong>the</strong> engineering industries was aimed at two objectives.<br />
Firstly, <strong>the</strong> exploitation of advantageous conditions for industrial production,<br />
above all low wages, qualified labour supply <strong>and</strong> low taxes <strong>and</strong> levies; secondly, <strong>the</strong><br />
access <strong>to</strong> new markets. The latter objective was especially of importance for non-<br />
European industrial inves<strong>to</strong>rs which envisaged opening up <strong>the</strong> European market by <strong>the</strong><br />
acquisition of intra-EU production sites. In many markets of <strong>the</strong> engineering industries<br />
local production is indispensable, for instance in areas where cus<strong>to</strong>mization is necessary,<br />
<strong>to</strong> provide just-in-time deliveries etc. For European industrial inves<strong>to</strong>rs <strong>the</strong> exploitation<br />
of <strong>the</strong> new Member States’ advantages as a location for production was of outst<strong>and</strong>ing<br />
importance.<br />
It can be concluded that FDI in <strong>the</strong> engineering industries was carried out primarily for<br />
<strong>the</strong> acquisition of existing production sites. This is even true for non-EU inves<strong>to</strong>rs who<br />
wanted <strong>to</strong> gain access <strong>to</strong> EU markets. The acquisition of distribution channels was an<br />
objective of subordinate importance. This can be explained by <strong>the</strong> structure of <strong>the</strong> former<br />
state-planned economies, which was based on a strict fragmentation of production<br />
<strong>and</strong> distribution. This peculiarity raised some difficulties during <strong>the</strong> phase of privatization,<br />
because most of <strong>the</strong> privatized production units had no direct access <strong>to</strong> sales markets<br />
<strong>and</strong> marketing capacities. This means that <strong>the</strong>y could not easily start selling products<br />
after privatization; above all foreign markets could hardly be accessed. 1<br />
The major issue <strong>to</strong> be discussed in this chapter is <strong>the</strong> pattern in <strong>the</strong> division of labour in<br />
production between <strong>the</strong> new <strong>and</strong> <strong>the</strong> old Member States of <strong>the</strong> EU. It can be assumed<br />
that <strong>the</strong> micro-economic decision for <strong>the</strong> relocation of production leads <strong>to</strong> a more efficient<br />
division of labour between <strong>the</strong> old <strong>and</strong> new Member States. Table3.3 reveals <strong>the</strong><br />
structure of <strong>the</strong> engineering industries production. There are some noteworthy discrepancies<br />
between <strong>the</strong> old <strong>and</strong> <strong>the</strong> new Member States in <strong>the</strong> output. The EU-15 have a<br />
much stronger focus in pumps <strong>and</strong> compressors, lifting <strong>and</strong> h<strong>and</strong>ling equipment, nondomestic<br />
cooling <strong>and</strong> ventilation, machine <strong>to</strong>ols <strong>and</strong> machinery for <strong>the</strong> food <strong>and</strong> beverages<br />
industry. This can be partly explained by <strong>the</strong> more advanced western economies.<br />
Until <strong>the</strong> fall of <strong>the</strong> Iron Curtain logistics <strong>and</strong> packaged food played only a minor role in<br />
<strong>the</strong> <strong>the</strong>n socialistic countries <strong>and</strong> <strong>the</strong>re was only little need for such machinery <strong>and</strong><br />
1 Some of <strong>the</strong> bigger groups that were privatized had access <strong>to</strong> foreign markets <strong>and</strong> were able <strong>to</strong> stabilize<br />
relations <strong>to</strong> former clients <strong>and</strong> <strong>to</strong> set up own distribution channels, such as <strong>the</strong> Hungarian Ganz group.
105<br />
equipment. In production au<strong>to</strong>mation Western suppliers were by far in <strong>the</strong> lead <strong>and</strong><br />
competi<strong>to</strong>rs from <strong>the</strong> new Member States could not withst<strong>and</strong> <strong>the</strong> competitive pressure.<br />
To a large extent capacities were dismantled.<br />
If one analyses structural changes, <strong>the</strong>re were some variations over <strong>the</strong> period under<br />
investigation. As an indication for a new division of labour diametrical tendencies for<br />
<strong>the</strong> weight of <strong>the</strong> subsec<strong>to</strong>rs as a share of <strong>to</strong>tal output in both of <strong>the</strong> regions are unders<strong>to</strong>od.<br />
Such developments <strong>to</strong>ok place for five sec<strong>to</strong>rs. Two of <strong>the</strong>m, industrial furnaces<br />
<strong>and</strong> textile machinery, gained importance in <strong>the</strong> new <strong>and</strong> lost it in <strong>the</strong> old Member<br />
States. For tapes <strong>and</strong> valves, agricultural machinery, construction <strong>and</strong> mining machinery<br />
<strong>the</strong> opposite development <strong>to</strong>ok place. A major loss of importance also was suffered in<br />
trac<strong>to</strong>rs. Their share of <strong>to</strong>tal mechanical engineering production slumped from 4.7% in<br />
1995 <strong>to</strong> only 1.3% in 2004. Putting <strong>the</strong> structural changes <strong>to</strong>ge<strong>the</strong>r, above all those sec<strong>to</strong>rs<br />
in <strong>the</strong> new Member States which supply mobile machinery lost much of <strong>the</strong>ir former<br />
importance.<br />
This is not an accidental result. It can be explained by <strong>the</strong> products <strong>the</strong>mselves <strong>and</strong> <strong>the</strong><br />
sales market environment. These products are extremely complex <strong>and</strong> <strong>the</strong>ir quality is<br />
strongly dependent on <strong>the</strong> use of high-performance components for assemblage. This<br />
would have required newly designed products <strong>and</strong> removed much of <strong>the</strong> cost advantages<br />
of <strong>the</strong> manufacturers from <strong>the</strong> new Member States. This challenge could hardly be met<br />
during <strong>the</strong> phase of transition with its existential problems. The marketing of mobile<br />
machinery requires a well-functioning distribution <strong>and</strong> service network, which has not<br />
been available in <strong>the</strong> necessary quality.
106<br />
Table3.3:<br />
Production of <strong>the</strong> new <strong>and</strong> old Member States’ engineering industries<br />
– comparison of <strong>the</strong> structure<br />
Subsec<strong>to</strong>rs<br />
New Member States<br />
Share of <strong>to</strong>tal production<br />
in %<br />
1995 2004<br />
Changes<br />
in per<br />
cent<br />
points<br />
EU-15<br />
Share of <strong>to</strong>tal production<br />
in %<br />
1995 2004<br />
Changes<br />
in per<br />
cent<br />
points<br />
Engines <strong>and</strong> turbines, ex. Aircraft,<br />
vehicle <strong>and</strong> cycle mach.<br />
6.8% 5.1% -1.7 6.4% 5.7% -0.8<br />
Pumps <strong>and</strong> compressors 4.4% 7.9% 3.5 8.8% 10.0% 1.2<br />
Tapes <strong>and</strong> valves 4.3% 3.6% -0.6 7.5% 7.9% 0.4<br />
Bearings, gears, gearing <strong>and</strong><br />
driving elements<br />
Industrial furnaces <strong>and</strong> furnace<br />
burners<br />
6.6% 8.0% 1.3 7.5% 8.2% 0.7<br />
1.1% 1.3% 0.2 1.9% 1.7% -0.2<br />
Lifting <strong>and</strong> h<strong>and</strong>ling equipment 6.7% 7.7% 1.0 13.2% 14.2% 1.0<br />
Non-domestic cooling <strong>and</strong> ventilation<br />
equipment<br />
O<strong>the</strong>r general purpose machinery<br />
n.e.c.<br />
5.2% 8.6% 3.4 9.8% 11.2% 1.4<br />
6.4% 8.4% 2.0 0.0% 0.0% 0.0<br />
Agricultural trac<strong>to</strong>rs 4.7% 1.3% -3.4 3.2% 3.1% -0.1<br />
O<strong>the</strong>r agricultural machinery 10.1% 8.5% -1.5 4.9% 5.3% 0.4<br />
Machine <strong>to</strong>ols, woodworking<br />
machinery, welding equipment<br />
8.6% 8.3% -0.3 12.3% 11.2% -1.1<br />
Machinery for metallurgy 4.0% 2.2% -1.7 2.6% 1.5% -1.0<br />
Machinery for mining <strong>and</strong> quarring<br />
<strong>and</strong> construction<br />
Machinery for food, beverage<br />
<strong>and</strong> <strong>to</strong>bacco processing<br />
Machinery for textile, apparel<br />
<strong>and</strong> lea<strong>the</strong>r production<br />
Machinery for paper <strong>and</strong> paperboard<br />
production<br />
O<strong>the</strong>rs 9.0% 10.5% 1.5<br />
15.5% 11.1% -4.4 8.5% 8.7% 0.2<br />
3.3% 3.5% 0.2 4.9% 5.2% 0.3<br />
2.6% 3.4% 0.8 5.7% 3.7% -2.0<br />
0.8% 0.6% -0.2 2.8% 2.4% -0.4<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
With <strong>the</strong> exception of some niche markets in <strong>the</strong> area of o<strong>the</strong>r agricultural machinery<br />
<strong>the</strong> supply side is characterized by big global or European players which strategically
107<br />
invested in <strong>the</strong> sales markets in <strong>the</strong> new Member States <strong>and</strong> fur<strong>the</strong>r east- <strong>and</strong> sou<strong>the</strong>astward.<br />
In most cases <strong>the</strong>y were able <strong>to</strong> supply <strong>the</strong>se markets from existing production<br />
sites in Western Europe. All <strong>the</strong>se fac<strong>to</strong>rs <strong>to</strong>ge<strong>the</strong>r explain <strong>the</strong> losses of <strong>the</strong> new Member<br />
States in market segments for mobile machinery.<br />
A similar development <strong>to</strong>ok place in <strong>the</strong> market for domestic appliances. The indigenous<br />
manufacturers of <strong>the</strong> new Member States have not been able <strong>to</strong> withst<strong>and</strong> <strong>the</strong> competitive<br />
pressure from global players in <strong>the</strong>se markets. Their glamorous br<strong>and</strong>s, advertisement<br />
campaigns <strong>and</strong> strategic investments induced massive losses in market shares<br />
of domestic br<strong>and</strong>s. Most of <strong>the</strong> manufacturing capacities have been taken over by <strong>the</strong><br />
global players, such as <strong>the</strong> German BSH, <strong>the</strong> Swedish Electrolux, US Whirlpool.<br />
Ano<strong>the</strong>r statistical test was carried out <strong>to</strong> unveil changes in <strong>the</strong> division of labour between<br />
<strong>the</strong> old <strong>and</strong> <strong>the</strong> new Member States. For this purpose <strong>the</strong> Grubel-Lloyd Index 1 has<br />
been applied. It was constructed <strong>to</strong> disclose <strong>the</strong> intrasec<strong>to</strong>ral deliveries <strong>and</strong> shows a<br />
growing exchange of goods between both of <strong>the</strong>se regions within <strong>the</strong> subsec<strong>to</strong>rs under<br />
investigation. This is an effect of a specialization which comprises two dimensions: <strong>the</strong><br />
specialization induced by a qualitative discrimination of final products <strong>and</strong> <strong>the</strong> specialization<br />
induced by <strong>the</strong> exploitation of comparative advantages along <strong>the</strong> value-added<br />
chain.<br />
A more detailed investigation reveals that <strong>the</strong> growing intra-sec<strong>to</strong>ral dependencies as<br />
indicated by cross border trade have been caused by developments in mechanical engineering<br />
but not by electrical engineering. This can be explained by <strong>the</strong> kind of products,<br />
<strong>and</strong> <strong>the</strong> sales market. The typical final product in mechanical engineering is highly<br />
complex <strong>and</strong> consists of a broad range of intermediary products. <strong>Electrical</strong> engineering<br />
comprises product groups such as accumula<strong>to</strong>rs, wires <strong>and</strong> cables <strong>and</strong> lamps, which<br />
consist only of a few parts, most of <strong>the</strong>m procured from o<strong>the</strong>r industries. For insulated<br />
wires <strong>and</strong> lighting equipment <strong>the</strong> intra-sec<strong>to</strong>ral deliveries have even been reduced.<br />
Many of <strong>the</strong>se products are delivered <strong>to</strong> clients in <strong>the</strong> new Member States, namely parts<br />
<strong>and</strong> components for <strong>the</strong> au<strong>to</strong>motive industry. This is why intra-sec<strong>to</strong>ral, cross-border<br />
trade has not been intensified over <strong>the</strong> past years for electrical engineering in contrast <strong>to</strong><br />
mechanical engineering (Figure 3.1).<br />
1 For an explanation, see Annex
108<br />
Figure 3.1:<br />
The evolution of intrasec<strong>to</strong>ral trade between <strong>the</strong> new <strong>and</strong> <strong>the</strong><br />
old Member States<br />
90%<br />
80%<br />
70%<br />
Grubel-Lloyd Index<br />
60%<br />
50%<br />
40%<br />
30%<br />
<strong>Mechanical</strong> <strong>Engineering</strong><br />
<strong>Electrical</strong> <strong>Engineering</strong><br />
20%<br />
10%<br />
0%<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by Ifo <strong>the</strong> Institute.<br />
This analysis reveals that in mechanical engineering a new cluster is emerging. The<br />
countries Germany, Italy, Austria, Denmark, Sweden <strong>and</strong> <strong>to</strong> a certain extent <strong>the</strong> Ne<strong>the</strong>rl<strong>and</strong>s,<br />
which have a strong position in this sec<strong>to</strong>r, are above all involved in <strong>the</strong> exploitation<br />
of <strong>the</strong> comparative advantages provided by production locations in <strong>the</strong> new Member<br />
States. Therefore <strong>the</strong> relocation of production – a term with a negative connotation –<br />
leads <strong>to</strong> a wider European mechanical engineering cluster which will support this industry’s<br />
competitiveness. The exploitation of differentials in wage <strong>and</strong> quality leads <strong>to</strong><br />
products with better price-efficiency ratios, which contributes <strong>to</strong> gain higher shares in<br />
global markets.<br />
The emergence of a new, wider cluster in mechanical engineering is underscored by<br />
structural changes in trade with third countries, which indicates a specialization between<br />
<strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> new Member States. The EU-25 exports <strong>to</strong> <strong>the</strong> rest of <strong>the</strong> World have
109<br />
been discriminated by origin <strong>and</strong> by product groups. This statistic revails that <strong>the</strong> engineering<br />
exports from <strong>the</strong> new Member States <strong>and</strong> <strong>the</strong> EU-15 <strong>to</strong> non EU-countries have<br />
become more dissimilar. The similarity index 1 for mechanical engineering exports from<br />
EU-25 shrank by 5 percentage points, from 82% down <strong>to</strong> 77% between 1995 <strong>and</strong> 2004.<br />
Once more <strong>the</strong> development of mechanical engineering differs greatly from electrical<br />
engineering. For this sec<strong>to</strong>r <strong>the</strong> similarity index shows no clear tendency for <strong>the</strong> comparison<br />
of <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> new Member States’ exports. It is on <strong>the</strong> same level at <strong>the</strong><br />
beginning <strong>and</strong> at <strong>the</strong> end of <strong>the</strong> observation period, at a level of 75%. (Figure 3.2)<br />
Figure 3.2:<br />
Similarity of EU-15 <strong>and</strong> new Member States’ exports <strong>to</strong> third<br />
countries<br />
100%<br />
95%<br />
90%<br />
<strong>Mechanical</strong> <strong>Engineering</strong><br />
<strong>Electrical</strong> <strong>Engineering</strong><br />
Similarity Index<br />
85%<br />
80%<br />
75%<br />
70%<br />
65%<br />
60%<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
1 For an explanation, see Annex
110<br />
3.2.1 The Assessment of <strong>the</strong> Acquis Communautaire by <strong>the</strong> Representatives of<br />
<strong>the</strong> <strong>Engineering</strong> Sec<strong>to</strong>rs in <strong>the</strong> new Member States<br />
The new Member States were required <strong>to</strong> introduce European institutional settings before<br />
accession <strong>to</strong> <strong>the</strong> EU. These regulations were set in force by <strong>the</strong> governments with<br />
<strong>the</strong> exception of only a few minor points. 1 As a consequence <strong>the</strong> framework conditions<br />
for entrepreneurial activity changed within a few years <strong>and</strong> companies had <strong>to</strong> adjust<br />
<strong>the</strong>ir behaviour within a short period. This was unders<strong>to</strong>od as an opportunity for an<br />
evaluation of EU regulations, – <strong>to</strong> what extent are <strong>the</strong>y advantageous or disadvantageous<br />
for <strong>the</strong> freedom of entrepreneurship. This is why during <strong>the</strong> interviews with experts<br />
of <strong>the</strong> engineering industries <strong>the</strong> impact of <strong>the</strong> acquis communautaire was discussed.<br />
The fieldwork disclosed that most of <strong>the</strong> 31 chapters comprised in <strong>the</strong> acquis communautaire<br />
(AC) do not impose high requirements for companies of <strong>the</strong> engineering sec<strong>to</strong>rs<br />
that hamper entrepreneurship. Only two points were mentioned: <strong>the</strong> working time directive<br />
<strong>and</strong> <strong>the</strong> regulation of safety at work. The interviewees have welcomed minimum<br />
st<strong>and</strong>ards for safety <strong>and</strong> working conditions <strong>and</strong> <strong>the</strong> criticism did not question <strong>the</strong> level<br />
but <strong>the</strong> kind of solution, <strong>and</strong> frequent changes in <strong>the</strong> regulation.<br />
In this context <strong>the</strong> EU harmonization of <strong>the</strong> minimum safety <strong>and</strong> health requirements<br />
for <strong>the</strong> workplace was mentioned (Chapter 13, AC). For some of <strong>the</strong> new Member<br />
States, namely Pol<strong>and</strong> <strong>and</strong> Slovenia, transitional arrangements were granted <strong>and</strong> <strong>the</strong><br />
new st<strong>and</strong>ards will take effect in<strong>to</strong> force at <strong>the</strong> end of 2005. One example was mentioned,<br />
which is not a criticism on <strong>the</strong> regulation itself. Originally <strong>the</strong> reduction of noise<br />
at working places was set at a level of 85dB(A) <strong>and</strong> companies had <strong>to</strong> invest <strong>to</strong> meet<br />
this requirement. With respect <strong>to</strong> <strong>the</strong> poor cash flow of most of <strong>the</strong> domestic companies<br />
in <strong>the</strong> region, this was a challenge which could not easily be solved. This fact is underscored<br />
by complaints of companies that <strong>the</strong>y lack financial means necessary <strong>to</strong> invest in<br />
new machinery <strong>and</strong> equipment <strong>to</strong> fulfil quality st<strong>and</strong>ards of important clients. This can<br />
be a problem in particular for <strong>the</strong> small indigenous firms which are subcontrac<strong>to</strong>rs <strong>and</strong><br />
have <strong>the</strong>ir competitive edge in <strong>the</strong> supply of cheap labour. The interviewees agreed that<br />
noise reduction is an important issue, but <strong>the</strong>y called in<strong>to</strong> question <strong>the</strong> fur<strong>the</strong>r reduction<br />
down <strong>to</strong> 80dB(A), although not all companies have met <strong>the</strong> original requirement. Above<br />
1 Report on <strong>the</strong> results on <strong>the</strong> negotiations of <strong>the</strong> accession of Cyprus, Malta, Hungary, Pol<strong>and</strong> <strong>the</strong> Slovak<br />
Republic, Latvia, Es<strong>to</strong>nia, Lithuania <strong>the</strong> Czech Republic <strong>and</strong> Slovenia. To <strong>the</strong> European Union<br />
http://europa.eu.int/comm/enlargement/negotiations/pdf/negotiations_report_<strong>to</strong>_ep.pdf
111<br />
all <strong>the</strong> interviewees have been anxious about a steady flow of new regulations for safety<br />
in <strong>the</strong> workplace which will become a burden <strong>to</strong> small- <strong>and</strong> medium-sized companies.<br />
Ano<strong>the</strong>r example for an encumbering regulation is related <strong>to</strong> lifting of burdens by h<strong>and</strong>.<br />
The required mechanization induces a noteworthy cost increase in low-wage labour.<br />
With regard <strong>to</strong> relocation of production <strong>to</strong> locations outside <strong>the</strong> EU, <strong>the</strong> representatives<br />
of <strong>the</strong> engineering industries argued that such regulations contribute <strong>to</strong> a development<br />
which might result in losses of workplaces.<br />
The European regulation of <strong>the</strong> working time has also been mentioned in <strong>the</strong> interviews.<br />
One problem was that in some countries <strong>the</strong> transposition of <strong>the</strong> working time<br />
directive in<strong>to</strong> national law led <strong>to</strong> a complicated regula<strong>to</strong>ry framework. The blending of<br />
former national law with European requirements was described as areason for this result.<br />
Criticism was raised on restrictions for flexible working times which aggravate <strong>the</strong><br />
organisation of work.<br />
In this context it is worth mentioning that in most of <strong>the</strong> countries <strong>the</strong>re social partnerships<br />
exist, <strong>and</strong> tripartite negotiations on <strong>to</strong>pics related <strong>to</strong> labour market <strong>and</strong> social security<br />
have a longst<strong>and</strong>ing tradition. Similar structures can be found, for instance, in Austria<br />
<strong>and</strong> Germany. These bodies are perceived as cumbersome <strong>and</strong> are inclined <strong>to</strong> overregulation.<br />
This peculiarity is perceived as a burden in connection with <strong>the</strong> implementation<br />
of European directives.<br />
Ano<strong>the</strong>r point was raised in interviews: Although not related <strong>to</strong> <strong>the</strong> acquis communautaire<br />
it is mentioned in this context because it is of importance for a well-functioning<br />
Single Market <strong>and</strong> of special interest for engineering companies in <strong>the</strong> new Member<br />
States. For a transition period <strong>the</strong> free movement of labour between <strong>the</strong> old <strong>and</strong> <strong>the</strong><br />
new Member States is under special regulation (Chapter 2, AC). As a consequence <strong>the</strong><br />
cross-border supply of industrial services is aggravated <strong>and</strong> it even hampers crossborder<br />
sales of machinery <strong>and</strong> equipment, <strong>the</strong> free movement of goods. The set-up,<br />
maintenance <strong>and</strong> repair are important after-sales services of engineering companies.<br />
Manufacturers from <strong>the</strong> new Member States cannot send <strong>the</strong>ir staff directly <strong>to</strong> clients in<br />
<strong>the</strong> EU-15. In particular for Austria <strong>and</strong> Germany which got <strong>the</strong> right <strong>to</strong> apply flanking<br />
national measures, some administrative work is necessary <strong>to</strong> obtain a work permit.<br />
This problem exists above all for manufacturers of production systems in <strong>the</strong> new<br />
Member States. For <strong>the</strong> set-up of <strong>the</strong> systems it is necessary <strong>to</strong> send mechanists abroad,<br />
<strong>and</strong> a company has <strong>to</strong> apply for permission. The interviewees expressed <strong>the</strong> hope that
112<br />
<strong>the</strong> EU Services Directive will provide better opportunities than under <strong>the</strong> current transitional<br />
regime.<br />
One country specific problem was raised during <strong>the</strong> interviews. It relates <strong>to</strong> foreign<br />
trade (Chapter 26, AC). Special trade agreements of Slovenia with countries of <strong>the</strong><br />
former Yugoslavia had eased cross-border trade. These free-trade agreements had <strong>to</strong> be<br />
cancelled <strong>and</strong> market access has become more difficult.<br />
Some criticism was raised concerning <strong>the</strong> infrastructure services <strong>and</strong> <strong>the</strong> liberalization<br />
of utilities. Generally speaking, <strong>the</strong> former monopolies have not fully disappeared<br />
<strong>and</strong> <strong>the</strong>re is only little competition. This refers above all <strong>to</strong> telecommunication <strong>and</strong> energy<br />
supply. Moreover in anticipation of <strong>the</strong> privatization of state-held utilities prices<br />
have been increased <strong>to</strong> make such a company more attractive for foreign inves<strong>to</strong>rs.<br />
In this context <strong>the</strong> railway services have been criticised as not cus<strong>to</strong>mer friendly. This is<br />
one reason for <strong>the</strong> attractiveness of road haulage. It was argued that <strong>the</strong> current <strong>and</strong> envisaged<br />
investment in railway infrastructure supported by <strong>the</strong> European Union will incorporate<br />
<strong>the</strong> potential for a more competitive supply, but it was feared that <strong>the</strong> new<br />
railway tracks will not be efficiently used as long as liberalization is not carried out. The<br />
supply of private opera<strong>to</strong>rs will be necessary <strong>to</strong> fully exploit <strong>the</strong> opportunities provided<br />
by <strong>the</strong> investment.<br />
As a general result of <strong>the</strong> investigation in <strong>the</strong> effects of <strong>the</strong> acquis communautaire, it<br />
can be stated that its requirements for harmonisation do not excessively burden <strong>the</strong> freedom<br />
of entrepreneurship. Only two areas have been mentioned: <strong>the</strong> regulation of <strong>the</strong><br />
labour market <strong>and</strong> health <strong>and</strong> safety requirements at <strong>the</strong> work place. These points should<br />
be taken in<strong>to</strong> account if new initiatives are taken. An anticipation of effects, as suggested<br />
by Günter Verheugen, <strong>the</strong> Commissioner of <strong>the</strong> Direc<strong>to</strong>rate-General Enterprise<br />
& Industry, will contribute <strong>to</strong> a regulation which will not become a threat <strong>to</strong> companies,<br />
especially <strong>the</strong> small- <strong>and</strong> medium-sized firms. 1<br />
1 Günter Verheugen: “I will <strong>the</strong>refore see <strong>to</strong> it that all future important Commission proposals will have <strong>to</strong><br />
pass an impact assessment including a competitiveness test. This will guarantee that we are fully<br />
aware of <strong>the</strong> precise consequence of any initiative”, Speech/05/106, A New Agenda for <strong>the</strong> Enlarged<br />
EU, Svenska Dagbladet (SvD) Executive Club, S<strong>to</strong>ckholm, 24 February 2005.
113<br />
4 EU <strong>Engineering</strong> Sec<strong>to</strong>rs in Global Competition<br />
This chapter is dedicated <strong>to</strong> <strong>the</strong> assessment of <strong>the</strong> competitiveness of <strong>the</strong> EU engineering<br />
industries’ competitiveness. The focus – as stressed in <strong>the</strong> Call for Tender – is on<br />
<strong>the</strong> new Member States. It was pointed out above that <strong>the</strong>ir evolution is more <strong>and</strong> more<br />
linked with <strong>the</strong> engineering industries of <strong>the</strong> “old” Member States. Accordingly, this<br />
chapter takes in<strong>to</strong> account <strong>the</strong> new Member States as well as <strong>the</strong> development of <strong>the</strong><br />
EU-15, Japan <strong>and</strong> <strong>the</strong> USA. Since <strong>the</strong> early 1990s an emerging competition from newly<br />
industrializing Asian industry is a feature in <strong>the</strong> markets for engineering products. In<br />
interviews fears were raised that <strong>the</strong> current price competition from <strong>the</strong>se countries is<br />
about <strong>to</strong> become a quality driven competition which will affect above all <strong>the</strong> new Member<br />
States’ engineering companies. As supplementary information on this issue an analysis<br />
of <strong>the</strong> trade between <strong>the</strong> new Member States, <strong>the</strong> EU-15 <strong>and</strong> China is provided.<br />
4.1 Trade Performance of <strong>the</strong> <strong>Engineering</strong> Industries in <strong>the</strong> Triad<br />
The engineering market is characterized by global competition. Up <strong>to</strong> now it has been<br />
dominated by players from mature industrialized countries. This chapter is dedicated <strong>to</strong><br />
analysing <strong>the</strong> performance of <strong>the</strong> members of <strong>the</strong> Triad: Japan, <strong>the</strong> USA <strong>and</strong> <strong>the</strong> EU-25.<br />
During <strong>the</strong> period under investigation between 1995 <strong>and</strong> 2004 <strong>the</strong> European engineering<br />
industries performed well. Their exports grew stronger than that of <strong>the</strong>ir competi<strong>to</strong>rs.<br />
The EU-15 increased its share of <strong>to</strong>tal Triad exports by 0.5 percentage points up <strong>to</strong><br />
39.7%, whereas Japan <strong>and</strong> <strong>the</strong> USA suffered minor losses. The contribution of <strong>the</strong> new<br />
Member States <strong>to</strong> <strong>the</strong> Triad exports is small up <strong>to</strong> now, but it grew markedly at a double<br />
digit rate over <strong>the</strong> period under investigation. In recent years exports soared <strong>and</strong> <strong>the</strong><br />
average annual growth rate came up <strong>to</strong> around 20%. The new Member States’ share of<br />
<strong>the</strong> Triad exports increased from 1.0% in 1995-1997 <strong>to</strong> 1.4% in 2002-2004. (Table 4.1)<br />
Table 4.1:<br />
The Triad Exports in <strong>Engineering</strong> Industries<br />
Average share of <strong>to</strong>tal Triad<br />
Country<br />
trade in %<br />
Average annual growth rate in %<br />
1995 - 1997 2002 - 2004 1995 - 2004 2000 - 2004<br />
USA 30.8% 30.6% 5.0% 0.6%<br />
JAPAN 29.0% 28.3% 3.5% 3.9%<br />
EU15 (extra EU25) 39.2% 39.7% 6.3% 7.0%<br />
NMS (extra EU25) 1.0% 1.4% 12.7% 20.0%<br />
EU25 40.2% 41.1% 6.5% 7.4%<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
114<br />
The high momentum of <strong>the</strong> new Member States engineering industries in foreign markets<br />
has been driven above all by exports of domestic appliances. They soared at an<br />
annual rate of 17% over <strong>the</strong> period under investigation, during <strong>the</strong> most recent years it<br />
even surpassed 20%. As compared <strong>to</strong> <strong>the</strong> EU-25 exports, domestic appliances reached a<br />
share of one tenth in 2004. On average for <strong>to</strong>tal engineering products <strong>the</strong> new Member<br />
States accounted for 4% in 2004. Lowest is <strong>the</strong> share for mechanical engineering.<br />
Figure 4.1 shows that <strong>the</strong> growth of <strong>the</strong> new Member States’ share of EU-25 exports has<br />
accelerated <strong>and</strong> suggests fur<strong>the</strong>r gains in <strong>the</strong> years <strong>to</strong> come.<br />
The discrepancies in <strong>the</strong> development between <strong>the</strong> subsec<strong>to</strong>rs can partly be explained by<br />
particularities of <strong>the</strong> supply side. In domestic appliances <strong>the</strong> global players heavily invested<br />
in <strong>the</strong> new Member States in production capacities, <strong>and</strong> products are delivered<br />
in<strong>to</strong> international markets directly. Most of <strong>the</strong> production is assemblage, <strong>and</strong> manufacturing<br />
depth is – compared with mechanical engineering – low <strong>and</strong> intra-sec<strong>to</strong>ral division<br />
of labour is less important as was disclosed in <strong>the</strong> chapter on <strong>the</strong> intra European<br />
division of labour. For some product groups within electrical engineering, such as cables<br />
<strong>and</strong> wires, accumula<strong>to</strong>rs <strong>and</strong> batteries, <strong>the</strong> manufacturing depth is even lower. In<br />
<strong>the</strong>se segments global players also play an important role. But many of <strong>the</strong>se products<br />
are intermediary goods for <strong>the</strong> au<strong>to</strong>motive industry that are fur<strong>the</strong>r processed <strong>and</strong> assembled<br />
within <strong>the</strong> new Member States. Therefore electrical engineering does not show<br />
a similar rise as domestic appliances. These products are indirect exports not classified<br />
as engineering products.<br />
For mechanical engineering <strong>the</strong> situation is quite different. There is a strong intrasec<strong>to</strong>ral<br />
division of labour <strong>and</strong> many companies of this sec<strong>to</strong>r of <strong>the</strong> new Member States<br />
are subcontrac<strong>to</strong>rs. Many firms deliver parts <strong>and</strong> components <strong>to</strong> companies of <strong>the</strong> old<br />
EU-15 which – although predominantly medium-sized firms – have at <strong>the</strong>ir disposal<br />
global distribution channels. They can supply after-sales services, which are of importance<br />
in most markets for complex production machinery. This means that <strong>the</strong> advantages<br />
of <strong>the</strong> new Member States as a location for production are (in subsec<strong>to</strong>rs where<br />
after-sales-services are important) not adequately mirrored in exports. In o<strong>the</strong>r product<br />
areas <strong>the</strong> situation differs. Efficient distribution channels are not a necessary prerequisite<br />
for cross-border sales. In <strong>the</strong>se areas <strong>the</strong> new Member States exploit <strong>the</strong>ir strength<br />
as a location for production <strong>and</strong> enjoy soaring exports. This is ano<strong>the</strong>r explanation why<br />
mechanical engineering exports of <strong>the</strong> new Member States <strong>and</strong> <strong>the</strong> old EU-15 have become<br />
more dissimilar (as depicted in Figure 3.1).
115<br />
Figure 4.1:<br />
Share of new Member States in EU-25 Exports<br />
10%<br />
9%<br />
8%<br />
<strong>Mechanical</strong> engineering<br />
<strong>Electrical</strong> engineering<br />
Domestic appliances<br />
Total engineering<br />
7%<br />
6%<br />
5%<br />
4%<br />
3%<br />
2%<br />
1%<br />
0%<br />
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
4.2 Challenge from Emerging Countries<br />
To a certain extent global competition has changed since <strong>the</strong> early 1990s. Besides Taiwanese<br />
<strong>and</strong> Korean, suppliers, <strong>the</strong> Chinese have tapped in<strong>to</strong> <strong>the</strong> European market in<br />
recent years. In interviews Czech machine <strong>to</strong>ol manufacturers raised fears that it will<br />
only take a couple of years until <strong>to</strong>ugh price competition from <strong>the</strong>se suppliers emerges,<br />
<strong>the</strong>y are bigger <strong>and</strong> can exploit economies-of-scale in serial machinery. These developments<br />
are taken in<strong>to</strong> account <strong>and</strong> <strong>the</strong> reason why a contribution carried out for <strong>the</strong> European<br />
Competitiveness Report 2004 have been updated by <strong>the</strong> application of most recent<br />
figures <strong>and</strong> are discussed here.<br />
Trade relations between Europe <strong>and</strong> China are characterized by a high growth momentum.<br />
The public is aware in particular of textile <strong>and</strong> clothing industries, which have been<br />
exposed <strong>to</strong> international competition for decades, <strong>and</strong> most of <strong>the</strong> production capacities
116<br />
have been relocated. These days in only a few Member States does <strong>the</strong> production of<br />
textile goods plays a noteworthy role. In contrast <strong>the</strong> engineering sec<strong>to</strong>rs are <strong>the</strong> backbone<br />
of <strong>the</strong> European manufacturing industries <strong>and</strong> have been very successful in international<br />
markets. An assessment of <strong>the</strong> challenge <strong>to</strong> be met by <strong>the</strong> companies is carried<br />
out in <strong>the</strong> study. China is taken as an example <strong>and</strong> <strong>the</strong> trade relations with <strong>the</strong> new<br />
Member States <strong>and</strong> <strong>the</strong> EU-15 are analysed.<br />
Since 1995 trade has intensified markedly. For all of <strong>the</strong> eight years under consideration<br />
until 2003 high double digit growth rates depict this development. 1 Since 2000 <strong>the</strong> intensification<br />
of trade relations has even gained momentum. This is above all of note for<br />
<strong>the</strong> new Member States, which only during <strong>the</strong> 1990s started <strong>the</strong>ir integration in<strong>to</strong> <strong>the</strong><br />
world economy. Even in 2003 <strong>the</strong>ir exports <strong>to</strong> China did not exceed 3% of extra EU-25<br />
exports. As compared <strong>to</strong> <strong>the</strong> EU-15 (<strong>and</strong> under consideration of <strong>the</strong> size of <strong>the</strong> engineering<br />
industries), <strong>the</strong> exports of <strong>the</strong> new Member States could have been five times as<br />
high if <strong>the</strong> same level of bilateral trade with China is assumed.<br />
In contrast <strong>to</strong> <strong>the</strong> EU-15 <strong>the</strong> new Member States’ trade with China reveals a trade deficit.<br />
In absolute figures it is not high, but in relation <strong>to</strong> <strong>the</strong> trade volume <strong>the</strong> imports exceed<br />
<strong>the</strong> exports by a fac<strong>to</strong>r of three. Although in recent years <strong>the</strong> new Member States’<br />
exports <strong>to</strong> China have grown somewhat stronger than imports <strong>the</strong> trade deficit has been<br />
growing steadily. Within <strong>the</strong> sec<strong>to</strong>rs up <strong>to</strong> now <strong>the</strong> new Member States’ exports of domestic<br />
appliances <strong>to</strong> China are not worth mentioning. Likewise in electrical engineering<br />
<strong>the</strong> new Member States show an enormous trade deficit. Only in mechanical engineering<br />
is <strong>the</strong> situation somewhat better. The import surplus is only two times higher than<br />
exports, (Table 4.2).<br />
1 The data source that accounts for exports by single destination countries, WIIW (2004) only, provides<br />
data until 2003.
117<br />
Table 4.2:<br />
EU Trade with China in <strong>Engineering</strong> Industries<br />
Total engineering<br />
<strong>Mechanical</strong> engineering<br />
Domestic appliances<br />
<strong>Electrical</strong> engineering<br />
bn. € Average annual growth rate in %<br />
New Member States 1995 - 2003 2000 - 2003<br />
Exports EU-15 20.83 17.1% 20.8%<br />
China 0.16 14.8% 59.5%<br />
Imports EU-15 25.82 10.1% 14.6%<br />
China 0.55 48.8% 56.6%<br />
EU-15<br />
Exports New Member States 25.82 10.1% 14.6%<br />
China 14.18 9.3% 33.2%<br />
Imports New Member States 20.83 17.1% 20.8%<br />
China 9.12 24.4% 22.5%<br />
New Member States 1995 - 2003 2000 - 2003<br />
Exports EU-15 8.74 16.0% 23.0%<br />
China 0.11 10.6% 57.3%<br />
Imports EU-15 16.03 9.4% 15.6%<br />
China 0.22 52.6% 65.5%<br />
EU-15<br />
Exports New Member States 16.03 9.4% 15.6%<br />
China 10.97 7.7% 34.6%<br />
Imports New Member States 8.74 16.0% 23.0%<br />
China 3.42 24.3% 25.6%<br />
New Member States 0.00 1995 - 2003 2000 - 2003<br />
Exports EU-15 1.90 14.8% 24.9%<br />
China 0.00 17.1% 58.6%<br />
Imports EU-15 1.80 10.5% 16.8%<br />
China 0.10 49.4% 50.7%<br />
EU-15<br />
Exports New Member States 1.80 10.5% 16.8%<br />
China 0.13 14.8% 20.3%<br />
Imports New Member States 1.90 14.8% 24.9%<br />
China 2.24 25.0% 29.8%<br />
New Member States<br />
Exports EU-15 10.19 18.8% 18.4%<br />
China 0.05 40.6% 65.2%<br />
Imports EU-15 7.99 11.6% 12.0%<br />
China 0.23 45.7% 52.0%<br />
EU-15<br />
Exports New Member States 7.99 11.6% 12.0%<br />
China 3.09 16.9% 29.2%<br />
Imports New Member States 10.19 18.8% 18.4%<br />
China 3.46 23.9% 16.0%<br />
Source: Unido; Wifo; Calculation by <strong>the</strong> Ifo Institute.
118<br />
Up <strong>to</strong> now <strong>the</strong> Chinese deliveries <strong>to</strong> <strong>the</strong> new Member States have been at a low level as<br />
compared with <strong>the</strong> EU-15 deliveries. The much higher growth rates of Chinese exports<br />
are primarily driven by <strong>the</strong> integration of <strong>the</strong> new Member States in <strong>the</strong> international<br />
division of labour. This will – as far as intermediary products are concerned – increase<br />
<strong>the</strong> competitiveness of <strong>the</strong> European engineering industries, but it simultaneously results<br />
in a loss of workplaces no longer competitive in <strong>the</strong> region. In domestic appliances <strong>the</strong><br />
situation is a bit different: a significant share of final or pre-assembled products is imported<br />
from China <strong>and</strong>, via <strong>the</strong> distribution channels of <strong>the</strong> global players, sold on <strong>the</strong><br />
EU market.<br />
The current situation in <strong>the</strong> new Member States’ trade with China is driven by an adjustment<br />
<strong>to</strong> an efficient international division of labour. This is underscored by <strong>the</strong> extreme<br />
– <strong>and</strong> in <strong>the</strong> long run not sustainable – growth rates of exports <strong>and</strong> imports. The<br />
equilibrium will be dependent on <strong>the</strong> advantages of <strong>the</strong> respective countries as locations<br />
for production.<br />
The trade between <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> new Member States is more balanced. The new<br />
Member States enjoy surpluses in electrical engineering <strong>and</strong> domestic appliances. But<br />
this development is more than compensated by <strong>the</strong> deficit in mechanical engineering.<br />
As a result <strong>the</strong> new Member States have a minor trade deficit with <strong>the</strong> EU-15.<br />
A final point <strong>to</strong> be discussed is <strong>the</strong> competitive situation of deliveries from China <strong>and</strong><br />
from <strong>the</strong> New Member States in<strong>to</strong> o<strong>the</strong>r European countries. As a reference <strong>the</strong> EU-15<br />
is taken, which is <strong>the</strong> most important sales market for <strong>the</strong> New Member States. Their<br />
import penetration is 2.3 times as high as for China. Growth momentum for <strong>the</strong> more<br />
recent years is on a comparable level for China <strong>and</strong> <strong>the</strong> new Member States. The overall<br />
growth rates do not reveal any immanent threat. But for all of <strong>the</strong> period under investigation,<br />
from 1995 <strong>to</strong> 2003, Chinese exports grew much more strongly. This is above all<br />
of note for domestic appliances, a market which is dominated by global players that also<br />
heavily invested in <strong>the</strong> new Member States. In this sec<strong>to</strong>r <strong>the</strong> Chinese import penetration<br />
in <strong>the</strong> EU-15 is higher than for <strong>the</strong> new Member States. There is a higher likelihood<br />
for a direct competition of <strong>the</strong> different locations for production.<br />
4.3 Price Competitiveness of <strong>Engineering</strong> Industries<br />
The analysis of competitiveness has been based on labour, <strong>the</strong> most challenged input<br />
fac<strong>to</strong>r in <strong>the</strong> era of globalization. A direct comparison of countries entails a lot of prob-
119<br />
lems which have <strong>to</strong> be taken in<strong>to</strong> account for a sound assessment. There are differences<br />
in <strong>the</strong> qualification of <strong>the</strong> workforce, different industrial environments, products <strong>and</strong><br />
technologies which affect <strong>the</strong> efficiency of labour input. This is why <strong>the</strong> evaluation<br />
starts at a status quo. There is a certain level of competitiveness in <strong>the</strong> base year, <strong>and</strong> for<br />
<strong>the</strong> period under investigation whe<strong>the</strong>r <strong>and</strong> how <strong>the</strong> competitiveness has changed will be<br />
shown. The analysis starts with 1995 <strong>and</strong> takes in<strong>to</strong> consideration <strong>the</strong> average growth<br />
rates for <strong>the</strong> years 1996 up <strong>to</strong> 2004. Those variables are regarded that affect price competitiveness<br />
of labour, changes in labour productivity <strong>and</strong> in unit-labour costs. For international<br />
comparisons <strong>the</strong> effects of foreign exchange variations have <strong>to</strong> be taken in<strong>to</strong><br />
account. Adequate statistics are available for <strong>the</strong> EU-15, <strong>the</strong> new Member States <strong>and</strong> <strong>the</strong><br />
United States, but not for Japan where data on labour costs are lacking.<br />
For all of <strong>the</strong> period under consideration <strong>the</strong> new Member States outperformed <strong>the</strong> EU-<br />
15 <strong>and</strong> <strong>the</strong> USA by far. The driver for this development was labour productivity. The<br />
introduction of new production technologies <strong>and</strong> management techniques replaced old<br />
machinery <strong>and</strong> organizational structures. Much of <strong>the</strong>se efficiency gains were absorbed<br />
by growing wages. However unit-labour costs sunk at an average yearly rate of 1.49%,<br />
much stronger than in <strong>the</strong> o<strong>the</strong>r considered regions. Moreover <strong>the</strong> currencies of <strong>the</strong> new<br />
Member States depreciated at an average rate of 1.95% per year. Both effects <strong>to</strong>ge<strong>the</strong>r<br />
streng<strong>the</strong>ned <strong>the</strong> price competitiveness of <strong>the</strong> engineering industries at a yearly rate of<br />
2.21% as compared <strong>to</strong> EU-15 for <strong>the</strong> <strong>to</strong>tal period from 1995 <strong>to</strong> 2004. The performance<br />
of <strong>the</strong> USA was even worse than in <strong>the</strong> EU-15; <strong>the</strong> loss of price competitiveness was<br />
induced by roughly stable unit-labour costs <strong>and</strong> an appreciation of <strong>the</strong> US-dollar against<br />
<strong>the</strong> euro (from 1995-2001), (Table 4.3).
120<br />
Table 4.3: Changes in <strong>the</strong> Price Competitiveness between 1996 <strong>and</strong> 2004<br />
1996 - 2004, average annual growth rate in %<br />
Labour<br />
productivity<br />
Total wages<br />
Unit-labour<br />
costs<br />
Exchange<br />
rates 1)<br />
Price competitiveness<br />
2)<br />
Total engineering industries<br />
New Member States 15.53% 13.57% -1.70% 1.95% 2.43%<br />
EU-15 4.39% 3.12% -1.21%<br />
USA 4.91% 4.82% -0.09% -0.56% -1.69%<br />
<strong>Mechanical</strong> engineering<br />
New Member States 12.96% 11.50% -1.29% 1.95% 2.14%<br />
EU-15 3.43% 2.29% -1.10%<br />
USA 5.10% 4.78% -0.30% -0.56% -1.36%<br />
Domestic appliances<br />
New Member States 16.00% 17.02% 0.88% 1.95% -0.43%<br />
EU-15 3.24% 1.69% -1.50%<br />
USA 4.66% 6.35% 1.61% -0.56% -3.67%<br />
<strong>Electrical</strong> <strong>Engineering</strong><br />
New Member States 16.72% 15.25% -1.26% 1.95% 1.74%<br />
EU-15 4.04% 2.52% -1.46%<br />
USA 4.34% 4.65% 0.30% -0.56% -2.32%<br />
1) (-) / (+) average annual appreciation / depreciation of <strong>the</strong> foreign currency against <strong>the</strong> euro.<br />
2) (+) improved (-) worsened price competitiveness compared <strong>to</strong> EU-15 in % per annum.<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
The assessment of price competitiveness developed quite differently over <strong>the</strong> period<br />
under consideration. During <strong>the</strong> early stage of <strong>the</strong> transition a double-digit growth of<br />
labour productivity more than compensated wage increases. The more recent years<br />
show a moderation of this development. Although productivity gains have remained at a<br />
double-digit rate in <strong>the</strong> new Member States <strong>and</strong> have been much higher than in Western<br />
countries <strong>the</strong> growth rates have no longer been sufficient <strong>to</strong> compensate wage increases<br />
which grew at <strong>the</strong> same pace as during <strong>the</strong> preceding years. The unit-labour costs have<br />
begun <strong>to</strong> increase. Moreover macro-economic stabilization has made some progress.<br />
Measures were taken <strong>to</strong> prepare for <strong>the</strong> accession <strong>to</strong> <strong>the</strong> euro zone. A stricter fiscal <strong>and</strong><br />
monetary policy has led <strong>to</strong> confidence in <strong>the</strong> New Member States’ currencies. As a consequence<br />
<strong>the</strong>y appreciated against <strong>the</strong> euro. Price competitiveness shrunk – induced by<br />
both of <strong>the</strong>se effects at an annual rate of 1.33%. The US was better off, but above all<br />
because of <strong>the</strong> depreciation of <strong>the</strong> US dollar (starting in 2001). (Table 4.4)<br />
The worsening of <strong>the</strong> advantage in price competitiveness against <strong>the</strong> EU-15 must not be<br />
interpreted as a loss of <strong>the</strong> new Member States attractiveness as a location for production.<br />
The still high wage differentials will incite fur<strong>the</strong>r relocation of capacities from <strong>the</strong>
121<br />
old Member States. But this development underscores that <strong>the</strong>re is a loss of competitiveness<br />
as a location for labour-intensive, less-qualified production. These workplaces<br />
have helped <strong>to</strong> keep unemployment at a sustainable albeit high level during <strong>the</strong> transition<br />
period. A remarkable wage hike occurred in domestic appliances <strong>and</strong> in electrical<br />
engineering. Both of <strong>the</strong>se sec<strong>to</strong>rs were responsible for <strong>the</strong> worsening of <strong>the</strong> price competitiveness<br />
of <strong>to</strong>tal engineering. In mechanical engineering <strong>the</strong> development was quite<br />
different: productivity gains were somewhat lower, but wages grew “only” by a yearly<br />
rate of 10%.<br />
In recent years relocation of production from new Member States <strong>to</strong> neighbouring countries<br />
in <strong>the</strong> east <strong>and</strong> south-east has gained importance. The interviews with experts of<br />
<strong>the</strong> engineering industries disclosed that <strong>the</strong>se activities will continue <strong>and</strong> induce an<br />
outflow of workplaces. Among those sec<strong>to</strong>rs affected are domestic appliances <strong>and</strong> cable<br />
harnessing. This development is perceived as <strong>the</strong> major challenge <strong>to</strong> <strong>the</strong> economic, social<br />
<strong>and</strong> technology policy in coming years.<br />
Table 4.4: Changes in <strong>the</strong> Price Competitiveness between 2000 <strong>and</strong> 2004<br />
2000 - 2004, average annual growth rate in %<br />
Labour<br />
productivity<br />
Total wages<br />
Unit-labour<br />
costs<br />
Exchange<br />
rates1)<br />
Price competitiveness2)<br />
Total engineering industries<br />
New Member States 12.79% 13.50% 0.63% -0.31% -1.33%<br />
EU-15 3.86% 3.46% -0.38%<br />
USA 6.09% 6.42% 0.31% 3.14% 2.44%<br />
<strong>Mechanical</strong> engineering<br />
New Member States 12.15% 10.00% -1.91% -0.31% 1.33%<br />
EU-15 2.49% 2.21% -0.28%<br />
USA 6.59% 6.61% 0.01% 3.14% 2.85%<br />
Domestic appliances<br />
New Member States 15.70% 19.19% 3.02% -0.31% -4.09%<br />
EU-15 0.94% 0.17% -0.76%<br />
USA 5.15% 4.07% -1.03% 3.14% 3.40%<br />
<strong>Electrical</strong> <strong>Engineering</strong><br />
New Member States 12.52% 16.68% 3.70% -0.31% -4.74%<br />
EU-15 2.15% 1.41% -0.73%<br />
USA 4.66% 6.19% 1.46% 3.14% 0.95%<br />
1) (-) / (+) average annual appreciation / depreciation of <strong>the</strong> foreign currency against <strong>the</strong> euro.<br />
2) (+) improved (-) worsened price competitiveness compared <strong>to</strong> EU-15 in % per annum.<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
122<br />
4.4 Assessment of <strong>the</strong> Technological Competitiveness<br />
The pace of technological progress was analyzed by an investigation of inventions for<br />
which patents have been applied. The basis for <strong>the</strong> statistical work is <strong>the</strong> Ifo Patent Statistics<br />
which uses <strong>the</strong> information of epidos/INPADOC, an organization which compiles<br />
national statistics on <strong>the</strong> protection of intellectual property rights. 1 The technological<br />
activity of <strong>the</strong> new Member States in engineering industries is compared <strong>to</strong> <strong>the</strong> activity<br />
of <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> USA.<br />
The analysis of <strong>the</strong> new Member States’ competitiveness has revealed that <strong>the</strong>re is competence<br />
for engineering products <strong>and</strong> <strong>the</strong>y provide advantageous conditions as a location<br />
for production. However up <strong>to</strong> now much of <strong>the</strong> activities have been related <strong>to</strong> <strong>the</strong><br />
manufacture of low-<strong>and</strong> medium-tech products <strong>and</strong> processes, which have come under<br />
competitive pressure in recent years. The threat of relocation <strong>to</strong> locations outside <strong>the</strong><br />
Single Market requires an upgrading of <strong>the</strong> technology basis. The following analysis<br />
gives a description of <strong>the</strong> status quo. All of <strong>the</strong> new Member States’ applications for<br />
patents reached an average number of 144 for <strong>the</strong> years 1995 <strong>to</strong> 2002. As compared <strong>to</strong><br />
<strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> USA with 18,954 <strong>and</strong> 11,165 applications, <strong>the</strong> figure for <strong>the</strong> new<br />
Member States is low, which <strong>to</strong> a certain extent can be attributed <strong>to</strong> <strong>the</strong> size of <strong>the</strong> sec<strong>to</strong>r.<br />
The efforts for innovation are measured by an indica<strong>to</strong>r that takes <strong>the</strong> size of <strong>the</strong> engineering<br />
industries in <strong>the</strong> respective regions in<strong>to</strong> account. The number of patent application<br />
is divided by <strong>the</strong> output of <strong>the</strong> sec<strong>to</strong>r, <strong>the</strong> production in billions of euro. This quota,<br />
<strong>the</strong> innovation intensity, 2 gives an impression of <strong>the</strong> efforts of a country’s companies<br />
<strong>and</strong> is applied as an indica<strong>to</strong>r for <strong>the</strong> innovativeness of one country’s industry independent<br />
of its size. This indica<strong>to</strong>r discloses that compared <strong>to</strong> <strong>the</strong> old EU-15 <strong>and</strong> <strong>the</strong> USA<br />
even <strong>the</strong> innovation intensity on average for <strong>the</strong> new Member States is on a low level;<br />
only seven important patent applications are carried out per €1 billion output. For <strong>the</strong><br />
EU-15 <strong>and</strong> <strong>the</strong> US this indica<strong>to</strong>r is much higher; it comes up <strong>to</strong> 37 <strong>and</strong> 30 respectively.<br />
Within <strong>the</strong> subsec<strong>to</strong>rs of <strong>the</strong> engineering industries <strong>the</strong> innovation intensity varies significantly.<br />
It is extremely low for electrical engineering <strong>and</strong> domestic appliances, (Table<br />
4.5).<br />
1 For this analysis only patent applications of international importance are taken in<strong>to</strong> account. Such an<br />
application is characterized by an application in more than one country. For fur<strong>the</strong>r information, see<br />
Annex<br />
2 See <strong>the</strong> methodological Annex for more information on <strong>the</strong> calculation of <strong>the</strong> innovation intensity.
123<br />
The manufacture of domestic appliances is a sub-sec<strong>to</strong>r of <strong>the</strong> engineering industries in<br />
which <strong>the</strong> global players heavily invested <strong>and</strong> exploit <strong>the</strong> advantageous of <strong>the</strong> location<br />
for production. Much of <strong>the</strong> product development is carried out in <strong>the</strong> headquarters of<br />
<strong>the</strong> global players outside <strong>the</strong> new Member States. One noteworthy exception <strong>to</strong> this<br />
pattern is Slovenia, a country with a strong domestic international player in this market.<br />
Moreover <strong>the</strong> German BSH-Group runs a research facility in Slovenia.<br />
In electrical engineering <strong>the</strong> situation is similar <strong>to</strong> a certain extent similar. Global players<br />
in vested in production capacities <strong>to</strong> supply local <strong>and</strong> international clients, for instance,<br />
<strong>the</strong> au<strong>to</strong>motive industry. Moreover, many of <strong>the</strong> products are serial goods, which<br />
are manufactured in big quantities <strong>and</strong> do not require high R&D input relative <strong>to</strong> output.<br />
Table 4.5:<br />
Country<br />
International Comparison Innovation Intensity in Total <strong>Engineering</strong><br />
Industries<br />
Sec<strong>to</strong>r<br />
<strong>Mechanical</strong><br />
engineering<br />
Domestic<br />
appliances<br />
<strong>Electrical</strong><br />
engineering<br />
Total<br />
engineering<br />
USA 30 31 30 30<br />
EU-15 42 33 27 37<br />
NMS 11 4 3 7<br />
EU-25 41 31 25 36<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
The low innovation intensity is not a consequence of <strong>the</strong> region’s specific weakness in<br />
technologies for engineering industries’. A comparison with o<strong>the</strong>r fields of technology<br />
discloses that engineering industries contribution <strong>to</strong> all of <strong>the</strong> new Member States’ applications<br />
for patents is at least at <strong>the</strong> international average. The share of 38% of patent<br />
applications in all areas of technology for <strong>the</strong> engineering industries is higher than for<br />
<strong>the</strong> US <strong>and</strong> only marginally lower than for <strong>the</strong> EU-15. Within <strong>the</strong> engineering sec<strong>to</strong>rs,<br />
mechanical engineering is in <strong>the</strong> lead. Its share of <strong>to</strong>tal new Member States’ patent applications<br />
is even slightly higher than for <strong>the</strong> EU-15, which is globally in <strong>the</strong> lead in this<br />
respect. It can be concluded that <strong>the</strong> new Member States are focusing <strong>the</strong>ir innovation<br />
activities on engineering industries, in particular on mechanical engineering. However,<br />
<strong>the</strong> overall pace of innovation as compared <strong>to</strong> o<strong>the</strong>r industrialized regions is very low,<br />
(Table 4.6)
124<br />
Table 4.6:<br />
Country<br />
Share of <strong>Engineering</strong> Industries in Patent Applications in all<br />
areas of Technology, 1995–2002<br />
Sec<strong>to</strong>r<br />
<strong>Mechanical</strong><br />
engineering<br />
Domestic<br />
appliances<br />
<strong>Electrical</strong><br />
engineering<br />
Total<br />
engineering<br />
USA 19.3% 1.3% 7.2% 27.8%<br />
EU15 28.4% 2.5% 8.8% 39.7%<br />
NMS 28.6% 2.2% 7.5% 38.2%<br />
EU25 28.4% 2.5% 8.8% 39.6%<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.<br />
Finally <strong>the</strong> innovation intensity of <strong>the</strong> EU-15 <strong>and</strong> <strong>the</strong> new Member States is compared<br />
by <strong>the</strong> subsec<strong>to</strong>rs of <strong>the</strong> engineering industries. Figure 4.2 shows that <strong>the</strong> old Member<br />
States lead <strong>the</strong> pace of innovation in all subsec<strong>to</strong>rs. Relatively strong positions are held<br />
by <strong>the</strong> new Member States in two technological areas of mechanical engineering (Figure<br />
4.2, upper chart): <strong>the</strong> manufacture of production machines for <strong>the</strong> textile, lea<strong>the</strong>r <strong>and</strong><br />
clothing industry <strong>and</strong> <strong>the</strong> manufacture of industrial furnaces <strong>and</strong> furnace burners. In<br />
innovation intensity of electrical engineering, <strong>the</strong> new Member States are lagging fur<strong>the</strong>r<br />
behind. Only <strong>the</strong> subsec<strong>to</strong>r electrical distribution <strong>and</strong> control apparatus shows a<br />
somewhat better innovation intensity as compared <strong>to</strong> <strong>the</strong> EU-15 level.
125<br />
Figure 4.2:<br />
Comparison of Innovation Intensities of EU-15 <strong>and</strong> new Member<br />
States by subsec<strong>to</strong>rs of <strong>the</strong> <strong>Engineering</strong> Industries<br />
<strong>Mechanical</strong> engineering<br />
120.00<br />
100.00<br />
EU-15<br />
NMS<br />
80.00<br />
60.00<br />
40.00<br />
20.00<br />
0.00<br />
n.a.<br />
n.a<br />
29-11<br />
29-12<br />
29-13<br />
29-14<br />
29-21<br />
29-22<br />
29-23<br />
29-24<br />
29-31<br />
29-32<br />
29-4<br />
29-51<br />
29-52<br />
29-53<br />
29-54<br />
29-55<br />
29-56<br />
<strong>Electrical</strong> engineering<br />
80.00<br />
70.00<br />
60.00<br />
EU-15<br />
NMS<br />
50.00<br />
40.00<br />
30.00<br />
20.00<br />
10.00<br />
0.00<br />
31-10<br />
31-20<br />
31-30<br />
31-40<br />
31-50<br />
31-61<br />
31-62<br />
Source: EUROSTAT; national statistical bureaus; VDMA; ZVEI; Calculation by <strong>the</strong> Ifo Institute.
126<br />
5 Conclusions<br />
5.1 Final Assessment of <strong>the</strong> Competitiveness<br />
The engineering sec<strong>to</strong>rs of <strong>the</strong> new Member States have been growing strongly over <strong>the</strong><br />
period under investigation. They gained shares in international trade, as compared <strong>to</strong> <strong>the</strong><br />
EU-15, Japan <strong>and</strong> <strong>the</strong> USA. In electrical engineering <strong>and</strong> domestic appliances exports<br />
in<strong>to</strong> <strong>the</strong> global market grew most dynamically. For mechanical engineering <strong>the</strong> intra<br />
European linkages have been intensified <strong>and</strong> <strong>the</strong> creation of a new wider cluster is an<br />
important feature of <strong>the</strong> enlarged European Union.<br />
High investment <strong>and</strong> <strong>the</strong> introduction of advanced management techniques induced<br />
enormous efficiency gains. However <strong>the</strong> overall price competitiveness improved only<br />
during <strong>the</strong> earlier years of <strong>the</strong> period under investigation. During <strong>the</strong> more recent years a<br />
reduction was reported. For all of engineering industries price competitiveness fell<br />
slightly compared <strong>to</strong> <strong>the</strong> EU-15, although in absolute terms <strong>the</strong>re is a qualified labour<br />
supply <strong>and</strong> wages are extremely attractive. The worsening of price competitiveness is a<br />
challenge for those productions in <strong>the</strong> new Member States which are built primarily on<br />
<strong>the</strong> availability of cheap, less qualified labour <strong>and</strong> are exposed <strong>to</strong> <strong>to</strong>ugh international<br />
competition. The losses of price competitiveness <strong>to</strong>ok place above all in domestic appliances<br />
<strong>and</strong> electrical engineering.<br />
The employment record of <strong>the</strong> engineering industries in <strong>the</strong> new Member States is notwithst<strong>and</strong>ing<br />
high output growth disappointing. Despite gains in global trade <strong>and</strong> relocation<br />
from <strong>the</strong> old Member States workplaces got lost, even at a marginal higher pace<br />
than in <strong>the</strong> EU-15. This development points <strong>to</strong> <strong>the</strong> question in how far framework conditions<br />
<strong>and</strong> labour market institutions are adequate for international competitive locations<br />
for production in <strong>the</strong> new Member States. In this respect <strong>the</strong> interviews disclosed<br />
that <strong>the</strong> harmonization as required by <strong>the</strong> Acquis Communautaire in advance of <strong>the</strong> accession<br />
has not been perceived as a hindrance for entrepreneurial freedom. Only little<br />
criticism was raised on <strong>the</strong> working time directive <strong>and</strong> <strong>the</strong> regulation of health <strong>and</strong><br />
safety in <strong>the</strong> working environment.<br />
Never<strong>the</strong>less <strong>the</strong> strong growth of wages which was not compensated by efficiency<br />
gains in <strong>the</strong> more recent years suggests that flexibility in <strong>the</strong> labour market is not sufficient<br />
for <strong>the</strong> countries during <strong>the</strong>ir transition phase. The investigation revealed that <strong>the</strong>re<br />
is a high number of companies at <strong>the</strong> threshold of survival. These marginal firms are<br />
endangered by wage hikes. Fur<strong>the</strong>r losses of workplaces will be suffered in <strong>the</strong> engi-
127<br />
neering industries. In particular labour intensive production will be relocated <strong>to</strong> non EU<br />
locations.<br />
From <strong>the</strong> st<strong>and</strong>point of <strong>the</strong> more mature European countries <strong>the</strong> labour market in <strong>the</strong><br />
new Member States is perceived as flexible. However interviews in some of <strong>the</strong> countries<br />
unveiled criticism that decision making on <strong>to</strong>pics with relevance for <strong>the</strong> labour<br />
market <strong>and</strong> social issues is cumbersome <strong>and</strong> needs a broad consensus. In most of <strong>the</strong><br />
states high level agreements are characterized by three partite negotiations of entrepreneurs<br />
associations, unions <strong>and</strong> <strong>the</strong> government. The situation is similar <strong>to</strong> o<strong>the</strong>r continental<br />
European countries which suffer from poor functioning labour markets.<br />
A solution <strong>to</strong> <strong>the</strong> problems of unemployment can be achieved by an upgrading of labour<br />
quality <strong>and</strong> an entry in<strong>to</strong> a more knowledge based economy. However a growth in <strong>the</strong><br />
number of workplaces will only take place in <strong>the</strong> long run. The lessons learned in <strong>the</strong><br />
more mature EU Member States is that it will be extremely difficult <strong>to</strong> compensate<br />
losses of workplaces for low qualified labour by gains in employment for qualified labour.<br />
A necessary prerequisite for such a development is a functioning labour market.<br />
This is in particular true for countries during a transition phase with its extreme structural<br />
changes which result in losses of employment in some sec<strong>to</strong>rs <strong>and</strong> gains in o<strong>the</strong>rs.<br />
Only functioning labour markets can avoid frictions raised by local disequilibria.<br />
The investigation in <strong>the</strong> engineering sec<strong>to</strong>rs of <strong>the</strong> new Member States provides an initial<br />
impression on strengths <strong>and</strong> weaknesses. Fur<strong>the</strong>r research is suggested <strong>to</strong> evaluate<br />
policies which should be designed <strong>to</strong> streng<strong>the</strong>n <strong>the</strong> competitiveness of <strong>the</strong> engineering<br />
industries. It should be directed <strong>to</strong>ward price <strong>and</strong> technology competition. An in-depth<br />
assessment of <strong>the</strong> challenges from emerging competi<strong>to</strong>rs, namely China is proposed.<br />
This requires a more detailed analysis of trade flows by product groups as well as an<br />
assessment of <strong>the</strong> supply side conditions in <strong>the</strong> newly industrializing economies <strong>and</strong> <strong>the</strong><br />
entrepreneurial potential which contributes <strong>to</strong> <strong>the</strong>ir comparative advantages competitiveness.<br />
5.2 Proposal for a Future in-Depth Analysis of <strong>the</strong> Competitive Assets <strong>and</strong> Liabilities<br />
of <strong>the</strong> <strong>Engineering</strong> Industries in <strong>the</strong> New Member States<br />
The investigation in <strong>the</strong> engineering sec<strong>to</strong>rs of <strong>the</strong> new Member States provides an initial<br />
impression of strengths <strong>and</strong> weaknesses. Fur<strong>the</strong>r research is suggested <strong>to</strong> evaluate<br />
policies which should be designed <strong>to</strong> streng<strong>the</strong>n <strong>the</strong> competitiveness of <strong>the</strong> engineering
128<br />
sec<strong>to</strong>rs. Such a study should be directed <strong>to</strong>wards <strong>the</strong> evaluation of price competitiveness<br />
<strong>and</strong> technological competitiveness simultaneously. Both areas of action are of relevance<br />
for safeguarding workplaces in <strong>the</strong> European engineering sec<strong>to</strong>rs.<br />
One of <strong>the</strong> particularities of globalization is <strong>the</strong> increased mobility of former immobile<br />
or less mobile input fac<strong>to</strong>rs. Capital <strong>and</strong> know-how have become more independent<br />
from a specific location <strong>and</strong> this is a major reason for an increased wage pressure. A<br />
detailed analysis of price competition on <strong>the</strong> one h<strong>and</strong> <strong>and</strong> institutional <strong>and</strong> technological<br />
trends on <strong>the</strong> o<strong>the</strong>r h<strong>and</strong> will allow an assessment of several policy options regarding<br />
<strong>the</strong>ir potential impact with respect <strong>to</strong> <strong>the</strong> Lisbon Goals.<br />
The investigation in <strong>the</strong> price competitiveness is above all related <strong>to</strong> challenges from<br />
emerging new economies, in particular from Asia. In this respect it will be necessary <strong>to</strong><br />
carry out an assessment of <strong>the</strong>se countries as a location for production <strong>and</strong> compare<br />
<strong>the</strong>m <strong>to</strong> European locations. An in depth investigation has <strong>to</strong> look at fac<strong>to</strong>r costs <strong>and</strong><br />
fac<strong>to</strong>r quality. Moreover <strong>the</strong> industrial infrastructure is of particular importance for <strong>the</strong><br />
engineering industries. Likewise technical universities, <strong>the</strong> publicly <strong>and</strong> privately financed<br />
research capacities are perceived as an asset. Whereas high wages <strong>and</strong> labour<br />
costs <strong>and</strong> a malfunctioning labour market are seen as a liability.<br />
A major focus in <strong>the</strong> evaluation of <strong>the</strong> competitiveness shall be a comparison of <strong>the</strong>se<br />
framework conditions of <strong>the</strong> new Member States with newly industrializing <strong>and</strong> more<br />
recently industrialized countries. Can we trust in <strong>the</strong> currently available assets for <strong>the</strong><br />
engineering sec<strong>to</strong>rs in Europe or is <strong>the</strong>re a new emerging cluster strong enough <strong>to</strong> succeed<br />
in upgrading <strong>the</strong> industrial infrastructure <strong>and</strong> gain competitiveness in markets for<br />
high performance <strong>and</strong> high tech supply in o<strong>the</strong>r regions? Such an investigation requires<br />
enquiries on <strong>the</strong> spot. This will be necessary for <strong>the</strong> procurement of statistics which are<br />
not available for emerging countries in <strong>the</strong> quality needed moreover investigations in<br />
<strong>the</strong> industrial infrastructure shall be carried out <strong>to</strong> provide <strong>the</strong> qualitative facts for <strong>the</strong><br />
assessment of <strong>the</strong> emergence of a competitive engineering cluster. It is suggested <strong>to</strong><br />
select two countries at a different stage of development, for instance Korea <strong>and</strong> China.<br />
For <strong>the</strong> quantitative analysis <strong>the</strong> status quo <strong>and</strong> current trends in trade flows will serve<br />
as a basis. The differentiation should be by products in a similar but more detailed way<br />
than it could be carried out in <strong>the</strong> study at h<strong>and</strong>. This will provide a better insight in <strong>the</strong><br />
areas that are most affected by competition from emerging countries. Such a differentiation<br />
can be used <strong>to</strong> identify certain market, product <strong>and</strong> technology characteristics
129<br />
which are related <strong>to</strong> important patterns in international competition, as were found in an<br />
earlier study on <strong>the</strong> EU-15 mechanical engineering.<br />
The analysis of <strong>the</strong> technological competition in this study report has focused on those<br />
areas that are directly related <strong>to</strong> <strong>the</strong> engineering industries. Many of <strong>the</strong>se technologies<br />
are mature. In a more detailed investigation <strong>the</strong> so-called new technologies, such as information<br />
<strong>and</strong> communication technology, new materials etc. – thus <strong>the</strong> basis for a developing<br />
knowledge society – should be taken in<strong>to</strong> consideration. To a large extent progress<br />
in <strong>the</strong>se technologies is provided by upstream industries <strong>and</strong> has not been considered<br />
in <strong>the</strong> study at h<strong>and</strong>. These technologies <strong>and</strong> <strong>the</strong> related industries should be integrated<br />
in a more comprehensive investigation of <strong>the</strong> competitiveness. Likewise linkages<br />
<strong>to</strong> downstream industries should be taken in<strong>to</strong> account. The importance of this enlargement<br />
of <strong>the</strong> object of investigation is derived from <strong>the</strong> fact that Europe is globally in <strong>the</strong><br />
lead in most areas of engineering technologies but lagging behind Japan <strong>and</strong> <strong>the</strong> USA in<br />
many areas of technology.<br />
The spanning <strong>to</strong>pic for such an in-depth investigation should be an assessment of different<br />
policy options <strong>and</strong> <strong>the</strong>ir impact on <strong>the</strong> competitiveness of engineering industries <strong>and</strong><br />
on employment.
131<br />
6 INFORMATION PROVIDER<br />
Czech Republic<br />
Juri Bruza<br />
Na Frantisku 32<br />
CZ - 110 15 Praha 1<br />
Jan Ernest<br />
Czech Statistical Office<br />
Na padesátem 81<br />
CZ - 100 82 Praha 10<br />
Jan Koči<br />
Association of Manufacturers <strong>and</strong> Suppliers<br />
of <strong>Engineering</strong> Technique<br />
Politických veznu<br />
11361 Praha 1<br />
Ing. Oldřich Körner<br />
Confederation of Industry of <strong>the</strong> Czech Republic<br />
Mikul<strong>and</strong>ská 7<br />
11361 Praha 1<br />
Dagmar Kuch<strong>to</strong>vá<br />
Confederation of Industry of <strong>the</strong> Czech Republic<br />
Mikul<strong>and</strong>ská 7<br />
11361 Praha 1<br />
Hungary<br />
György Kovács<br />
Budapest Econbomics<br />
Rákoczi út 1-3<br />
1088 Budapest<br />
Sándor Molnár Ph. D.<br />
Ministry of Economy <strong>and</strong> Transport<br />
Department of Industry<br />
Kálmán I. Str. 2<br />
1054 Budapest
132<br />
Latvia<br />
Elina Apsite<br />
Central Statistical Bureau of Latvia<br />
1 Lacplesa Street<br />
LV- 1301 Riga<br />
Slovenia<br />
Nika Katnic<br />
Statistical Office of <strong>the</strong> Rep. of Slovenia<br />
Vozarski pot 12<br />
SI – 1000 Ljubljana<br />
Marko Mirnik<br />
Chamber of Commerce <strong>and</strong> Industry of Slovenia<br />
Metal Processing IndustryAssociation<br />
Dimiceva 13<br />
SI – 1504 Ljubljana<br />
Mag. Peter Puhan<br />
Ministry of <strong>the</strong> Economy, Internal Market Direc<strong>to</strong>rate<br />
Kotnikova 5<br />
SI-1000 Ljubljana<br />
Janez Renko<br />
Chamber of Commerce <strong>and</strong> Industry of Slovenia<br />
<strong>Electrical</strong> <strong>and</strong> electronic <strong>Engineering</strong> Association<br />
Dimiceva 13<br />
SI – 1504 Ljubljana<br />
Slovakia<br />
Bárta Václav<br />
PRO CONSULT<br />
Nevädzová 5<br />
822 101 Bratislava<br />
Edita Holickova <strong>and</strong> Roman Török<br />
Statistical Office of <strong>the</strong> Slovak Republic<br />
Mileticova 3<br />
SK – 824 67 Bratislava 26
133<br />
Mgr. Vlado Kalina<br />
Secretary General<br />
ZEP SR Association of Electrotechnical Industry<br />
Kominárska 2,4<br />
832 03 Bratislava 3<br />
Michal Sirica<br />
Ministry of Economy of <strong>the</strong> Slovak Republic<br />
Department of Industrial Policy<br />
Mierová 19<br />
827 15 Bratislava 212
M E T H O D O L O G I C A L<br />
A N N E X
1<br />
1 Innovation Intensity – Use of INPADOC-Patent-Data<br />
1.1 Rationale for <strong>the</strong> use of patent data<br />
In order <strong>to</strong> quantify <strong>the</strong> innovation processes of a specific industry (which play a major role in <strong>the</strong><br />
competitiveness this industry) we refer in our analysis <strong>to</strong> patent data. Even if patents are no proximate<br />
measure for innovations (which are new products or processes that have been introduced in<strong>to</strong><br />
<strong>the</strong> market) we use patent applications as a proxy. The rationale for this proceeding can be <strong>the</strong>oretically<br />
underpinned by <strong>the</strong> following simple model based on Griliches (1990) 1 .<br />
One can distinguish between measures of input <strong>to</strong> innovation processes <strong>and</strong> measures of output.<br />
Figure 1 shows <strong>the</strong> essence of <strong>the</strong> model of Pakes <strong>and</strong> Griliches: a knowledge production function.<br />
Figure 1 The Knowledge Production Function: A Simplified Path Analysis Diagram<br />
Source: Griliches (1990)<br />
Y is <strong>the</strong> relevant variable of interest – an indica<strong>to</strong>r of expected or realized benefits from inventions.<br />
This can be ei<strong>the</strong>r a micro-variable like productivity or <strong>the</strong> s<strong>to</strong>ck market value of a firm or a macro<br />
variable like economic growth. The variable Y is effected by exogenous fac<strong>to</strong>rs X, <strong>and</strong> by knowl-<br />
1 The following description is based on Lachenmaier (2005).
2<br />
edge K, leaving an error term e. Knowledge itself is hard <strong>to</strong> measure. Therefore, ei<strong>the</strong>r inputs<br />
in <strong>the</strong> knowledge production or outputs are used as proxies. Variables used as input fac<strong>to</strong>rs (R) in<br />
this context are usually R&D expenditure or similar measures for research, like <strong>the</strong> number of researchers<br />
in a firm, <strong>the</strong> number of PhD students in a firm or in an industry sec<strong>to</strong>r. Patents (P), in this<br />
model, are seen as a possible indica<strong>to</strong>r for <strong>the</strong> output of <strong>the</strong> knowledge process. O<strong>the</strong>r unobserved<br />
influences, which are assumed <strong>to</strong> be r<strong>and</strong>om <strong>and</strong> mutually uncorrelated, are depicted by <strong>the</strong> variables<br />
u <strong>and</strong> v.<br />
If an invention is accompanied by a patent grant it has successfully passed a specific barrier outside<br />
<strong>the</strong> firm. This fact can be used as a measure of <strong>the</strong> inventive importance of such an invention. If a<br />
patent is granted, <strong>the</strong> R&D expenses have led <strong>to</strong> a countable output. Since <strong>the</strong> patenting process is<br />
not for free, <strong>the</strong> expected returns of <strong>the</strong> patent for <strong>the</strong> inven<strong>to</strong>r <strong>and</strong> patent applicant must be at least<br />
as high as <strong>the</strong> costs for <strong>the</strong> patenting process. This indicates some confidence of <strong>the</strong> inven<strong>to</strong>r or <strong>the</strong><br />
patent applicant in this invention.<br />
According <strong>to</strong> <strong>the</strong> model presented here, patents are a measure of output, but at a second glance,<br />
<strong>the</strong>re are also some restrictions <strong>to</strong> this interpretation. Griliches mentions three problems of this interpretation:<br />
First, some inventions are not patentable (because <strong>the</strong>y are basic research); Second, not<br />
all inventions are patented (<strong>the</strong>re might be o<strong>the</strong>r mechanisms which are sufficient for protection)<br />
<strong>and</strong> third, <strong>the</strong> “quality” of patents differs very widely. Despite <strong>the</strong>se restrictions we consider patents<br />
<strong>to</strong> be one of <strong>the</strong> best available proxies for <strong>the</strong> quantification of innovating activities.<br />
1.2 Data source <strong>and</strong> methodology<br />
The patent data that we use are derived from bibliographic data, provided by INPADOC 2 . In order<br />
<strong>to</strong> count relevant patent applications <strong>and</strong> not only patent documents (where several documents refer<br />
<strong>to</strong> <strong>the</strong> same patent), we developed a database, where patent documents are pooled <strong>to</strong> patent families.<br />
For patent families <strong>the</strong>re are various definitions in use – we employed <strong>the</strong> definition of “equivalents”<br />
as used by esp@cenet (referring <strong>to</strong> <strong>the</strong> database of <strong>the</strong> European Patent Office -<br />
http://ep.espacenet.com/) 3 .<br />
In order <strong>to</strong> exclude patents of minor importance or quality (as described above) <strong>and</strong> for a reduction<br />
of country specific particularities 4 we used a filter <strong>and</strong> included only patent applications that are<br />
applied in at least two countries.<br />
2 INternational PAtent DOcumentation Center, for a short his<strong>to</strong>ry of <strong>the</strong> INPADOC database see Lingua<br />
(2005), 105-106<br />
3 For an overview <strong>to</strong> <strong>the</strong> different patent family definitions, see Lingua (2005), 106-107<br />
4 Japan – even if it is not included in our sample – gives a good example for such particularities. Roughly half<br />
of all patent-priority-numbers in <strong>the</strong> INPADOC database are Japanese ones. This is certainly not only due<br />
<strong>to</strong> <strong>the</strong> high innovating activity in Japan, but ra<strong>the</strong>r a result of <strong>the</strong> following particularity. In Japan every single<br />
claim is also a single patent application, whereas in Europe <strong>and</strong> elsewhere patent claims are subsumed<br />
under one application.
3<br />
In small countries <strong>and</strong> particularly in small subsec<strong>to</strong>rs it is possible that for some years <strong>the</strong>re is not a<br />
single patent application that passes our filter. Thereby <strong>the</strong> calculation of innovation intensity<br />
(which is <strong>the</strong> number of patent applications per output in € billion) could in several cases be quite<br />
volatile if computed on a yearly basis. Therefore we calculated innovation intensity by means of an<br />
aggregate (of patent applications as well as output) over <strong>the</strong> years 1995-2002. Later years were not<br />
included in our patent analysis for <strong>the</strong> following reason. In <strong>the</strong> bibliographic patent data of INPA-<br />
DOC most documents refer <strong>to</strong> patent applications of <strong>the</strong> preceding years. As a consequence every<br />
year can only be reproduced accurately by patent data after a period of about 3 years.<br />
1.3 Concordance of IPC <strong>and</strong> NACE<br />
Patent applications are classified according <strong>to</strong> <strong>the</strong> International Patent Classification System, IPC,<br />
which is technology based <strong>and</strong> which has no direct reference <strong>to</strong> a specific industry. In order <strong>to</strong> allocate<br />
each patent <strong>to</strong> an industry sec<strong>to</strong>r according <strong>to</strong> <strong>the</strong> NACE classification, it was necessary <strong>to</strong><br />
build a detailed concordance between IPC <strong>and</strong> NACE for <strong>the</strong> respective sec<strong>to</strong>rs. This has been pursued<br />
by <strong>the</strong> VDMA <strong>and</strong> ZVEI, building on existing concordance tables from <strong>the</strong> Ifo Institute.<br />
2 Calculation of indica<strong>to</strong>rs, growth rates, <strong>and</strong> indices<br />
2.1 Similarity Index<br />
The Similarity Index takes <strong>the</strong> form:<br />
ad<br />
S = ∑ min( S i<br />
, S<br />
bd<br />
i<br />
)100<br />
with i denoting product group i in <strong>the</strong> export statistic<br />
a,b,d<br />
country a,b,d<br />
ad<br />
S<br />
i<br />
percentage share of product group i in <strong>to</strong>tal exports of<br />
country a <strong>to</strong> country d<br />
The Similarity Index measures <strong>the</strong> similarity of country a’s export structure with country d [example]<br />
with that of country b’s exports <strong>to</strong> country d. The Index may take values running from 0 <strong>to</strong> 100.<br />
A complete identity of export structures would be equivalent <strong>to</strong> an index value of 100. The results<br />
of <strong>the</strong> Similarity Index are dependent on <strong>the</strong> level of aggregation. Usually <strong>the</strong> index values become<br />
smaller <strong>the</strong> more detailed product groups are broken down in<strong>to</strong> <strong>the</strong>ir constituent products.<br />
2.2 The Grubel-Lloyd Index of Intra-Industry Trade<br />
The Grubel-Lloyd index measures <strong>the</strong> size of intra-industry trade, which indicates <strong>the</strong> extent of <strong>the</strong> economic<br />
integration of a country. The Grubel-Lloyd index takes values between zero <strong>and</strong> one. The index takes a value<br />
of zero, if <strong>the</strong> ratio of <strong>the</strong> difference of imports <strong>and</strong> exports of a commodity <strong>and</strong> <strong>the</strong> <strong>to</strong>tal trade of a commodity<br />
is one, which implies that <strong>the</strong> commodity is ei<strong>the</strong>r only exported or only imported by a given country. If<br />
<strong>the</strong> exports of a commodity equal <strong>the</strong> imports, <strong>the</strong> ratio becomes zero <strong>and</strong> <strong>the</strong> index takes <strong>the</strong> value of one,
4<br />
which implies that <strong>the</strong> extent of intra-industry trade <strong>and</strong> <strong>the</strong>refore <strong>the</strong> degree of economic integration is<br />
very high.<br />
The index takes <strong>the</strong> form:<br />
GL<br />
k<br />
= 1 −<br />
X<br />
k<br />
( X + M )<br />
k<br />
− M<br />
k<br />
k<br />
with:<br />
X<br />
k<br />
denoting exports of commodity k<br />
M denoting imports of commodity k<br />
k<br />
2.3 Industry specific price index: estimation of missing values<br />
In <strong>the</strong> case of Es<strong>to</strong>nia <strong>the</strong>re is no industry specific price index available <strong>and</strong> <strong>the</strong>refore we had <strong>to</strong><br />
estimate <strong>the</strong> missing values. For this purpose we compared <strong>the</strong> increase of a harmonized consumer<br />
price index with <strong>the</strong> increase of <strong>the</strong> industry specific price index of o<strong>the</strong>r countries. We built a ratio<br />
of <strong>the</strong> average growth rates of <strong>the</strong> respective price indices <strong>and</strong> used <strong>the</strong> average of this ratio over all<br />
countries <strong>to</strong> construct an industry specific price index.<br />
When only some values were missing we used a mean value of <strong>the</strong> (HVPI-) constructed value <strong>and</strong><br />
<strong>the</strong> average yearly growth rate of <strong>the</strong> existing time series.<br />
2.4 Calculation of growth rates <strong>and</strong> key figures<br />
For <strong>the</strong> computation of real growth rates for production, value added <strong>and</strong> foreign trade it was first<br />
necessary <strong>to</strong> retransform <strong>the</strong> Euro-values in national currency units in order <strong>to</strong> exclude currency<br />
effects. Then we used an industry specific price index <strong>to</strong> assess only changes at constant prices. All<br />
absolute values are provided at current prices.<br />
The key figures Labour Productivity <strong>and</strong> Unit Labour Costs are calculated with value added figures<br />
at constant prices.<br />
2.5 Unit labour costs<br />
Unit labour costs are calculated as labour costs per (real) value added. In case of all NMS unit labour<br />
costs are calculated as a weighted average of <strong>the</strong> respective countries unit labour costs – <strong>the</strong><br />
values being <strong>the</strong> production share within <strong>the</strong> respective sec<strong>to</strong>r.
References<br />
5<br />
Griliches, Zvi (1990), “Patent Statistics as Economic Indica<strong>to</strong>rs: A Survey”, Journal of Economic<br />
Literature, Vol. 28, Issue 4, 1661-1707<br />
Lachenmaier, Stefan (2005), “Identification of Available <strong>and</strong> Desirable Indica<strong>to</strong>rs for Patent Systems,<br />
Patenting Processes <strong>and</strong> Patent Rights”, ifo Forschungsbericht Nr. 25<br />
Lingua, Davide G. (2005), “INPADOC: 30 years of endeavours yet unmapped terri<strong>to</strong>ries remain!”,<br />
World Patent Information Volume 27, Issue 2 , June, Pages 105-111