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Chernobyl Nuclear Accident Congressional Hearings Transcript

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182<br />

accessible from remote terminals at each nuclear plant and at<br />

each corporate headquarters by INPO members and participants.<br />

This massive data base is now beginning to be used for the<br />

improvement of component and system reliability and enhancement<br />

of nuclear plant performance.<br />

Two examples of using NPRDS information to improve component<br />

performance are as follows:<br />

o Two plants operated by a utility experienced several<br />

essential electrical system inverter failures over a nine<br />

year period, some of which caused plant scrams and<br />

challenged safety systems. After searching the NPRDS data<br />

base and reviewing inverter failure information, the<br />

following key items were identified:<br />

— Many other plants had inverter failures but most did not<br />

result in a plant scram, pointing to a potential design<br />

problem.<br />

— The inverter failures due to heat-related component<br />

degradation were significantly higher than at other<br />

plants, pointing to a potential environmental or<br />

application problem.<br />

The utility initiated immediate and long-term corrective<br />

actions related to the design and environmental issues. No<br />

plant scrams from inverter failures have occurred in the<br />

year after these corrective actions were initiated.<br />

o A plant experienced frequent failures of the isolation<br />

valves for the pressurizer power -opera ted relief valves,<br />

resulting in unscheduled repair outages and the increased<br />

potential for adverse impacts on plant operation. A search ,<br />

of the NPRDS data revealed the following key items:<br />

The isolation valves had a unique design for body to<br />

bonnet closure, pointing to a potential design<br />

problem.<br />

Other plants were not experiencing similar failure modes<br />

for the isolation valves.<br />

The utility initiated several corrective actions covering<br />

valve modifications, maintenance procedures, and training of<br />

personnel involved in valve maintenance. The valves have<br />

exhibited a significant improvement in reliability since<br />

implementation of these actions, resulting in an estimated<br />

annual increase of 0.3 percent in plant availability (cost<br />

benefit of approximately $900,000).<br />

Human Performance<br />

In recent years, the utilities and INPO have begun the<br />

development and expansion of another important operational event<br />

data base and corrective action system. This system, called the<br />

-9-

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