Download - Palfinger
Download - Palfinger
Download - Palfinger
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
The magazine for<br />
successful logistic<br />
solutions<br />
Customer Magazine<br />
Issue No. 17<br />
News<br />
Report<br />
International<br />
One Tough Duo<br />
Comfort, Safety and Environmental Protection<br />
Unconventional Operation Site
02 // EDITORIAL<br />
Marketing Director Wolfgang Pilz and CEO Herbert Ortner<br />
Passion and a Sense of Responsibility<br />
Contents<br />
2 Editorial<br />
Passion and a Sense of Responsibility<br />
3 NEWS<br />
One Tough Duo<br />
4 Report<br />
Comfort, Safety and Environmental Protection<br />
8<br />
15<br />
22<br />
TRUCK-MOUNTED CRANES<br />
inTERNATIONAL<br />
Friends<br />
Swiss Thoroughness<br />
Powerful Solution for Aeschbacher Transport AG<br />
unconventional Operation Site<br />
Mobile Airspace Monitoring<br />
essential Assistants<br />
HYDRAULIC SYSTEMS<br />
PALIFT, BISON, WUMAG, TAIL LIFT, RATCLIFF,<br />
CRAYLER, RAILWAY<br />
Agriculture and Forestry<br />
EPSILON, STEPA<br />
24 Congratulations<br />
Thomas Geierspichler Wins in Peking 2008<br />
Dealer Award 2008<br />
Even in turbulent times such as these,<br />
PALFINGER is following its course consistently<br />
and purposefully. We are trying<br />
more than ever to inspire our dealers and<br />
customers with our “spirit” because there is<br />
more than merely technology behind a<br />
PALFINGER product. A “true PALFINGER”<br />
is the sum of passion, emotion, vision, people<br />
and a globally stable company with a<br />
sense of responsibility.<br />
Passion has many faces. Passion for innovation,<br />
engineering, aesthetics and perfection<br />
- with the clearly defined claim to technology<br />
leadership because being one of the<br />
best is simply not enough. “To build the<br />
best truck-mounted crane” - that is the<br />
inner drive and for 50 years has been the<br />
reason why we have risen in the meantime<br />
to the High Performance level. The new<br />
High Performance range, the models of<br />
which we have been bringing onto the market<br />
successively for just over a year now, has<br />
significantly strengthened our leading position.<br />
We more than confirmed our leadership<br />
in technology by presenting the first<br />
representative of the new large crane series<br />
at the IAA 2008.<br />
In addition to our passion for continuous<br />
improvement of the functionality, efficiency<br />
and safety of our products, we are also aware<br />
of our responsibility in respect of humanity<br />
and the environment. Sustainability, careful<br />
management of resources and product ecology<br />
are thus firmly anchored in our corporate<br />
philosophy. The use of environmentally<br />
compatible, recyclable and biologically<br />
degradable substances and materials runs<br />
through all our product fields and divisions.<br />
Within the framework of our strategy of<br />
“growth through internationalisation and<br />
diversification” we are pleased to report on<br />
two successful corporate acquisitions. With<br />
the acquisition of the ELEVANT division of<br />
the German company WUMAG GmbH we<br />
have been able to add considerable strength<br />
to our product area covering “truck-mounted<br />
aerial work platforms” which, combined<br />
with BISON, brings a second strong brand<br />
under the PALFINGER roof. With the<br />
acquisition of Omaha Standard Inc., one of<br />
the top three suppliers of truck bodies and<br />
pick-up tail lifts in the US, we hope to<br />
secure long-term consolidation of our market<br />
position in North America.<br />
Strong partnerships with healthy, welldeveloped<br />
structures will gain even greater<br />
importance in the future. We will be able to<br />
build on long-standing dealership and service<br />
partnerships as well as experienced<br />
employees - as guarantors for quality, reliability<br />
and stability. You can depend on<br />
PALFINGER!<br />
Enjoy reading! ❚
NEWS // 03<br />
One Tough<br />
Duo<br />
Two famous brands of access platforms under the same PALFINGER roof.<br />
With the acquisition of the ELEVANT unit of<br />
the German company WUMAG GmbH,<br />
PALFINGER once again clearly demonstrates<br />
its strategy of “growth through internationalisation<br />
and diversification”. Another valuable<br />
member has been reinforcing the PALFINGER<br />
family since autumn 2008 and the product<br />
area covering “truck-mounted aerial work<br />
platforms” now has two attractive brands in<br />
double harness.<br />
Combined with BISON, customers will now<br />
have at their disposal a complete product portfolio<br />
from one and the same source. That<br />
means working heights ranging between 11<br />
and 103 metres and a Europe-wide sales and<br />
service network of established WUMAG and<br />
PALFINGER dealers.<br />
While WUMAG is a symbol for the largest<br />
truck-mounted access platforms worldwide,<br />
BISON with its model ranges takes care of<br />
maximum customer benefit and efficient<br />
assignments at working heights ranging<br />
from 14 to 61 metres. ❚
04 // REPORT<br />
Comfort, Safety<br />
and Environmental<br />
Protection<br />
In matters of automation, operating comfort,<br />
ergonomics and intelligent control technologies,<br />
the requirements made on hydraulic work<br />
equipment and lifting systems are becoming<br />
even more demanding. PALFINGER faces this<br />
challenge with intelligent implementation in its<br />
products.<br />
The new High Performance crane series is<br />
impressive due to numerous comfort and safety<br />
functions which make the user’s everyday work<br />
easier:<br />
With the help of sophisticated control technologies<br />
it is possible to employ enormous forces<br />
to achieve pinpoint accuracy using a fingertip<br />
touch. A range of crane functions can be switched<br />
on and off by means of PALFINGER’s<br />
radio remote control system: The PALTRONIC<br />
50, the active oscillation system (AOS) and the<br />
electronic high power lifting system (E-HPLS)<br />
plus other additional functions may be activated<br />
via the radio remote control system. The<br />
interaction of PALTRONIC 50 and<br />
PALFINGER’s radio remote control system<br />
allows the crane to be used to its best advantage<br />
in respect of lifting power and outreach taking<br />
all safety aspects into account.<br />
PALFINGER is sending a clear message regarding<br />
ease of maintenance and environmental<br />
protection with the maintenance-free extension<br />
boom system. The use of sliding elements<br />
made from special synthetic material combined<br />
with time-tested KTL cathotic dip painting<br />
means that the operator no longer needs to service<br />
the boom system.<br />
PALFINGER products move tremendous<br />
amounts of material and thus bear a huge responsibility<br />
for the safety of all those involved.<br />
With numerous features ensuring safety on the<br />
crane, PALFINGER not only meets the prescribed<br />
requirements of the statutory guidelines but<br />
clearly goes above and beyond its competitors<br />
with its safety equipment and its acceptance<br />
procedures.<br />
PALFINGER cranes are equipped as standard<br />
with bubble levels on the control panel for<br />
horizontal alignment of the crane and vehicle,<br />
optionally with a transport position monitor<br />
for the boom system and for the crane’s stabiliser<br />
support in addition to the patented manual<br />
outrigger safety system referred to as the<br />
Interlock system.<br />
Other devices that contribute to operational<br />
safety are an acoustic warning at an outreach of<br />
12 metres, pivot angle-dependent limitation<br />
of the lifting power specifically for frontmounted<br />
cranes and limitation of the slewing<br />
range during operations performed from the<br />
standing platform.<br />
PALFINGER offers its customers a complex<br />
safety system combined with sophisticated<br />
control technology: Efficient overload indication<br />
is guaranteed with the help of PALFINGER<br />
radio remote control. In addition to the standard<br />
functions of a conventional radio remote<br />
control system, PALFINGER also offers a<br />
remote control console with a display to indicate<br />
the level of the crane’s capacity utilisation<br />
or overload. PALFINGER has not only mounted<br />
the overload indicator directly on the console<br />
but also an indicator displaying the relevant<br />
utilisation level of the crane’s own capacity. An<br />
overload situation of the fly jib or the cable<br />
winch for example is also displayed. Regardless<br />
of the distance from which the crane is controlled,<br />
the display incorporated in the control<br />
panel continuously provides the crane operator<br />
with information regarding the load utilisation<br />
situation.<br />
The ISC integrated stability control provides the<br />
crane operator with maximum stability during<br />
crane operations even where space is restricted<br />
and at full working speed.
REPORT // 05<br />
Functional design for greater comfort and<br />
safety. Covers of synthetic material and hydraulic<br />
hoses located on the inside are not only<br />
more pleasing visually but serve first and foremost<br />
to protect both the operator and the crane<br />
system. Covers of synthetic material protect<br />
sensitive crane parts against dirt and damage.<br />
As a result, they decrease the cost and effort of<br />
servicing and maintenance and considerably<br />
increase the truck-mounted crane’s service life.<br />
It is possible to enhance the crane’s value enormously<br />
by using premium-quality, highly-resistant<br />
synthetic materials, which can be used in<br />
the temperature range from -40 °C to +80 °C.<br />
The control panels are light and easy to dismantle<br />
for maintenance and servicing.<br />
LEDs which backlight the control panel make it<br />
easier to read off the machine functions and<br />
provide the crane driver with a rapid overview<br />
of the entire panel during the working process.<br />
The integrated tilt display and the redesigned<br />
load carrying plate on the crane, which is matched<br />
individually to each crane model, provides<br />
the operator with a perfect view directly from<br />
the control panel. LED warning lights on the<br />
supporting cylinders mean greater safety for<br />
crane operator and passers-by. The established<br />
spiral hose for protecting the hydraulic hoses has<br />
now become standard for all PALFINGER cranes<br />
from this point on. The larger stabilizer plates<br />
of the supporting cylinders are movable and<br />
enable better adaptation to the ground surface. ❚
06 // rePORT<br />
Environmental<br />
Protection<br />
as a Matter of Course<br />
With the introduction of the new High Performance range, PALFINGER is<br />
sending a very clear message indeed about environmental protection.
REPORt // 07<br />
Maintenance-free Extension System<br />
The sliding elements of the extension system<br />
are moulded from special synthetic material<br />
and have self-lubricating properties. No<br />
further servicing work is required after the initial<br />
lubrication which uses vegetable grease.<br />
All other elements (slide rails, slide blocks,<br />
etc.) run without grease. These have only a<br />
secondary function as sliding elements and are<br />
primarily adjustment and guiding elements.<br />
They are also made from special synthetic<br />
materials in order to preserve the paint and<br />
thus protect it against corrosion. The operator<br />
no longer needs to service the boom system.<br />
This not only saves time and money but also<br />
protects the environment.<br />
Environmentally Compatible Coating<br />
Technologies<br />
PALFINGER products are cathotic dip-painted.<br />
Along with the quality-improving benefits<br />
of KTL cathotic dip painting, the environmental<br />
compatibility of the paints (two-pack topcoats<br />
on a water-soluble base) and of the<br />
method is also impressive.<br />
Chromium VI-free Surfaces of Pipes,<br />
Small Parts and Threaded Joints<br />
Going well beyond the requirements of the<br />
latest EU Directives, PALFINGER fits all its<br />
cranes, that is the cranes of each performance<br />
class, with parts free from chromium VI (hydraulic<br />
pipes, threaded joins, small parts and<br />
brackets).<br />
Load Sensing – Low Fuel Consumption<br />
Fitting of the control unit with a proportional<br />
control valve prepares PALFINGER cranes for<br />
efficient and economical variable displacement<br />
pump operation. By comparison with the fixed<br />
displacement pump, which always supplies the<br />
crane with the same amount of oil, the variable<br />
displacement or load-sensing pump only delivers<br />
the amount needed for the crane function<br />
in each case. It is possible due to the pump’s<br />
variable displacement volume to adapt the<br />
volume flow rate to the demands of all consumers<br />
connected. Delivery is constantly adapted<br />
to actual consumption thus optimising power<br />
consumption. The advantages are clear: Lower<br />
fuel consumption (fuel savings of up to 20%!),<br />
enhanced capacity for precision and multiple<br />
function control in addition to less stress on<br />
the entire hydraulic system as the oil remains<br />
cooler!<br />
Biodegradable Hydraulic Oil<br />
On request, PALFINGER offers its customers a<br />
fully synthetic, environmentally sound hydraulic<br />
oil with rapid biodegradability for environmental<br />
crane operation. This oil guarantees<br />
smooth, trouble-free operation year-round<br />
even under extreme conditions and such as<br />
huge fluctuations in temperature. ❚<br />
Deciding on the purchase of a PALFINGER product is a business<br />
decision geared towards values and sustainability.
08 // TRUCK-MOUNTED CRANES INTERNATIONAL
TRUCK-MOUNTED CRANES INTERNATIONAL // 09<br />
FRIENDS<br />
Passionate PALFINGER Customer in New Zealand’s South Island<br />
Extensive range of assignments. No problem for the PK 72002 Performance.<br />
Service professionals get together. Standing from left to right:<br />
Mark Purdue (Purdue Bros.), Frank Rettenegger and Balthasar Gwechenberger (PALFINGER<br />
SERVICE Department); front: Justin Cox and Grant Capper (PALFINGER New Zealand)<br />
One of our most faithful and passionate customers in Southland - at the<br />
southernmost tip of New Zealand’s South Island - is perfect proof that<br />
the enthusiasm for PALFINGER cranes does not decrease as geographical<br />
distance increases.<br />
The established transport company of Purdue Bros. from Invercargill<br />
has been en route with the red cranes from far-away Europe since the<br />
end of the 1970s. And during that time the business relationship has<br />
also developed into a friendship. Mark Purdue, in charge of the crane<br />
fleet, is especially proud of the nine PALFINGERs in his fleet. He not<br />
only ensures that the assignments undertaken by his “charges” run<br />
smoothly but also takes care of servicing and maintaining them. The<br />
fact that over the years Mark Purdue has become a “service expert”<br />
where truck-mounted cranes are concerned is because of the geographical<br />
remoteness and the huge distance to the next service workshop he<br />
has made a virtue out of necessity.<br />
The diversity of the locations where the cranes are used is also matched<br />
by the diversity of the customers’ requirements and specifications. Purdue<br />
Bros. with its transport and loading services looks after Bluff Har-<br />
bour, the urban area of Invercargill and the rural area of Southland.<br />
Over the years Purdue has gained a reputation for being able to provide<br />
the ideal transport solution at all times even for assignments under difficult<br />
and challenging conditions. The key to this success: continuous<br />
investment in an innovative fleet of vehicles.<br />
“We need flexible vehicles, because we are confronted with a variety of<br />
challenges. Truck-mounted cranes extend the vehicles’ range of use and<br />
in PALFINGER we have a competent and reliable partner,” says Mark<br />
with conviction.<br />
Dairy farming is booming in the province. Our services are in demand<br />
for all measures relating to infrastructure. Whether we are transporting<br />
and installing silos or electricity pylons and telephone masts, tasks out<br />
in the country require a huge amount of skill and flexibility. At the same<br />
time, we also provide an incredibly wide variety of transport and loading<br />
services in the port of Bluff and the city of Invercargill. All of<br />
which would be unthinkable without PALFINGER!” ❚
10 // TRUCK-MOUNTED CRANES INTERNATIONAL<br />
Swiss Thoroughness<br />
Once PALFINGER. Always PALFINGER.<br />
In 1974 Arthur Voneschen, founder of the transport company of the<br />
same name in Graubünden, decided to invest in a PALFINGER<br />
PK 6000 crane. With this decision he was ahead of his times as one of<br />
the very few providers of crane services in the region. Over the years he<br />
was able to establish himself in his branch of business with a great deal<br />
of hard work and commitment.He expanded his fleet by three cranes<br />
which were equipped with a range of additional equipment such as<br />
cable winches, grabs and timber grabs to maximise the full potential of<br />
his cranes.<br />
Exactly 34 years after the initial purchase, Urs Voneschen Arthur’s son<br />
and now Managing Director took delivery in 2008 of the fifth crane.<br />
Installation of the latest PALFINGER PK 6002 Performance on the<br />
3-axle MAN TGS 28.480 6x4-4 with 4-wheel drive and steered trailing<br />
axle can almost be termed “exotic”. Exotic because a crane with a lifting<br />
moment such as this is usually employed on 4-axle vehicles. However, it<br />
is precisely this unusual combination that the Voneschen company intends<br />
to benefit from. The family-owned company actually carries out a<br />
large proportion of its jobs in the mountains - assignments which for<br />
the most part can only be performed with the help of particularly<br />
manoeuvrable vehicles.<br />
Having arrived at the location, the 60 metre-tonne crane can be used<br />
for hook operation but also for work involving the grab or cable winch.<br />
Even the most difficult loading or unloading locations are easily accessible<br />
by making the most of the synergies between the 6 hydraulic<br />
extensions on the crane and the hydraulic 4 extensions on the PJ 125 C<br />
fly jib. Additional hydraulic stabiliser supports on the back and a central<br />
support on the front of the vehicle ensure the stability required. “We are<br />
happy to go out on a limb for our customers, not to do something crazy<br />
but to achieve the seemingly impossible,” says Urs Voneschen talking<br />
about crane work in demanding terrain.<br />
The quick-change system (SWS) by Walser Schweiz AG adds even more<br />
options to the already wide range of use. The loading bridge and the<br />
entire rig with auxiliary frame, heavy load crane and stabiliser supports<br />
can be dismantled in a matter of a few minutes. The MAN vehicle can<br />
then be used purely as a semi-trailer tractor. ❚
TRUCK-MOUNTED CRANES INTERNATIONAL // 11<br />
Powerful Solution for<br />
Aeschbacher<br />
Transport AG<br />
The Aeschbacher company based in Appenzell was<br />
founded in 1931 and is already being managed by the<br />
third generation. From skip service to crane work and<br />
heavy transport, the up-to-date vehicle pool can meet<br />
virtually every customer requirement.<br />
The PALFINGER PK 100002 Performance, with 7 hydraulic extensions is<br />
impressive due to its enormous lifting power with low dead weight. The<br />
PJ 170 E fly jib combined with the mechanical boom elongation extends<br />
the outreach to 32 m horizontally and 36 m vertically where it is still<br />
possible to lift loads of up to a tonne.<br />
The 5-axle Scania R 500 provides the ideal base for installation of the<br />
heavy load crane. The vehicle chassis was reinforced at the front and the<br />
front central support was installed to ensure 100% stability. As a result it<br />
is possible to work without restriction within a 360° radius.<br />
The extremely low loading bridge is another highlight of this individually<br />
tailored customer solution. It has a heavy load pull-out for bridge elongation<br />
and is only 1.20 metres high. The hydraulically hinged cable winch<br />
on the main boom enables a low overall height when the crane is in the<br />
transport position with the fly jib on the loading bridge.<br />
This special vehicle was designed and constructed by Walser GmbH in<br />
Rankweil. The crane was additionally converted to an extremely efficient<br />
2-circuit hydraulic system at Walser Schweiz AG in Tagelswangen. This<br />
special option allows for a significantly higher working speed when<br />
simultaneously controlling several functions. ❚
12 // TRUCK-MOUNTED CRANES INTERNATIONAL<br />
Unconventional<br />
Operation Site<br />
Maintenance Crane in Entrance Building<br />
of St. Pauli Elbe Tunnel<br />
Anyone who thinks a truck-mounted crane can only<br />
be mounted on a truck has got it wrong! Stationary<br />
installations are not out of the ordinary. However,<br />
bringing a crane into a building is definitely no everyday<br />
occurrence and at the same time poses a substantial<br />
challenge. A challenge that the PALFINGER service<br />
and sales partner Meyer Fahrzeug-Technik u. Service<br />
GmbH tackled with a great deal of commitment.<br />
The task was to install a 16 metre-tonne crane underneath the dome on<br />
the top level of the entrance building of the St. Pauli Elbe tunnel. The<br />
crane is permanently installed there in the centre directly adjacent to<br />
the maintenance shaft. Equipped with cable winch, radio remote control<br />
and workman basket, the PK 16502 Performance is used during maintenance<br />
work inside the building and can reach up to 17 m downwards<br />
into the maintenance shaft itself.<br />
The only way of getting the crane in, however, was through a round<br />
opening in the domed roof with a diameter of approx. 120 cm. It was<br />
therefore decided to lower the crane into the building in two sections.<br />
First of all came the relatively compact crane pedestal. This was followed<br />
by the considerably larger and bulkier combination of main column,<br />
knuckle boom, extension pieces and the cable winch. “We had tried everything<br />
out beforehand at the depot such as how and where the load<br />
attachments for the crane sections would have to go,” recalls owner and<br />
managing director Jörg Meyer.<br />
The hydraulic unit with electric drive, control pump and oil tank is installed<br />
one floor down on the machinery level where the cable drums<br />
and drive motors for the vehicle and passenger lifts of the Elbe tunnel<br />
are located. This is where the standby generating set supplied by battery<br />
power is also located so that the team in the workman basket can be<br />
brought safely back out of the shaft again in the event of a power failure<br />
during operation.<br />
Meyer Fahrzeug-Technik u. Service GmbH was established in 1998, has<br />
built up a workforce of 48 in the meantime and serves customers in the<br />
city of Hamburg. Many of the skilled employees come from the crane or<br />
vehicle construction industries. The company’s range of services include<br />
the servicing, repair, maintenance and general care of all types of vehicles.<br />
Installation of the PK 16502 Performance in the entrance building to<br />
the St. Pauli Elbe tunnel set a special benchmark in the performance of<br />
the Meyer team. ❚
TRUCK-MOUNTED CRANES INTERNATIONAL // 13<br />
The Slovenian Army’s unconventional crane<br />
deployment illustrates that the kinematics of a<br />
truck-mounted crane are not only useful for<br />
classic crane work and that it is not necessarily<br />
inevitable that a crane tip will be used to suspend<br />
a hook or grab.<br />
PALFINGER’s Slovenian partner Bijol designed<br />
a special crane system for radar vehicles and<br />
fitted each of five Iveco 4x4 trucks with a<br />
PK 4100 compact crane. The vehicles are<br />
destined for a NATO commission for flight<br />
monitoring (with a range of up to 60 km).<br />
Mobile<br />
Airspace Monitoring<br />
The advantages of the crane combination are<br />
clear: the units are ready for deployment within<br />
ten minutes and the radar screens can be<br />
extended effortlessly up to a height of 9 m. The<br />
crane’s compact installation dimensions and<br />
low dead weight work in favour of the vehicle’s<br />
payload, energy consumption and low temperature.<br />
Due to optimised stability, the radar<br />
screen deviates by no more than 1° at a wind<br />
speed of 100 km/h. ❚<br />
Essential Assistants<br />
Rottenburg Highways Department Takes Stock<br />
Rottenburg Highways Department is responsible<br />
for approximately two thirds of<br />
Tübingen’s administrative district. In practical<br />
terms this means round the clock service<br />
depending on the weather conditions or<br />
damage reported. Employees have at their disposal<br />
a comprehensive pool of equipment and<br />
vehicles that can be used almost anywhere -<br />
one of these is a new Mercedes Actors 1832<br />
AK, equipped with a truck-mounted<br />
PALFINGER PK 8501 Performance crane.<br />
The truck-mounted crane plays an important<br />
role in the most varied range of maintenance<br />
assignments. “The new crane is an important<br />
resource particularly in the area of road maintenance.<br />
Just think about positioning manhole<br />
covers or drain covers. Road workers are no<br />
longer exposed to extreme physical loads not<br />
to mention the risk of injury. The PK 8501<br />
Performance is also very well suited to the<br />
installation of large traffic signs due to its outreach<br />
capabilities. Construction measures such<br />
as the setting of curbstones or laying of concrete<br />
pipes are examples of other assignments,”<br />
explained Stefan Dettenrieder, head of the<br />
highways department.<br />
However, this would not keep the PK 8501<br />
Performance busy by a long shot. In addition to<br />
a variety of work such as transporting waste<br />
paper containers or scrap, Alexander Blumenschein,<br />
the driver and crane operator, responsible<br />
also carries out ditching work using two<br />
40 and 60 cm dual purpose grabs. For maintenance<br />
of trees and shrubs, where the emphasis<br />
is on collecting the cut material quickly and<br />
without high staff costs, the highway department<br />
uses a grab from PALFINGER’s range of<br />
accessories. All add-on equipment can be<br />
replaced in a matter of a few minutes due to<br />
the functional quick-change system.<br />
The excellent quality, state of the art technology<br />
High Power Lifting System (HPLS) which<br />
optimises the lifting power along with the<br />
time-tested and safe radio remote control were<br />
crucial advantages for PALFINGER.<br />
Not to mention, of course, the long service life<br />
as a result of KTL cathotic dip painting. ❚
14 // HYDRAULIC SYSTEMS<br />
PALIFT<br />
Simply Impressive. Skiploaders by PALIFT.<br />
Alongside its extensive range of hookloaders, PALIFT also supplies the<br />
international market with the M12 and M14, two particularly versatile<br />
and cost-efficient skiploader models.<br />
The tender advertised by Fife council, the local authority for the Scottish<br />
town of Fife, for the procurement of six new skiploaders was as good as<br />
awarded. Thanks to a very successful demonstration of a PALIFT unit<br />
on site, it was possible to win the contract quite literally at the last<br />
minute against two very well-known competitors.<br />
The units in question are latest generation M12T_03 skiploaders with an<br />
extremely low dead weight, exceptionally large outreach (due to telescopic<br />
lifting arms) and precise control. In addition to numerous safety<br />
aspects, the responsible officials from Fife Council were particularly<br />
impressed by the sub ground level outreach (pick-up of the container<br />
below the level of the vehicle). In direct comparison to the “predecessor<br />
fleet”, our units scored in all areas thus securing the contract.<br />
PALFINGER’s Scottish partner Outreach upgraded the six skiploaders<br />
with an on-board weighing system, a rear view camera and an automatic<br />
covering system which renders them “fully loaded” for state of the<br />
art waste disposal in the municipal sector.<br />
The council employees in Fife are extremely satisfied with their new<br />
purchase! ❚
HYDRAULIC SYSTEMS // 15<br />
High-level political representatives of the Belgian<br />
government visited the trade fair site on<br />
the opening day of the 74th Libramont Trade<br />
Fair. Prime Minister Yves LETERME, his deputies<br />
Joëlle MILQUET and Didier REYNDERS,<br />
Sabine LARUELLE, Minister for Small and<br />
Medium-sized Enterprises and Benoit<br />
LUTGEN, Minister of Agriculture of the<br />
Walloon Community, accompanied by Natacha<br />
PERAT and Alexandre DEWOLF principal<br />
organisers of the trade fair and a swarm of journalists<br />
honoured DEOM PALFINGER’s stand<br />
during their tour.<br />
Jean-Guy Deom seized the opportunity and introduced<br />
the VIPs to the company which was<br />
founded by his father André at the beginning of<br />
the 60s and which currently dominates the<br />
market with the most extensive product range<br />
of lifting and loading system available. In order<br />
to get the best possible view of the entire<br />
PALFINGER product range (PALFINGER<br />
cranes, PALIFT container systems, EPSILON<br />
forestry and recycling cranes, CRAYLER<br />
transportable forklifts and aerial work platforms<br />
from BISON PALFINGER) which was exhibited<br />
on an area covering 1,000 m², Jean-Guy<br />
suggested taking his guests on a trip to lofty<br />
heights.<br />
Together with Samuel Deom, the distinguished<br />
passengers were treated to an impressive view of<br />
the entire trade fair site from a height of 30 m<br />
on board the BISON TKA 35 aerial work platform.<br />
Apart from the bird’s-eye view, the party<br />
was enthusiastic about the lightness and efficiency<br />
of the BISON aerial work platform. ❚<br />
BISONof the<br />
High-level Visit<br />
in the Truest Sense<br />
Word
16 // HYDRAULIC SYSTEMS<br />
WUMAG PALFINGER<br />
WT 1000<br />
Superlative Aerial Work Platform for Leading European Hire Company<br />
Truck-mounted aerial work platforms by WUMAG and BISON<br />
PALFINGER are attractive service providers for hire companies.<br />
While WUMAG is a symbol for the largest truck-mounted access<br />
platforms worldwide, BISON with its TA, TKA and TKA-KS model<br />
ranges takes care of maximum customer benefit and efficient assignments<br />
at working heights ranging from 14 to 61 metres.<br />
RIWAL, one of Europe’s largest hire companies for aerial work platforms,<br />
headquartered south of Rotterdam in the Dutch town of<br />
Dordrecht, is well acquainted with the efficiency and occupational<br />
safety of the two famous brands of aerial work platforms and now has<br />
access to several models from the BISON (TA 25 B, TKA 28 KS and<br />
TKA 35 KS) and WUMAG (WTB 220 and WT 700) product portfolio.<br />
With its most recent purchase of a WUMAG PALFINGER WT 1000,<br />
the access platform with a working height of 102.5 metres, RIWAL has<br />
just extended it range by what is currently the tallest aerial work platform<br />
in the world.<br />
Since January 2008, RIWAL has been hiring aerial work platforms<br />
exclusively to the Corus steelworks in Velsen on the North Sea coast<br />
close to Amsterdam. Now the WUMAG PALFINGER WT 1000 also<br />
provides an access platform which makes it possible to reach and maintain<br />
systems, buildings and blast furnaces, which in part are over 70<br />
metres high, with effortless ease.<br />
During a demonstration of the WT 1000 at the Corus site, those in<br />
charge were able to see the amazing possibilities and advantages of the<br />
access platform for themselves. This enormous enthusiasm means<br />
RIWAL can surely look forward to doing successful business on the<br />
hiring front.<br />
The WUMAG PALFINGER WT 1000 was developed due to the<br />
customer’s desire for the largest possible working height, e.g. for installation<br />
and maintenance assignments in wind energy plants, chemical<br />
plants, transmitter masts, high-rise buildings and church towers. Constructed<br />
on a carrier vehicle with unlimited traction and manoeuvrability,<br />
even assignments on difficult terrain pose no problem. The permissible<br />
overall weight of under 60 t enables it to obtain a road licence throughout<br />
Europe. While it is only possible to implement these requirements<br />
by making major conversions to truck manufacturers’ serial chassis,<br />
they have been achieved in an ideal manner in the TADANO FAUN<br />
ATF 110 G-5 AT crane chassis. This all-wheel undercarriage has, among<br />
other things, 10 x 8 traction, 5-axle configuration (4 of which are steerable),<br />
in addition to what is commonly known as crab steering for<br />
moving the vehicle sideways and with its 390 kW/530 HP Mercedes-<br />
Benz diesel engine achieves a road speed of 85 km/h.<br />
The WT 1000 is designed as a telescopic articulated access platform<br />
with 5 lower telescopic booms, three upper telescopic booms and a basket<br />
jib boom rotatable through 115°. Its heavy-duty workman basket<br />
can carry nominal loads of up to 600 kg, the hydraulically extendible<br />
telescopic workman basket can carry 530 kg offering the largest possible<br />
area without reduction of the nominal load in the mobile section. This<br />
telescopic workman basket is prepared for the PowerLift system which<br />
enables comfortable and safe handling of heavy and bulky loads. ❚
HYDRAULIC SYSTEMS // 17
18 // HYDRAULIC SYSTEMS<br />
TAIL LIFT MBB PALFINGER<br />
The skilful project team (from left to right): Dr. Franz Gramiller, Martin Reiter<br />
(Mercedes Benz Salzburg), Andreas Wuppinger (Karosseriebau Wuppinger),<br />
Roman Strobl (MBB PALFINGER) and Gerhard Pockenauer-Gramiller<br />
STAGE-READY<br />
Performance<br />
New Vehicle with MBB PALFINGER 2500 K<br />
Tail Lift for Gramiller Distribution Company<br />
Thanks to tail lifts from MBB PALFINGER food and drinks arrive<br />
promptly at the supermarket, technical equipment reaches the retailer,<br />
aid supplies reach their intended place of use, medical equipment finds<br />
its way to hospitals and numerous other goods arrive safely at their<br />
destination.<br />
Solutions provided by MBB PALFINGER are as varied and flexible as<br />
the diverse logistical applications of their different customers. For the<br />
requirement profile of Franz Gramiller & Sohn, a distribution company<br />
from Salzburg, the choice when creating specifications for the<br />
company’s new truck, a Mercedes Benz Atego 1224, was to go with for<br />
an MBB PALFINGER 2500 K tail lift.<br />
“As a distributor for food processing and packaging systems we supply<br />
producing companies throughout Austria with our machines. Due to its<br />
performance data and technology, the MBB 2500 K is exactly the right<br />
solution for the weighty but simultaneously sensitive special transports.<br />
Many of our customers very frequently have no access ramps, hence this<br />
powerful tail lift is the ideal manipulation aid,” says Gerhard Pockenauer-Gramiller<br />
satisfaction over the new logistics purchase.<br />
Stability and design were at the forefront when designing this tail lift for<br />
the heavy load range up to 2500 kg. An extremely rugged lifting unit<br />
and a solid platform construction ensure that the load can be managed<br />
safely. The new sensor-controlled MBB electronics also make it possible<br />
to integrate hydraulic stabiliser supports without a problem. A powerful,<br />
low-noise hydraulic aggregate in the square support tube reduces<br />
noise to a minimum during loading and unloading procedures. The tail<br />
lift for Gramiller is fitted with an aluminium platform.<br />
Referring later to successful project handling, Roman Strobl from MBB<br />
Sales said, “We work with strong, professional partners - in this case<br />
Mercedes Benz and Wuppinger the body-making company - so that we<br />
can offer the customer a coherent overall package which starts with professional<br />
advice and ends with perfect service.” ❚
HYDRAULIC SYSTEMS // 19<br />
RATCLIFF PALFINGER<br />
"Easy Access"<br />
Convenient, Safe Cassette Lifts from RATCLIFF PALFINGER<br />
Innovative, accommodating boarding aids for people with restricted<br />
mobility are gaining increasing importance in both road and rail traffic.<br />
Boarding systems from RATCLIFF PALFINGER are individually<br />
adapted to different customer requirements and are designed to cope<br />
with the very rigorous demands of daily use. Next to step lifts - fully<br />
automated twin pillar lifts for installation inside the vehicle - cassette<br />
lifts, which are passenger lifts that are installed in a protected cassette<br />
under the rear of the vehicle, are among the most operator-friendly<br />
boarding aids.<br />
Last year designers at RATCLIFF PALFINGER were engaged in further<br />
development of the RUL35A cassette lift series. This concerned four different<br />
models each with a 350 kg capacity. Two of them are available<br />
with a wide platform. The perfect unit is available for practically every<br />
standard minibus and all popular van conversions.<br />
The new models feature detailed improvements designed to<br />
enhance passenger and operating safety, comfort, convenience<br />
and longevity.<br />
A lightweight aluminium platform minimises the dead weight. Redesigned<br />
sturdy, extended steel handrails guarantee maximum safety for passenger<br />
and escort. Aluminium guard plates ensure a product service<br />
life. The manual control is conveniently attached to the handrails. An<br />
automatic ramp stop with yellow non-slip strips and the bridge plate<br />
with black and yellow non-slip strips offer the best possible visibility<br />
and thus maximum safety. The units are easy to operate using a twopoint<br />
control with spiral cable with automatic deploying and stowing.<br />
They are perfectly integrated into the vehicle in a weatherproof,<br />
protected enclosure which also provides<br />
for an elegant appearance. ❚
20 // HYDRAULIC SYSTEMS<br />
CRAYLER In Continuous Use<br />
CRAYLER in Operation between Six and Seven Hours a Day<br />
Remondis AG & Co KG as one of the largest service providers of water<br />
and life cycle management provides collection and recycling services<br />
throughout the world for over 20 million citizens. Remonstrated operates<br />
its own network with over 500 plants and has branch offices and interests<br />
in 21 European countries in addition to China, Japan, Taiwan and Australia.<br />
With more than 6,000 commercial vehicles Remondis collects and<br />
recycles over 25 million tons of material every year.<br />
The company has divided Germany into several regions. The southwest<br />
region, for example, takes care of Rhineland-Palatinate, Hesse, North<br />
Baden and the Saarland and has several sites. In the Wüschheim branch<br />
office alone there are 47 employees who service customers with 22 units.<br />
Several PALFINGER CRAYLER transportable forklifts are employed in<br />
the process. They are used for between 6 and 7 hours every day. They<br />
have proven that CRAYLERs are reliable with one unit in particular. One<br />
forklift which has been in use since 2000 already has more than 12,000<br />
operating hours “under its belt”!<br />
Excellent experience with PALFINGER and low maintenance expenditure<br />
have persuaded the vehicle pool experts at Remondis to purchase<br />
another CRAYLER for the service “long-distance transport of special<br />
waste”. Special waste transport is carried out using an innovative semitrailer<br />
and tractor unit by Mercedes Benz. The tractor-trailer collects<br />
special waste and package freight on trips lasting several days. The semitrailer<br />
travels with a CRAYLER F3 201 PRO mounted on the back. The<br />
forklift has a load capacity of 2 tons and a maximum lifting height of 3.10<br />
metres. It is thus possible to load or unload the tractor-trailer independently<br />
with heavy pallets and the most diverse collection systems. The<br />
forklift’s 180° steering angle enables fast, safe operation even where space<br />
is tight. The high-quality, powerful drive guarantees efficient use and a<br />
long service life. ❚
HYDRAULIC SYSTEMS // 21<br />
RAILWAY<br />
Innovative Technology for the HSL-Zuid High-speed Line<br />
The new HSL-Zuid high-speed line in the<br />
Netherlands will be maintained using maintenance<br />
vehicles owned by Windhoff Bahn- und<br />
Anlagentechnik GmbH. For this purpose the<br />
operator consortium Infraspeed Maintenance<br />
b.v. has ordered two vehicles with a speed of<br />
120 km/h which are based on Windhoff ’s<br />
time-tested multi-purpose vehicle concept<br />
(MPV). Both vehicles have been in operation<br />
since September 2008.<br />
The basic construction of this type of vehicle<br />
as a unit with two cabs allows it to be used in<br />
a variety of ways. This is where solutions by<br />
PALFINGER RAILWAY play a crucial role.<br />
Arranged on the approximately 21 m long<br />
frame are the main cab and a hydraulic PKR<br />
290 work crane, combined with a further<br />
co-pivoting driver’s control cab. The space<br />
between on the vehicle deck is available for<br />
any number of exchangeable modules,<br />
among others an aerial work platform of the<br />
PA 1002 type.<br />
The PKR 290 is of course equipped specifically<br />
for the railway sector (earthing, jib rotation<br />
limiter, height limiter, “vehicle working<br />
travel” can all be controlled using the crane’s<br />
radio remote control). It is possible to carry<br />
out all maintenance and repair work quickly<br />
and carefully with the assistance of the pivotable<br />
workman basket and a special manipulator<br />
for picking up fans in tunnels. The driver’s<br />
control cab of the vehicle also functions as the<br />
crane cab.<br />
The PA 1002 was specially developed for fast,<br />
precise and cost-effective laying and processing<br />
of catenary systems. There is maximum<br />
access to both the catenary wire and contact<br />
wire at the same time due to the divided workman<br />
basket. The huge lateral outreach also<br />
makes it easy to reach anchor points and automatic<br />
tensioners on the masts. Ready-mounted<br />
on a container base, the platform module<br />
can simply be lifted off using a forklift or overhead<br />
crane and replaced, for example, with a<br />
crew cabin.<br />
PALFINGER is the system supplier in the railway<br />
sector with its finely tuned and efficient<br />
interaction of several units on one vehicle for<br />
coping with a complex set of tasks. People<br />
involved at a practical level throughout the<br />
world value the highly modular construction<br />
of the product range which is standardised<br />
right through to its software.<br />
The same applies to our system partner<br />
Windhoff and its clients. ❚
22 // Agriculture and Forestry<br />
EPSILON<br />
Crane Geometry<br />
Redefined<br />
Compact Construction and<br />
Intelligent Extension Boom System<br />
Every industry has its customs and requirements. EPSILON provides<br />
the appropriate solutions for every case in terms of boom system, equipment<br />
and control variations.<br />
As a result, the EPSILON E 165 Z 88 in Triple Z version including<br />
standing platform with radio remote control is practically made for<br />
the demanding grab work of the Boonzaaier company in Renswoude,<br />
Holland.<br />
Mounted on a tipper truck for transporting asphalt, soil and residual<br />
waste, the EPSILON crane leaves nothing to be desired both during<br />
active grab deployment and also in the transport position due to its<br />
technology and kinematics.<br />
The designation „TRIPLE Z“ arises from the fact that the crane in question<br />
is a Z-shape with a total of 3 extensions (1 main boom and 2<br />
knuckle booms). In detail, the crane is equipped with a completely new<br />
telescopic main boom in addition to the standard double telescope with<br />
protected hoses and toggle joints located on the inside. This telescopic<br />
main boom can be extended by 1,000 mm and controlled by way of an<br />
additional hydraulic function on the control valve. The advantages are<br />
clear: in the retracted state, the crane has a very short, compact parking<br />
length. Nevertheless, excellent outreaches are achieved when extended.<br />
For this special assignment in the Netherlands, the cargo area has to be<br />
covered hydraulically during travel by means of the tailgate cover - so<br />
that the asphalt does not cool down on one hand and so that no rubbish<br />
leaves the cargo area on the other. Thus with conventional grab cranes,<br />
it would be necessary to dismantle the grab during transport otherwise<br />
it would not be possible to set down the crane on the tailgate. The<br />
“TRIPLE Z” makes this is a thing of the past with EPSILON cranes.<br />
Thanks to the extremely slim design of the main boom, the crane including<br />
400 l clamshell grab can be folded up within the permitted maximum<br />
vehicle width of 2.55 m!<br />
The revamped and optimised EPSCOPE boom system and the<br />
EPSLINK load sling, as a sealed system with hose guidance completely<br />
inside the unit from extension, via boom tip and load sling to rotator,<br />
combine maximum efficiency and ease of maintenance.<br />
The hose guidance enclosing all hydraulic hoses inside the unit provides<br />
the best possible protection against dirt and damage. If, however, it is<br />
necessary at some time or another to replace a hose on site, this becomes<br />
child’s play thanks to easy dismantling of the guard plate. ❚
Agriculture and Forestry // 23<br />
New Generation of Forestry Trailers<br />
The STEPA forestry programme has recently been boosted by a new<br />
type of trailer. The new forestry trailers FH 12 AKV and FH 14 AKV<br />
were presented to the public for the first time at Austria’s biggest agricultural<br />
fair in Wels. These are timber trailers for professional use with a<br />
permissible overall weight of 12 and 14 t respectively.<br />
New features on these forestry trailers are the hydraulically adjustable<br />
axle and the likewise hydraulically adjustable extendable section. This<br />
allows for long timber loads in optimal displacement of the load’s centre<br />
of gravity towards the back end without exceeding the maximum permissible<br />
coupling loads on the tractor units. Adjustment of the frame<br />
and axle may be performed either from the crane control or a radio<br />
remote control.<br />
The pivoting drawbar with all-round protection is one highlight of the<br />
new trailer generation. Here the hydraulic pump for self-supply is installed<br />
in the drawbar itself - protected completely against external<br />
damage. Another advantage of the drawbar, for which patent protection<br />
has been applied, is that the rear tyres of the tractor units can no longer<br />
“hang” or become damaged on turning in.<br />
The huge variety of cranes and trailers, which can be effortlessly combined<br />
with each other due to a modular system, and an extensive range of<br />
auxiliary equipment make STEPA forestry crane systems second to none<br />
for all agricultural and forestry work. STEPA is successfully extending its<br />
product range in the trailer segment with these two new professional<br />
units - thus ensuring safe and speedy work in the forestry industry. ❚
24 // Congratulations 2008<br />
Congratulations!<br />
Thomas Geierspichler Wins Gold and<br />
Bronze in Peking.<br />
On 17 September at the Paralympic Games in Peking PALFINGER athlete<br />
Thomas Geierspichler won a gold medal for the marathon - achieving<br />
it in a new world record time of 1:40.07! Two days previously Thomas<br />
had already secured a bronze medal in the 800 m race.<br />
“I really enjoy sport. And success motivates me to achieve all-time<br />
highs. It is simply a profound attitude towards life that drives me to<br />
overcome my disabilities even under the most difficult conditions and<br />
to achieve the goals I have set myself.” Thomas Geierspichler has been<br />
wheelchair-bound since being involved in a serious car accident. He is<br />
living proof that outstanding performances can be achieved in any situation<br />
in life. PALFINGER AG and the <strong>Palfinger</strong> family have supported<br />
the young man from Salzburg as a main sponsor since 2007 and are<br />
consequently very proud of their athlete. ❚<br />
and the winner is ...<br />
The most innovative dealers were awarded prizes in four categories at the<br />
PALFINGER Dealer Awards 2008 ceremony:<br />
Bertil Hinz, the founder of HINZ Försäljnings AB in<br />
Sweden was personally presented with a Lifetime<br />
Achievement Award by Hubert <strong>Palfinger</strong> sen. and<br />
the former managing director Herbert Ziegelböck.<br />
“Best Service Idea” category:<br />
PALFINGER Deutschland GmbH<br />
received the award for a newly<br />
conceived training programme<br />
designed for candidates seeking<br />
a crane operator’s licence.<br />
“Best Marketing Idea” category:<br />
PALFINGER Australia Pty. Ltd. landed the coveted<br />
trophy with a CD-ROM which, under the motto<br />
“Our service is your success”, presents the excellent<br />
service network available for end customers<br />
throughout the Australian continent.<br />
Imprint:<br />
“Best Product Idea” category:<br />
MBB Liftsystems AG from Germany<br />
impressed the jury with its idea of<br />
integrating calibrated scales directly<br />
into the tail lift.<br />
Media owner & editor: <strong>Palfinger</strong> AG, Franz-W.-Scherer-Straße 24, 5101 Bergheim bei Salzburg/Austria, Tel. +43(0)662 4684-0, Fax +43(0)662 450100, www.palfinger.com<br />
Responsible for content: Mag. Harald J. Böhaker Editorial: Mag. Daniela Schwaiger Design: Rahofer Werbeagentur Print: Druckerei Roser, Salzburg, Printed in Austria<br />
KP-WORLD17+E