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The magazine for<br />

successful logistic<br />

solutions<br />

Customer Magazine<br />

Issue No. 17<br />

News<br />

Report<br />

International<br />

One Tough Duo<br />

Comfort, Safety and Environmental Protection<br />

Unconventional Operation Site


02 // EDITORIAL<br />

Marketing Director Wolfgang Pilz and CEO Herbert Ortner<br />

Passion and a Sense of Responsibility<br />

Contents<br />

2 Editorial<br />

Passion and a Sense of Responsibility<br />

3 NEWS<br />

One Tough Duo<br />

4 Report<br />

Comfort, Safety and Environmental Protection<br />

8<br />

15<br />

22<br />

TRUCK-MOUNTED CRANES<br />

inTERNATIONAL<br />

Friends<br />

Swiss Thoroughness<br />

Powerful Solution for Aeschbacher Transport AG<br />

unconventional Operation Site<br />

Mobile Airspace Monitoring<br />

essential Assistants<br />

HYDRAULIC SYSTEMS<br />

PALIFT, BISON, WUMAG, TAIL LIFT, RATCLIFF,<br />

CRAYLER, RAILWAY<br />

Agriculture and Forestry<br />

EPSILON, STEPA<br />

24 Congratulations<br />

Thomas Geierspichler Wins in Peking 2008<br />

Dealer Award 2008<br />

Even in turbulent times such as these,<br />

PALFINGER is following its course consistently<br />

and purposefully. We are trying<br />

more than ever to inspire our dealers and<br />

customers with our “spirit” because there is<br />

more than merely technology behind a<br />

PALFINGER product. A “true PALFINGER”<br />

is the sum of passion, emotion, vision, people<br />

and a globally stable company with a<br />

sense of responsibility.<br />

Passion has many faces. Passion for innovation,<br />

engineering, aesthetics and perfection<br />

- with the clearly defined claim to technology<br />

leadership because being one of the<br />

best is simply not enough. “To build the<br />

best truck-mounted crane” - that is the<br />

inner drive and for 50 years has been the<br />

reason why we have risen in the meantime<br />

to the High Performance level. The new<br />

High Performance range, the models of<br />

which we have been bringing onto the market<br />

successively for just over a year now, has<br />

significantly strengthened our leading position.<br />

We more than confirmed our leadership<br />

in technology by presenting the first<br />

representative of the new large crane series<br />

at the IAA 2008.<br />

In addition to our passion for continuous<br />

improvement of the functionality, efficiency<br />

and safety of our products, we are also aware<br />

of our responsibility in respect of humanity<br />

and the environment. Sustainability, careful<br />

management of resources and product ecology<br />

are thus firmly anchored in our corporate<br />

philosophy. The use of environmentally<br />

compatible, recyclable and biologically<br />

degradable substances and materials runs<br />

through all our product fields and divisions.<br />

Within the framework of our strategy of<br />

“growth through internationalisation and<br />

diversification” we are pleased to report on<br />

two successful corporate acquisitions. With<br />

the acquisition of the ELEVANT division of<br />

the German company WUMAG GmbH we<br />

have been able to add considerable strength<br />

to our product area covering “truck-mounted<br />

aerial work platforms” which, combined<br />

with BISON, brings a second strong brand<br />

under the PALFINGER roof. With the<br />

acquisition of Omaha Standard Inc., one of<br />

the top three suppliers of truck bodies and<br />

pick-up tail lifts in the US, we hope to<br />

secure long-term consolidation of our market<br />

position in North America.<br />

Strong partnerships with healthy, welldeveloped<br />

structures will gain even greater<br />

importance in the future. We will be able to<br />

build on long-standing dealership and service<br />

partnerships as well as experienced<br />

employees - as guarantors for quality, reliability<br />

and stability. You can depend on<br />

PALFINGER!<br />

Enjoy reading! ❚


NEWS // 03<br />

One Tough<br />

Duo<br />

Two famous brands of access platforms under the same PALFINGER roof.<br />

With the acquisition of the ELEVANT unit of<br />

the German company WUMAG GmbH,<br />

PALFINGER once again clearly demonstrates<br />

its strategy of “growth through internationalisation<br />

and diversification”. Another valuable<br />

member has been reinforcing the PALFINGER<br />

family since autumn 2008 and the product<br />

area covering “truck-mounted aerial work<br />

platforms” now has two attractive brands in<br />

double harness.<br />

Combined with BISON, customers will now<br />

have at their disposal a complete product portfolio<br />

from one and the same source. That<br />

means working heights ranging between 11<br />

and 103 metres and a Europe-wide sales and<br />

service network of established WUMAG and<br />

PALFINGER dealers.<br />

While WUMAG is a symbol for the largest<br />

truck-mounted access platforms worldwide,<br />

BISON with its model ranges takes care of<br />

maximum customer benefit and efficient<br />

assignments at working heights ranging<br />

from 14 to 61 metres. ❚


04 // REPORT<br />

Comfort, Safety<br />

and Environmental<br />

Protection<br />

In matters of automation, operating comfort,<br />

ergonomics and intelligent control technologies,<br />

the requirements made on hydraulic work<br />

equipment and lifting systems are becoming<br />

even more demanding. PALFINGER faces this<br />

challenge with intelligent implementation in its<br />

products.<br />

The new High Performance crane series is<br />

impressive due to numerous comfort and safety<br />

functions which make the user’s everyday work<br />

easier:<br />

With the help of sophisticated control technologies<br />

it is possible to employ enormous forces<br />

to achieve pinpoint accuracy using a fingertip<br />

touch. A range of crane functions can be switched<br />

on and off by means of PALFINGER’s<br />

radio remote control system: The PALTRONIC<br />

50, the active oscillation system (AOS) and the<br />

electronic high power lifting system (E-HPLS)<br />

plus other additional functions may be activated<br />

via the radio remote control system. The<br />

interaction of PALTRONIC 50 and<br />

PALFINGER’s radio remote control system<br />

allows the crane to be used to its best advantage<br />

in respect of lifting power and outreach taking<br />

all safety aspects into account.<br />

PALFINGER is sending a clear message regarding<br />

ease of maintenance and environmental<br />

protection with the maintenance-free extension<br />

boom system. The use of sliding elements<br />

made from special synthetic material combined<br />

with time-tested KTL cathotic dip painting<br />

means that the operator no longer needs to service<br />

the boom system.<br />

PALFINGER products move tremendous<br />

amounts of material and thus bear a huge responsibility<br />

for the safety of all those involved.<br />

With numerous features ensuring safety on the<br />

crane, PALFINGER not only meets the prescribed<br />

requirements of the statutory guidelines but<br />

clearly goes above and beyond its competitors<br />

with its safety equipment and its acceptance<br />

procedures.<br />

PALFINGER cranes are equipped as standard<br />

with bubble levels on the control panel for<br />

horizontal alignment of the crane and vehicle,<br />

optionally with a transport position monitor<br />

for the boom system and for the crane’s stabiliser<br />

support in addition to the patented manual<br />

outrigger safety system referred to as the<br />

Interlock system.<br />

Other devices that contribute to operational<br />

safety are an acoustic warning at an outreach of<br />

12 metres, pivot angle-dependent limitation<br />

of the lifting power specifically for frontmounted<br />

cranes and limitation of the slewing<br />

range during operations performed from the<br />

standing platform.<br />

PALFINGER offers its customers a complex<br />

safety system combined with sophisticated<br />

control technology: Efficient overload indication<br />

is guaranteed with the help of PALFINGER<br />

radio remote control. In addition to the standard<br />

functions of a conventional radio remote<br />

control system, PALFINGER also offers a<br />

remote control console with a display to indicate<br />

the level of the crane’s capacity utilisation<br />

or overload. PALFINGER has not only mounted<br />

the overload indicator directly on the console<br />

but also an indicator displaying the relevant<br />

utilisation level of the crane’s own capacity. An<br />

overload situation of the fly jib or the cable<br />

winch for example is also displayed. Regardless<br />

of the distance from which the crane is controlled,<br />

the display incorporated in the control<br />

panel continuously provides the crane operator<br />

with information regarding the load utilisation<br />

situation.<br />

The ISC integrated stability control provides the<br />

crane operator with maximum stability during<br />

crane operations even where space is restricted<br />

and at full working speed.


REPORT // 05<br />

Functional design for greater comfort and<br />

safety. Covers of synthetic material and hydraulic<br />

hoses located on the inside are not only<br />

more pleasing visually but serve first and foremost<br />

to protect both the operator and the crane<br />

system. Covers of synthetic material protect<br />

sensitive crane parts against dirt and damage.<br />

As a result, they decrease the cost and effort of<br />

servicing and maintenance and considerably<br />

increase the truck-mounted crane’s service life.<br />

It is possible to enhance the crane’s value enormously<br />

by using premium-quality, highly-resistant<br />

synthetic materials, which can be used in<br />

the temperature range from -40 °C to +80 °C.<br />

The control panels are light and easy to dismantle<br />

for maintenance and servicing.<br />

LEDs which backlight the control panel make it<br />

easier to read off the machine functions and<br />

provide the crane driver with a rapid overview<br />

of the entire panel during the working process.<br />

The integrated tilt display and the redesigned<br />

load carrying plate on the crane, which is matched<br />

individually to each crane model, provides<br />

the operator with a perfect view directly from<br />

the control panel. LED warning lights on the<br />

supporting cylinders mean greater safety for<br />

crane operator and passers-by. The established<br />

spiral hose for protecting the hydraulic hoses has<br />

now become standard for all PALFINGER cranes<br />

from this point on. The larger stabilizer plates<br />

of the supporting cylinders are movable and<br />

enable better adaptation to the ground surface. ❚


06 // rePORT<br />

Environmental<br />

Protection<br />

as a Matter of Course<br />

With the introduction of the new High Performance range, PALFINGER is<br />

sending a very clear message indeed about environmental protection.


REPORt // 07<br />

Maintenance-free Extension System<br />

The sliding elements of the extension system<br />

are moulded from special synthetic material<br />

and have self-lubricating properties. No<br />

further servicing work is required after the initial<br />

lubrication which uses vegetable grease.<br />

All other elements (slide rails, slide blocks,<br />

etc.) run without grease. These have only a<br />

secondary function as sliding elements and are<br />

primarily adjustment and guiding elements.<br />

They are also made from special synthetic<br />

materials in order to preserve the paint and<br />

thus protect it against corrosion. The operator<br />

no longer needs to service the boom system.<br />

This not only saves time and money but also<br />

protects the environment.<br />

Environmentally Compatible Coating<br />

Technologies<br />

PALFINGER products are cathotic dip-painted.<br />

Along with the quality-improving benefits<br />

of KTL cathotic dip painting, the environmental<br />

compatibility of the paints (two-pack topcoats<br />

on a water-soluble base) and of the<br />

method is also impressive.<br />

Chromium VI-free Surfaces of Pipes,<br />

Small Parts and Threaded Joints<br />

Going well beyond the requirements of the<br />

latest EU Directives, PALFINGER fits all its<br />

cranes, that is the cranes of each performance<br />

class, with parts free from chromium VI (hydraulic<br />

pipes, threaded joins, small parts and<br />

brackets).<br />

Load Sensing – Low Fuel Consumption<br />

Fitting of the control unit with a proportional<br />

control valve prepares PALFINGER cranes for<br />

efficient and economical variable displacement<br />

pump operation. By comparison with the fixed<br />

displacement pump, which always supplies the<br />

crane with the same amount of oil, the variable<br />

displacement or load-sensing pump only delivers<br />

the amount needed for the crane function<br />

in each case. It is possible due to the pump’s<br />

variable displacement volume to adapt the<br />

volume flow rate to the demands of all consumers<br />

connected. Delivery is constantly adapted<br />

to actual consumption thus optimising power<br />

consumption. The advantages are clear: Lower<br />

fuel consumption (fuel savings of up to 20%!),<br />

enhanced capacity for precision and multiple<br />

function control in addition to less stress on<br />

the entire hydraulic system as the oil remains<br />

cooler!<br />

Biodegradable Hydraulic Oil<br />

On request, PALFINGER offers its customers a<br />

fully synthetic, environmentally sound hydraulic<br />

oil with rapid biodegradability for environmental<br />

crane operation. This oil guarantees<br />

smooth, trouble-free operation year-round<br />

even under extreme conditions and such as<br />

huge fluctuations in temperature. ❚<br />

Deciding on the purchase of a PALFINGER product is a business<br />

decision geared towards values and sustainability.


08 // TRUCK-MOUNTED CRANES INTERNATIONAL


TRUCK-MOUNTED CRANES INTERNATIONAL // 09<br />

FRIENDS<br />

Passionate PALFINGER Customer in New Zealand’s South Island<br />

Extensive range of assignments. No problem for the PK 72002 Performance.<br />

Service professionals get together. Standing from left to right:<br />

Mark Purdue (Purdue Bros.), Frank Rettenegger and Balthasar Gwechenberger (PALFINGER<br />

SERVICE Department); front: Justin Cox and Grant Capper (PALFINGER New Zealand)<br />

One of our most faithful and passionate customers in Southland - at the<br />

southernmost tip of New Zealand’s South Island - is perfect proof that<br />

the enthusiasm for PALFINGER cranes does not decrease as geographical<br />

distance increases.<br />

The established transport company of Purdue Bros. from Invercargill<br />

has been en route with the red cranes from far-away Europe since the<br />

end of the 1970s. And during that time the business relationship has<br />

also developed into a friendship. Mark Purdue, in charge of the crane<br />

fleet, is especially proud of the nine PALFINGERs in his fleet. He not<br />

only ensures that the assignments undertaken by his “charges” run<br />

smoothly but also takes care of servicing and maintaining them. The<br />

fact that over the years Mark Purdue has become a “service expert”<br />

where truck-mounted cranes are concerned is because of the geographical<br />

remoteness and the huge distance to the next service workshop he<br />

has made a virtue out of necessity.<br />

The diversity of the locations where the cranes are used is also matched<br />

by the diversity of the customers’ requirements and specifications. Purdue<br />

Bros. with its transport and loading services looks after Bluff Har-<br />

bour, the urban area of Invercargill and the rural area of Southland.<br />

Over the years Purdue has gained a reputation for being able to provide<br />

the ideal transport solution at all times even for assignments under difficult<br />

and challenging conditions. The key to this success: continuous<br />

investment in an innovative fleet of vehicles.<br />

“We need flexible vehicles, because we are confronted with a variety of<br />

challenges. Truck-mounted cranes extend the vehicles’ range of use and<br />

in PALFINGER we have a competent and reliable partner,” says Mark<br />

with conviction.<br />

Dairy farming is booming in the province. Our services are in demand<br />

for all measures relating to infrastructure. Whether we are transporting<br />

and installing silos or electricity pylons and telephone masts, tasks out<br />

in the country require a huge amount of skill and flexibility. At the same<br />

time, we also provide an incredibly wide variety of transport and loading<br />

services in the port of Bluff and the city of Invercargill. All of<br />

which would be unthinkable without PALFINGER!” ❚


10 // TRUCK-MOUNTED CRANES INTERNATIONAL<br />

Swiss Thoroughness<br />

Once PALFINGER. Always PALFINGER.<br />

In 1974 Arthur Voneschen, founder of the transport company of the<br />

same name in Graubünden, decided to invest in a PALFINGER<br />

PK 6000 crane. With this decision he was ahead of his times as one of<br />

the very few providers of crane services in the region. Over the years he<br />

was able to establish himself in his branch of business with a great deal<br />

of hard work and commitment.He expanded his fleet by three cranes<br />

which were equipped with a range of additional equipment such as<br />

cable winches, grabs and timber grabs to maximise the full potential of<br />

his cranes.<br />

Exactly 34 years after the initial purchase, Urs Voneschen Arthur’s son<br />

and now Managing Director took delivery in 2008 of the fifth crane.<br />

Installation of the latest PALFINGER PK 6002 Performance on the<br />

3-axle MAN TGS 28.480 6x4-4 with 4-wheel drive and steered trailing<br />

axle can almost be termed “exotic”. Exotic because a crane with a lifting<br />

moment such as this is usually employed on 4-axle vehicles. However, it<br />

is precisely this unusual combination that the Voneschen company intends<br />

to benefit from. The family-owned company actually carries out a<br />

large proportion of its jobs in the mountains - assignments which for<br />

the most part can only be performed with the help of particularly<br />

manoeuvrable vehicles.<br />

Having arrived at the location, the 60 metre-tonne crane can be used<br />

for hook operation but also for work involving the grab or cable winch.<br />

Even the most difficult loading or unloading locations are easily accessible<br />

by making the most of the synergies between the 6 hydraulic<br />

extensions on the crane and the hydraulic 4 extensions on the PJ 125 C<br />

fly jib. Additional hydraulic stabiliser supports on the back and a central<br />

support on the front of the vehicle ensure the stability required. “We are<br />

happy to go out on a limb for our customers, not to do something crazy<br />

but to achieve the seemingly impossible,” says Urs Voneschen talking<br />

about crane work in demanding terrain.<br />

The quick-change system (SWS) by Walser Schweiz AG adds even more<br />

options to the already wide range of use. The loading bridge and the<br />

entire rig with auxiliary frame, heavy load crane and stabiliser supports<br />

can be dismantled in a matter of a few minutes. The MAN vehicle can<br />

then be used purely as a semi-trailer tractor. ❚


TRUCK-MOUNTED CRANES INTERNATIONAL // 11<br />

Powerful Solution for<br />

Aeschbacher<br />

Transport AG<br />

The Aeschbacher company based in Appenzell was<br />

founded in 1931 and is already being managed by the<br />

third generation. From skip service to crane work and<br />

heavy transport, the up-to-date vehicle pool can meet<br />

virtually every customer requirement.<br />

The PALFINGER PK 100002 Performance, with 7 hydraulic extensions is<br />

impressive due to its enormous lifting power with low dead weight. The<br />

PJ 170 E fly jib combined with the mechanical boom elongation extends<br />

the outreach to 32 m horizontally and 36 m vertically where it is still<br />

possible to lift loads of up to a tonne.<br />

The 5-axle Scania R 500 provides the ideal base for installation of the<br />

heavy load crane. The vehicle chassis was reinforced at the front and the<br />

front central support was installed to ensure 100% stability. As a result it<br />

is possible to work without restriction within a 360° radius.<br />

The extremely low loading bridge is another highlight of this individually<br />

tailored customer solution. It has a heavy load pull-out for bridge elongation<br />

and is only 1.20 metres high. The hydraulically hinged cable winch<br />

on the main boom enables a low overall height when the crane is in the<br />

transport position with the fly jib on the loading bridge.<br />

This special vehicle was designed and constructed by Walser GmbH in<br />

Rankweil. The crane was additionally converted to an extremely efficient<br />

2-circuit hydraulic system at Walser Schweiz AG in Tagelswangen. This<br />

special option allows for a significantly higher working speed when<br />

simultaneously controlling several functions. ❚


12 // TRUCK-MOUNTED CRANES INTERNATIONAL<br />

Unconventional<br />

Operation Site<br />

Maintenance Crane in Entrance Building<br />

of St. Pauli Elbe Tunnel<br />

Anyone who thinks a truck-mounted crane can only<br />

be mounted on a truck has got it wrong! Stationary<br />

installations are not out of the ordinary. However,<br />

bringing a crane into a building is definitely no everyday<br />

occurrence and at the same time poses a substantial<br />

challenge. A challenge that the PALFINGER service<br />

and sales partner Meyer Fahrzeug-Technik u. Service<br />

GmbH tackled with a great deal of commitment.<br />

The task was to install a 16 metre-tonne crane underneath the dome on<br />

the top level of the entrance building of the St. Pauli Elbe tunnel. The<br />

crane is permanently installed there in the centre directly adjacent to<br />

the maintenance shaft. Equipped with cable winch, radio remote control<br />

and workman basket, the PK 16502 Performance is used during maintenance<br />

work inside the building and can reach up to 17 m downwards<br />

into the maintenance shaft itself.<br />

The only way of getting the crane in, however, was through a round<br />

opening in the domed roof with a diameter of approx. 120 cm. It was<br />

therefore decided to lower the crane into the building in two sections.<br />

First of all came the relatively compact crane pedestal. This was followed<br />

by the considerably larger and bulkier combination of main column,<br />

knuckle boom, extension pieces and the cable winch. “We had tried everything<br />

out beforehand at the depot such as how and where the load<br />

attachments for the crane sections would have to go,” recalls owner and<br />

managing director Jörg Meyer.<br />

The hydraulic unit with electric drive, control pump and oil tank is installed<br />

one floor down on the machinery level where the cable drums<br />

and drive motors for the vehicle and passenger lifts of the Elbe tunnel<br />

are located. This is where the standby generating set supplied by battery<br />

power is also located so that the team in the workman basket can be<br />

brought safely back out of the shaft again in the event of a power failure<br />

during operation.<br />

Meyer Fahrzeug-Technik u. Service GmbH was established in 1998, has<br />

built up a workforce of 48 in the meantime and serves customers in the<br />

city of Hamburg. Many of the skilled employees come from the crane or<br />

vehicle construction industries. The company’s range of services include<br />

the servicing, repair, maintenance and general care of all types of vehicles.<br />

Installation of the PK 16502 Performance in the entrance building to<br />

the St. Pauli Elbe tunnel set a special benchmark in the performance of<br />

the Meyer team. ❚


TRUCK-MOUNTED CRANES INTERNATIONAL // 13<br />

The Slovenian Army’s unconventional crane<br />

deployment illustrates that the kinematics of a<br />

truck-mounted crane are not only useful for<br />

classic crane work and that it is not necessarily<br />

inevitable that a crane tip will be used to suspend<br />

a hook or grab.<br />

PALFINGER’s Slovenian partner Bijol designed<br />

a special crane system for radar vehicles and<br />

fitted each of five Iveco 4x4 trucks with a<br />

PK 4100 compact crane. The vehicles are<br />

destined for a NATO commission for flight<br />

monitoring (with a range of up to 60 km).<br />

Mobile<br />

Airspace Monitoring<br />

The advantages of the crane combination are<br />

clear: the units are ready for deployment within<br />

ten minutes and the radar screens can be<br />

extended effortlessly up to a height of 9 m. The<br />

crane’s compact installation dimensions and<br />

low dead weight work in favour of the vehicle’s<br />

payload, energy consumption and low temperature.<br />

Due to optimised stability, the radar<br />

screen deviates by no more than 1° at a wind<br />

speed of 100 km/h. ❚<br />

Essential Assistants<br />

Rottenburg Highways Department Takes Stock<br />

Rottenburg Highways Department is responsible<br />

for approximately two thirds of<br />

Tübingen’s administrative district. In practical<br />

terms this means round the clock service<br />

depending on the weather conditions or<br />

damage reported. Employees have at their disposal<br />

a comprehensive pool of equipment and<br />

vehicles that can be used almost anywhere -<br />

one of these is a new Mercedes Actors 1832<br />

AK, equipped with a truck-mounted<br />

PALFINGER PK 8501 Performance crane.<br />

The truck-mounted crane plays an important<br />

role in the most varied range of maintenance<br />

assignments. “The new crane is an important<br />

resource particularly in the area of road maintenance.<br />

Just think about positioning manhole<br />

covers or drain covers. Road workers are no<br />

longer exposed to extreme physical loads not<br />

to mention the risk of injury. The PK 8501<br />

Performance is also very well suited to the<br />

installation of large traffic signs due to its outreach<br />

capabilities. Construction measures such<br />

as the setting of curbstones or laying of concrete<br />

pipes are examples of other assignments,”<br />

explained Stefan Dettenrieder, head of the<br />

highways department.<br />

However, this would not keep the PK 8501<br />

Performance busy by a long shot. In addition to<br />

a variety of work such as transporting waste<br />

paper containers or scrap, Alexander Blumenschein,<br />

the driver and crane operator, responsible<br />

also carries out ditching work using two<br />

40 and 60 cm dual purpose grabs. For maintenance<br />

of trees and shrubs, where the emphasis<br />

is on collecting the cut material quickly and<br />

without high staff costs, the highway department<br />

uses a grab from PALFINGER’s range of<br />

accessories. All add-on equipment can be<br />

replaced in a matter of a few minutes due to<br />

the functional quick-change system.<br />

The excellent quality, state of the art technology<br />

High Power Lifting System (HPLS) which<br />

optimises the lifting power along with the<br />

time-tested and safe radio remote control were<br />

crucial advantages for PALFINGER.<br />

Not to mention, of course, the long service life<br />

as a result of KTL cathotic dip painting. ❚


14 // HYDRAULIC SYSTEMS<br />

PALIFT<br />

Simply Impressive. Skiploaders by PALIFT.<br />

Alongside its extensive range of hookloaders, PALIFT also supplies the<br />

international market with the M12 and M14, two particularly versatile<br />

and cost-efficient skiploader models.<br />

The tender advertised by Fife council, the local authority for the Scottish<br />

town of Fife, for the procurement of six new skiploaders was as good as<br />

awarded. Thanks to a very successful demonstration of a PALIFT unit<br />

on site, it was possible to win the contract quite literally at the last<br />

minute against two very well-known competitors.<br />

The units in question are latest generation M12T_03 skiploaders with an<br />

extremely low dead weight, exceptionally large outreach (due to telescopic<br />

lifting arms) and precise control. In addition to numerous safety<br />

aspects, the responsible officials from Fife Council were particularly<br />

impressed by the sub ground level outreach (pick-up of the container<br />

below the level of the vehicle). In direct comparison to the “predecessor<br />

fleet”, our units scored in all areas thus securing the contract.<br />

PALFINGER’s Scottish partner Outreach upgraded the six skiploaders<br />

with an on-board weighing system, a rear view camera and an automatic<br />

covering system which renders them “fully loaded” for state of the<br />

art waste disposal in the municipal sector.<br />

The council employees in Fife are extremely satisfied with their new<br />

purchase! ❚


HYDRAULIC SYSTEMS // 15<br />

High-level political representatives of the Belgian<br />

government visited the trade fair site on<br />

the opening day of the 74th Libramont Trade<br />

Fair. Prime Minister Yves LETERME, his deputies<br />

Joëlle MILQUET and Didier REYNDERS,<br />

Sabine LARUELLE, Minister for Small and<br />

Medium-sized Enterprises and Benoit<br />

LUTGEN, Minister of Agriculture of the<br />

Walloon Community, accompanied by Natacha<br />

PERAT and Alexandre DEWOLF principal<br />

organisers of the trade fair and a swarm of journalists<br />

honoured DEOM PALFINGER’s stand<br />

during their tour.<br />

Jean-Guy Deom seized the opportunity and introduced<br />

the VIPs to the company which was<br />

founded by his father André at the beginning of<br />

the 60s and which currently dominates the<br />

market with the most extensive product range<br />

of lifting and loading system available. In order<br />

to get the best possible view of the entire<br />

PALFINGER product range (PALFINGER<br />

cranes, PALIFT container systems, EPSILON<br />

forestry and recycling cranes, CRAYLER<br />

transportable forklifts and aerial work platforms<br />

from BISON PALFINGER) which was exhibited<br />

on an area covering 1,000 m², Jean-Guy<br />

suggested taking his guests on a trip to lofty<br />

heights.<br />

Together with Samuel Deom, the distinguished<br />

passengers were treated to an impressive view of<br />

the entire trade fair site from a height of 30 m<br />

on board the BISON TKA 35 aerial work platform.<br />

Apart from the bird’s-eye view, the party<br />

was enthusiastic about the lightness and efficiency<br />

of the BISON aerial work platform. ❚<br />

BISONof the<br />

High-level Visit<br />

in the Truest Sense<br />

Word


16 // HYDRAULIC SYSTEMS<br />

WUMAG PALFINGER<br />

WT 1000<br />

Superlative Aerial Work Platform for Leading European Hire Company<br />

Truck-mounted aerial work platforms by WUMAG and BISON<br />

PALFINGER are attractive service providers for hire companies.<br />

While WUMAG is a symbol for the largest truck-mounted access<br />

platforms worldwide, BISON with its TA, TKA and TKA-KS model<br />

ranges takes care of maximum customer benefit and efficient assignments<br />

at working heights ranging from 14 to 61 metres.<br />

RIWAL, one of Europe’s largest hire companies for aerial work platforms,<br />

headquartered south of Rotterdam in the Dutch town of<br />

Dordrecht, is well acquainted with the efficiency and occupational<br />

safety of the two famous brands of aerial work platforms and now has<br />

access to several models from the BISON (TA 25 B, TKA 28 KS and<br />

TKA 35 KS) and WUMAG (WTB 220 and WT 700) product portfolio.<br />

With its most recent purchase of a WUMAG PALFINGER WT 1000,<br />

the access platform with a working height of 102.5 metres, RIWAL has<br />

just extended it range by what is currently the tallest aerial work platform<br />

in the world.<br />

Since January 2008, RIWAL has been hiring aerial work platforms<br />

exclusively to the Corus steelworks in Velsen on the North Sea coast<br />

close to Amsterdam. Now the WUMAG PALFINGER WT 1000 also<br />

provides an access platform which makes it possible to reach and maintain<br />

systems, buildings and blast furnaces, which in part are over 70<br />

metres high, with effortless ease.<br />

During a demonstration of the WT 1000 at the Corus site, those in<br />

charge were able to see the amazing possibilities and advantages of the<br />

access platform for themselves. This enormous enthusiasm means<br />

RIWAL can surely look forward to doing successful business on the<br />

hiring front.<br />

The WUMAG PALFINGER WT 1000 was developed due to the<br />

customer’s desire for the largest possible working height, e.g. for installation<br />

and maintenance assignments in wind energy plants, chemical<br />

plants, transmitter masts, high-rise buildings and church towers. Constructed<br />

on a carrier vehicle with unlimited traction and manoeuvrability,<br />

even assignments on difficult terrain pose no problem. The permissible<br />

overall weight of under 60 t enables it to obtain a road licence throughout<br />

Europe. While it is only possible to implement these requirements<br />

by making major conversions to truck manufacturers’ serial chassis,<br />

they have been achieved in an ideal manner in the TADANO FAUN<br />

ATF 110 G-5 AT crane chassis. This all-wheel undercarriage has, among<br />

other things, 10 x 8 traction, 5-axle configuration (4 of which are steerable),<br />

in addition to what is commonly known as crab steering for<br />

moving the vehicle sideways and with its 390 kW/530 HP Mercedes-<br />

Benz diesel engine achieves a road speed of 85 km/h.<br />

The WT 1000 is designed as a telescopic articulated access platform<br />

with 5 lower telescopic booms, three upper telescopic booms and a basket<br />

jib boom rotatable through 115°. Its heavy-duty workman basket<br />

can carry nominal loads of up to 600 kg, the hydraulically extendible<br />

telescopic workman basket can carry 530 kg offering the largest possible<br />

area without reduction of the nominal load in the mobile section. This<br />

telescopic workman basket is prepared for the PowerLift system which<br />

enables comfortable and safe handling of heavy and bulky loads. ❚


HYDRAULIC SYSTEMS // 17


18 // HYDRAULIC SYSTEMS<br />

TAIL LIFT MBB PALFINGER<br />

The skilful project team (from left to right): Dr. Franz Gramiller, Martin Reiter<br />

(Mercedes Benz Salzburg), Andreas Wuppinger (Karosseriebau Wuppinger),<br />

Roman Strobl (MBB PALFINGER) and Gerhard Pockenauer-Gramiller<br />

STAGE-READY<br />

Performance<br />

New Vehicle with MBB PALFINGER 2500 K<br />

Tail Lift for Gramiller Distribution Company<br />

Thanks to tail lifts from MBB PALFINGER food and drinks arrive<br />

promptly at the supermarket, technical equipment reaches the retailer,<br />

aid supplies reach their intended place of use, medical equipment finds<br />

its way to hospitals and numerous other goods arrive safely at their<br />

destination.<br />

Solutions provided by MBB PALFINGER are as varied and flexible as<br />

the diverse logistical applications of their different customers. For the<br />

requirement profile of Franz Gramiller & Sohn, a distribution company<br />

from Salzburg, the choice when creating specifications for the<br />

company’s new truck, a Mercedes Benz Atego 1224, was to go with for<br />

an MBB PALFINGER 2500 K tail lift.<br />

“As a distributor for food processing and packaging systems we supply<br />

producing companies throughout Austria with our machines. Due to its<br />

performance data and technology, the MBB 2500 K is exactly the right<br />

solution for the weighty but simultaneously sensitive special transports.<br />

Many of our customers very frequently have no access ramps, hence this<br />

powerful tail lift is the ideal manipulation aid,” says Gerhard Pockenauer-Gramiller<br />

satisfaction over the new logistics purchase.<br />

Stability and design were at the forefront when designing this tail lift for<br />

the heavy load range up to 2500 kg. An extremely rugged lifting unit<br />

and a solid platform construction ensure that the load can be managed<br />

safely. The new sensor-controlled MBB electronics also make it possible<br />

to integrate hydraulic stabiliser supports without a problem. A powerful,<br />

low-noise hydraulic aggregate in the square support tube reduces<br />

noise to a minimum during loading and unloading procedures. The tail<br />

lift for Gramiller is fitted with an aluminium platform.<br />

Referring later to successful project handling, Roman Strobl from MBB<br />

Sales said, “We work with strong, professional partners - in this case<br />

Mercedes Benz and Wuppinger the body-making company - so that we<br />

can offer the customer a coherent overall package which starts with professional<br />

advice and ends with perfect service.” ❚


HYDRAULIC SYSTEMS // 19<br />

RATCLIFF PALFINGER<br />

"Easy Access"<br />

Convenient, Safe Cassette Lifts from RATCLIFF PALFINGER<br />

Innovative, accommodating boarding aids for people with restricted<br />

mobility are gaining increasing importance in both road and rail traffic.<br />

Boarding systems from RATCLIFF PALFINGER are individually<br />

adapted to different customer requirements and are designed to cope<br />

with the very rigorous demands of daily use. Next to step lifts - fully<br />

automated twin pillar lifts for installation inside the vehicle - cassette<br />

lifts, which are passenger lifts that are installed in a protected cassette<br />

under the rear of the vehicle, are among the most operator-friendly<br />

boarding aids.<br />

Last year designers at RATCLIFF PALFINGER were engaged in further<br />

development of the RUL35A cassette lift series. This concerned four different<br />

models each with a 350 kg capacity. Two of them are available<br />

with a wide platform. The perfect unit is available for practically every<br />

standard minibus and all popular van conversions.<br />

The new models feature detailed improvements designed to<br />

enhance passenger and operating safety, comfort, convenience<br />

and longevity.<br />

A lightweight aluminium platform minimises the dead weight. Redesigned<br />

sturdy, extended steel handrails guarantee maximum safety for passenger<br />

and escort. Aluminium guard plates ensure a product service<br />

life. The manual control is conveniently attached to the handrails. An<br />

automatic ramp stop with yellow non-slip strips and the bridge plate<br />

with black and yellow non-slip strips offer the best possible visibility<br />

and thus maximum safety. The units are easy to operate using a twopoint<br />

control with spiral cable with automatic deploying and stowing.<br />

They are perfectly integrated into the vehicle in a weatherproof,<br />

protected enclosure which also provides<br />

for an elegant appearance. ❚


20 // HYDRAULIC SYSTEMS<br />

CRAYLER In Continuous Use<br />

CRAYLER in Operation between Six and Seven Hours a Day<br />

Remondis AG & Co KG as one of the largest service providers of water<br />

and life cycle management provides collection and recycling services<br />

throughout the world for over 20 million citizens. Remonstrated operates<br />

its own network with over 500 plants and has branch offices and interests<br />

in 21 European countries in addition to China, Japan, Taiwan and Australia.<br />

With more than 6,000 commercial vehicles Remondis collects and<br />

recycles over 25 million tons of material every year.<br />

The company has divided Germany into several regions. The southwest<br />

region, for example, takes care of Rhineland-Palatinate, Hesse, North<br />

Baden and the Saarland and has several sites. In the Wüschheim branch<br />

office alone there are 47 employees who service customers with 22 units.<br />

Several PALFINGER CRAYLER transportable forklifts are employed in<br />

the process. They are used for between 6 and 7 hours every day. They<br />

have proven that CRAYLERs are reliable with one unit in particular. One<br />

forklift which has been in use since 2000 already has more than 12,000<br />

operating hours “under its belt”!<br />

Excellent experience with PALFINGER and low maintenance expenditure<br />

have persuaded the vehicle pool experts at Remondis to purchase<br />

another CRAYLER for the service “long-distance transport of special<br />

waste”. Special waste transport is carried out using an innovative semitrailer<br />

and tractor unit by Mercedes Benz. The tractor-trailer collects<br />

special waste and package freight on trips lasting several days. The semitrailer<br />

travels with a CRAYLER F3 201 PRO mounted on the back. The<br />

forklift has a load capacity of 2 tons and a maximum lifting height of 3.10<br />

metres. It is thus possible to load or unload the tractor-trailer independently<br />

with heavy pallets and the most diverse collection systems. The<br />

forklift’s 180° steering angle enables fast, safe operation even where space<br />

is tight. The high-quality, powerful drive guarantees efficient use and a<br />

long service life. ❚


HYDRAULIC SYSTEMS // 21<br />

RAILWAY<br />

Innovative Technology for the HSL-Zuid High-speed Line<br />

The new HSL-Zuid high-speed line in the<br />

Netherlands will be maintained using maintenance<br />

vehicles owned by Windhoff Bahn- und<br />

Anlagentechnik GmbH. For this purpose the<br />

operator consortium Infraspeed Maintenance<br />

b.v. has ordered two vehicles with a speed of<br />

120 km/h which are based on Windhoff ’s<br />

time-tested multi-purpose vehicle concept<br />

(MPV). Both vehicles have been in operation<br />

since September 2008.<br />

The basic construction of this type of vehicle<br />

as a unit with two cabs allows it to be used in<br />

a variety of ways. This is where solutions by<br />

PALFINGER RAILWAY play a crucial role.<br />

Arranged on the approximately 21 m long<br />

frame are the main cab and a hydraulic PKR<br />

290 work crane, combined with a further<br />

co-pivoting driver’s control cab. The space<br />

between on the vehicle deck is available for<br />

any number of exchangeable modules,<br />

among others an aerial work platform of the<br />

PA 1002 type.<br />

The PKR 290 is of course equipped specifically<br />

for the railway sector (earthing, jib rotation<br />

limiter, height limiter, “vehicle working<br />

travel” can all be controlled using the crane’s<br />

radio remote control). It is possible to carry<br />

out all maintenance and repair work quickly<br />

and carefully with the assistance of the pivotable<br />

workman basket and a special manipulator<br />

for picking up fans in tunnels. The driver’s<br />

control cab of the vehicle also functions as the<br />

crane cab.<br />

The PA 1002 was specially developed for fast,<br />

precise and cost-effective laying and processing<br />

of catenary systems. There is maximum<br />

access to both the catenary wire and contact<br />

wire at the same time due to the divided workman<br />

basket. The huge lateral outreach also<br />

makes it easy to reach anchor points and automatic<br />

tensioners on the masts. Ready-mounted<br />

on a container base, the platform module<br />

can simply be lifted off using a forklift or overhead<br />

crane and replaced, for example, with a<br />

crew cabin.<br />

PALFINGER is the system supplier in the railway<br />

sector with its finely tuned and efficient<br />

interaction of several units on one vehicle for<br />

coping with a complex set of tasks. People<br />

involved at a practical level throughout the<br />

world value the highly modular construction<br />

of the product range which is standardised<br />

right through to its software.<br />

The same applies to our system partner<br />

Windhoff and its clients. ❚


22 // Agriculture and Forestry<br />

EPSILON<br />

Crane Geometry<br />

Redefined<br />

Compact Construction and<br />

Intelligent Extension Boom System<br />

Every industry has its customs and requirements. EPSILON provides<br />

the appropriate solutions for every case in terms of boom system, equipment<br />

and control variations.<br />

As a result, the EPSILON E 165 Z 88 in Triple Z version including<br />

standing platform with radio remote control is practically made for<br />

the demanding grab work of the Boonzaaier company in Renswoude,<br />

Holland.<br />

Mounted on a tipper truck for transporting asphalt, soil and residual<br />

waste, the EPSILON crane leaves nothing to be desired both during<br />

active grab deployment and also in the transport position due to its<br />

technology and kinematics.<br />

The designation „TRIPLE Z“ arises from the fact that the crane in question<br />

is a Z-shape with a total of 3 extensions (1 main boom and 2<br />

knuckle booms). In detail, the crane is equipped with a completely new<br />

telescopic main boom in addition to the standard double telescope with<br />

protected hoses and toggle joints located on the inside. This telescopic<br />

main boom can be extended by 1,000 mm and controlled by way of an<br />

additional hydraulic function on the control valve. The advantages are<br />

clear: in the retracted state, the crane has a very short, compact parking<br />

length. Nevertheless, excellent outreaches are achieved when extended.<br />

For this special assignment in the Netherlands, the cargo area has to be<br />

covered hydraulically during travel by means of the tailgate cover - so<br />

that the asphalt does not cool down on one hand and so that no rubbish<br />

leaves the cargo area on the other. Thus with conventional grab cranes,<br />

it would be necessary to dismantle the grab during transport otherwise<br />

it would not be possible to set down the crane on the tailgate. The<br />

“TRIPLE Z” makes this is a thing of the past with EPSILON cranes.<br />

Thanks to the extremely slim design of the main boom, the crane including<br />

400 l clamshell grab can be folded up within the permitted maximum<br />

vehicle width of 2.55 m!<br />

The revamped and optimised EPSCOPE boom system and the<br />

EPSLINK load sling, as a sealed system with hose guidance completely<br />

inside the unit from extension, via boom tip and load sling to rotator,<br />

combine maximum efficiency and ease of maintenance.<br />

The hose guidance enclosing all hydraulic hoses inside the unit provides<br />

the best possible protection against dirt and damage. If, however, it is<br />

necessary at some time or another to replace a hose on site, this becomes<br />

child’s play thanks to easy dismantling of the guard plate. ❚


Agriculture and Forestry // 23<br />

New Generation of Forestry Trailers<br />

The STEPA forestry programme has recently been boosted by a new<br />

type of trailer. The new forestry trailers FH 12 AKV and FH 14 AKV<br />

were presented to the public for the first time at Austria’s biggest agricultural<br />

fair in Wels. These are timber trailers for professional use with a<br />

permissible overall weight of 12 and 14 t respectively.<br />

New features on these forestry trailers are the hydraulically adjustable<br />

axle and the likewise hydraulically adjustable extendable section. This<br />

allows for long timber loads in optimal displacement of the load’s centre<br />

of gravity towards the back end without exceeding the maximum permissible<br />

coupling loads on the tractor units. Adjustment of the frame<br />

and axle may be performed either from the crane control or a radio<br />

remote control.<br />

The pivoting drawbar with all-round protection is one highlight of the<br />

new trailer generation. Here the hydraulic pump for self-supply is installed<br />

in the drawbar itself - protected completely against external<br />

damage. Another advantage of the drawbar, for which patent protection<br />

has been applied, is that the rear tyres of the tractor units can no longer<br />

“hang” or become damaged on turning in.<br />

The huge variety of cranes and trailers, which can be effortlessly combined<br />

with each other due to a modular system, and an extensive range of<br />

auxiliary equipment make STEPA forestry crane systems second to none<br />

for all agricultural and forestry work. STEPA is successfully extending its<br />

product range in the trailer segment with these two new professional<br />

units - thus ensuring safe and speedy work in the forestry industry. ❚


24 // Congratulations 2008<br />

Congratulations!<br />

Thomas Geierspichler Wins Gold and<br />

Bronze in Peking.<br />

On 17 September at the Paralympic Games in Peking PALFINGER athlete<br />

Thomas Geierspichler won a gold medal for the marathon - achieving<br />

it in a new world record time of 1:40.07! Two days previously Thomas<br />

had already secured a bronze medal in the 800 m race.<br />

“I really enjoy sport. And success motivates me to achieve all-time<br />

highs. It is simply a profound attitude towards life that drives me to<br />

overcome my disabilities even under the most difficult conditions and<br />

to achieve the goals I have set myself.” Thomas Geierspichler has been<br />

wheelchair-bound since being involved in a serious car accident. He is<br />

living proof that outstanding performances can be achieved in any situation<br />

in life. PALFINGER AG and the <strong>Palfinger</strong> family have supported<br />

the young man from Salzburg as a main sponsor since 2007 and are<br />

consequently very proud of their athlete. ❚<br />

and the winner is ...<br />

The most innovative dealers were awarded prizes in four categories at the<br />

PALFINGER Dealer Awards 2008 ceremony:<br />

Bertil Hinz, the founder of HINZ Försäljnings AB in<br />

Sweden was personally presented with a Lifetime<br />

Achievement Award by Hubert <strong>Palfinger</strong> sen. and<br />

the former managing director Herbert Ziegelböck.<br />

“Best Service Idea” category:<br />

PALFINGER Deutschland GmbH<br />

received the award for a newly<br />

conceived training programme<br />

designed for candidates seeking<br />

a crane operator’s licence.<br />

“Best Marketing Idea” category:<br />

PALFINGER Australia Pty. Ltd. landed the coveted<br />

trophy with a CD-ROM which, under the motto<br />

“Our service is your success”, presents the excellent<br />

service network available for end customers<br />

throughout the Australian continent.<br />

Imprint:<br />

“Best Product Idea” category:<br />

MBB Liftsystems AG from Germany<br />

impressed the jury with its idea of<br />

integrating calibrated scales directly<br />

into the tail lift.<br />

Media owner & editor: <strong>Palfinger</strong> AG, Franz-W.-Scherer-Straße 24, 5101 Bergheim bei Salzburg/Austria, Tel. +43(0)662 4684-0, Fax +43(0)662 450100, www.palfinger.com<br />

Responsible for content: Mag. Harald J. Böhaker Editorial: Mag. Daniela Schwaiger Design: Rahofer Werbeagentur Print: Druckerei Roser, Salzburg, Printed in Austria<br />

KP-WORLD17+E

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