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Modeling Cracks with ANSYS Maximizing the ROI on your ... - PADT

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June 18, 2010 The Focus Issue 74<br />

(Bad Geometry, C<strong>on</strong>t...)<br />

face or edge you want removed and <str<strong>on</strong>g>the</str<strong>on</strong>g><br />

program takes it out and heals <str<strong>on</strong>g>the</str<strong>on</strong>g> solid.<br />

Figures 6 through 8 show examples. We<br />

find that this is <str<strong>on</strong>g>the</str<strong>on</strong>g> most efficient and<br />

c<strong>on</strong>trolled way to disfeature a model and<br />

get rid of tiny geometry that is causing<br />

issues.<br />

If, after using <str<strong>on</strong>g>the</str<strong>on</strong>g> tools menti<strong>on</strong>ed above,<br />

you still have <str<strong>on</strong>g>the</str<strong>on</strong>g> bad geometry blues<br />

you can get down and dirty <str<strong>on</strong>g>with</str<strong>on</strong>g> a set of<br />

repair tools that address <str<strong>on</strong>g>the</str<strong>on</strong>g> most comm<strong>on</strong><br />

issues. They can all be found under<br />

Tools-> Repair. The names are pretty self-explanatory. There are tools for removing slivers, spikes, small edges, small faces, seams,<br />

holes, and sharp angled surfaces. Most of <str<strong>on</strong>g>the</str<strong>on</strong>g>m work <str<strong>on</strong>g>the</str<strong>on</strong>g> same way – you can specify a size and any features under that size get cleaned,<br />

or you can pick <strong>on</strong> geometry. The remaining figures show examples of <str<strong>on</strong>g>the</str<strong>on</strong>g> various opti<strong>on</strong>s.<br />

Figure 4: Merge Faces Figure 5: Merge Faces Cleanup<br />

One small side note before we finish, most of <str<strong>on</strong>g>the</str<strong>on</strong>g> opti<strong>on</strong>s available in <str<strong>on</strong>g>the</str<strong>on</strong>g> menu can be displayed as ic<strong>on</strong>s in <str<strong>on</strong>g>the</str<strong>on</strong>g> tool bars if you go to<br />

Tools->Opti<strong>on</strong>s->Toolbars. If you are doing a lot of repairs, we recommend that you add <str<strong>on</strong>g>the</str<strong>on</strong>g> tools you are using to <str<strong>on</strong>g>the</str<strong>on</strong>g> toolbars. Ano<str<strong>on</strong>g>the</str<strong>on</strong>g>r<br />

important thing that users should know is that you can repair geometry and save it as an <str<strong>on</strong>g>ANSYS</str<strong>on</strong>g> ANF file, <str<strong>on</strong>g>the</str<strong>on</strong>g> native file format for<br />

<str<strong>on</strong>g>ANSYS</str<strong>on</strong>g> Mechanical APDL. So even if you are not meshing or pre-processing in Workbench, you can still use this tool to clean up <strong>your</strong><br />

geometry.<br />

After spending years repairing bad geometry we are thrilled to have <str<strong>on</strong>g>the</str<strong>on</strong>g>se tools in our main software product. Removing <str<strong>on</strong>g>the</str<strong>on</strong>g> need to<br />

jump out to o<str<strong>on</strong>g>the</str<strong>on</strong>g>r programs. Take <str<strong>on</strong>g>the</str<strong>on</strong>g> time to learn <str<strong>on</strong>g>the</str<strong>on</strong>g>se tools, when <str<strong>on</strong>g>the</str<strong>on</strong>g>y<br />

work and when <str<strong>on</strong>g>the</str<strong>on</strong>g>y do not, and understanding <str<strong>on</strong>g>the</str<strong>on</strong>g>ir opti<strong>on</strong>s has paid off in<br />

chasing away our bad geometry blues.<br />

Figure 6: Delete Faces to Remove<br />

Fillets<br />

Figure 7: Remove Edges<br />

Figure 8: Remove Faces to<br />

Remove Features<br />

Figure 9: Repair Tools<br />

www.padtinc.com 10 1-800-293-<strong>PADT</strong>

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