Nuclear Production of Hydrogen, Fourth Information Exchange ...
Nuclear Production of Hydrogen, Fourth Information Exchange ... Nuclear Production of Hydrogen, Fourth Information Exchange ...
APPLICATION OF NUCLEAR-PRODUCED HYDROGEN FOR ENERGY AND INDUSTRIAL USE Figure 2: Nuclear upgrading of oil sands bitumen to synthetic crude oil Hydrogen H 2 Carbon dioxide CO 2 11% Nuclear heat Oil sands Steam reforming Water H 2 O Bitumen C 1 H 2 89% C 1 H 1.5 Hydrogenation De-sulfurisation Synthetic crude C 1 H 2 Nuclear production of synthetic fuels When we produce synthetic liquid fuel, such as Fischer-Tropsch (FT, diesel) oil from coal, heat is necessary for the coal gasification process to produce synthetic gas (syn gas, CO+H 2 ) and additional hydrogen is necessary to adjust the hydrogen content in the syn gas for the subsequent FT synthesis to produce FT oil. Nuclear energy can effectively be used in these processes to supply hydrogen, heat and/or oxygen, otherwise fossil fuel consumption is inevitable to supply hydrogen and/or heat. Thus, using nuclear energy for these hydrocarbon production processes will reduce fossil fuel consumption and consequently CO 2 emission during production processes. Synthetic fuels can be produced, in principle, from carbon, hydrogen (water) and energy. As shown in Table 4 which tabulates recent studies on nuclear production of synthetic fuels, synthetic fuels are produced from natural gas, coal or biomass as the carbon source and the nuclear hydrogen, oxygen, and/or heat as the hydrogen and/or energy source. Usually, the syn gas is formed as interim product, and then the syn gas is converted to the FT oil by the FT synthesis. Even CO 2 can be utilised as the carbon source, although it consumes much energy for conversion to fuel (Bogart, 2006; Forsberg, 2006, 2008, 2008a; Hopwood, 2003; Hori, 2007, 2007a, 2007b, 2008; Kato, 2005; Kriel, 2006; Numata, 2006; Schultz, 2009; Uhrig, 2007). Nuclear iron making by carbon recycling The CO 2 emission of the iron and steel industry accounts for about 40% of CO 2 emitted from the entire manufacturing industry in Japan, and the cutback of this emission has become an important issue. In the iron/steel industry, the largest emission comes from the cokes used in the reducing furnaces of iron ore. Figure 3 shows the concept of nuclear iron making by carbon recycling being proposed by the author. The effluent CO 2 from the iron ore reducing furnace is reduced to CO by hydrogen produced by nuclear water splitting, and the CO is fed back to the reducing furnace. As the carbon is recycled, there are no consumption of cokes and no CO 2 emission. There are concepts of feeding nuclear hydrogen to the reducing furnace, but the CO reducing is considered better for controlling the temperature of furnace. 92 NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010
APPLICATION OF NUCLEAR-PRODUCED HYDROGEN FOR ENERGY AND INDUSTRIAL USE Table 4: R&D on nuclear production of synthetic fuels Process Raw materials Nuclear supply Interim products Final products R&D Comments Water-splitting steam reform. H 2 O CH 4 , H2O Heat (1a) Heat (1b) Hydrogen (H 2 ) Feed to the following processes Many countries Various methods of hydrogen production shown in Figure 1 Ultra heavy oil upgrading CH 1.5 Heat (Steam) Hydrogen SCO (CH 2 ) Gasoline diesel oil, etc. Canada, S. Africa, US, Japan Upgrading from bitumen from oil sands Coal gasification CH 0~1 Heat (2) Hydrogen Syn gas (CO+H 2 ) FT oil (4) S. Africa Reduction of CO 2 emission to a half Biomass gasification (C 6 H 12 O 6 ) n Heat (2) Hydrogen Syn gas (CO+H 2 ) FT oil (4) US, Japan Increase of efficiency and yield of conversion by nuclear energy CO 2 reduction CO 2 Heat Hydrogen (3) Syn gas (CO+H 2 ) FT oil (4) US, Japan Fuel production from flue gas of coal fired power plant Relevant chemical reactions: (1a) Hydrogen production by water-splitting H 2 O H 2 + (1/2)O 2 (1b)Hydrogen production by steam reforming CH 4 + H 2 O CO + 3H 2 (2) Hydrogen production by steam gasification of coal C + H 2 O CO + H 2 (3) Reduction of CO 2 by reverse shift reaction CO 2 + H 2 CO + H 2 O (4) Synthesis of FT oil by Fischer-Tropsch (FT) reaction CO + 2H 2 → 1/n(CH 2 ) n + H 2 O Figure 3: Concept of nuclear iron-making by carbon recycle Fe 2 O 3 O 2 CO 2 H 2 Iron Ore Reducing Furnace Reverse Shift Reaction Vessel CO+ H 2 O Nuclear Water Splitting Hydrogen Production Fe CO Separator H 2 O 1 Reducing ore by CO 2 Carbon recycling by reverse shift reaction of CO 2 Fe 2 O 3 + 3CO 3 CO 2 + 3H 2 2Fe + 3 CO 2 3CO + 3H 2 O 3 Water splitting by nuclear energy 3H 2 O 3H 2 + 1.5O 2 Fe 2 O 3 + Nuclear Energy 2Fe + 1.5O 2 Synergistic power generation using both fossil and nuclear energies The present method of nuclear power generation is to convert the nuclear heat into electricity by a heat engine (turbine generator), where the thermodynamic law limits the efficiency of conversion. Most fossil fuels plant generates electricity by the same heat engine method using the combustion heat of fuels, but recently there are some plants which convert chemical energy directly into electrical energy using fuel cells. NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010 93
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APPLICATION OF NUCLEAR-PRODUCED HYDROGEN FOR ENERGY AND INDUSTRIAL USE<br />
Figure 2: <strong>Nuclear</strong> upgrading <strong>of</strong> oil sands bitumen to synthetic crude oil<br />
<strong>Hydrogen</strong><br />
H 2<br />
Carbon dioxide<br />
CO 2<br />
11%<br />
<strong>Nuclear</strong> heat<br />
Oil sands<br />
Steam reforming<br />
Water H 2 O<br />
Bitumen<br />
C 1 H 2<br />
89%<br />
C 1 H 1.5<br />
<strong>Hydrogen</strong>ation<br />
De-sulfurisation<br />
Synthetic crude<br />
C 1 H 2<br />
<strong>Nuclear</strong> production <strong>of</strong> synthetic fuels<br />
When we produce synthetic liquid fuel, such as Fischer-Tropsch (FT, diesel) oil from coal, heat is<br />
necessary for the coal gasification process to produce synthetic gas (syn gas, CO+H 2 ) and additional<br />
hydrogen is necessary to adjust the hydrogen content in the syn gas for the subsequent FT synthesis<br />
to produce FT oil.<br />
<strong>Nuclear</strong> energy can effectively be used in these processes to supply hydrogen, heat and/or<br />
oxygen, otherwise fossil fuel consumption is inevitable to supply hydrogen and/or heat. Thus, using<br />
nuclear energy for these hydrocarbon production processes will reduce fossil fuel consumption and<br />
consequently CO 2 emission during production processes.<br />
Synthetic fuels can be produced, in principle, from carbon, hydrogen (water) and energy. As shown<br />
in Table 4 which tabulates recent studies on nuclear production <strong>of</strong> synthetic fuels, synthetic fuels are<br />
produced from natural gas, coal or biomass as the carbon source and the nuclear hydrogen, oxygen,<br />
and/or heat as the hydrogen and/or energy source. Usually, the syn gas is formed as interim product,<br />
and then the syn gas is converted to the FT oil by the FT synthesis. Even CO 2 can be utilised as the<br />
carbon source, although it consumes much energy for conversion to fuel (Bogart, 2006; Forsberg, 2006,<br />
2008, 2008a; Hopwood, 2003; Hori, 2007, 2007a, 2007b, 2008; Kato, 2005; Kriel, 2006; Numata, 2006; Schultz,<br />
2009; Uhrig, 2007).<br />
<strong>Nuclear</strong> iron making by carbon recycling<br />
The CO 2 emission <strong>of</strong> the iron and steel industry accounts for about 40% <strong>of</strong> CO 2 emitted from the entire<br />
manufacturing industry in Japan, and the cutback <strong>of</strong> this emission has become an important issue.<br />
In the iron/steel industry, the largest emission comes from the cokes used in the reducing furnaces <strong>of</strong><br />
iron ore.<br />
Figure 3 shows the concept <strong>of</strong> nuclear iron making by carbon recycling being proposed by the<br />
author. The effluent CO 2 from the iron ore reducing furnace is reduced to CO by hydrogen produced by<br />
nuclear water splitting, and the CO is fed back to the reducing furnace. As the carbon is recycled,<br />
there are no consumption <strong>of</strong> cokes and no CO 2 emission.<br />
There are concepts <strong>of</strong> feeding nuclear hydrogen to the reducing furnace, but the CO reducing is<br />
considered better for controlling the temperature <strong>of</strong> furnace.<br />
92 NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010