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CEA ASSESSMENT OF THE SULPHUR-IODINE CYCLE FOR HYDROGEN PRODUCTION acid concentration only use heat which is recovered from another part of the section (Buckingham, 2009). The overall optimised heat requirement of the section amounts to 365 kJ/mol, with negligible electricity requirements. In terms of thermodynamic models, the sulphur section appears to be the best known of the three sections, and no specific developments were undertaken in this field by CEA. Iodine section CEA quickly selected reactive distillation as its reference process for the iodine section (Goldstein, 2005), because of its simplicity and potential efficiency. In reactive distillation, iodine stripping from the HI/I 2 /H 2 O mixture produced by the Bunsen section is performed in the same column as HI gas phase decomposition, taking advantage of iodine condensation into the liquid phase to displace the thermodynamically limited decomposition equilibrium. In its most recent assessment of the cycle, which is reported here, CEA chose to make an optimistic assumption about the composition of the HI/I 2 /H 2 O mixtures that are treated inside the iodine section. A 2 HI/6 I 2 /9 H 2 O composition, instead of the usual 2 HI/8 I 2 /10 H 2 O mentioned above, was assumed to be produced from Bunsen section, thanks to the counter-current reactor described above. Although not proven, this assumption is consistent with experimental results obtained so far on HI/H 2 SO 4 /I 2 /H 2 O mixtures, in CEA (Lovera, 2009) as well as elsewhere (Lee, 2008). With this assumption, and using a modified Neumann model for HI/I 2 /H 2 O mixtures description, CEA (Leybros, 2009) devised a flow sheet for the iodine section which decomposes almost all incoming HI and therefore returns relatively pure products (the iodine return flow contains only 4 molar% water and less than .3 molar% HI) to the Bunsen section, an important feature for the counter-current reactor. Secondary helium heat is provided to the boiler of the column (235 kJ/mol), whereas all other heat needs are fulfilled through internal heat recovery, with the help of a heat pump which transfers heat from the products of the distillation column to its feed. Mainly because of the presence of this heat pump, the iodine section uses 60 kJ/mol of electric power on top of the helium heat. Figure 2: CEA’s iodine section flow sheet 170 NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010

CEA ASSESSMENT OF THE SULPHUR-IODINE CYCLE FOR HYDROGEN PRODUCTION It is worth noting that there may remain a degree of freedom for further optimisation of the section: the amount of heat that is provided to the reactive distillation boiler. For instance, if this heat is reduced to 181 kJ/mol, the electricity demand increases only to 82 kJ/mol, leading to an overall improvement in the section efficiency. However, this improvement in energy consumption leads to an unfavourable decrease in the purity of the iodine which is returned to the Bunsen section. Due to the lack of adequate thermodynamic models, it is difficult to precisely assess the effect of this reduced purity, but this option was not selected by CEA for its evaluation. As mentioned above, these calculations are based on a modified Neumann model, the accuracy of which accuracy was shown to be not very good at relatively high HI concentrations (Doizi, 2007). In parallel to the flow sheet evaluation presented above, CEA therefore undertook several actions to help improve the accuracy of the modelling of the iodine section: • Liquid-vapour equilibrium properties were studied both around atmospheric pressure and in close to process conditions (Doizi, 2009). • The enthalpy of mixing of iodine with HI/H 2 O mixtures was measured (Comte, 2009). • A new thermodynamic model was built (Hadj-Kali, 2009a). Future work will have to integrate all these elements into a fully consistent new assessment of the iodine section, but important, albeit preliminary, tendencies can be extracted from experimental findings: • At high temperatures and pressures, the iodine partial pressure in the gas phase above low iodine content liquid HI/I 2 /H 2 O phases (representative of the top of the reactive distillation column) is higher than predicted by Neumann’s model. Since this partial pressure limits HI decomposition, the reactive distillation column will be less effective than expected. • Experiments show a non-negligible enthalpy of mixing of iodine with HI/H 2 O, possibly amounting to around 50 kJ/mol. This corresponds to extra heat released in the Bunsen section, but also extra heat to be provided to the iodine section. It is therefore to be anticipated that the energetic consumption of the iodine section, when evaluated with a thermodynamic model taking into account recent experimental information, would be higher than the figures given above. On the other hand, at least two new paths for future research are opened by the recently obtained results: • The new thermodynamic model, with coefficients fitted to take into account the latest results from liquid-vapour equilibrium measurements, does, as expected, lead to an increase of the overall requirements of the iodine section. It also shows that a lower operating pressure maybe more beneficial than the reference 50 bar, a trend which is not observed with the Neumann model and should attract further studies. • In some liquid–vapour equilibrium experiments with low iodine contents (Larousse, 2009), an unexpected decrease of the pressure with time, especially at elevated temperatures, is observed (Figure 3). A possible, though not proven, explanation would be HI decomposition with condensation of the resulting I 2 in the liquid phase, just like what is anticipated to take place in the reactive distillation column. However, the observed kinetics are about 10 5 faster than what is expected from gas phase composition, which could be an indication of liquid phase decomposition. Overall cycle efficiency The energy requirements of the three sections (using the modified Neumann model for the iodine section) are gathered in Table 1. Using a heat to electricity conversion factor of 50%, they correspond to a cycle thermal efficiency of 39.3%. NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010 171

CEA ASSESSMENT OF THE SULPHUR-IODINE CYCLE FOR HYDROGEN PRODUCTION<br />

It is worth noting that there may remain a degree <strong>of</strong> freedom for further optimisation <strong>of</strong> the<br />

section: the amount <strong>of</strong> heat that is provided to the reactive distillation boiler. For instance, if this heat<br />

is reduced to 181 kJ/mol, the electricity demand increases only to 82 kJ/mol, leading to an overall<br />

improvement in the section efficiency. However, this improvement in energy consumption leads to an<br />

unfavourable decrease in the purity <strong>of</strong> the iodine which is returned to the Bunsen section. Due to the<br />

lack <strong>of</strong> adequate thermodynamic models, it is difficult to precisely assess the effect <strong>of</strong> this reduced<br />

purity, but this option was not selected by CEA for its evaluation.<br />

As mentioned above, these calculations are based on a modified Neumann model, the accuracy<br />

<strong>of</strong> which accuracy was shown to be not very good at relatively high HI concentrations (Doizi, 2007).<br />

In parallel to the flow sheet evaluation presented above, CEA therefore undertook several actions to<br />

help improve the accuracy <strong>of</strong> the modelling <strong>of</strong> the iodine section:<br />

• Liquid-vapour equilibrium properties were studied both around atmospheric pressure and in<br />

close to process conditions (Doizi, 2009).<br />

• The enthalpy <strong>of</strong> mixing <strong>of</strong> iodine with HI/H 2 O mixtures was measured (Comte, 2009).<br />

• A new thermodynamic model was built (Hadj-Kali, 2009a).<br />

Future work will have to integrate all these elements into a fully consistent new assessment <strong>of</strong><br />

the iodine section, but important, albeit preliminary, tendencies can be extracted from experimental<br />

findings:<br />

• At high temperatures and pressures, the iodine partial pressure in the gas phase above low<br />

iodine content liquid HI/I 2 /H 2 O phases (representative <strong>of</strong> the top <strong>of</strong> the reactive distillation<br />

column) is higher than predicted by Neumann’s model. Since this partial pressure limits HI<br />

decomposition, the reactive distillation column will be less effective than expected.<br />

• Experiments show a non-negligible enthalpy <strong>of</strong> mixing <strong>of</strong> iodine with HI/H 2 O, possibly<br />

amounting to around 50 kJ/mol. This corresponds to extra heat released in the Bunsen section,<br />

but also extra heat to be provided to the iodine section.<br />

It is therefore to be anticipated that the energetic consumption <strong>of</strong> the iodine section, when<br />

evaluated with a thermodynamic model taking into account recent experimental information, would<br />

be higher than the figures given above.<br />

On the other hand, at least two new paths for future research are opened by the recently<br />

obtained results:<br />

• The new thermodynamic model, with coefficients fitted to take into account the latest results<br />

from liquid-vapour equilibrium measurements, does, as expected, lead to an increase <strong>of</strong> the<br />

overall requirements <strong>of</strong> the iodine section. It also shows that a lower operating pressure<br />

maybe more beneficial than the reference 50 bar, a trend which is not observed with the<br />

Neumann model and should attract further studies.<br />

• In some liquid–vapour equilibrium experiments with low iodine contents (Larousse, 2009), an<br />

unexpected decrease <strong>of</strong> the pressure with time, especially at elevated temperatures, is observed<br />

(Figure 3). A possible, though not proven, explanation would be HI decomposition with<br />

condensation <strong>of</strong> the resulting I 2 in the liquid phase, just like what is anticipated to take place<br />

in the reactive distillation column. However, the observed kinetics are about 10 5 faster than<br />

what is expected from gas phase composition, which could be an indication <strong>of</strong> liquid phase<br />

decomposition.<br />

Overall cycle efficiency<br />

The energy requirements <strong>of</strong> the three sections (using the modified Neumann model for the iodine<br />

section) are gathered in Table 1. Using a heat to electricity conversion factor <strong>of</strong> 50%, they correspond<br />

to a cycle thermal efficiency <strong>of</strong> 39.3%.<br />

NUCLEAR PRODUCTION OF HYDROGEN – © OECD/NEA 2010 171

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