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Surface and bulk passivation of multicrystalline silicon solar cells by ...

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CHAPTER 5<br />

EFFICIENCY LIMITATIONS CAUSED BY DEFECT CLUSTERS<br />

5.1 Background<br />

One <strong>of</strong> the approaches to reduce the cost <strong>of</strong> commercial Si <strong>solar</strong> <strong>cells</strong> is to use lower-cost,<br />

<strong>multicrystalline</strong> Si (me-Si) substrates instead <strong>of</strong> single-crystal wafers. This approach has<br />

gained increasing acceptance <strong>by</strong> the photovoltaic (PV) industry <strong>and</strong>, as a result, the use <strong>of</strong><br />

mc-Si has grown steadily to about 60% <strong>of</strong> the total Si-based <strong>solar</strong> cell production. The<br />

success <strong>of</strong> mc-Si as a cost-effective <strong>solar</strong> cell material is due primarily to the fact that<br />

advanced processing techniques, such as impurity gettering <strong>and</strong> hydrogen <strong>passivation</strong>,<br />

which are used in current <strong>solar</strong> cell fabrication, have worked very well in enhancing cell<br />

performance. These processing methods have led to efficiency <strong>of</strong> mc-Si <strong>solar</strong> <strong>cells</strong><br />

exceeding 14%, which is slightly below that <strong>of</strong> commercial crystalline Si (c-Si) <strong>solar</strong><br />

<strong>cells</strong>. However, further improvement in cell efficiency has proven difficult to achieve.<br />

Recent research has found that, in spite <strong>of</strong> using extensive gettering <strong>and</strong> <strong>passivation</strong>,<br />

mc-Si <strong>solar</strong> <strong>cells</strong> exhibit regions <strong>of</strong> low photoresponse <strong>and</strong> concomitant poor material quality.<br />

These local, low-response regions have a crystal structure that is not amenable to<br />

gettering, <strong>and</strong> constitute a new performance-limiting mechanism. By analysis <strong>of</strong> the<br />

structure <strong>of</strong> these regions, a new type <strong>of</strong> defect configuration was found, now called a<br />

defect cluster [109].<br />

76

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