Gear pumps for compounding - Pump Solutions Group

Gear pumps for compounding - Pump Solutions Group Gear pumps for compounding - Pump Solutions Group

18.04.2014 Views

COMPONENTS FOR MELT HANDLING For an optimal melt distribution The components made by Maag Group guarantee intelligent pre-heating, cooling, and diverting of the melt flow. blendrex ® heat exchangers can be used as pre-heating devices or as cooling devices and are also capable of tempering high-viscosity polymer melts (up to 10,000 Pas). The alternately twisted mixing element works most efficiently. Polymer shut-off valves are applied in the batch process directly under the reactor or as an emergency shutdown in the continuous polymer process. The compact design with short product channels and reduced volume prevents the melt from oxidizing and ensures little rinse quantities. The SG-V die heads ensure an even and a homogeneous melt distribution at high and consistent throughput rates. The flow-optimized design of the product chamber and channels not only reduces pressure losses but also saves a lot of energy. Short dwell-times enhance product quality. Polymer Shut-off valve Technical data: Sizes: 70 / 90 / 110 Pressure: Advantages: 60 / 25 bar (conti/batch) • Metal piston seal (vacuum-tight) • Short product paths • No dead-legs • Compact design with die head SG-V Die head Technical data: Sizes: 300 / 600 / 900 / 1,200 Heating: Advantages: Electric, liquid, steam • Homogeneous melt processing • Pressure-optimized die plate • Holdplate for batch process • Mobile die plate for PA6 18

COMPONENTS FOR PELLETIZING SYSTEMS Clean handling after cutting Producing polymers requires process water. Supplying, collecting, cooling, and purifying / filtering this water is the task of the process water treatment system (PWS). The closed water circulation guarantees permanent, satisfactory water and cooling values. The belt filters (BF) ensure energy-saving, permanent water filtration, and the cooling process is controlled through the heat exchangers. Process water treatment systems can easily be retrofitted in already existing pelletizing systems. The SRK classifiers master rough and fine screening processes in virgin polymer production. Drying, coolings, and heating functions for any application can easily be integrated into the absolutely easy-to-clean und convenientto-operate classifiers. An optional transfer compensator adjusts the classifiers to upstream pelletizers or dryers. PWS-BF Process water treatment system Technical data: Sizes: 20 / 25 / 30 / 45 / 60 / 85 / 120 / 145 Throughput rate: Up to 145 m³/min Advantages: • Continuous operation • Pressure-free fi ltration • Filter can be changed during process • Disposable fi lter PWS Process water treatment system Technical data: Sizes: 45 / 80 / 120 / 250 Throughput rate: Advantages: Up to 250 m³/min • Selection of different fi lters • Tube-bundle or plate heat exchangers • Compact design • Quick cleaning SRK Classifier Technical data: Sizes: Throughput rate: Advantages: 12-6 /10-5.5 /15-7.5 /20-10 / 25-12 etc. Up to 36,000 kg/ h • Precise separation selectivity • Flat trajectory angle • Easy to clean • Rust-free 19

COMPONENTS FOR MELT HANDLING<br />

For an optimal melt distribution<br />

The components made by Maag <strong>Group</strong> guarantee intelligent<br />

pre-heating, cooling, and diverting of the melt flow.<br />

blendrex ® heat exchangers can be used as pre-heating devices<br />

or as cooling devices and are also capable of tempering<br />

high-viscosity polymer melts (up to 10,000 Pas). The<br />

alternately twisted mixing element works most efficiently.<br />

Polymer shut-off valves are applied in the batch process<br />

directly under the reactor or as an emergency shutdown in<br />

the continuous polymer process. The compact design with<br />

short product channels and reduced volume prevents the<br />

melt from oxidizing and ensures little rinse quantities.<br />

The SG-V die heads ensure an even and a homogeneous<br />

melt distribution at high and consistent throughput rates.<br />

The flow-optimized design of the product chamber and<br />

channels not only reduces pressure losses but also saves a<br />

lot of energy. Short dwell-times enhance product quality.<br />

Polymer Shut-off valve<br />

Technical data:<br />

Sizes: 70 / 90 / 110<br />

Pressure:<br />

Advantages:<br />

60 / 25 bar (conti/batch)<br />

• Metal piston seal (vacuum-tight)<br />

• Short product paths<br />

• No dead-legs<br />

• Compact design with die head<br />

SG-V Die head<br />

Technical data:<br />

Sizes: 300 / 600 / 900 / 1,200<br />

Heating:<br />

Advantages:<br />

Electric, liquid, steam<br />

• Homogeneous melt processing<br />

• Pressure-optimized die plate<br />

• Holdplate <strong>for</strong> batch process<br />

• Mobile die plate <strong>for</strong> PA6<br />

18

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