Only blue fits exactly! - Gustav Klauke GmbH
Only blue fits exactly! - Gustav Klauke GmbH
Only blue fits exactly! - Gustav Klauke GmbH
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www.klauke.com<br />
<strong>Only</strong> <strong>blue</strong> <strong>fits</strong> <strong>exactly</strong>!
<strong>Gustav</strong> <strong>Klauke</strong>.<br />
The connecting technology specialist.<br />
Rely on connections with system.<br />
As a world leading supplier of connecting materials and crimping and cutting tools for<br />
electrical engineering, we at <strong>Klauke</strong> claim to offer you the optimum solution at any time.<br />
To do so, we continuously monitor the market and develop, time and time again, innovative<br />
products that systematically simplify and optimise your day-to-day work.<br />
With over 130 years of expertise, highly-qualified employees and the latest production<br />
facilities, we also satisfy the highest quality requirements as confirmed by numerous<br />
awards and certifications.<br />
Benefit now from our single-source, expert service and use all the advantages of our new<br />
professional connection system: <strong>blue</strong> connection.<br />
2
Advice<br />
Backed by long-standing experience in<br />
connector technology, we have all the<br />
essential know-how. We gladly provide<br />
one-to-one advice – by telephone or on<br />
your premises.<br />
Development<br />
We collaborate closely with our<br />
users, and always to a system. New<br />
developments are a perfect complement<br />
to the product range, are modular,<br />
expandable and versatile.<br />
Production<br />
Our carefully selected range of<br />
high-quality raw materials and<br />
components along with the latest<br />
production equipment guarantee our<br />
products are precision-made.<br />
Testing<br />
Tough tests during the production processes<br />
ensure our high standards are met. Our<br />
application technology department checks<br />
your electrical connections and finds<br />
solutions to your particular problems.<br />
After Sales Service<br />
We offer a worldwide comprehensive<br />
technical service: from free-of-charge<br />
tool hotline to maintenance and repair<br />
service to equipment hire service.<br />
Further testimony to the special <strong>Klauke</strong> quality – our certifications and awards:<br />
ISO 16949<br />
Management Systems<br />
ISO 9001 ISO 14001<br />
3
Because modern cables are<br />
smaller in diameter!<br />
Our solution for compacted conductors.<br />
New cables are up to 15 percent thinner than before.<br />
Modern compacted conductors are much thinner than their comparable predecessors.<br />
So nowadays, cable manufacturers can often save on sheathing and insulation. This<br />
difference is not always obvious at fi rst glance. But it does mean that tubular cable lugs<br />
and connectors that look as if they fi t have too much play and can no longer be crimped<br />
as required. In the past, you have only been able to reliably avert this safety risk using<br />
additional sleeves on compacted conductors.<br />
Trend recognised – problem solved:<br />
<strong>Klauke</strong>'s new <strong>blue</strong> connection is a special connecting system for compacted conductors<br />
to VDE 0295, Class 2. Comprising precision tubular cable lugs and connectors from copper<br />
and custom-made crimping dies for <strong>Klauke</strong>'s established tools, this development will enable<br />
you to work and crimp simply, safely and effi ciently.<br />
6
Conventional,<br />
uncompacted conductors<br />
- large cable diameter due to<br />
conductor construction<br />
- round single wires<br />
Compacted conductors<br />
to VDE 0295, Class 2<br />
- Smaller cable diameters with the<br />
same conductor cross-section<br />
thanks to compacted single wires<br />
Compacted conductors<br />
with space-saving single wires<br />
Uncompacted conductors<br />
with round single wires<br />
Comparison between conventional<br />
cables and the new cable<br />
generation with up to 15 %<br />
smaller conductor diameter.<br />
7
Clever.<br />
<strong>Klauke</strong> <strong>blue</strong> connection – the clever <strong>blue</strong> system.<br />
Cable lug Crimping die Tool<br />
Cable lug with <strong>blue</strong> crimp info + <strong>blue</strong> crimping die + <strong>blue</strong> crimping tool = <strong>blue</strong> connection<br />
8
We want to simplify each and every of your operations.<br />
So we've made our new tubular cable lugs fi t perfectly on compacted conductors – without<br />
the need for additional sleeves. The <strong>blue</strong> designation of the system elements ensures a simple,<br />
logical application: <strong>blue</strong> to <strong>blue</strong> to <strong>blue</strong>. In practice, this means: the <strong>blue</strong> crimp markings<br />
simplify work and everyone recognises straightaway that the <strong>blue</strong> connection connecting<br />
materials and crimping dies go hand in hand.<br />
9
Safe.<br />
<strong>Klauke</strong> <strong>blue</strong> connection – safely connected.<br />
Safety is paramount at <strong>Klauke</strong>.<br />
Besides its improved designation system, our <strong>blue</strong> connection offers new <strong>blue</strong> crimp info –<br />
enabling you to connect compacted conductors with certainty. This info tells you<br />
<strong>exactly</strong> where, how often and in which direction you have to crimp. So you can reliably<br />
prevent bad crimps and simply be safe: <strong>blue</strong> fi ts <strong>exactly</strong>. The extremely compact design<br />
with characteristic form radius also ensures that the cable lug is especially stable and<br />
safe under vibrations.<br />
10
Manufacturer's designation guarantees<br />
original <strong>Klauke</strong> product quality.<br />
Characteristic form radius<br />
ensures stability and space<br />
for washers<br />
New designation system<br />
240 = nominal cross-section<br />
b = <strong>blue</strong> connection<br />
12 = Ø connecting bolt<br />
r = conductor class (UL conformity)<br />
Optional inspection hole<br />
in the cable lug for checking<br />
the conductor's position<br />
New <strong>blue</strong> crimp info shows the number<br />
of crimps and crimping direction<br />
Tested to IEC 61238, part 1<br />
11
Efficient.<br />
<strong>Klauke</strong> <strong>blue</strong> connection – higher productivity at less effort.<br />
Our mission is to enhance your performance and increase your cost efficiency.<br />
Customers are already reaping multiple benefi ts from <strong>blue</strong> connection. With increased<br />
productivity, the compact design has reduced material usage by up to 35 %. Given the<br />
high price of copper, this creates a signifi cant price advantage.<br />
But <strong>blue</strong> connection has other benefi ts too: Product selection, ordering procedures,<br />
storage – everything is faster and easier, so your input is less. The new crimp geometries<br />
with maximum crimp width reduce the number of crimps per cable lug, hence creating<br />
distinct time and cost savings.<br />
In short: effi cient.<br />
12
Copper price development over the last 10 years<br />
1.000 €<br />
800 €<br />
600 €<br />
400 €<br />
200 €<br />
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011<br />
Source: Westmetall, MK Listing<br />
• In the last 10 years,<br />
the price of copper has<br />
almost quadrupled.<br />
• With our new compact cable<br />
lugs, we are minimising the<br />
effect of the copper price.<br />
Total costs per electrical connection<br />
Costs<br />
• Clear assignment thanks<br />
to colour control system<br />
and crimp info<br />
• Effi cient stock-keeping thanks<br />
to new packaging units<br />
• Compact design cuts costs<br />
• Sleeves no longer required<br />
for compacted conductors<br />
• Fewer crimps due to max.<br />
crimp width<br />
13
<strong>Klauke</strong> <strong>blue</strong> connection –<br />
the new cable lugs and connectors<br />
Tubular cable lugs<br />
Butt-connectors<br />
Nominal crosssection<br />
mm 2<br />
Ø connecting<br />
bolt<br />
Part<br />
No.<br />
Nominal crosssection<br />
mm 2<br />
Ø connecting<br />
bolt<br />
Part<br />
No.<br />
Nominal crosssection<br />
mm 2<br />
Ø connecting<br />
bolt<br />
Part<br />
No.<br />
6 M5 6B5<br />
35 M8 35B8<br />
150 M10 150B10<br />
M6<br />
6B6<br />
M10<br />
35B10<br />
M12<br />
150B12<br />
M8<br />
6B8<br />
M12<br />
35B12<br />
M16<br />
150B16<br />
M10 6B10<br />
10 M5 10B5<br />
M6<br />
10B6<br />
M8<br />
10B8<br />
M10 10B10<br />
16 M6 16B6<br />
M8<br />
16B8<br />
M10 16B10<br />
M12 16B12<br />
25 M6 25B6<br />
M8<br />
25B8<br />
M10 25B10<br />
M12 25B12<br />
50 M8 50B8<br />
M10 50B10<br />
M12 50B12<br />
70 M8 70B8<br />
M10 70B10<br />
M12 70B12<br />
M16 70B16<br />
95 M10 95B10<br />
M12 95B12<br />
M16 95B16<br />
120 M10 120B10<br />
M12 120B12<br />
M16 120B16<br />
M20 150B20<br />
185 M10 185B10<br />
M12 185B12<br />
M16 185B16<br />
M20 185B20<br />
240 M12 240B12<br />
M16 240B16<br />
M20 240B20<br />
300 M12 300B12<br />
M16 300B16<br />
M20 300B20<br />
400 M16 400B16<br />
M20 400B20<br />
Nominal crosssection<br />
mm 2<br />
Part<br />
No.<br />
6 6B<br />
10 10B<br />
16 16B<br />
25 25B<br />
35 35B<br />
50 50B<br />
70 70B<br />
95 95B<br />
120 120B<br />
150 150B<br />
185 185B<br />
240 240B<br />
300 300B<br />
400 400B<br />
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Packing units<br />
Part No. Standard POS<br />
6B5 50<br />
6B6 50 20<br />
6B8 50 20<br />
6B10 50<br />
10B5 50<br />
10B6 50 20<br />
10B8 50 20<br />
10B10 50<br />
16B6 50 20<br />
16B8 50 20<br />
16B10 50<br />
16B12 50<br />
25B6 25<br />
25B8 50 20<br />
25B10 50 20<br />
25B12 25<br />
Part No. Standard POS<br />
35B8 50 20<br />
35B10 50 20<br />
35B12 25<br />
50B8 25 10<br />
50B10 25 10<br />
50B12 25<br />
70B8 25<br />
70B10 25 10<br />
70B12 25 10<br />
70B16 10<br />
95B10 25 10<br />
95B12 25 10<br />
95B16 10<br />
120B10 25 10<br />
120B12 25 10<br />
120B16 10<br />
Part No. Standard POS<br />
150B10 10<br />
150B12 10<br />
150B16 10<br />
150B20 10<br />
185B10 10<br />
185B12 10<br />
185B16 10<br />
185B20 10<br />
240B12 10<br />
240B16 10<br />
240B20 10<br />
300B12 5<br />
300B16 5<br />
300B20 5<br />
400B16 5<br />
400B20 5<br />
15
<strong>Klauke</strong> <strong>blue</strong> connection –<br />
the system<br />
Connecting material<br />
Tubular cable lugs<br />
Angle tubular cable lugs<br />
Angle tubular cable lugs<br />
45° angle 90° angle<br />
Butt-connectors<br />
T-connectors<br />
Cross-connectors<br />
16
Dies<br />
Tools<br />
16–400 mm 2<br />
Series Crimping range Model<br />
EK 35/4<br />
6–150 mm 2 EK 50/5-L<br />
6–240 mm 2 EK 60/22-L<br />
6–300 mm 2 EK 120/42-L<br />
17
lue connection – Clever. Safe. Efficient.<br />
Clever.<br />
Safe.<br />
> Simple application without sleeves<br />
The new cable lugs perfectly match<br />
for compacted conductors to VDE 0295, Class 2<br />
> Clear and fast colour assignment<br />
Connection materials with <strong>blue</strong> crimp info,<br />
<strong>blue</strong> crimping dies and <strong>blue</strong> crimping tools<br />
belong together<br />
> Easy for all users to understand<br />
> Simply continue to use existing tools<br />
<strong>Only</strong> the crimping dies are replaced<br />
> Reliable cable lug designation<br />
Manufacturer's designation, nominal cross-section<br />
and hole size are embossed<br />
> Trend-setting <strong>blue</strong> crimp info<br />
The number of crimps and the crimping direction<br />
are clearly shown<br />
> Compact design with form radius<br />
Ensures increased stability and safety under vibrations<br />
> Tested to IEC 61238, part 1<br />
18
Efficient.<br />
> Faster searching and finding<br />
The clear <strong>blue</strong> assignment and marking of system<br />
elements enables you to work quickly and safely<br />
> Lower storage costs<br />
The new, smaller packaging units permit effi cient<br />
stock keeping<br />
> Lower material costs<br />
The compact design reduces material usage by<br />
up to 35 %<br />
> One operation less<br />
The time-consuming processing of sleeves for compacted<br />
conductors is eliminated<br />
> Fewer crimps thanks to maximum crimp width<br />
> Best value-for-money<br />
19
Strong brands for your success:<br />
<strong>Gustav</strong> <strong>Klauke</strong> <strong>GmbH</strong><br />
Auf dem Knapp 46<br />
D-42855 Remscheid<br />
Telefon: +49 (0) 2191 / 907 - 0<br />
Telefax: +49 (0) 2191 / 907 - 141<br />
E-mail: info@klauke.textron.com<br />
Internet: www.klauke.com