Genuine Fusion UV Parts Unequaled Quality - Fusion UV Systems Inc.
Genuine Fusion UV Parts Unequaled Quality - Fusion UV Systems Inc.
Genuine Fusion UV Parts Unequaled Quality - Fusion UV Systems Inc.
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Heraeus Noblelight <strong>Fusion</strong> <strong>UV</strong> <strong>Inc</strong>.<br />
<strong>Genuine</strong> <strong>Fusion</strong> <strong>UV</strong> <strong>Parts</strong><br />
<strong>Unequaled</strong> <strong>Quality</strong><br />
History<br />
<strong>Fusion</strong> <strong>UV</strong> revolutionized the <strong>UV</strong> curing industry with the invention of microwave<br />
curing technology in 1971. We continue this tradition today by manufacturing the<br />
most advanced <strong>UV</strong> curing systems and the highest quality spare parts<br />
available to the industry.<br />
Our commitment to quality is unsurpassed. This is evidenced by more than<br />
10,000 loyal customers and over 100,000 systems operating worldwide, with<br />
sales and distribution channels in 25 countries.<br />
<strong>Quality</strong><br />
<strong>Fusion</strong> <strong>UV</strong> received full ISO certification in 1993 and maintains<br />
that certification today. In 2010 <strong>Fusion</strong> <strong>UV</strong> received certification<br />
to the newest ISO standard, 9001:2008, underscoring our<br />
continuing commitment to provide the highest quality<br />
components, systems, support, training, process development<br />
and after-sales service.<br />
<strong>Fusion</strong> <strong>UV</strong> lamp systems undergo stringent testing and<br />
certification by outside agencies such as T<strong>UV</strong>, ETL and CE.<br />
As a result of the acquisition of <strong>Fusion</strong> <strong>UV</strong> by Heraeus Noblelight, the name of the company changed from <strong>Fusion</strong> <strong>UV</strong> <strong>Systems</strong> <strong>Inc</strong>.<br />
to Heraeus Noblelight <strong>Fusion</strong> <strong>UV</strong> <strong>Inc</strong>.
Bulbs<br />
100% Manufactured by <strong>Fusion</strong> <strong>UV</strong><br />
<strong>Fusion</strong> <strong>UV</strong> pioneered electrodeless bulb technology.<br />
Our technical expertise, quality programs, proprietary manufacturing<br />
processes and repeatability of lamp performance have set the standard<br />
for the industry.<br />
The stable and consistent output of our bulbs is well documented in<br />
our ongoing life testing facility. Data collected on individual bulbs over<br />
a period of thousands of hours shows no change in bulb spectra and<br />
output power.<br />
Bulbs with different spectral outputs allow you to match the lamp<br />
output to your changing chemistry and application needs for improved<br />
quality and cure speeds.<br />
During manufacture, each bulb is marked with a unique code and<br />
serial number allowing for traceability of the part and its materials.<br />
All bulbs are subject to visual and dimensional inspections as well as<br />
a fully operational final test where spectral radiance is measured and<br />
recorded for each bulb. This final test utilizes a NIST traceable standard<br />
for bulb output.<br />
The result is consistent performance from bulb to bulb, every time.<br />
<strong>Fusion</strong> <strong>UV</strong>’s high quality, high grade quartz bulbs are fully guaranteed<br />
to last 8,000 hours*, with an even longer lifetime reported by most<br />
users.<br />
<strong>Fusion</strong> <strong>UV</strong> is compliant with guidelines established by the Interstate<br />
Mercury Education & Reduction Clearinghouse (IMERC).<br />
Reflectors<br />
An important component of any <strong>UV</strong> curing system is the reflector.<br />
Using high quality material and a high efficiency elliptical design, the<br />
reflector focuses the maximum amount of the bulb’s <strong>UV</strong> energy into a<br />
narrow zone and onto the substrate.<br />
A properly maintained <strong>Fusion</strong> <strong>UV</strong> reflector will last a long time.<br />
How long? Tests conducted in <strong>Fusion</strong> <strong>UV</strong>’s life test facility show that a<br />
standard R500 reflector, cleaned periodically per standard cleaning<br />
procedures, remains consistent to +/-10% in peak irradiance and <strong>UV</strong><br />
exposure after 14,000 hours of operation!<br />
Screens<br />
The RF screen is another critical component that acts as an electrical<br />
seal and a barrier to RF energy.<br />
<strong>Fusion</strong> <strong>UV</strong> RF screens are designed and constructed using the highest<br />
quality materials to handle the extreme operating environment and<br />
provide long lasting, reliable operation.<br />
Unless damaged by mishandling, <strong>Fusion</strong> <strong>UV</strong> RF screens will last<br />
for years.<br />
*6,000 for additive type bulbs
Magnetrons<br />
The magnetron was invented in 1921 by Albert Wallace Hull. Fifty<br />
years later, physicists at <strong>Fusion</strong> <strong>UV</strong> found a way to use magnetrons to<br />
make the most reliable <strong>UV</strong> curing lamp system in the world!<br />
Magnetrons are high frequency oscillating tubes that generate<br />
microwave energy. That energy is what powers the electrodeless bulb in<br />
<strong>Fusion</strong> <strong>UV</strong> lamp systems. <strong>Fusion</strong> <strong>UV</strong> magnetrons are designed<br />
specifically for use in <strong>Fusion</strong> <strong>UV</strong> microwave lamp systems in cooperation<br />
with our suppliers. Our magnetrons go through stringent testing, which<br />
sometimes lasts years. Most other magnetrons are designed for use in<br />
commercial microwave ovens.<br />
<strong>Fusion</strong> <strong>UV</strong> magnetrons are warranted on a pro-rated basis for up to<br />
8,000 hours depending on the model. Most users report lifetimes in<br />
excess of the warranty period.<br />
Maintenance Kits<br />
<strong>Fusion</strong> <strong>UV</strong> has created maintenance kits that provide customers with<br />
all of the parts necessary to properly maintain their lamp systems. The<br />
kits come in two forms, “Basic” and “Deluxe”.<br />
The Basic Kit contains a replacement bulb, reflector, and RF screen<br />
and is intended for replacement of the main lamp cavity components.<br />
The Deluxe Kit consists of a replacement bulb, reflector, RF screen,<br />
magnetrons, photocell and pressure switch and is intended for<br />
customers who want to completely rebuild their lamp unit.<br />
Maintenance Kits are priced 10% below the price of the individual<br />
components!<br />
Should you purchase components from sources other than <strong>Fusion</strong> <strong>UV</strong>… you may save a little, but you will lose a lot!
Customer Support<br />
The Technical Service Group is responsible for worldwide after-sales support which includes: Repair services (whether returned to a <strong>Fusion</strong> <strong>UV</strong><br />
office or at the customer site), new equipment commissioning, maintenance and operator training, telephone/email/fax support, maintenance programs<br />
(such as multi-level service contracts) and certified rebuilt equipment. Our service staff averages nearly 16 years of hands-on experience with <strong>Fusion</strong> <strong>UV</strong><br />
equipment!<br />
The Applications Engineering Group concentrates on the optimization of a customer’s <strong>UV</strong> process, or proposed process, and assisting with<br />
troubleshooting their <strong>UV</strong> curing process. This group’s expertise includes system selection and configuration, determination of system size, lamp type,<br />
optics, machine design concepts, integration, air handling systems and measurement (radiometry and thermometry).<br />
Applications Engineering oversees and operates applications labs in which processes can be developed, demonstrated or refined using any of a wide<br />
range of <strong>UV</strong> exposure equipment available, including all lamp and bulb types.<br />
Vendor Managed Inventories (Consignment) are available to qualified customers looking to reduce costs while ensuring that they always have<br />
parts on hand to ensure maximum uptime of their equipment. With a VMI program, <strong>Fusion</strong> <strong>UV</strong> will stock spare parts at the customer’s facility at no cost<br />
to the customer until the parts are actually used. Once parts are used, <strong>Fusion</strong> <strong>UV</strong> replenishes the inventory immediately.<br />
Heraeus Noblelight <strong>Fusion</strong> <strong>UV</strong> <strong>Inc</strong>.<br />
Heraeus Noblelight<br />
<strong>Fusion</strong> <strong>UV</strong> <strong>Inc</strong>.<br />
Corporate Headquarters<br />
910 Clopper Road<br />
Gaithersburg, Maryland<br />
20878-1357 USA<br />
TEL: +1 301-527-2660<br />
FAX: +1 301-527-2661<br />
TEL: +1 888-276-8600<br />
(North American Toll Free)<br />
www.fusionuv.com<br />
e-mail: info.hnfn@heraeus.com<br />
Heraeus Noblelight<br />
<strong>Fusion</strong> <strong>UV</strong> <strong>Inc</strong>. West<br />
Torrance, California<br />
TEL: +1 310-370-9920<br />
FAX: +1 310-370-9152<br />
Heraeus Noblelight GmbH<br />
Ismaning, Germany<br />
TEL: +49 89 899631-0<br />
FAX: +49 89 899631-10<br />
www.fusionuv.de<br />
e-mail: hng-uv@heraeus.com<br />
Heraeus Noblelight (Shenyang)<br />
Ltd Shanghai Branch<br />
Shanghai, China<br />
TEL: +86 (21) 5445 2255<br />
FAX: +86 (21) 5445 2410<br />
Heraeus Noblelight GmbH<br />
Beijing Office<br />
Beijing, P.R. China<br />
TEL: +86 (0) 10 64379182<br />
FAX: +86 (0) 10 64379283<br />
Heraeus Noblelight GmbH<br />
Shenzhen Office<br />
Shenzhen, P.R. China<br />
TEL: +86 (0) 755 82839125<br />
FAX: +86 (0) 755 82839195<br />
www.fusionuv.com.cn<br />
e-mail: info.hns@heraeus.com<br />
Heraeus Noblelight<br />
<strong>Fusion</strong> <strong>UV</strong> K.K.<br />
Tokyo, Japan<br />
TEL: +81 3 5542 3980<br />
FAX: +81 3 5542 3992<br />
www.fusionuv.co.jp<br />
e-mail: info.hnfk@heraeus.com<br />
ISO 9001 Certified QMS<br />
• U.S. Patent No. 5471109; 5726815; 5838114; 6223453; 6509656; 6646384B2; 6690112B2; 6740892B2; 6908586B2; 7037460B2; 7055990B2<br />
Other U.S. and Foreign Patents Pending. We reserve the right to incorporate changes and improvements without notice.<br />
04/13 Printed in USA SB 663 ©2013 <strong>Fusion</strong> <strong>UV</strong>.