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Darchem Thermal Protection<br />

<strong>Darmatt</strong> <strong>H30</strong> EASYFIT Flexible Passive Fire Protection<br />

Darchem Thermal Protection launches <strong>the</strong> <strong>Darmatt</strong> <strong>H30</strong> EASYFIT<br />

flexible jacket Passive Fire Protection system.<br />

Darchem’s well renowned and Lloyds Type Approved <strong>Darmatt</strong> flexible PFP jackets have traditionally used a<br />

stainless steel 316 multi-strand lacing method to fasten <strong>the</strong> PFP enclosure panels toge<strong>the</strong>r. The lacing method<br />

ensures enclosure integrity is maintained throughout <strong>the</strong> installed product lifetime, and that <strong>the</strong> most<br />

strenuous of fire conditions is resisted. Offering up to 180 minutes Jet Fire and Hydrocarbon Pool fire<br />

protection, <strong>Darmatt</strong> can be fitted to valves, actuators, instrument panels, process vessels, cable trays,<br />

pipework and has been supplied extensively worldwide for both Onshore and Offshore Oil & Gas and<br />

Petrochemical installations.<br />

Darchem recognises that for up to <strong>H30</strong> fire specifications, o<strong>the</strong>r options of securing flexible jacket enclosures<br />

are safe and reliable, and are introducing a new Lloyds Type Approved version of our flexible PFP jacket,<br />

<strong>Darmatt</strong> <strong>H30</strong> EASYFIT<br />

<strong>Darmatt</strong> <strong>H30</strong> EASYFIT features<br />

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Fire Condition - Hydrocarbon Pool Fire Engulfment up to 30 minutes<br />

Protection period, limiting temperatures and jacket thickness all governed by Lloyds Type Approved<br />

Offtranp software calculations for each item of equipment protected<br />

Belts and buckle fastening method for fast installation and removal<br />

Access doors for maintenance and inspection<br />

Darvent intumescent vents for cooling and ventilation<br />

Stainless steel 316 or GRP space frame options<br />

Standard and high temperature outer cloth options for extreme process temperatures<br />

Coloured cloth options for customisation in line with plant identification policies<br />

Access panels – showing<br />

external securing straps and<br />

internal ‘plug panels’ to seal<br />

against fire paths<br />

1<br />

Darchem Thermal Protection


DARMATT <strong>H30</strong> EASYFIT<br />

Darvent<br />

intumescent grills<br />

for ventilation<br />

and cooling<br />

Optional<br />

space<br />

frame<br />

design for<br />

access to<br />

actuator<br />

controls<br />

Construction Details<br />

Each <strong>Darmatt</strong> enclosure is specifically engineered to fit closely<br />

around <strong>the</strong> protected equipment providing removable, compact and<br />

user friendly fire protection. <strong>Darmatt</strong> is constructed from pre-shaped<br />

panels designed to fit toge<strong>the</strong>r around <strong>the</strong> equipment to be protected.<br />

Each panel is made up of layers of insulation fibre and reflective foil,<br />

compressed and studded with nylon pins throughout <strong>the</strong> panel’s area.<br />

The complete exterior is covered by a non-fire rated wea<strong>the</strong>r resistant<br />

outer cloth.<br />

The nylon pins hold <strong>the</strong> components in <strong>the</strong> <strong>Darmatt</strong> PFP system toge<strong>the</strong>r to ensure that <strong>the</strong> insulation<br />

materials remain securely in place and do not migrate to a different part of <strong>the</strong> panel (as experienced with<br />

lower quality PFP and insulation jacket systems). The nylon pins also compress <strong>the</strong> insulation to approximately<br />

60% of its original thickness to provide a very flexible but compact system. All this helps to ensure that <strong>the</strong> PFP<br />

system is easy to remove and re-install.<br />

Accessibility – Space Frame, Inspection Hatches, and Penetrations<br />

Inspection hatches can be provided for each <strong>Darmatt</strong> installation to provide quick access to areas<br />

of <strong>the</strong> protected equipment that requires regular inspection or maintenance. Also, access can be<br />

fur<strong>the</strong>r improved by utilisation of a space-frame around actuator controls. Lloyds have approved<br />

<strong>the</strong>se hatches and use of a pultruded GRP or SS316 angle frame work incorporated within <strong>the</strong><br />

<strong>Darmatt</strong> PFP system.<br />

2<br />

Darchem Thermal Protection<br />

Revision July 2013


DARMATT <strong>H30</strong> EASYFIT<br />

Penetrations for operating mechanisms, hydraulic tubing and<br />

position indicators etc. can be provided to facilitate problem-free<br />

operation and maintenance of equipment without <strong>the</strong> need to<br />

remove <strong>the</strong> jackets.<br />

It is important that <strong>the</strong> client identifies any requirements for<br />

hatches and penetrations as early as possible such that <strong>the</strong>y can<br />

be incorporated into <strong>the</strong> <strong>Darmatt</strong> PFP system’s design.<br />

<strong>Darmatt</strong> <strong>H30</strong> EASYFIT PFP Panel Fastening Method<br />

Unlike traditional <strong>Darmatt</strong>, <strong>Darmatt</strong> <strong>H30</strong> EASYFIT panels are fastened<br />

toge<strong>the</strong>r using high quality multi-layer straps containing fire resistant KM-1<br />

cloth. Coupled with a D-ring buckle system, <strong>the</strong> straps can be pulled tight to<br />

ensure a secure fit of <strong>the</strong> panels around <strong>the</strong> equipment in such a way that <strong>the</strong>y<br />

take shape around <strong>the</strong> valve / actuator. Once installed, each panel will retain<br />

its moulded shape making future removal / installation quicker and easier.<br />

The straps are specially manufactured in-house by Darchem, and testing has<br />

shown strength, form and function to be retained for fire periods greater than<br />

60 minutes.<br />

Testing & Certification<br />

Since its introduction <strong>Darmatt</strong> has been tested continuously to prove its capability as a passive fire<br />

protection system. Similarly, <strong>the</strong> <strong>Darmatt</strong> <strong>H30</strong> EASYFIT system has been tested and witnessed by Lloyds<br />

Register and approved for 30 minutes UL1709 hydrocarbon pool protection. Although testing showed that<br />

<strong>Darmatt</strong> <strong>H30</strong> EASYFIT can be designed to protect valve, actuators and o<strong>the</strong>r critical equipment for a period of<br />

greater than 30 minutes, Darchem offers our traditional <strong>Darmatt</strong> SS316 laced jackets for longer Hydrocarbon<br />

Pool fire and Jet Fire periods.<br />

<strong>Darmatt</strong> <strong>H30</strong> <strong>Easyfit</strong><br />

Lloyds witnessed furnace<br />

test sample – before and<br />

after images from 60<br />

minutes at 1,100°C and <strong>the</strong>n<br />

furnace cool down time<br />

The <strong>Darmatt</strong> PFP System is Lloyds Type Approved and also holds additional accreditation from DNV and ABS.<br />

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Darchem Thermal Protection<br />

Revision July 2013


DARMATT <strong>H30</strong> EASYFIT<br />

Optimisation of Insulation Thickness<br />

Darchem Engineering use Lloyds approved software called “Offtranp” to determine <strong>the</strong> optimal insulation<br />

thickness for each PFP application. This ensures that adequate insulation is provided to protect <strong>the</strong> equipment<br />

in <strong>the</strong> fire condition and that <strong>the</strong> thickness of <strong>the</strong> insulation is kept to <strong>the</strong> absolute minimum. The following<br />

factors are input into “Offtranp” to confirm <strong>the</strong> temperature drop across <strong>the</strong> insulation after a set period of<br />

time during <strong>the</strong> fire:<br />

<br />

<br />

<br />

<br />

Type and duration of Fire<br />

Limiting Temperature Rise<br />

Relevant ambient and operating temperatures<br />

Mass and volume and exposed Surface Area of Equipment<br />

<strong>Darmatt</strong> applications include:<br />

Valves and<br />

actuators<br />

Process vessels<br />

Pipe work and flanges<br />

Cable trays<br />

Darchem Thermal Protection, Darchem Engineering Ltd, Stillington, Stockton-On-Tees, TS21 1LB, UK<br />

Tel +44 1740 630461 – Email dtpsales@darchem.co.uk – Website www.darchem.co.uk<br />

4<br />

Darchem Thermal Protection<br />

Revision July 2013

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