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<strong>Maricopa</strong> <strong>County</strong><br />

Department of Transportation<br />

Project Management Office<br />

DESIGN EXCEPTIONS AND DESIGN VARIANCES FORM<br />

Project Management <strong>and</strong> Construction Division Form<br />

Do not attach superfluous materials, such as complete project plan sets or engineering reports<br />

unless specifically requested by the Project PS&E Reviewer.<br />

Design Exceptions/Variance Summary:<br />

Project Name:<br />

Project Number:<br />

Submitted By:<br />

Project Manager:<br />

Date:<br />

Date:<br />

Project Manager Signature:<br />

Project Description:<br />

Last Revised: Mar 2013 Page 1 of 4


<strong>Maricopa</strong> <strong>County</strong><br />

Department of Transportation<br />

Project Management Office<br />

Proposed Project <strong>and</strong> Nonst<strong>and</strong>ard Features<br />

Nonst<strong>and</strong>ard Features:<br />

St<strong>and</strong>ard for Which Exception/Variance is Requested:<br />

Existing Roadway:<br />

Safety Improvements:<br />

Total Project Cost: $<br />

Reason for Requesting Exception/Variance:<br />

Added Cost to Make St<strong>and</strong>ard:<br />

Traffic Data:<br />

Last Revised: Mar 2013 Page 2 of 4


<strong>Maricopa</strong> <strong>County</strong><br />

Department of Transportation<br />

Project Management Office<br />

Accident Analysis:<br />

Incremental Improvements:<br />

Future Construction:<br />

Project Reviews, Concurrence:<br />

Attachments:<br />

Other Comments:<br />

Last Revised: Mar 2013 Page 3 of 4


<strong>Maricopa</strong> <strong>County</strong><br />

Department of Transportation<br />

Project Management Office<br />

Reviewers<br />

Traffic <strong>and</strong> Safety Engineer:<br />

Date:<br />

Signature:<br />

Construction Engineer:<br />

Date:<br />

Signature:<br />

Engineering Division Manager:<br />

Date:<br />

Signature:<br />

Transportation Planning Division Manager:<br />

Date:<br />

Signature:<br />

Project Management <strong>and</strong> Construction Division Manager:<br />

Date:<br />

Signature:<br />

Director:<br />

Date:<br />

Signature:<br />

Last Revised: Mar 2013 Page 4 of 4


MARICOPA COUNTY<br />

DEPARTMENT OF TRANSPORTATION<br />

Project Management & Construction Division<br />

PROJECT MANAGEMENT PROCEDURE<br />

BULLETIN<br />

Bulletin<br />

Title:<br />

Design Exceptions <strong>and</strong> Design<br />

Variances Form Procedure<br />

Purpose:<br />

To Outline the St<strong>and</strong>ard<br />

Procedure <strong>and</strong> Steps to Follow for<br />

Completing the Design Exception<br />

<strong>and</strong> Design Variances Form<br />

Effective Date:<br />

March 26, 2013<br />

Authorized Signature:<br />

________________________<br />

John B. Hauskins, P.E.<br />

Transportation Director<br />

Division:<br />

All<br />

Procedure Statement:<br />

All <strong>design</strong> elements which do not meet MCDOT <strong>design</strong> st<strong>and</strong>ards require a <strong>design</strong> exception. All<br />

<strong>design</strong> elements which meet MCDOT <strong>design</strong> st<strong>and</strong>ards yet do not meet recommended <strong>design</strong> values<br />

will require a <strong>design</strong> variance.<br />

Design <strong>exceptions</strong> <strong>and</strong> <strong>design</strong> <strong>variances</strong> must be submitted for review/ approval to the Project<br />

Manager, Traffic & Safety Engineer, <strong>and</strong> to the following divisions depending on whether the<br />

exception involves them: Construction Engineer, Engineering Division Manager, Transportation<br />

Planning Division Manager, Project Management <strong>and</strong> Construction Division Manager <strong>and</strong> the<br />

Director.<br />

Design <strong>exceptions</strong> <strong>and</strong> <strong>design</strong> <strong>variances</strong> are required with project types as follows:<br />

• For new construction <strong>and</strong> major reconstruction, <strong>design</strong> elements shall con<strong>form</strong> to MCDOT<br />

<strong>design</strong> st<strong>and</strong>ards, with any deviations requiring a Design exception/variance; or<br />

• For existing roadway <strong>design</strong> elements to remain, Design <strong>exceptions</strong>/<strong>variances</strong> are required for<br />

<strong>design</strong> values not meeting the MCDOT Design St<strong>and</strong>ards.<br />

Once the need for a <strong>design</strong> exception or <strong>design</strong> variance is identified, the Design Team shall:<br />

• Submit six copies of the <strong>design</strong> exception request (Signed & Sealed) to the MCDOT Project<br />

Manager with supporting documentation (i.e., typical, plan sheet, profiles, photos, etc.) <strong>and</strong><br />

Design Exceptions <strong>and</strong> Design Variances Form after a <strong>design</strong> exception/variance meeting has<br />

been held;<br />

• Evaluate the effects of the <strong>design</strong> exception/variance on the safety <strong>and</strong> operation of the<br />

facility in the documentation to justify retention of a subst<strong>and</strong>ard feature. Consider the<br />

following four issues in the analysis:<br />

o To what degree is the st<strong>and</strong>ard being reduced;<br />

o Will the exception affect other st<strong>and</strong>ards;<br />

o Are there any features being introduced to mitigate the <strong>design</strong> deviation; <strong>and</strong><br />

PMO 2013 - 1 - Last Revised: Mar 2013


o Are the <strong>design</strong> <strong>exceptions</strong> a result of implementing a cost saving measure(s) <strong>and</strong> what<br />

are the trades off?<br />

The Design Team shall make all <strong>design</strong> exception <strong>and</strong> <strong>design</strong> <strong>variances</strong> submittals to the following<br />

parties:<br />

• Project Manager;<br />

• Traffic & Safety Engineer;<br />

• Construction Engineer; <strong>and</strong><br />

• The Design Team shall keep all <strong>design</strong> exception <strong>and</strong> <strong>design</strong> variance requests <strong>and</strong> approvals<br />

in the <strong>design</strong> project file.<br />

After reviews from the Project Manager, Traffic <strong>and</strong> Safety Engineer <strong>and</strong> the Construction Engineer,<br />

the Project manager will forward the <strong>design</strong> exception <strong>and</strong> <strong>design</strong> <strong>variances</strong> submittals to the<br />

Engineering <strong>and</strong> Transportation Division Manager, Project Management <strong>and</strong> Construction Division<br />

Manager <strong>and</strong> the Director.<br />

1.0 When to Use This Form<br />

This <strong>form</strong> will be used when the need for <strong>design</strong> <strong>exceptions</strong> or <strong>variances</strong> has been identified by the<br />

Design Team.<br />

The need for <strong>design</strong> <strong>exceptions</strong> <strong>and</strong> <strong>design</strong> <strong>variances</strong> during the Final Design Phase of a project<br />

should be minimized with a thorough analysis during the Scoping Phase. It is, however, not<br />

uncommon in the refinement of <strong>design</strong> elements during the Final Design Phase <strong>and</strong> after obtaining<br />

more precise <strong>design</strong> data that the need for <strong>design</strong> <strong>exceptions</strong> or <strong>variances</strong> becomes evident. It is<br />

important that the Design Team address these changes from the scoping document early <strong>and</strong> in an<br />

expedient manner. By addressing the potential <strong>exceptions</strong> or <strong>variances</strong> in the early stage of <strong>design</strong>,<br />

impacts on schedule <strong>and</strong> project cost can be minimized. All of the controlling <strong>design</strong> elements<br />

requiring <strong>design</strong> <strong>exceptions</strong> should be refined <strong>and</strong> identified by completion of the Scoping Plans.<br />

The Pre-Final Design Phase, prior to submittal of plans for review, is the final time that a <strong>design</strong><br />

exception or <strong>design</strong> variance may be submitted for consideration. Identification of the need for <strong>design</strong><br />

<strong>exceptions</strong> <strong>and</strong> <strong>design</strong> <strong>variances</strong> after the Pre-Final Plans is an indication that the Designer has not<br />

thoroughly reviewed the <strong>design</strong> for compliance with the applicable st<strong>and</strong>ards. Only rarely <strong>and</strong> with<br />

strong justification will requests for <strong>design</strong> <strong>exceptions</strong> or <strong>design</strong> <strong>variances</strong> after the Pre-Final Design<br />

be considered. Design <strong>exceptions</strong> <strong>and</strong> <strong>design</strong> <strong>variances</strong> will not be granted based upon a lack of<br />

adequate time to make changes to meet the project schedule.<br />

2.0. Steps to Complete<br />

2.1. Proposed Project <strong>and</strong> Nonst<strong>and</strong>ard Features<br />

Project Description:<br />

Briefly describe the project; what is the proposal? Note the type of project <strong>and</strong>/or major elements of<br />

work to be done, such as safety or operational improvement, roadway widening, rehabilitation,<br />

reconstruction, etc. Provide the geographic project limits <strong>and</strong> length.<br />

Nonst<strong>and</strong>ard Features:<br />

Describe the proposed nonst<strong>and</strong>ard feature or the existing nonst<strong>and</strong>ard feature which is proposed to<br />

be maintained; if newly proposed, is the nonst<strong>and</strong>ard feature an improvement over the existing<br />

condition?<br />

PMO 2013 - 2 - Last Revised: Mar 2013


St<strong>and</strong>ard for Which Exception/Variance Is Requested:<br />

State the specific st<strong>and</strong>ards <strong>and</strong> refer to the applicable Chapter, Topic, or Index numbers of the<br />

MCDOT Roadway Design Manual or applicable AASHTO St<strong>and</strong>ards.<br />

Existing Roadway:<br />

Describe the general roadway characteristics, focusing on those features relevant to the proposed<br />

<strong>design</strong> exception, such as the width of lanes, shoulders, median, roadbed, <strong>and</strong> structures; horizontal<br />

<strong>and</strong> vertical alignment <strong>and</strong> clearances; <strong>design</strong> speed, sight distance, grade, cross slope, super elevation,<br />

etc. Is the existing roadway a part of the <strong>County</strong> primary road network?<br />

Provide a similar, but brief, description of adjacent roadway segments, highlighting existing<br />

nonst<strong>and</strong>ard features when relevant to the proposed exception.<br />

Safety Improvements:<br />

Describe proposed improvements that would qualify as safety enhancements, such as: median barrier,<br />

guardrail upgrade, flattening slopes, correcting super elevation, eliminating roadside obstructions,<br />

reducing roadway hazards, etc.<br />

Total Project Cost:<br />

Include a good summary estimate of project cost segregated by major elements, including: roadway,<br />

structures, right of way, utility relocation, environmental mitigation, etc., as needed.<br />

2.2. Reason for Requesting Exception/Variance<br />

Be thorough, but brief; justification must be as complete <strong>and</strong> convincing as possible. Reasons<br />

<strong>exceptions</strong>/<strong>variances</strong> have been granted in the past include a combination of excessive cost, right-ofway<br />

impacts <strong>and</strong>/or environmental impacts. Supportive factors have included low crash frequency,<br />

local opposition, <strong>and</strong> consistency with adjacent roadway segments.<br />

A commitment to correct a nonst<strong>and</strong>ard feature with a future project should not be made in the Fact<br />

Sheet unless absolutely necessary. If a commitment must be made, the follow-up project is to be<br />

programmed <strong>and</strong> MCDOT must have the authority to define the project's scope. Additionally, the<br />

follow-up project's status must be monitored in accordance with the procedures established by<br />

MCDOT.<br />

2.3. Added Cost to Make St<strong>and</strong>ard<br />

Summarize an estimate of the added cost above the proposed project cost which would be required to<br />

meet the <strong>design</strong> st<strong>and</strong>ard for which the exception is requested. The estimate does not have to be<br />

highly developed, but must be realistic.<br />

Also, when the Fact Sheet covers multiple nonst<strong>and</strong>ard features, provide separate cost summaries for<br />

the "st<strong>and</strong>ardization" of individual <strong>design</strong> features.<br />

2.4. Traffic Data<br />

Include both AADT's <strong>and</strong> <strong>design</strong> (peak period) hourly volumes. For 3R (i.e., rehabilitation) projects,<br />

use current year traffic. For all others, use <strong>design</strong> year traffic, usually 20 years after construction is<br />

complete. For interim projects that are to be superseded by programmed future construction, provide<br />

traffic data for both the ultimate programmed construction year <strong>and</strong> the ultimate project's <strong>design</strong> year.<br />

PMO 2013 - 3 - Last Revised: Mar 2013


2.5. Crash Analysis<br />

Traffic safety is of primary importance to both <strong>design</strong> <strong>and</strong> local programs when considering approval<br />

or rejection of <strong>design</strong> <strong>exceptions</strong>. To strengthen the justification for <strong>design</strong> <strong>exceptions</strong>, the Fact Sheet<br />

must include an analysis of crash data to identify prevalent crash types <strong>and</strong> causes, plus an evaluation<br />

of the effect of the requested <strong>design</strong> <strong>exceptions</strong> on crash types <strong>and</strong> frequencies.<br />

Summarize an analysis of how the proposed project will help alleviate identified safety problems; or as<br />

a minimum, how it will not contribute to any increase. This analysis must be based on evaluation of<br />

crash data regarding both the number <strong>and</strong> severity of crashes as well as actual versus statewide average<br />

crash rates. For <strong>design</strong> <strong>exceptions</strong> related to spot locations (i.e., nonst<strong>and</strong>ard vertical curve) on existing<br />

roadways, analyze only the crash data within the vicinity of the feature. The analysis should also<br />

examine data for high crash frequency spot locations, if any are within the proposed project limits.<br />

The data analysis should be supplemented by a review of crash diagrams covering the project area in<br />

order to enhance the underst<strong>and</strong>ing of prevalent crash types <strong>and</strong> how they relate to existing <strong>and</strong><br />

proposed Roadway <strong>design</strong> features. Provide the summary of "actual" versus "expected" crashes;<br />

however, merely stating the "actual" versus "expected" numbers is insufficient.<br />

In determining crash causes, keep in mind that although terms like "excessive speed", "inattention",<br />

"failure to yield right of way", "under the influence", etc., are perfectly valid for the law enforcement<br />

agencies, they have meaning for the roadway engineer only as they relate to the underlying roadway<br />

characteristics. Hence, the engineer must instead look for other reasons, such as: tight radius curves<br />

with inadequate super elevation, high-volume turning movements without separate turn lanes, a<br />

concentration of rear-end/side-swipe crashes in a particular lane, etc. In general, the crash<br />

concentrations detected in this manner are too small for a printout, but collectively they are the key to<br />

underst<strong>and</strong>ing the vehicle-roadway interactions that are the basic causes of crashes.<br />

2.6. Incremental Improvements<br />

Discuss other practical alternatives that are intermediate in scope <strong>and</strong> cost between the proposed<br />

project (requiring this <strong>design</strong> exception) <strong>and</strong> the full, st<strong>and</strong>ard solution.<br />

Provide enough in<strong>form</strong>ation on cost versus benefit, right of way <strong>and</strong> environmental impact, etc., to<br />

explain why none of the incremental alternatives are recommended.<br />

These alternatives should normally be investigated prior to requesting an exception.<br />

2.7. Future Construction<br />

Describe any planned future projects in the vicinity of the proposed <strong>design</strong> exception, but do not<br />

make a commitment to correct the nonst<strong>and</strong>ard <strong>design</strong> features unless absolutely necessary. If a<br />

commitment must be made, describe the follow-up project's funding source <strong>and</strong> schedule as listed in<br />

the appropriate programming documents.<br />

2.8. Project Reviews, Concurrence<br />

Note relevant project reviews by the Project Manager, plans, specifications <strong>and</strong> engineer’s estimate,<br />

PS&E Reviewers, Traffic & Safety Engineer, <strong>and</strong> Construction Engineer. Provide the date of meeting<br />

or discussion, <strong>and</strong> state the individual's concurrence with the proposed <strong>design</strong> exception.<br />

PMO 2013 - 4 - Last Revised: Mar 2013


2.9. Attachments<br />

• Provide location <strong>and</strong>/or vicinity map for the project. When the Form covers multiple<br />

<strong>exceptions</strong> at various locations, a project strip map may be provided to indicate the general<br />

location of the various <strong>design</strong> <strong>exceptions</strong>;<br />

• Provide cross sections <strong>and</strong>/or special details to clearly illustrate the proposed condition for<br />

each location that does not meet the st<strong>and</strong>ards; <strong>and</strong><br />

• Letters, resolutions, traffic study summaries, etc., which further develop or clarify the reasons<br />

discussed, may be attached.<br />

PMO 2013 - 5 - Last Revised: Mar 2013

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