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CORROSION RESISTANCE OF HASTEllOY®AllOYS - Haynes ...

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HYDROCHLORIC ACID<br />

HASTELLOY® alloy B-2 is 'particularly well suited for equipment handling<br />

hydrochloric acid at all concentrations and temperatures including the boiling<br />

point.<br />

It is important to note that corrosion behavior is affected by oxidizing<br />

chemicals. The presence of ferric or cupric ions in solution greatly accelerates<br />

attack, as can aeration of the hydrochloric acid. Even dissolved oxygen is<br />

sufficient to increase the corrosion rate for alloy B-2.<br />

"<br />

HASTELLOY alloy C-276 is resistant to all concentrations of hydrochloric<br />

acid at room temperature, and is used successfully up to about 120 deg. F (49<br />

deg. C). Dissolved oxygen is not a strong enough oxidizer to passivate alloy C­<br />

276, and a decrease in rates is observed when oxygen is removed from the<br />

system.<br />

HASTELLOY alloys G-3 and G-30 have only limited usefulness in<br />

hydrochloric acid service. Acceptable corrosion behavior is exhibited in dilute<br />

concentrations, but at concentrations greater than 5 percent, the upper limit of<br />

utility is reduced to about 100 deg. F (38 deg. C).<br />

HAYNES® alloy No. 25 and MULTIMET® alloy are resistant to<br />

hydrochloric acid in all concentratrions at room temperature. (See page No.<br />

86.)<br />

ISO<strong>CORROSION</strong> DIAGRAM*<br />

HASTELLOY® Alloy B-2<br />

Resistance to Hydrochloric Acid<br />

250<br />

Corrosion rates in parentheses are in mm/year.<br />

125<br />

0-5 mpy,<br />

100<br />

u.. 0<br />

C!J 200 5 mpy<br />

w (0.13) w<br />

0 0<br />

w I w<br />

a: a:<br />

=> =><br />

l- I-<br />

e:{ 5-20 mpy 75 e:{<br />

a: (0.13-0.51) a:<br />

w<br />

w<br />

a...<br />

a...<br />

~ 150 ~<br />

w<br />

w<br />

l- I-<br />

\<br />

100<br />

~<br />

5 mpy<br />

(0.13)<br />

0-5 mpy<br />

(0-0.13)<br />

0 10 20 30 40<br />

CONCENTRATION, WEIGHT PERCENT<br />

\<br />

50<br />

"<br />

•All test specimens were solution heat-treated and in the unwelded condition.<br />

62

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