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Voyager Quarry – Present And Future - BGC

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B U I L D I N G S U C C E S S<br />

Comings and Goings<br />

<strong>BGC</strong> Fibre Cement welcomes new team members<br />

<strong>And</strong>rew Flintoff has joined our team in Brisbane as a Sales<br />

Representative. He comes to us with a broad building industry sales<br />

experience and specific knowledge of the Fibre Cement market.<br />

Marco Faber has been appointed as Technical Services Engineer based<br />

in Sydney. He will be responsible for all technical enquiries, staff training<br />

and product testing Australia wide.<br />

Darren Pitt has joined our NSW office as a Sales Representative. He<br />

was formerly with Ramset Fasteners where he was involved in servicing<br />

large commercial builders and his role at <strong>BGC</strong> will be to expand the<br />

range of distributors and customers utilizing <strong>BGC</strong> Fibre Cement.<br />

Rob Hodson joined the Victorian Fibre Cement team as an Account<br />

Executive in February. Rob has strong client relationships in the<br />

plasterboard industry, which coupled with solid experience in the<br />

hardware industry are already proving invaluable.<br />

Anthony Kinder appointed General Manager, <strong>BGC</strong> Housing<br />

Anthony Kinder has recently been appointed General Manager <strong>BGC</strong><br />

Housing, a responsibility that covers the operations of Statesman Homes,<br />

National Homes Commodore Homes, WA Housing Centre , Go Homes<br />

and Stratawise. After working with <strong>BGC</strong> for the past 13 years, Mr Kinder<br />

said that this latest appointment was ‘an opportunity to work closely<br />

with Managing Director Julian Ambrose to ensure that the housing brands<br />

achieve their objectives of becoming the best building operation in WA.’<br />

Graham Kiereth set to make a difference<br />

This year Graham Kierath has joined <strong>BGC</strong>. Previously Graham built<br />

up his own company, employing 150 people, before entering State<br />

Politics. He was a member for twelve years and a minister for eight. Two<br />

of the eleven portfolios he held were labour relations and planning, and it<br />

is those areas of expertise in particular that he brings to our company.<br />

<strong>BGC</strong> has always been a company of vision, but planning, industrial<br />

relations and environmental issues are becoming increasingly complex.<br />

Graham is applying his knowledge and experience to help navigate the<br />

the <strong>BGC</strong> team through the myriad of regulatory requirements to ensure<br />

that innovative concepts can become bricks, mortar and jobs. Graham is<br />

happiest doing what he does best – making a difference.<br />

Sales and Marketing Manager for Go Homes<br />

Go Homes is due to set a new benchmark in professionalism and<br />

sales success with the appointment of Sue Marshall as Sales and<br />

Marketing Manager. Sue’s extensive industry experience spans 24 years<br />

and has included positions such as Lecturer with the Housing Industry<br />

Association and management positions within the finance and sales<br />

departments of several of WA’s premier housing companies. Her new<br />

position is testament to her ability to motivate staff to achieve exceptional<br />

results and a sense of group cohesion.<br />

<strong>BGC</strong> Farewells A Long Serving Employee<br />

Sadly, it is time to say farewell to Dawn O’Neil one of our longest<br />

serving employees at Affinity windows. At the age of 73, Dawn is a<br />

remarkable woman who has greatly contributed to the growth of <strong>BGC</strong>’s<br />

window division since joining the company in 1991. We would like to<br />

thank Dawn for her service to the company and wish her all the best in<br />

her retirement.<br />

www.affinitywindows.com.au<br />

Affinity Windows is the latest <strong>BGC</strong> division to go “On Line” with the<br />

release of their new Web-Site.<br />

The site is equipped to deal with the sales and marketing requirements<br />

of the largest Window Company in the state, with the largest product<br />

range. It provides a valuable tool for designers and architects, building<br />

companies, pre-start consultants and even the home handyman.<br />

Companies using Affinity products can establish links from their web<br />

site to Affinity’s site for the benefit of their staff and clients. The simple<br />

navigation tools of the site ensures easy access to a huge volume of<br />

information. The entire Affinity range is listed with all appropriate sizes,<br />

configurations and colours available to down load.<br />

STOP PRESS!<br />

I wonder which manager made John Howard park out in<br />

the street but managed to find Linda Mead a car bay for<br />

her Mercedes??!!!<br />

Winter 2002<br />

<strong>Voyager</strong> <strong>Quarry</strong> -<br />

present and future<br />

This issue:<br />

3 It’s in the bag! - <strong>BGC</strong> Cement’s<br />

continued expansion<br />

4 <strong>BGC</strong> Quarries Feature<br />

5 National Homes – supporting<br />

the community<br />

6 Nulsen Haven update<br />

6 Statesman Homes, award<br />

winners for kitchen designs<br />

7 Building the Greensmart way<br />

7 Bright young engineer joins<br />

<strong>BGC</strong> Contracting<br />

PLUS <strong>BGC</strong> Construction scores a<br />

“hat trick” at the MBA Awards<br />

- feature liftout inside<br />

For your contribution to the next <strong>BGC</strong> Bulletin or for a copy of the new <strong>BGC</strong> corporate<br />

brochure please contact Rebecca Dickson on 08 9261 1840<br />

<strong>BGC</strong> BULLETIN is produced<br />

for employees and friends of<br />

<strong>BGC</strong> (AUSTRALIA) PTY<br />

8<br />

B U I L D I N G<br />

S U C C E S S<br />

ABN 62 005 736 005


Foreword by Gerry Ford<br />

Repeat business for<br />

<strong>BGC</strong> at Woodside<br />

Gerry Ford, General Manager, <strong>BGC</strong> Construction.<br />

<strong>BGC</strong> is in a unique position in<br />

the construction industry. Not<br />

only do we have the strength<br />

of a wholly owned integrated<br />

resource supply behind us, but<br />

the quality of these resources<br />

stands second to none.<br />

Automated<br />

Surveys<br />

service<br />

expansion<br />

The future looks bright<br />

for Automated Surveys, the<br />

licensed land surveying<br />

company within the <strong>BGC</strong><br />

Group, as it expands and<br />

diversifies into mechanical and<br />

structural engineering.<br />

The acquisition of a new<br />

high tech Global Positioning<br />

System 500 means they can<br />

provide clients with a higher<br />

level of accuracy in a timely<br />

and efficient manner.<br />

Automated Surveys adds this<br />

capability to its growing list of<br />

services which includes<br />

subdivisions, strata titling,<br />

This past year has been undoubtedly dramatic. With the change in Government, the introduction of Industrial<br />

Relations Legislation and the Cole Royal Commission into the construction industry, it has been a year where the<br />

construction sector has been firmly placed in the spotlight for all the wrong reasons.<br />

In my opinion, it is a time when the ‘abnormal has become normal’ as far as the unions are concerned, and<br />

construction sites around Perth have become rife with examples of stand over tactics and intimidation. It should<br />

never have come this far, and the CFMEU reign of terror should be bought to an abrupt halt by those elected as the<br />

peoples’ voice.<br />

How can this Labour Government profess to support ‘Freedom of Association’ when they deny natural justice<br />

and enforce union membership on every worker?<br />

Through all of this however, <strong>BGC</strong> has continued to grow and prosper – our recent wins at the MBA Awards are<br />

testament to the commitment of our team to quality and service. The Chinese Consulate (Industrial/Commercial<br />

Building Under $20 Million), the Oral Health Centre of Western Australia (Public Building Over $20 Million) and<br />

the Armadale Health Campus (Best Department of Housing and Works State Government building, Perth Metro<br />

Area Over $20 Million) – three nominations, three awards.<br />

As well as these high profile jobs, we have been awarded tenders at the WACA, the University of Western<br />

Australia/Motorola and Subi Centro, and in a community service vein, for the RAAFA, Activ Foundation and the<br />

War Widows Association.<br />

Each and every one of these jobs is a credit to the team at <strong>BGC</strong>, who put their heart and soul into the<br />

commitment they have made on behalf of the company to the client. Commitments to complete jobs on time, and<br />

within budget, in keeping with the outstanding reputation for quality that <strong>BGC</strong> has earned within the Western<br />

Australian market.<br />

Not bad for a division that in eight years has grown from nothing to one which generates an annual turnover of<br />

in excess of $200 million. It really is a dream come true for me - to have come in on the ground level and share in<br />

the success of this growth.<br />

In my opinion, <strong>BGC</strong> is in a very unique position in the construction industry. Not only do we have the strength<br />

of a wholly owned integrated resource supply behind us, but the quality of these resources stands second to none.<br />

<strong>And</strong> it is this commitment to quality and the desire to be the best in the field that drives us.<br />

The awards are flattering, however I feel like the non-playing captain of a footy side, where I sit on the bench<br />

game after game, shouting encouragement (well that’s what I call it!) to the players. At the end of the season, I go<br />

forward and collect the trophy, when in reality it belongs to the team.<br />

I am sure that I also speak on behalf of Chairman Len Buckeridge when I say congratulations to all on a job<br />

well done.<br />

feature and contour surveys,<br />

building setouts, earthworks,<br />

mining, subdivision<br />

infrastructure and drafting.<br />

Automated Surveys recently<br />

received high praise for the two<br />

major engineering projects it has<br />

completed in the Pilbara region<br />

of Western Australia, both for<br />

the way the surveys were<br />

conducted and for meeting tight<br />

deadlines.<br />

DTM Newman to Yandi<br />

The first project was to<br />

complete a digital terrain model<br />

(DTM) of a corridor extending<br />

over 129km from the BHP Ironore<br />

mine Power Station at Mt<br />

Whaleback, near Newman to the<br />

BHP mine at Yandi.<br />

The DTM was supplied to<br />

Powerlink (the Queensland<br />

equivalent of Western Power) for<br />

processing by a software<br />

package, which then plotted the<br />

position of 433 “66 kilovolt<br />

transmission towers”, taking into<br />

account topography, span<br />

between towers, height of<br />

vegetation, water courses and<br />

soil types. Once the location of<br />

the towers was plotted, the<br />

corridor was revisited, a detailed<br />

survey carried out and the<br />

construction location for each of<br />

the towers was pegged.<br />

Cape Lamber Expansion Project<br />

Automated Surveys were<br />

also contracted to supply services<br />

for the Cape Lambert expansion<br />

project.<br />

The engineering survey, for<br />

horizontal and vertical alignment<br />

of mechanical and structural<br />

construction, included setout and<br />

constructed surveys of<br />

conveyors, on chutes, shuttles,<br />

rail alignments, pan feeders,<br />

bins, transfer stations, trestles,<br />

trusses and civil footings, all of<br />

which command a high level of<br />

accuracy due to strict mechanical<br />

and structural tolerances.<br />

The new Global Positioning System 500.<br />

The <strong>BGC</strong> Cement team, with one of the first bags of Builders Choice Grey Cement to come off the new $5 million<br />

cement blending and bagging line at Canning Vale.<br />

Capable of bagging 2,000<br />

tonnes of cement per day, the<br />

plant is the most<br />

sophisticated of its kind in the<br />

Southern Hemishere.<br />

It’s in<br />

the bag!<br />

A massive investment in<br />

new technology, plant and<br />

machinery heralds <strong>BGC</strong><br />

Cement’s continued expansion<br />

in the Western Australian<br />

bagged cement and lime<br />

products market.<br />

Branded as ‘Builders<br />

Choice’, the range includes some<br />

familiar products and several<br />

new extensions – they include<br />

Grey Cement, Ultra Creme<br />

Cement, Builders Cement,<br />

Masonry Cement and Hi-Early<br />

Grey Cement. In addition, the<br />

Canning Vale factory will<br />

produce a building lime called<br />

Hydrolime and two new<br />

blended products called Brickies<br />

Grey and Brickies Lite that are<br />

especially designed for building<br />

mortars.<br />

The $5 million computer<br />

controlled cement blending and<br />

packing plant is state-of-the-art<br />

and production has already<br />

started bagging cement and lime<br />

products for a July launch onto<br />

the market. Capable of bagging<br />

2,000 tonnes per day, the plant<br />

is the most sophisticated of its<br />

kind in the Southern<br />

Hemisphere.<br />

“It is an important<br />

milestone in the history of <strong>BGC</strong><br />

Cement,” said David Scott,<br />

General Manager. “To date,<br />

most of our cement has been<br />

supplied in bulk, but now with<br />

the new bagging plant, we will<br />

be introducing the retail trades<br />

to the full range of Builders<br />

Choice products and we expect<br />

to achieve wide distribution by<br />

the end of the year”.<br />

Breaking with tradition,<br />

Builders Choice products will<br />

generally be supplied only in<br />

smaller, easier to handle 25kg<br />

bags. Hydrolime, Brickies Lite<br />

and Brickies grey will come in<br />

20kg bags. David said “We<br />

made the decision to introduce<br />

lighter bags to be at the forefront<br />

of occupational health and safety<br />

practices and to reduce the risk<br />

of back injuries. I also want to<br />

assure customers that they will<br />

not be disadvantaged on price<br />

with the smaller and lighter bag,<br />

Working on a cost per kilo basis,<br />

the price is exactly the same as<br />

that for a traditional, but now<br />

out-dated, 40kg bag”.<br />

It is well known that cement<br />

bags can be dusty and messy,<br />

especially when they are<br />

transported or moved around on<br />

site or in a hardware store. Yet<br />

another <strong>BGC</strong> Cement innovation<br />

helps to overcome this problem.<br />

The entire Builders Choice range<br />

is packed in new dustproof bags.<br />

Garry Mullins, Sales &<br />

Marketing Manager at <strong>BGC</strong><br />

Cement explained that instead of<br />

the traditional perforated paper<br />

sacks common to most other<br />

cement bags, Builders Choice<br />

bags are made from a new type<br />

of high porosity paper that<br />

doesn’t need perforations to let<br />

the product breath. “This paper<br />

technology, combined with the<br />

use of modern glues and new<br />

ultrasonic spout sealing<br />

techniques, means that the dust<br />

problem is virtually eliminated”<br />

he said.<br />

Look out for the new range<br />

of Builders Choice cement and<br />

lime products at your local<br />

stockist, or contact <strong>BGC</strong> Cement<br />

on (08) 9334 4555 for further<br />

information.<br />

Woodside Energy Limited<br />

has recently awarded <strong>BGC</strong><br />

Contracting a significant<br />

contract.<br />

<strong>BGC</strong> Contracting have been<br />

successful in securing the<br />

‘Trunkline Onshore Terminal<br />

(TOT) Site Preparation Works’<br />

contract as part of the LNG<br />

Expansion Project. The<br />

contract, which will take 30<br />

weeks to complete and is<br />

valued at approximately $12M,<br />

was signed on 31May.<br />

To summarise the project<br />

briefly:<br />

Possession of the site will<br />

take place in early July.<br />

90,000T of rock will be<br />

crushed and placed as<br />

foundation material.<br />

180 linear metres of<br />

reinforced concrete walls will<br />

be built, the heights of which<br />

vary from 1m to 5m.<br />

Earthworks will be filled<br />

with 25,000 cubic metres of<br />

cut.<br />

Temporary buildings will<br />

be supplied and erected for<br />

future contractors.<br />

There will be extensive<br />

relocation of services within an<br />

operational gas plant.<br />

The project team will be<br />

headed by Peter Mapstone,<br />

Project Manager, and Don<br />

Patterson, Onsite Construction<br />

Manager. The team, who have<br />

already commenced work from<br />

a temporary office at<br />

Hazelmere, includes Darryl<br />

Hale, Mick Unger, Penny Tham<br />

and Wal Rymarski. In due<br />

course, they will relocate to<br />

Karratha where they will be<br />

joined by various Karratha<br />

based supervisors.<br />

This contract follows <strong>BGC</strong>’s<br />

successful completion, in<br />

October 2001, of the $28<br />

million Site Preparation Works<br />

contract for the LNG<br />

Expansion. This project<br />

included earthworks, concrete<br />

work, electrical works and<br />

buildings for the LNG<br />

Expansion Project. <strong>BGC</strong>’s<br />

crushing division was also called<br />

upon to produce backfill<br />

material – over 1,000,000<br />

tonnes of rock was excavated,<br />

crushed and placed on the site.<br />

The project also had a perfect<br />

safety performance record, with<br />

no time lost due to injury.<br />

Every effort will be made to<br />

repeat this achievement on the<br />

TOT project.<br />

The TOT project will<br />

compliment the Karratha<br />

depot’s various maintenance<br />

works, which include laying<br />

crane pads and repairing<br />

security gates at the Burrup<br />

under <strong>BGC</strong>’s contract with the<br />

Brambles Monadelphous Joint<br />

Venture.<br />

We all look forward to<br />

undertaking another successful<br />

contract with Woodside Energy<br />

and Kellogg Joint Venture and<br />

to further strengthening intercompany<br />

relationships.<br />

The awarding of this<br />

significant project further<br />

confirms <strong>BGC</strong> Contracting’s<br />

ability to undertake key projects<br />

for major clients and places us<br />

in a good position to secure<br />

further contracts on future<br />

projects in the Karratha region.<br />

<strong>BGC</strong> Stabilisation – all time record<br />

We would like to pass our congratulations on to <strong>BGC</strong> Stabilisation’s<br />

crew based in the Kimberley. Lead by Nathan Allanson, Crew 1 managed<br />

to place an astonishing 54.895 metres of cement in stabilised patches on<br />

Wednesday, 29th May. The previous record for one day was 43 metres in<br />

Dandaragan.<br />

Not only do the crew have to physically handle each 1.2mt bulk bag<br />

of cement, they also have to leave for work at 5am and drive for two<br />

hours, just to cover the 182kms distance between the site and their<br />

accommodation. They assure us that the Fatigue Management Plan is<br />

understood and complied with.<br />

Congratulations also need to be extended to the entire Stabilisation<br />

division who have managed to have an amazing zero LTI’s over the past<br />

12 months.<br />

2<br />

B U I L D I N G S U C C E S S 3


<strong>Voyager</strong> quarry present and future<br />

The aim of the community<br />

Consultation Program is two<br />

fold; to establish closer ties<br />

between <strong>BGC</strong> and the local<br />

community – and to ensure<br />

local residents have a voice<br />

in development of the<br />

quarry extension.<br />

Community<br />

consultation<br />

at <strong>Voyager</strong><br />

<strong>Quarry</strong><br />

<strong>BGC</strong> Quarries is<br />

undertaking an extensive<br />

Community Consultation<br />

Program as part of its proposal<br />

to extend its operations at the<br />

<strong>Voyager</strong> <strong>Quarry</strong>.<br />

<strong>BGC</strong> Quarries General<br />

Manager Frank Italiano said the<br />

aim of the program was twofold;<br />

to establish closer ties<br />

between <strong>BGC</strong> and the local<br />

community - and to ensure local<br />

residents have a voice in<br />

development of the quarry<br />

extension during the Public<br />

Environmental Review. Mr<br />

Italiano said <strong>Voyager</strong> <strong>Quarry</strong><br />

would operate until 2008, when<br />

recoverable quantities of granite<br />

are expected to run out under<br />

agreement with the property’s<br />

owner.<br />

<strong>Voyager</strong> <strong>Quarry</strong> currently<br />

supplies up to 40% of the<br />

crushed rock required by the<br />

building and construction<br />

industry in the Perth<br />

metropolitan region and<br />

surrounding areas. More than 20<br />

people are employed at the<br />

quarry, with up to 300 people<br />

employed in related delivery and<br />

processing services.<br />

In order to ensure this<br />

supply of crushed rock is<br />

maintained, <strong>BGC</strong> Quarries is<br />

proposing to develop and<br />

operate a second quarry pit<br />

immediately to the west of the<br />

existing quarry. The<br />

construction phase of the<br />

second pit will take up to five<br />

years to complete. The existing<br />

quarry will be phased out over<br />

a five to six year period. Like<br />

the existing quarry, the<br />

extension is ideally located to<br />

service the existing and future<br />

markets. However unlike the<br />

existing quarry, the extension is<br />

expected to have a life of up to<br />

50 years.<br />

The facts on <strong>BGC</strong> Quarries’<br />

land clearing<br />

In December 2001 <strong>BGC</strong><br />

Quarries cleared approximately<br />

16 hectares of land it owns<br />

adjoining <strong>Voyager</strong> <strong>Quarry</strong>.<br />

In retrospect, the land clearing<br />

was not conducted properly, as<br />

<strong>BGC</strong> Quarries had not formally<br />

notified the Commissioner of Soil<br />

and Land Conservation of its<br />

intention to clear the land.<br />

The commissioner<br />

subsequently issued an injunction<br />

restraining any further clearing<br />

under the Soil and Land<br />

Conservation Act.<br />

This led to a number of<br />

inaccurate media reports<br />

regarding the clearing, mostly<br />

based on claims that 80 hectares<br />

had been cleared.<br />

<strong>BGC</strong> Quarries provided<br />

written notice to the<br />

Commissioner on January 22 of<br />

its intention to clear the land. The<br />

Commissioner issued a Soil<br />

Conservation Notice on January<br />

25, preventing further clearing.<br />

Although the Supreme Court<br />

dismissed the Commissioner’s<br />

original injunction in February,<br />

the Soil Conservation Notice<br />

remains, preventing any further<br />

clearing.<br />

However the Commissioner<br />

has subsequently indicated that<br />

the Notice will be lifted if<br />

hydrological tests indicated the<br />

project would not affect salinity<br />

levels in the area. The results of<br />

these tests, supervised by the<br />

Department of Agriculture, are<br />

currently being reviewed.<br />

The Commissioner has also<br />

stated that the notice would be<br />

lifted at the conclusion of the<br />

Public Environmental Review<br />

currently in progress.<br />

Upgrades to access road and primary chrusher<br />

Although <strong>Voyager</strong> <strong>Quarry</strong> is operated within the statutory guidelines, <strong>BGC</strong> Quarries is keen to further reduce<br />

noise and dust emissions. By working closely with local landowners, <strong>BGC</strong> Quarries has been able to identify areas<br />

of the operation that can be improved to reduce the impact of the quarry on the surrounds.<br />

Two initiatives already undertaken to reduce noise and dust at the quarry are the sealing of the quarry access<br />

road and modifications to the primary crushing plant.<br />

The 1.4 kilometre access road is used to transport equipment into and crushed rock out of, the quarry. <strong>BGC</strong><br />

Quarries sealed the access road in May, making it both quieter for the surrounding residents and safer for drivers.<br />

Modifications to the primary crushing plant were also undertaken in May, including the construction of a new<br />

acoustic enclosure, resulting in a further drop in noise levels.<br />

How the new quarry will be developed<br />

Once approval is given for the extended quarry there are a number of<br />

important steps to follow before it can be operated. Construction of the<br />

quarry extension is likely to take around five to six years, with the<br />

extension not expected to be fully operational until 2008.<br />

The development of the extension will comprise the following steps:<br />

Removal of vegetation and topsoil – this will take about two months,<br />

with the topsoil to be stockpiled and used for rehabilitation purposes.<br />

Excavation of gravel – a one-metre-thick layer of gravel underneath<br />

the topsoil is estimated at between one and two million tonnes and is<br />

likely to take at least a year to extract. It will be used by <strong>BGC</strong> off-site to<br />

manufacture products including asphalt, blocks and bricks.<br />

Excavation of clay – a 10-to-20 metre-thick layer of clay is expected<br />

to contain up to 12 million tonnes and will be extracted over a three-year<br />

period. The clay will be used in the construction of any noise abatement<br />

bunds required on the site and in the off-site manufacture of bricks.<br />

Construction of noise abatement bunds – as part of its commitment to<br />

minimising the impact of the new quarry on surrounding landowners,<br />

<strong>BGC</strong> will construct noise abatement bunds if required. This is likely to<br />

take at least two months. The extent and location of any bunds will be<br />

determined by noise modelling.<br />

Installation of new crushing and processing plant – construction of the<br />

new crushing and processing plant and the transition from the existing<br />

plant to the new plant is expected to take around a year to complete. The<br />

new plant will incorporate the latest noise and dust reduction<br />

technologies. In addition, the crushing plant will be housed in an enclosure<br />

to minimise noise.<br />

Community open day<br />

On Sunday 26 May, <strong>BGC</strong> Quarries opened <strong>Voyager</strong> <strong>Quarry</strong> to give<br />

local residents the opportunity to hear first hand its plans to develop a<br />

new quarry on an adjacent block.<br />

General Manager Frank Italiano said the open day enabled direct twoway<br />

communication between <strong>BGC</strong> Quarries and local residents.<br />

“It gave us the chance to explain our future plans for the quarry, but<br />

more importantly it offered local residents the opportunity to provide<br />

direct feedback to us on those plans,” Mr Italiano said. “We value<br />

feedback from the local community, as it helps us identify areas in which<br />

we can improve our operations to reduce the impact of the quarry on the<br />

surrounding environment,” he said.<br />

“We were also able to dispel unsubstantiated rumours about the<br />

existing quarry, such as land clearing and water issues.”<br />

Blast notification service<br />

The blasting of rock is a necessary part of operating any quarry. <strong>BGC</strong><br />

Quarries recognises that in previous years some blasting activities at<br />

<strong>Voyager</strong> <strong>Quarry</strong> have caused disruptions for local residents and is<br />

committed to continuously improving the way it manages blasting.<br />

Since January 1993, <strong>Voyager</strong> <strong>Quarry</strong> has only exceeded statutory<br />

guidelines for blasting once. In fact, since 1999 the noise and vibration<br />

generated by blasting at <strong>Voyager</strong> <strong>Quarry</strong>’s has been decreasing. This is due<br />

to the use of new technologies and techniques, as well as changing the<br />

timing of blasts to better suit local conditions.<br />

<strong>BGC</strong> also operates a Blast Notification Service for residents within a<br />

three-kilometre radius of the <strong>Voyager</strong> <strong>Quarry</strong>. Landowners registered for<br />

the service are personally notified by <strong>BGC</strong> in advance of upcoming<br />

blasting programs.<br />

<strong>BGC</strong> has also installed permanent noise monitoring equipment at the<br />

quarry and keeps detailed records of every blast to compare with data<br />

from noise monitoring.<br />

Community support<br />

from National Homes<br />

Wotzko Court, Bayswater and below Surfing WA new Operations Centre.<br />

Inglewood Junior Soccer Club<br />

receives proceeds of home<br />

auction<br />

The pint-sized players at the<br />

Inglewood Soccer Club have<br />

taken a sudden interest in houses<br />

and building, as the proceeds of<br />

a recent home auction will be<br />

directed towards improved<br />

facilities for the club.<br />

The three bedroom two<br />

bathroom home, located at 5<br />

Wotzko Court Bayswater, has<br />

been built by major club<br />

sponsors National Homes, and<br />

was auctioned on 23 June.<br />

Club President Ziggy Kramer<br />

said that the proceeds will<br />

provide a much needed injection<br />

of funds into the players’<br />

facilities and programs.<br />

“More than 600 playing<br />

members will benefit directly<br />

from the proceeds of sale of this<br />

magnificent home. National<br />

Homes has been a long standing<br />

sponsor of this club, however<br />

this new level of support<br />

demonstrates to us not only their<br />

commitment to Soccer in this<br />

state, but a commitment to the<br />

community as a whole,” he said.<br />

Thanks go to Rino Marsala<br />

who designed the home and<br />

Lynda Spargo Interiors for the<br />

interior decorating.<br />

Surfing WA opens new<br />

beachside operations centre<br />

Surfing WA launched it’s<br />

new ‘home’ on 25 June, with the<br />

opening of a new Operations<br />

Centre at Trigg Beach.<br />

Sponsored and built by<br />

National Homes, the centre can<br />

now house the hundreds of<br />

boards, wetsuits and accessories<br />

used by surfing school students.<br />

“Surfing WA has conducted<br />

its surf school operation for over<br />

fifteen years on our local<br />

beaches, and it has grown<br />

considerably from its humble<br />

beginnings, operating from a<br />

backyard shed and trailer.<br />

Thanks to National Homes,<br />

Surfing WA will have a secure<br />

base in which to conduct its day<br />

to day operations as well as<br />

administration and storage,”<br />

said Mark Lane, General<br />

Manager Surfing WA.<br />

“National Homes previously<br />

converted our kiosk into a basic<br />

‘lock up’ for us, and when we<br />

outgrew that, they came through<br />

again, with additional funding<br />

from the City of Stirling and the<br />

Department of Youth, Sport and<br />

Recreation, to create the new<br />

building,” he added.<br />

According to Mr. Lane, over<br />

35,000 students of all ages were<br />

instructed through Surfing WA<br />

last year with teaching<br />

conducted at Trigg, Mullaloo,<br />

Scarborough and Leighton<br />

Beaches.<br />

4<br />

B U I L D I N G S U C C E S S 5


Nulsen Haven<br />

<strong>BGC</strong> welcomes agreement<br />

Northam Bypass completed!<br />

Anne Tindale and Rebecca Dickson present the cheque to Nulsen Haven’s Gordon Trewern and Michael Padgett.<br />

During the Month of May<br />

all <strong>BGC</strong> staff participated in<br />

raising funds for the Nulsen<br />

Haven Association. We are<br />

pleased to announce that we<br />

raised the healthy sum of<br />

$3,000, which will go towards<br />

the installation of new electronic<br />

hoists in the resident’s houses.<br />

The staff put in a<br />

tremendous effort, holding<br />

morning teas and casual days in<br />

order to raise the much-needed<br />

funds. Prizes were awarded to<br />

Commodore Homes, <strong>BGC</strong><br />

Transport, Asphalt, Contracting<br />

and Plant and also to <strong>BGC</strong><br />

Cudding Warra and Bulong, for<br />

their exceptional endeavours.<br />

<strong>BGC</strong> has a very strong<br />

relationship with the Nulsen<br />

Haven association, who recently<br />

won a Commerce and Industry<br />

Award for “Quality Service and<br />

Training Excellence”. Without<br />

the collaboration of our<br />

employees this would not be the<br />

case and we would like to<br />

sincerely thank all of them for<br />

their huge effort in raising the<br />

funds and their continued<br />

support.<br />

<strong>BGC</strong> Construction wins<br />

Active Tender<br />

<strong>BGC</strong> Construction has been awarded a $1.5 million project with the<br />

construction of two purpose built medium density independent living<br />

facilities within the Karingal Green subdivision at High Wycombe, in the<br />

Shire of Kalamunda.<br />

The dwellings have been specifically designed for Activ Foundation as<br />

part of the innovative ‘Karingal Green’ subdivision - a planned community<br />

for people both with and without disabilities.<br />

According to John Groves, Executive Director of Activ Foundation,<br />

the focal point of the development will be the future aged care facility and<br />

retirement village, which will be open to both Activ and non-Activ<br />

residents. It will provide benefits to people requiring access to 24 hour<br />

care facilities, right through to independent living units whilst also<br />

accommodating families who have a child with special needs”, said Mr<br />

Groves.<br />

The entire project will be developed in three stages, and will comprise<br />

214 residential allotments, an aged care facility and a retirement village<br />

together with 10.4 hectares of bushland conservation area. When completed<br />

the estate will be home to about 1000 people. The units are expected to be<br />

completed in early 2003.<br />

<strong>BGC</strong> was pleased to reach agreement with the City of Swan and the<br />

Hazelmere Progress Association on amended plans for its Hazelmere<br />

gypsum board factory. The Town Planning Appeals Tribunal upheld <strong>BGC</strong>’s<br />

appeal against a condition placed on the development by the City of Swan<br />

following agreement between <strong>BGC</strong>, the City of Swan and the Hazelmere<br />

Progress Association on the amended plans.<br />

Under the agreement, <strong>BGC</strong> will construct a roof to cover its gypsum<br />

storage area, design lighting to limit light emanating from the factory and<br />

undertake landscaping.<br />

<strong>BGC</strong>’s Graham Kiereth said the agreement paved the way for the<br />

establishment of a positive and productive relationship with the City of<br />

Swan and Hazelmere Progress Association.<br />

“The City of Swan Councillors and professional staff and the<br />

Hazelmere Progress Association Representatives should be congratulated<br />

for the spirit in which they approached discussions on this issue,” Graham<br />

said. “All parties have now benefited because of their positive approach,<br />

which has resulted in a “win-win-win” outcome.<br />

Statesman Homes award winners<br />

for kitchen design<br />

Statesman Homes has recently been presented with the prestigious<br />

HIA-NKBA Award for “New Kitchen Project $10,000 - $20,000”.<br />

The project was part of a newly built Statesman Home at Arley Lane<br />

in Hillarys and was designed using contemporary colours with modern<br />

trimmings. “The kitchen really is a credit to our designers,” said<br />

Statesman’s Barry Dye, “it has been finished with only the best quality<br />

fixtures and features.<br />

All Statesman Homes clients are offered a free kitchen design service<br />

as part of the contract, and according to Mr Dye, around 95 per cent of<br />

all clients utilise the service.<br />

As well as the kitchen award, Statesman Homes was also a finalist in<br />

the “New Bathroom Project up to $12,000” for the same property.<br />

Bright young<br />

engineer joins<br />

the team at<br />

Contracting<br />

<strong>BGC</strong> Contracting is pleased<br />

to have Penny Tham join their<br />

Civil team as a Project Engineer.<br />

Since graduating as a Civil<br />

Engineer from the University of<br />

WA in 1998 Penny has gained<br />

experience on complex civil<br />

engineering projects including<br />

the Onslow Solar Salt Mine<br />

Infrastructure Works, Wellington<br />

Street Freeway On and Off<br />

Ramps and the Northam Bypass<br />

Project.<br />

With the <strong>BGC</strong>-Barclay<br />

Mowlem Joint Venture at the<br />

Northam Bypass Project, not<br />

only was Penny a Bridge<br />

Engineer for the Project, she also<br />

undertook the roles of Public<br />

and Community Relations<br />

Representative. After leaving the<br />

Northam Bypass Project, Penny<br />

joined our Estimating<br />

Department, which is where she<br />

will hopefully return after<br />

completing her next challenge<br />

with <strong>BGC</strong> as Project Engineer on<br />

the recently awarded Woodside<br />

TOT Site Preparation contract at<br />

Burrup, Karratha.<br />

<strong>BGC</strong> Contracting is always<br />

keen to secure the services of<br />

innovative, ambitious young<br />

engineers such as Penny and we<br />

would like to wish her all the<br />

best in her new position with the<br />

company.<br />

Building the Greensmart way<br />

Penny Tham, Project Engineer at <strong>BGC</strong> Contracting.<br />

Energy efficiency seems to be a ‘buzz term’ at the moment, but there<br />

are a couple of local building companies backing up their claims of being<br />

among the most energy efficient builders in Perth.<br />

<strong>BGC</strong> Housing’s Commodore, National and Statesman Homes have<br />

elected to become ‘Greensmart’ under an national initiative set up by the<br />

Housing Industry Association, and several government bodies including<br />

Environment Australia and the Australian Greenhouse Office.<br />

“A number of our employees are accredited ‘Greensmart Professionals’<br />

which enables them to assist clients in making an informed decision on<br />

energy efficiency when building their new home,” said Anthony Kinder,<br />

General Manager <strong>BGC</strong> Housing.<br />

“This can mean anything from assisting with choosing a block and<br />

house orientation to make the most of the winter sun, to offering advice<br />

on internal room layouts and placement of windows and doors to allow<br />

cross ventilation,” he added.<br />

According to Mr. Kinder, the companies already provide, as standard,<br />

a number of ‘Greensmart’ initiatives in their new home designs such as<br />

ceiling insulation with tiled roofs, gas packages in lieu of all electric<br />

fittings and solar hot water units. “We also include the addition, deletion,<br />

relocation or size adjustment of windows to suit solar orientation at no<br />

extra cost,” he said.<br />

“We as a company are committed to ongoing discovery and<br />

implementation of energy efficient initiatives and will continue to explore<br />

every opportunity in order to be able to offer our clients a range of choices.<br />

“We see this service as not only <strong>BGC</strong> Housing’s commitment to our<br />

customers in building them an energy and cost efficient home, but a<br />

commitment to their families’ future.<br />

750,000 cubic meters of earth,<br />

rock and pavement had to be<br />

moved to make way for the<br />

bypass, of which 130,000<br />

cubic meters was rock blasted<br />

from the main cutting.<br />

On Friday 17 May Federal<br />

Member for Pearce, Judi<br />

Moylan MHR officially opened<br />

the new $40 million Northam<br />

Bypass on behalf of the Minister<br />

for Transport. The construction<br />

phase of the project began in<br />

January 2001 when Main Roads<br />

awarded the project to the <strong>BGC</strong>-<br />

Barclay Mowlem Joint Venture,<br />

however, route assessments for<br />

the bypass started in 1988 with<br />

funding being approved in<br />

1996.<br />

The bypass is a 14.9<br />

kilometre realignment of the<br />

existing Great Eastern Highway,<br />

Western Australia’s link to the<br />

eastern states. As well as<br />

eliminating all interstate heavy<br />

haulage traffic from Northam,<br />

the bypass will bring significant<br />

improvements to road safety<br />

and freight efficiency.<br />

Some interesting facts on the<br />

Bypass include:<br />

Approximately 1,500<br />

vehicles per day will travel on it.<br />

The biggest bridge is across<br />

the Avon River (240 metres long<br />

and stands 15 metres above the<br />

river bed).<br />

The two river bridges have<br />

unusually long spans of 28 to<br />

33 metres between piers, which<br />

were made possible by the high<br />

tech “incremental launch”<br />

bridge building technique.<br />

It cuts through two farming<br />

properties necessitating the<br />

building of special under bypass<br />

access routes for the farmers<br />

concerned.<br />

750,000 cubic metres of<br />

earth, rock and pavement had to<br />

be moved to make way for the<br />

bypass, of which 130,000 cubic<br />

metres was rock blasted from the<br />

main cutting.<br />

10,000 cubic metres of<br />

concrete and 1,000 tonnes of<br />

steel were used in the<br />

construction of the Bypass’<br />

bridges.<br />

Landscaping along the<br />

Bypass will eventually include<br />

445kg of native seeds and<br />

155,000 shrub and tree<br />

seedlings.<br />

At peak times, 150 people<br />

have been employed, with local<br />

workers used for direct labour<br />

and supplies components.<br />

The close working<br />

relationship between <strong>BGC</strong>-<br />

Barclay Mowlem Joint Venture,<br />

Main Roads Western Australia<br />

and Halpern Glick Maunsell<br />

(lead design engineer) ensured<br />

the successful completion of the<br />

project. Other <strong>BGC</strong> divisions<br />

involved in the project included<br />

<strong>BGC</strong> Asphalt, <strong>BGC</strong> Quarries,<br />

<strong>BGC</strong> Blokpave, <strong>BGC</strong> Transport<br />

and <strong>BGC</strong> Stabilisation, who<br />

guaranteed a reliable supply of<br />

products.<br />

We would like to<br />

congratulate everyone involved<br />

on the successful realisation of<br />

the Northam Bypass Project.<br />

One of the Northam Bypass bridges.<br />

6<br />

B U I L D I N G S U C C E S S 7

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