BE Mechanical 2003 Structure - K. K. Wagh Education Society

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5. Statistical consideration in design: Frequency distribution-Histogram and frequency polygon-Normal distribution- Units of measurement of central tendency and dispersion-Standard variablepopulation combinations- Design and natural tolerances-Design for assembly- Statistical analysis of tolerances-<strong>Mechanical</strong> reliability and factor of safety.
6. Design for manufacture: General principles of design for manufacture and assembly (DFM & DMFA). Principles of design of castings and forgings-Design for machining-Design for powder metallurgy-Design for welding. 7. Optimum design: Objectives of optimum design- Johnson’s method of Optimum Design (MOD). Adequate and optimum design. Primary, subsidiary and limit equations- Optimum design with normal specifications of simple machine elements like tension bar, transmission shaft, helical spring-Introduction to optimum design with redundant specifications. 8. Aesthetic and ergonomic considerations in design of products: Basic types of product forms-Designing for appearance-Shape, features, materials and finishes, proportions, symmetry, contrast etc.-Morgan’s colour code, Ergonomic considerations-Relation between man, machine and environmental factors. Design of displays and controls. Practical examples of products or equipments using ergonomic and aesthetic design principles. 9. Design for quality assurance: Characteristics of product quality-Fitness for use-manufacturability-Reliability- Maintainability Safety-life cycle costs-Introduction to I.S.O. 9000 series-Design requirements of Clause 4.4. of I.S.O. 9001- Design input, output and verification- Design review and changes. Term Work: 1. Term work shall consists of ONE design project. The design project shall consist of two imperial size sheets- one involving assembly drawing with a
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BE Mechanical 2003 Structure - K. K. Wagh Education Society

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