BE Mechanical 2003 Structure - K. K. Wagh Education Society

B.E. Mechanical 2003 Structure (w.e.f. July – 2006)
FIRST TERM
CODE SUBJECT TEACHING SCHEME EXAMINATION SCHEME
Lect. Pract/Dwg Paper TW Oral Pr Tota
402041 Mechanical System Design 4 2 100** - 50 - 150
402042 Dynamics of Machinery * 4 2 100 25 50 - 175
402043 Mechatronics* 4 2 100 25 50 - 175
402044 Gas Turbines & Jet Propulsion 4 - 100 - - - 100
402045 Elective I 4 - 100 - - - 100
402046 Project Work - 2 - - - - -
Total of First Term 20 8 500 50 150 - 700
SECOND TERM
CODE SUBJECT TEACHING
SCHEME
EXAMINATION SCHEME
Lect. Pract/Dwg Paper TW Oral Pr Tota
402046 Project Work - 6 - 100 100 - 200
402047 CAD/CAM & Automation* 4 2 100 25 50 - 175
402048 Power Plant Engineering 4 2 100 25 50 - 175
402049 Industrial Fluid Power 4 2 100 - 50 - 150
402050 Elective II 4 - 100 - - - 100
Total of First Term 16 12 400 150 200 - 750

Elective I
Elective II
402045 Product Design & Development 402050 Robotics
402045 Non-Conventional Production Processes 402050 Computational Fluid Dynamics
402045 Alternative Energy Sources 402050 Energy Conservation
402045 Kinematic Analysis & Synthesis 402050 Rapid Prototyping
402045 Operations Research 411050 Reliability Engineering
402045 Costing & Cost control 402050 Automobile Engineering
* Common with Mechanical sandwich course
** Theory paper of 4 hours duration.
Detailed Syllabus:
(402041): Machine Design-III
Teaching Scheme
Lectures: 4 Hrs/Week
Drawing: 2 Hrs/Week (4 Hrs duration)
Examination Scheme
Paper: 100 Marks
T/W: 25 Marks
Oral: 50 Marks
1. Bevel Gears:
Straight tooth bevel gear terminology and geometric relationship-formative
number of teeth-force analysis Design criteria of bevel gears-Beam and wear
strengths-Dynamic tooth load-Effective load-Design of straight tooth bevel gears.
Selection of materials for bevel gears. Introduction to design of spiral bevel gears

and hypoid gears and comparison with straight tooth bevel gears. Lubrication and
Mounting of bevel gears. Bearing reactions. Types of failures in bevel gears.
2. Worm gears:
Worm and worm gear terminology and geometrical relationship-Types of worm
and worm gears. Standard dimensions-force analysis of worm gear drive- Friction
in Worm gears, efficiency-Worm and Worm wheel material-strength and wear
ratings of worm gears- Thermal consideration in worm gear drive-Design of
worm gear drive as per IS 7443 Types of failures in worm gearing. Methods of
lubrication and selection of bearings.
3. Cylinders and pressure vessels:
Thick and thin cylinders-Thin cylindrical and spherical vessels-Lame’s equation-
Clavarino’s and Birnie’s equations-Design of hydraulic and pneumatic cylinders-
Auto frettage and compound cylinders-Gasketed joints in cylindrical vessels.
Modes of failures in pressure vessels.
Unfired pressure vessels-Classification of pressure vessels as per I. S.: 2825-
categones and types of welded joints-weld joint efficiency-Corrosion, erosion and
protection of vessels, stresses induced in pressure vessels, materials of
construction. Thickness of cylindrical and spherical shells and design of end
closures as per code-Nozzles and Openings in pressure vessels-Reinforcement of
openings in shell and end closures. Area compensation method-Types of vessel
supports.
4. Flywheel:
Fundamental equation of motion-torque analysis-disk and rimmed flywheels-
Stresses in flywheel rim and spokes-Design of disc and rimmed flywheels for
various applications. Standard dimensions of flywheels.

5. Statistical consideration in design:
Frequency distribution-Histogram and frequency polygon-Normal distribution-
Units of measurement of central tendency and dispersion-Standard variablepopulation
combinations- Design and natural tolerances-Design for assembly-
Statistical analysis of tolerances-Mechanical reliability and factor of safety.

6. Design for manufacture:
General principles of design for manufacture and assembly (DFM & DMFA).
Principles of design of castings and forgings-Design for machining-Design for
powder metallurgy-Design for welding.
7. Optimum design:
Objectives of optimum design- Johnson’s method of Optimum Design (MOD).
Adequate and optimum design. Primary, subsidiary and limit equations- Optimum
design with normal specifications of simple machine elements like tension bar,
transmission shaft, helical spring-Introduction to optimum design with redundant
specifications.
8. Aesthetic and ergonomic considerations in design of products:
Basic types of product forms-Designing for appearance-Shape, features, materials
and finishes, proportions, symmetry, contrast etc.-Morgan’s colour code,
Ergonomic considerations-Relation between man, machine and environmental
factors. Design of displays and controls. Practical examples of products or
equipments using ergonomic and aesthetic design principles.
9. Design for quality assurance:
Characteristics of product quality-Fitness for use-manufacturability-Reliability-
Maintainability Safety-life cycle costs-Introduction to I.S.O. 9000 series-Design
requirements of Clause 4.4. of I.S.O. 9001- Design input, output and verification-
Design review and changes.
Term Work:
1. Term work shall consists of ONE design project. The design project shall
consist of two imperial size sheets- one involving assembly drawing with a

part list and overall dimensions and the other sheet involving drawings of
individual components, manufacturing tolerances, surface finish symbols and
geometric tolerances should be specified so as to make it working drawing. A
design report giving all necessary calculations of the design of components
and assembly should be submitted in a separate file. Projects shall be in the
form of design of mechanical systems involving design of Bevel/Worm gear
box or design of pressure vessel using IS 2825 code.
Three assignments based on any one of the following topics from each of the
three groups.
Group I : Sr. No.1 to 4, group II : Sr. No.5 to 8, Group III : Sr. No.9 to 12.
1. Modem engineering materials and their applications/ evaluation methods for
material selection.
2. Piping design.
3. Product design involving ergonomic and aesthetic considerations.
4. Cost estimation of a product.
5. Value engineering.
6. Concurrent engineering.
7. Reverse engineering.
8. Design for manufacturing and assembly.
9. Designing for environment.
10. Designs in relation to patents, trade mark and copy right..
11. Requirements of design office as per 1.5.0. 9000.
12. Communicating the design.
(Note: The above topics are restricted to assignment only and do not form part of
syllabus of theory paper).
Recommendation

As far as possible, preference should be given to prepare drawing sheet using
computer. The manual drawing method using drawing board should be
progressively discarded.
Reference Books:
1. Shigley J. E. and Mischke C. R. “Mechanical Engineering Design”,
McGraw Hill Pub. Co. Ltd.
2. Spotts M. F. and Shoup T. E.-“Design of Machine Elements”, Prentice Hall
International.
3. Bhandari V. B. “Design of machine Elements”, Tata- McGraw Hill Pub.
Co. Ltd.
4. Black P. H. and O. Eugene Adams,-“McGraw Hill Book Co. Inc.
5. William C. Orthwein-“Machine Components Design”, West-Publishing
Co. and Jail” I Pub. House.
6. “Design Data” P. S. G. College of Technology, Coimbatore.
7. Juvinal R. C. “Fundamentals of Machine Components . Design”,John
Wiley and Sons.
8. Hall A. S. Holowenko A. R. and Laughlin H. G. “Theory and problems of
Machine Design”,Schaum’s outline series.
9. I.S: 2825 Code for unfired pressure vessels.
10. I.S: 7443-Method for load rating of worm gears.
11. I.S. O. 9001 Quality systems model for quality assurance in
Design/Development, Production Installation and Servicing.
12. Johnson R. C.-Mechanical Design Synthesis with optimization applications,
Von-Nostrand-Reynold Pub.
13. Dieter G, E.-Engineering Design-McGraw Hill Inc.

(402042): Fluid Machinery
Teaching Scheme
Lectures: 4 Hrs/Week
Practicals: 2 Hrs/Week
Examination Scheme
Theory: 100 Marks
Practicals : 50 Marks
1. Momentum equation and its application:
Impulse momentum principle, fixed and moving flat plates and curved vanes,
series of plates and vanes, water wheels, Velocity triangles and their analysis,
work done, efficiency etc.
2. Hydrodynamic machine:
Classification, general theory, centrifugal heads and fundamental equations,
Euleren, degree of reaction etc, head on machines, various efficiencies, condition
for maximum hydraulic efficienty.
3. Impulse turbine:
Main components and constructional features of Pelton wheel, velocity diagrams
and analysis, number of buckets, jets, non-dimensional parameters like speed
ratio, jet ratio, flow ratio, condition for maximum efficienty.
4. Reaction Turbines:

Types of reaction turbines Francis, Kaplan, Deriaz, reversible, low head turbines,
Main components and constructional features, draft tube, types, efficiency,
limiations for use of draft tubes, cavitation.
5. Governing performance and selection:
Governing mechanism for Francis, Kaplan turbine, pelton wheel; safety devices
of turbine, pressure regulators, surge tanks, forebay. Performance of water
turbines: types of characteristic curves and related terms unit quantities specific
speed and shape of runner. Selection of turbine considering various factors.
6. Hydrodynamic Pumps:
Classification, Components of centrifugal pumps. Its installation. Various terms
associated with centrifugal pump, various heads, velocity triangles and their
analysis, effect of outlet blade angle, cavitation, NPSH, Thomas cavitation factor,
priming of punps, installation, specific speed and pump classification.
Performance characteristics of centrifugal pump. Axial thrust, maintenance,
troubles and remedies, series and parallel operation of pumps, system resistance
curve, pump system interaction, water hammer problem in pumping system.
7. Similarity (applied to turbines and pumps) :
Model testing, scale effect.
8. Special pumps:
Airlift pump, Hydraulic ram, deep well pump, submersible pumps, vertical
turbine pump, regenerative pump, screw pump, gear pump, reciprocating pump.
Jet pumps, construction, principle of operation, energy analysis, performance
characteristics.

9. Fluid coupling and torque converter:
Construction, working, characteristics curves, applications.
10. Hydraulic devices:
accumulator, intensifier, press, jack, lifts, cranes etc.
11. Hydro-Electric Plants:
Classification, layout, components, Pump storage plants.
List of Experiments
Minimum 8 experiments shall be performed out of which experiments at serial
number I and 2 and two experiments out of Sr. No.5, 6 and 7 are compulsory.
Record of 8 experiments shall be submitted in the form of journal.
1. Study and trial on a centrifugal pump to plot operating and variable speed
characteristics.
2. Study and trial on a gear pump and plotting of operating characteristics.
3. Study and demonstration of different non conventional pumps such as air lift
pump, jet pump, reciprocating pump, deepwell pump, hyd-ram etc.
4. Verification of impulse momentum principle using flat, inclined and curved
plates.
5. Study and trial on a Pelton wheel and plotting of operating characteristics.
6. Study and trial on a Francis turbine and plotting of main/operating characteristics.
7. Study and trial on a Kaplan turbine and plotting of main/operating characteristics.
8. Study and trial on a torque converter and plotting operating characteristics.
9. Study of hydraulic accumulator, intensifier and press. .
10. Visit to a Hydraulic electric power station and writing a report based on the visit.

11. Design of a complete pumping system installation using standard tables, charts
supplied by pump manufactures.
Assignments (Any Two)
1. Cavitation and NPSH characteristics of centrifugal pump.
2. Fault detection and remedial measures in pump operations.
3. Use of Computational fluid dynamics (CFD) techniques.
Reference Books
1. S. Ananthswamy, “Fundamentals on Hydraulic Machinery”, United Book
Corporation, Pune.
2. V. P. Vasandani, “Theory of Hydraulic machinery”, Khanna Publishers, Delhi.
3. Dr. J. Lal, “Hydraulic Machines”, Metropolitan Book Co. Pvt. Ltd., Delhi.
4. Karassik, “Hand Book of Pumps”, Tata McGraw Hills Ltd., New Delhi.
5. R. K. Srivastava, Critical Aspects in Rotodynamic . Pumps and Systems, Techno
Economic Research Institution, New Delhi.

(402043): Applied Thermodynamics –III
Teaching Scheme
Lectures: 4 Hrs/Week
Practicals : 2 Hrs/Week
Examination Scheme
Paper: 100 Marks
Practicals: 50 Marks
T/W: 25 Marks
1. Compressible Fluid Flow:
Static and stagnation properties, one-dimensional isentropic flow, property
relations for isentropic flow.
2. Nozzles:
Flow of fluids through nozzle, subsonic, supersonic nozzles, and diffusers,
continuity equation, variation of velocity, area and specific volume, mass of
discharge through nozzle, maximum discharge and critical pressure ratio,
chocking of nozzle, effect of friction, nozzle efficiency, velocity coefficients,
steam nozzles, supersaturated flow, effect of variation in back pressure on flow
characteristics.
3. Steam Turbine:
Types, constructional details, impulse turbine compounding of turbines, velocity
diagrams, output, efficiency, effect of blade speed ratio on efficiency for impulse
and reaction turbines, losses in turbines, reaction turbines-velocity diagrams,
degree of reaction, reheat factor, stage efficiency, overall efficiency,
constructional features of blades, governing of turbines, selection of turbines for

various applications, types of seals and packings to reduce leakage and lossed in
turbines.
4. Condensers:
Necessity of condensers, types of condensers, Dalton’s law of partial pressures,
condenser , vacuum and vacuum. Efficiency, condenser efficiency, air pumps,
capacity of air extraction pumps, types of cooling towers, cooling water
requirements.
5. Gas Turbines:
Theory and fundamentals of gas turbine, principles, classification,
thermodynamic cycles, assumption for simple gas turbine cycle analysis, work
ratio, concept of maximum and optimum pressure ratio, actual cycle, effect of
operating variables on thermal efficiency, regeneration, intercooling, reheating
and their effect on performance, closed cycle and semi closed cycle gas turbine
plant, applications of gas turbines.
6. Jet Propulsion:
Introduction, theory of jet propulsion, types of jet engines energy flow through jet
engines, thrust, thrust power, propulsive, thermal and overall efficiency, turbo jet,
turbo prop, turbo fan and ducted fan engines, pulse jet and ram jet engines,
applications of jet engine, methods of thrust augmentation, introduction to rocket
engines (elementary treatment).
7. High Pressure Boiler:

Principle and working of high pressure boilers, super critical boilers, fluidized
bed combustion, general layout and specification of boilers used in thermal power
plants.
8. Thermodynamics of Vapour Power Cycle:
Rankine cycle, theoretical and actual regenerative feed heating, types of feed
water heaters, de-aerator, reheat cycle, parameters affecting Rankine cycle,
reheating of steam, binary vapour cycle combined gas-steam power cycle, cogeneration.
9. Economics of power generation:
Load curves, load duration curve, Connected load, maximum load, peak load,
base load and peak load power plants, load factor, plant capacity factor, plant use
factor, demand factor, diversity factor, performance at variable load of power
plants, heat rate and incremental heat rate curves, load sharing among generators
and prime movers, load sharing between power stations, cost analysis, unit energy
cost.
10. Power Plants:
Factors affecting selection of site for various types of power plants:
Steam power plant: General arrangement, steam turbine arrangements, principles
of water treatment.
a) Diesel power plant:
Layout, essential systems, advantages of diesel power plants over other power
plants, application of diesel power plants.

) Nuclear power plants:
Advantages over other types of plants, classification of nuclear power reactors.
Boiling Water Reactor, Pressurized Water Reactor, Pressurized heavy water
reactor, liquid metal cooled reactor, and gas cooled reactor systems. Nuclear
power plants in India, waste disposal.
c) Hydro-power plants:
Important elements of hydro- power plant, classification of hydro-power plants,
comparison with other power plants, hydro-power plants in India.
d) Gas turbine power plant:
Plant layout cooling of turbine blades, plant components and their arrangement,
gas turbine plants in India.
Term Work
The term work shall consist of record of any three experiments from Group-I, any
four experiments from Group-II and Group-III is compulsory.
Group-I
1. Study of steam turbines: Types of steam turbine, constructional details of
impulse and reaction turbine.
2. Study of steam turbine systems:
(a) Methods of governing.

(b) Speed governor and oil servomotor relay mechanism.
(c) Emergency trip gear mechanism and
(d) Extraction pressure regulation system.
3. Study of jet engines:
(a) Turbojet.
(b) Turbo prop.
(c) Turbo fan, and
(d) Ram jet and pulse jet.
4. Study of cogeneration system preferably by visit to a plant.
5. Study of high-pressure boilers.
Group-II
6. Trial on diesel generating set to determine the following characteristics:
(a) Plant efficiency versus load.
(b) Total fuel consumption versus load.
(c) Rate of energy input versus load, and
(d) Heat rate and incremental heat rate versus load.
7. Study and trial on steam power plant to determine the following characteristics:
(a) Plant Efficiency, Rankine Efficiencies, versus load.
(b) Steam consumption specific steam consumption versus load.
(c) Rate of energy input versus load, and

(d) Heat rate incremental heat rate versus load.
8. Trial on subsonic. Steam nozzle (or air nozzle) to determine:
(a) Variation of pressure along the length of the nozzle.
(b) Discharge co-efficient and discharge Mach number.
9. Trial on subsonic diffuser to determine the following:
(a) Variation of pressure along the length.
(b) Discharge coefficient.
10. Trial on gas turbine power plant to determine the following characteristics:
(a) Plant efficiency versus load.
(b) Total fuel consumption versus load.
(c) Rate of input energy versus load, and
(d) Heat rate and ii1cremental heat rate versus load.
Group-III,
11. Study report on visit to one of the power plants listed in the syllabus above.
Reference Books
1. Arora S. C. and Domkundwar S., “A course in Power Plant Engineering”,
Dhanpat Rai and Sons, New Delhi 1993.
2. Morse F. T, “Power Plant Engineering”, Affiliated. East-West Press Private
limited, New Delhi/Madras 1953.
3. Ballaney P. L., “Thermal Engineering”, Khanna Publishers, Delhi 19990
4. Nagpal G. R., “Power Plant Engineering”, S. K. Khanna Publishers, Third
Edition, Delhi 1995.

5. Sharma P. C., “Power Plant Engineering”, S. K. Kataria and Sons, Fifth Edition,
Delhi 1996.
6. Rai G. D., “An Introduction to Power Plant technology”, Khanna Publishers, third
Edition, Delhi 1996.
7. A.W. Culp Jr., “Principles of Energy Conversion”, McGraw Hill Kogakusha Ltd.,
Tokiyo.
8. Harry Sorensen, “Energy Conversion Systems”, John Willey and Sons, New
York.
9. EI Vakil, “Power Plant Engineering”, McGraw Hill, New York.

(411044): Industrial Management-II
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Theory: 100 Marks
1. Workstudy: Method Study:
Time Study-stopwatch, work sampling, PMTS: various methods, units of time
measurement, breaking up of elements, time calculations. One of the methods like
MOST or MTM to be covered in details.
2. Plant Layout and Material Handling:
Introduction, importance and relationship with organizational efficiency;
systematic layout planning, use of computer software in layout planning; manual
material handling; different types of trucks, hoists, belts, conveyors-flexibility,
safety and cost aspects.
3. Production Planning and Control:
Forecasting; capacity estimation, planning, scheduling and controllingdifficulties,
limitations and application of computers, CPM and PERT, expected
time of completion of a project, probabilistic analysis, crashing of network and its
costs.
4. Materials Control:
Types of inventory, inventory control through different analysis; Just in time,
Kanban, MRP, MRP II-control procedure, advantage, limitations and
applicability.

5. Operations Research:
Linear Programming- Transportation problem, assignment problem, Sequencing,
queuing fn,eory M/M/I.
6. Job Evaluation and Merit Rating:
Need, various methods.
7. Value analysis and value engineering:
Introduction, steps involved, applications in manufacturing and service industry.
Reference Books
1. Dewett K.K.Modern Economics Theory, Shyamlal. Charitable Inst, Delhi, 1995.
2. Ghanekar A, Organisational behavior-concepts and causes, Everest Publication
House, Pune, 1995.
3. Lythans F., Organisational Behavior, 7 th Edition, McGraw Hill, New Delhi, 1995.
4. Prasad N. K., Cost Accountacy.
5. Gail Freeman Bell, Balkwill, Management Engineering-Principles and Practice,
PIH, New Delhi.
6. Introduction to Work Study~By International labour Organisation Geneva.
7. Samuel Ei1on-Production Planning and Control, “Navneet Publications, Bomhay.
8. Industrial Engineering handbook-Edition IV By H. B. Maynard.
9. Hira and Gupta-Operations Research, S. Chand and Co. Ltd., New Delhi.
10. G. R. Terry, Principles of Management, Irwin Inc.

11. J. L. Riggs, production Systems-Planning, analysis and Control, John Wiley and
Sons.

(402045): Refrigeration and Air conditioning (Elective I)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Theory: lOO Marks
1. Air refrigeration system:
Air as refrigerant, air craft refrigeration cycle, necessity, air cycle systems for air
craft refrigeration such as bootstrap, regenerative, reduced ambient.
2. Vapour compression system:
Thermodynamic analysis, performance of system, actual vapour compression
refrigeration cycle-effect of change of condenser and evaporator pressure, multi
compressor-multi evaporator, and cascade systems.
3. Refrigerants:
Factors governing selection of refrigerants, alternative refrigerants for CFC’s and
HCFC’s, ozone depletion, global-warming potential, Montreal and Kyoto
protocol, total equivalent warming impact (TEWI), secondary refrigerants,
refrigerant mixtures.
4. Vapour Absorption Refrigeration:
Aqua-ammonia and Li-Br systems, temperature-pressure concentration properties
of Li-Br-water solutions, calculation of mass flow rates in the aborption cycle,
enthalpy of Li-Br solution, thermal analysis of simple absorption system, actual

absorption system, double effect system, commercial absorption unit, solar
absorption refrigeration systems.
5. Applied psychrometry:
Cooling and heating coils, bypass factor, air washers, evaporative cooling,
adiabatic dehumidifier, water and steam injection, concept of SHF, RSHF, GSHF,
ESHF, ADP.
6. Heating and cooling load calculations:
Health and comfort criteria, thermal comfort, air quality, design conditions,
thermal transmission, infiltration and ventilation loads, internal loads, solar loads
through transparent surfaces, solar loads on opaque surfaces.
7. Duct System :
Duct design considerations, methods of duct design equal friction method,
velocity reduction method, static regain method, system balancing, air distribution
system, inlet/outlet grills, diffusers and register, criteria for fan selection.
8. Air Conditioning Systems:
All air system, all water system, air water system, unitary and central air
conditioning, instat1ation, charging, testing, and maintenance of window, split,
packaged and central air conditioning system.

9. Components of refrigeration and air conditioning system:
Compressors, condensers, evaporators, expansion devices such as capillary tubes,
automatic expansion valves, thermostatic expansion valves and controls such as
thermostats, humidystats, solonoid.
Reference Books
1. Arora C.P., Refrigeration and Air-conditioning, Tata McGraw Hill Publishing,
New Delhi, 1998.
2. Stocker W.F. and Jones J.W., Refrigeration and Air-Conditioning, McGraw Hill
International Editions, 1982
3. Dossat Ray J., Principles of Refrigeration, S.I. Version Wiley Eastern Limited,
1985.
4. Manohar Prasad, Refrigeration and Air-Conditioning, Wiley Eastern Limite.d,
1983.
5. Ballaney P.L., Refrigeration and Air-Conditioning, Khanna Publishers, New
Delhi, 1992.
6. Arora S.C. and Domkundwar S., Refrigeration and Air-Conditionong, Dhanpat
Rai and Sons publishing, New Delhi, 1994.
7. Khurmi R.S. and Gupta J.K., refrigeration and Air-Conditioning, Eurasia
publishing house (P) Ltd., New Delhi, 1994.
8. Threlkeld J.L., Thermal Environmental Engineering, Prentice hall Inc. New
Delhi.
9. Manohar Prasad, Refrigeration and Air conditioning data book, wiley eastern Ltd.
10. Survey of Indian Industries-The Hindu-Yearbook.

(402045): Non-Conventional Energy Sources (Elective I)
Teaching Scheme
Lectures. : 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Solar Energy :
Availability, limitations, energy efficiency by first and second law of
thermodynamics, application of solar energy.
2. Solar Radiation:
Structure of the sun, energy radiated by the sun, angular relationship of earth and
sun position, measurement of solar radiation.
3. Flat Plate collectors:
Types of constructional details of flat plate collector, energy balance for a flat
plate collector, simple equation and performance curves, selection of flat plate
collector.
4. Solar concentrator:
Limitations of flat plate collectors, various types of concentrators, their
advantage, simple thermal energy balance equations, heliostats, selection of
various materials for concentrators and reflecting surfaces.

5. Solar heating systems:
Solar water and space heating systems, passive solar heating systems, solar
heating economics, solar air heating systems.
6. Solar distillation systems:
various solar stills and selection, constructional details.
7. Solar electric power:
Solar photovoltaic system, - materials used and their performance, types of solar
thermal power plant, working substance used, temperature required, various
systems used, typical solar ponds.
8. Wind Energy:
Availability of wind, various types of wind mills and their constructional details
and performance study.
9. Geothermal Energy:
Sources and application of Geothermal energy, various types of geothermal
power plants.
Tidal Energy: Tidal energy available in India, suitable locations, study of various
tidal energy power plants, characteristics of turbines required.
Ocean thermal energy: Comparison of various plants.
10. Bio gas:

Chemistry of biogas generation variables affecting simple gas plants, types of
digesteors thcir working and construction, application of biogas, use of bio-gas,
case study of “pura village bio gas electricity generation”.
Reference Books
1. Krietn and Krieder, principles of solar engineering, Tata McGraw HilI Publishing
Company Limited, New Delhi, .1994;
2. Sukhatme S.P., Solar Energy, Tata McGraw Hill Publishing Company Limited,
New Delhi, 1994.
3. Rai G.D., An Introduction to Power Plant Technology, Khanna Publishers, Third
Edition, Delhi, 1996.
4. Wakil M.M., Power Plant Technology, McGraw Hill International Book
Company, 1984.
5. Rai B.K., and Ramprasad M.S., Power generation through renewable sources of
energy.
6. Bansal and others, Non-conventional Energy sources.
7. Garg H.P., and Prakash J., Solar Fundamental and Application, Tata McGraw Hill
Publishing Company Limited, New Delhi, 1991.
8. S.Rao and Dr.B.B. Parulekar, Energy Technology, Khanna Publishers, New
Delhi.

(402045): Tribology (Elective I)
Teaching Scheme:
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Tribology:
Introduction, tribology in design, Tribology in industry, Economic considerations.
2. Friction:
Introduction, Laws of friction, kinds of friction, causes of friction, friction
measurement, theory of friction.
3. Wear:
Types of wear, various factors affecting wear, measurement of wear, wear
between solids and flowing liquids, theory of wear.
4. Lubricants and lubrication:
Lubricant properties- physical and chemical. Lubrication-introduction, basic
modes of lubrication. Flow of viscous fluid through rectangular slot. Seals-
Mechanical and dynamic seals.
5. Hydrostatic bearings:

Basic concept, operations, advantages and limitations. Hydrostatic conical and
spherical bearings, load carrying capacity and flow of lubricants. Bearing power
and film thickness, bearing temperature and power. Compensators and their
action. Optimum design of step bearing.
6. Hydrodynamic bearings:
Theory of hydrodynamic lubrication. Mechanism of pressure development in oil
film. Two-dimensional Reynolds eq1.lation. Infinite tapered shoe slider bearings
and infinite long journal bearing; Short bearing theory applied to journal bearing.
7. Friction and power losses in journal bearing:
Ratio of heat conducted, temperature rise approximate and rapid methods, design
considerations.
8. Hydrodynamic Thrust bearing:
Introduction, flat, plate thrust bearing, pressure equation, load, center of pressure.
Tapered land thrust bearing, step thrust bearing, tilting pad thrust bearing.
Friction in tilting pad thrust bearing.
9. Hydrostatic squeeze film:
Circular and Rectangular plates, impact conditions between lubricated solids,
Application to journal bearing.
10. Lubrication in special conditions:
Forging, wire drawings extrusion, rolling. Lubricants used for wire ropes.

Reference Books
1. Fuller D.D., Theory and Practice of Lubrication for Engineers. John Wiley and
Sons.
2. Halling J., Principles of Tribology, McMillan Press Ltd.
3. Cameron A., Basic Lubrication Theory, Wiley Eastern Ltd.
4. Neale M.J., Tribology hand Book”, Butterworths.
5. B.C. Majumdar, Introduction to Tribology and Bearings, H. Wheeler and
Company Pvt. Ltd.
6. O.P. Qrlov, Fundamentals of Machine Design, Vol. IV, MIR.

(402045): Microprocessor Applications (Elective I)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Introduction to semiconductor memories RAM/ROM/PROM/EPROM/
EAPROM/ static and dynamic RAMs.
2. 8 bit Micro controller (MCS-SI family-80S 1 as typical example), architecture,
Instruction set, features, and Special stress on bit manipulation.
3. RS-232C serial interface.
4. ADC/DAC: Basic of ADC/DAC (Block level).
5. Study of PC based data acquisition cards. Multiplexing of ilp of AID, scanning
rates, using software for acquisition, manipulations and plotting of results like
temperature monitoring along with pressure output relay driving capacity etc.
6. Study of PLC applications in detail: Ladder Diagram development in detail.
Application of PLC to CNC machine, boiler, cooling equipment as case studies.
Furnaces.

7. Study or microprocessor based smart instruments, smart control valves and
control systems. Explanation of smart features for two or three types of
equipment like weighing machine, pH transmitter, differential pressure
transmitter etc.
(Note: It is necessary to demonstrate some of the concepts mentioned above).
Reference Books
1. Intel Manuals.
2. K.J. Ayala, “The 8051 Micro controller: Architecture, programming and
Applications”, Penram International Published, India.
3. S.Y. Boyer, “SCADA”, ISA Publications.
4. John Webb, “PLC”, Otter.
5. B. E. Noltingk, “Instrumentations Reference Book”, Butterworth International
Edition.

(402045): Plant Engineering (Elective I)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Organisation of Plant Engineering, Principles of Plant management functions.
Classification of maintenance work-Routine maintenance, emergency work,
service work, preventive maintenance. Project work, Corrective work,
Assessment of maintenance work. Performance and productivity measurement;
problem solving techniques. Statistical processes. Parato chart. Manpower
planning and training for maintenance and safety staff.
2. Basic Plant Facilities.
(e) Sanitation.
(a) Building: Types of Building structures, Ventilation and lighting, Roads
and parking.
(b) Electrical power generation, distributions, utilisation, stand by units.
(c) Heating, ventilation and Air conditionong.
(d) Water supply, Purification, use and disposal.
(f) Planning and estimation of auxilliary services, such as water, steam,
compressed air.
(g) Layout of facilities-Types of layouts, selection of layout. Group
technology aspect. P. Q. Analysis, PQRST analysis, material flow,
REL charts, space requirements, space diagram. Use of computer for
optimization of layouts.

3. Plant Operating Equipments. Selection and maintenance of-Mechanical power
transmission systems, Hydraulic and Pneumatic systems, Piping and piping
Seystems, Instrumentation and automatic control for plant equipment, noise and
vibration control.
Pollution control-Waste disposal, existing limiting norms. Recycling of waste.
Plant safety-fire protection and prevention, safety against mechanical hazards,
chemical hazards, accident prevention practices and codes.
Energy conservation, management and audit. Material handling equipments.
Principles of material handling, types of material handling equipmentclassification
and selection.
Unit load concept-Introduction to Automatic Guided Vehicles (AGV).
4. Maintenance-Failure analysis-types and causes, types of maintenance-breakdown,
preventive, predictive, condition monitoring-signature analysis, sound
monitoring, Spectrometric oil Analysis Procedure (SOAP) and other
contaminants’ monitoring techniques. Reliability and maintainability of
equipment, lubrications and lubricants corrosion and wear, causes and its
prevention, product life, cycle concept and spare part management. History cards
for equipments, Computerised maintenance and house keeping, maintenance
manuals.
5. Maintenance problems occurring in product and process type industries and
Power plants.
Reference Books
1. R.A. Collacatt-Mechanical fault Diagnosis and Condition Monitoring-Chapman
and Hall Ltd.

2. R.C. Rosaler-Handbook of Plant Engineering-McGraw Hill.
3. Higgin-Handbook of Maintenance Engineering- McGraw Hill.
4. Rudenko-Material, Handling equipment-MIR:- Publication.
5. Jacob Fruchlboum-Bulk Material Handling, Handbook;
6. CBS Publisher.
7. Garg H.P.-Industrial Maintenance, S. Chand and Co. New Delhi.
8. Edward Srivastava-Maintenance Management.
9. Sushikumar Srivastava-Industrial Maintenance Management-S. Chand and
Co.Ltd., New Delhi.

(402045): Analysis and Synthesis of Mechanisms (Elective I)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Review of Introduction to Mechanisms:
Geometry of motion, plane and space mechanisms, terminology, definitions and
assumption. Relative motion, degree of freedom for spatial mechanisms,
kinematic inversions, mechanical advantage, transmission angle.
2. Kinematic Analysis of Plane Mechanisms:
Position and displacement analysis-position of a point, graphical and complexalgebra
method for displacement. Rotatinal and translation displacement. Velocity
analysis- relative motion, linear and angular velocity, Freudenstein’s theorem,
velocity analysis and acceleration analysis-using auxiliary point method,
Goodman’s indirect method. Computer-aided kinematics analysis.
3. Curvature theory:
Fixed and moving centrodes, envelopes-velocity and acceleration, inflection
points and inflection circle. Euler-Savary equation, Bobillier’s theorem,
Hartman’s construction, return circle, cusp points, cubic of stationary curvature,
Ball’s point. Applications in dwell mechanism.
4. Kinematic synthesis of Plane Mechanisms:

Type, number and dimensional synthesis, branch and order defects. Function
generation and path generation, rigid body guidance. Chebychev spacing-three;
four and five point synthesis, Burmester point theory, synthesis by analytical and
graphical methods.
5. Spatial Mechanisums:
Position, velocity and accelerati9n analysis of RGGR mechanisms, Eulerian
angles theorem on angular velocities and acceleration, DH parameters, DH matrix
method, application of special mechanism to robotics. Kinematic analysis of an
,industrial robot.
Reference Books
1. J.E. Shigley and J.J., Vicker, Theory of Machines and Mechanisms, International
Student Edition (McGraw Hill).
2. G.N. Sandor and A.G. Erdman, Mechanism Design-Analysis and Synthesis, Vol.
I and Vol. II, Prentice Hall of India Pvt. Ltd., (Easter Economic Edition).
3. Ghosh and A.K. Malik, Theory of Mechanisms and Machines, East-West Press
Pvt. Ltd.
4. A.S. Hall, Kinematic and linkage Design, Prentice Hall of India (Pvt.) Ltd.
5. R. Beyer, Kinematic Synthesis of Mechanisms, McGraw Hill Book Co. New
York.
6. R.S. Hartenberg, J. Donavit, Kinematic Synthesis of Linkages, McGraw Hill
Book Co.
7. B.y. J. Duffy, Analysis of Mechanisms and Robot Manipulators, Edward Arnold
Publishers Ltd., London, 1980.
8. Rao J.S. and R.V. Dukkapati, Mechanics and Machine Theory, John Wiley.
(402046) : Seminar
Teaching Scheme
Practicals: 2 Hrs/Week
Examination Scheme
Oral: 50 Marks

Seminar should be based on deep study of any topic related to mechanical engg.
Format of the seminar report should be as follows:
1. Paper:
The seminar report shall be typed/printed on white paper of A-4 size.
2. Typing:
The typing shall be in black colour with normal spacing and on one side of the
paper.
3. Binding:
The seminar report should be submitted with front and back cover of card- paper
neatly cut to size and bound together with, the text.
4. Front Cover:
The front cover shall have the following details in block capitals.
(a) Title at the top.
(b) Name of the candidate in the center, and
(c) Name of the institute and the year of submission on separate lines, at the
bottom.

5.Blank sheets:
No blank sheets be left any where in the report.
6. Title sheet:
The title sheet shall be the first sheet and shall contain following details with
proper spacing.
A seminar report on
(Title)
By
(Name)

(Examination No.)
(Roll No.)
Under the guidance of
7. Seminar approval sheet:
The approval sheet shall follow the title sheet and shall be as shown below with
proper spacing.

This is to certify that the seminar entitled
______________________________submitted by, _________________
Examination No.__________________ for the partial fulfillment for the
award of degree of B.E. (Mechanical Engineering) of university of Pune, Pune, is
approved.
(Guide)
(Head of the Deptt.)
(Examiner)
8. The format of the text of the seminar reports:
8.1 The report shall be presented in the form of a technical paper. After front cover,
the title sheet and the seminar approval sheet, the introduction of the seminar
work shall be given briefly (in about 10 lines) in the first paragraph of the text
of the report.
8.2 The introduction shall be followed by the literature survey.
8.3 Report of any analytical or experimental work done should follow the 1iterature
survey.
8.4 Figures shall be drawn on separate sheets and inserted on the page on which the
text is typed. The figures shall be either drawn in permanent I black ink or
printed on paper. The figures shall be numbered.
8.5 Tables shall be typed in text. A separate sheet may be used, if necessary. The
tables shall be numbered.

1.6 Mathematical portion of the text shall be preferably typed. If this is not possible
it shall be written in permanent black ink. Lengthy mathematical derivations shall
not be included. Only the important steps and expressions shall be given.
1.7 Discussions and conclusions shall form the last paragraph of the text. They
shall be followed by nomenclature and symbols and then the acknowledgement.
9. References:
The references shall form the last section and shall be followed by ‘Appendix’ if
any. They would contain list of works (papers, books, etc.) referred to in the body
of the text and shall be arranged in the order in which they are cited in1he text.
The numbering shall be done in numerals (e.g.1,2…) indicated as superscripts
along with the author’s name il1the text. For any paper, the information shall
contain the name of the author, the title of the paper, the name of the journals, the
volume number, the page number and the year of publication in parenthesis. In
case of references from journals and books in languages other than English the
titles of the journals or books shall be transliterated into Latin script and not
translated. For any book, the information shall contain the names of the authors,
title, publisher and the year of publication in parenthesis. For papers and books
with joint authorship the name of all the authors shall be introduced in the same
order. The author’s name shall be with the last name followed bi initials.
10. The total number of typed pages excluding the covers shall be from 15 to 20 only.
All the pages shall be numbered.
11. Two copies of seminar shall be submitted to the College. The students shall
present the seminar before the examiners.

(402047): Project
Teaching Scheme
Practical: 2 Hrs/Week in Part I
Practical: 6 Hrs/Week in Part II
Examination Scheme
T/W : 100 Marks
Oral: 50 Marks
1. Fabrication of models, machines OR prototypes based on new ideas, robots and
machines based on hitech systems.Experimental set ups, energy
audit/conservation studies of a department or a section in an organization/plant,
Fabrication of testing equipment. Renovation of machines etc.
Above work to be taken up individually or in groups. The group shall not be more
than 4 students. A detailed report on the work done shall include project
specifications, design procedure, drawings, process sheets, assembly procedure,
test results, costing etc.
2. Guidelines for project report:
(a) Report shall be typed or printed.
(b) Figures and tables shall be on separate pages and attached at. Respective
positions.
(c) Project title and approval sheets shall be attached at the beginning of the report
followed by index and synopsis of the project.
(d) References shall be mentioned at the end followed by appendices (if any).
(e) When a group of students is doing a project, names of all the students shall be
included on every certified report copy.

(f) Each group of students shall submit two copies of reports to the institute and
one copy for each individual student.
(g) In case of sponsored projects, the students shall obtain certificate from
sponsor and attach it to the report.
OR
3. Computer based design/analysis or modeling/ simulation of product(s)
mechanism(s) or system(s) and its validation or comparison with available bench
marks/results.
Oral shall be based on the project done by the students, jointly conducted by an
internal and an external examiners appointed, at the end of Part II.

(402048): CAD/CAM and Automation
Teaching Scheme.
Lectures: 4 Hrs/Week
Practical: 2 Hrs/Week
Examination Scheme
Theory: 100 Marks
Oral : 50 Marks
Term Work: 25 Marks
1. CAD/CAM Systems:
CAD and CAM concepts, product cycle and CAD/CAM, application of
computers in design, advantage’s 6f ~AD/CAM, hardware; and software for
CAD/CAM, selection of CAD/CAM system.
Computer Communications: Principle of net- working, classification of networks,
transmission media and interfaces, local area network system.
2. Computer Graphics:
Two dimensional geometric and co-ordinate transformations, translation, rotation,
scaling, mirror reflection, inverse co-ordinate transformation, matrix description
of basic transformation. CAD/CAM Data Exchange-Introduction to Data
Exchange formats, IGES/ PDES files, Graphics Standards.
3. Geometric Modeling:
Wire frame modelling, Surface modelling, Solid modelling, parametric solid
modelling, Solid modelling based applications.

4. Finite Element Analysis:
Fundamental concepts, introduction to PEA, stresses and equilibrium, boundary
conditions, strain displacement relations, stress strain relations, temperature
effects, Rayleigh Ritz method, Galerkin's method. principle of virtual work.
One dimensional problems, finite element modelling, element division,
numbering system, co-ordinates and shape functions, potential energy approach,
Galerkin's approach, element. stiffness matrix force term, assembly of global
stiffness matrix and ,load. Vector, finite element equations, types of boundary
conditions, elimination approach, solution of equations, calculation of strains and
stresses, temperature effects. Two dimensional problems using constant strain
triangle.
5. Simulation:
Need of simulation, concept of a system, Model and its purpose, Types of
simulation approaches-Event Scheduling Approach (ESA), Activity Scanning
Approach (ASA), Process. Interaction Approach (PIA), Steps in a simulation
study, advantages disadvantages and pitfall's of simulation, Simulation
Languages.
6. Computer Aided Manufacturing:
CNC machine tools, principle of operation of CNC, steps in manufacturing,
construction features including structure and drives, Direct numerical control
(DNC) and its application, advantages and limitations of CNC systems.CNC part
programming, axes of CNC machines, manual part programming using G code,
use of subroutines, computer aided part programming using APT or any other
language.
7. Automation:

Concepts of automation, types of automation, computer integrated.
Manufacturing, advantages and limitations of automation, automation strategies it
manufacturing industries, flexible manufacturing system (FMS), types of FMS,
machining centers.
8. Robot Technology:
Industrial robots, construction and operation of robots, robot axes and
configuration, robot applications, robot select and economic justification.
Term Work
The term work shall consist of record of three assignments of problems based on
following topics:
1. (a) Construction of parametric solid model of anyone machine elements
using software package.
(b) Simulation of a simple Mechanical system.
2. Stress and deflection analysis of any two machine elements using finite
element package.
3. Programming and making of two jobs on CNC or CNC Tutor involving
turning, parting, taper turning and other turning operations.
4. Part programming of one job on milling machines using APT language.
Reference Books

1. Groover M.P. and Zimmers E.W.Computer Aided, Design and Manufacturing
-Prentice Hall of India.
2. Groover M.P., Automation, production systems and computer integrated
manufacturing-Prentice Hall of India.
3. Rogers D.F., Procedural elements for computer graphics-McGraw Hill Inc.
4. Harrington Steven, Computer graphics-a programming, approach'-McGraw Hill
Inc.
5. Ibrahim Zeid-'CAD/CAM-theory and practice' Tata McGraw Hill Publishing Co.
6. Chandrupatla T.R. and Belegunda A.D. -Introduction to finite elements in
engineering'-Prentice Hall of India.
7. Segerling L.J., Applied finite elements analysis' John Wiley and Sons.
8. Rao P.N., Tewari N.K. and Kundra T.K., Computer Aided Manufacturing'- Tata
McGraw Hill Publishing Co.
9. Radhakrishan P. and Subramanyan, CAD/CAM/CIM, Wiley Eastern Ltd.
10. Bathe K. J., Finite element procedures, Prentice Hall of India.
11. Ramamurti V., Computer aided mechanical design and analysis, Tata McGraw
Hill Pub. Co.
12. Nanua Singh-Systems Approach to Computer Integrated Design and
Manufacturing-John. Wiley (1996)

(402049): Dynamics of Machinery
Teaching Scheme
Lectures: 4 Hrs/Week
Practical: 2 Hrs/Week
Examination Scheme
Paper: 100 Marks
T/W: 25 Marks
Oral: 50 Marks
1. Governors:
Governor function, inertia and centrifugal type governors, different types of
centrifugal governors, controlling force analysis, governor effort and governor
power, sensitivity, stability, isochronisms and hunting, friction, insensitiveness.
2. Gyroscopes:
Principles of gyroscopic action, precession and gyroscopic acceleration,
gyroscopic couple, effect of gyroscopic couple on ships, aeroplane, vehicles,
inclined rotating discs etc.
3. Cam dynamics:
Advance cam curves, cam dynamics, mathematical model, jump phenomenon,
ramp of the cam-precam, polydyne cam.
4. Balancing:

Balancing of rotating masses in one and several planes, balancing of.
reciprocating masses in single and multicylinder engines-inclined, radial and vee
type.Primary and secondary balancing analysis. Concept of, direct and reverse
cranks. Static and dynamic balancing machines.
5. Vibrations:
Introduction, S.H.M., degrees of freedom.
(a) Single degree of freedom system:
(i) Undamped free vibrations, damped free vibrations, over damped,
critically damped and underdamped vibrations, logarithmic decrement,
viscous .damping and dry friction/Coloumbs damping.
(ii) Forced vibrations: constant harmonic excitation, excitation due to
reciprocating and rotating unbalance, vibration isolation and
transmissibility and applications
(iii) Torsional vibrations: Single degree of freedom system of free,
undamped, damped and forced torsional vibrations. Study of two rotor
systems, geared rotor system and three-rotor system.
(b) Critical speed: Whirling of horizontal and vertical shafts carrying single rotor,
damped and undamped systems.
(c) Vibration measurements: Measurement of displacement, velocity,
acceleration, frequency and damping. Different types of pick-ups, exciters,
vibration meter and related instrumentation .
Term Work :
The term work shall consist of any 'eight' of the following experiments:
1. To determine the 'characteristic curve of a centrifugal governor and to find its
coefficient of insensitiveness and stability.

2. Verification of principle of gyroscope and gyroscopic couple, magnitude.
3. Study of any two gyro controlled instruments.
4. Verification of cam jump phenoml'l1on.
5. To study the dynamic balancing machine and to balance a rotor (e.g. rotor of
electric motor, flywheel, fan etc.)
6. To determine the natural frequency of damped vibration of single degree
freedom system and to find its ' damping coefficient.
7. To verify natural frequency of torsional ,vibration of two rotor system and
position of node.
8. To determine critical speed of singl rotor system.
9. To determine resonance frequency of transverse vibration of beams.
10. To determine the frequency response curve under different damping
conditions for single degree freedom, system of vibration.
11. To study shock absorbers and to plot transmibility curve.
Oral shall be based on the term work prescribed and presented in the form of a
journal.
Reference Books
1. Beven T., "Theory of Machines".
2. Jagdishlal, "Theory of Machines".
3. Shigley J. E. and Vicker J. J., "Theory of Machines and Mechanisms",
International Edition, McGraw Hill Inc.

4. Grover G. K., "Mechanical Vibrations", Nem Chand and Bros.
5. Rao S. S., "Mechanical Vibratipns", Addison Wiley Publishing Co., World
Student Series.
6. Seto W. W., "Mechanical Vibrations", Schaum Publishing Co" New York. .1
7. Hannah and Stephans, ':Mechanics of machines",Edward Aronold Publication.
8. A. Gosh, Malik, "Theory of Mechanism and Machines", East-West'Pvt. Ltd.

(402050) : Industrial Fluid Power
Teaching Scheme
Lectures: 4 Hrs/Week
Practical: 2 Hrs/Week
Examination Scheme
Theory: 100 Marks
T/W: 50 Marks
1. Fluid power system: Components, advantages, application in the fields of
machine tools, material handling, hydraulic pressess, mobile and stationary
machines, clamping, devices etc. Transmission of power at static and dynamic
states.
2. Types of hydraulic fluids, petroleum based, synthetic and water based. Properties
of fluids, selection of fluids, additives, effect of temperature and pressure on
hydraulic fluid.
3. Seals, sealing materials, compatibility of seal with fluids.
4. Types of pipes, hoses, material, quick acting couplings Pressure drop in
hoses/pipes.
5. Fluid conditioning through filters, strainers, Sources of contamination, and
contamination control, Heat Exchangers.

6. Power units and accessories: Types of power units, reservour assembly,
constructional details, pressure gauges, pressure switches, temperature switches
etc.
7. Accumulators: Types, selection/design procedure, applications of accumulators.
8. Pumps: Types, classification, principle of working and constructional details of
vane pumps, gear pumps, radial and axial plunger pumps, screw pumps, power
and efficiency calculations, characteristic curves, selection of pump for hydraulic
power transmission.
9. Control of fluid power:
(i) Necessity of fluid control through pressure control, direction control, flow
control valves.
(ii) Principle of pressure control valves, direct operated and pilot operated relief
valves, pressure reducing; valve, sequence valve.
(iii) Principle of flow control valves, pressure compensated, temperature
compensated flow control valves, meter in circuit, meter out circuits, flow
through restrictor.
(iv) Types of direction control valves: t two way two position, four way three
position, four way two positions valves. Open centre, close centre, tandem
centre valves, Cartridge valves. Manually operated, solenoid operated, pilot
operated, direction control valves, check valve.

10. Actuators: (i) Linear and Rotary. (ii) Hydraulic motors- Types-vane, Gear, piston
types, radial piston. (iii) Methods of control of acceleration, deceleration. (iv)
Types of cylinders and mountings. (v) Calculation of piston velocity, thrust under
static and dynamic applications, considering friction, inertia loads. (vi) Design
considerations for cylinders.
11. Selection of components and design of hydraulic circuit: (i) for linear circuit,
regereration circuit, sequencing circuit with the use of electrical controls. (ii)
Ladder diagram. (iii) Maintenance, troubleshooting, safety precautions of
hydraulic circuit. (Students are advised to refer manufacturer's catalogues).
12. JIC symbols/ISO symbols for hydraulic and pneumatic circuits.
13. Principle of Pneumatics: (i) Laws of compression, types of compressors, selection
of compressors. (ii) Comparison of Pneumatics with Hydraulic power
transmissions. (iii) Types of filters, regulators, lubricators, mufflers, dryers. (iv)
Pressure regulating valves, (v) Direction control valves, two way, three way, four
way valves. Solenoid operated valves, push button, lever control valves.
(vi)Speed regulating-Methods used in Pneumatics. (vii) Pneumatic actuators-
Rotory, reciprocating. (viii) Air motors-Radial piston, vane, axial piston. (ix)
Basic Pneumatic circuits, selection of components. (x) Application of Pneumatics
in Low Cost Automation and in industrial automation.
List of Experiments
Minimum of 10 experiments shall be performed out of which 4 shall be from
serial Nos. I to 8, .2 from serial Nos. 9 to 12 and 1 from serial numbers 14 and 15.
Record / of experiments and assignment shall be submitted in the form of journal.

1. Study of Vane/ Piston pumps and determination of performance
characteristics. Study of cavitation and aireation phenomenon.
2. Study of pressure control valves and circuits using pressure control valves.
3. Study of flow control valves and circuits using flow control valves.
4. Study of Direction control and pilot operated check valves and circuits using
Direction control and pilot operated check valves.
5. Study of accumulators and charging procedure for accumulators.
6. Study of Hydraulic Power units and different accessories.
7. Study of Hydraulic systems for different applications (such as steel mill,
presses, Injection moulding machines etc).
8. Study of filters and determination of filtration rating.
9. Study of compressed air generation and distribution system.
10. Study of direction control valves used in pneumatics and circuits using
manual and pilot operated valves.
11. Study of shuttle valve/Quick exhaust valve/two pressure valve/Pneumatic
clamp and circuits using these components.
12. Study of Electro pneumatic valves and circuits using. Electrically operated
valves.
13. Study of simple hydraulic systems used in practice such as copy turning
attachment, hydraulic clamps, Jack, dumper, forklift etc.
14. Testing of a relief valve/flow control valve/direction control valve/hydraulic
motor.
15. Testing of a double acting hydraulic cylinder.

Assignment
One design report of a hydraulic or pneumatic system using manufacture's
catalogue.
Reference Books:
1. Pinches, "Industrial Fluid Power", Prentice Hall.
2. D. A. Pease, "Basic Fluid Power", Prentice Hall.
3. J. J. Pippenger, "Industrial Hydraulics", McGraw Hili Co.
4. H. L. Stewart, "Hydraulics and Pneumatics", Industrial Press.
5. A. Esposito, "Fluid Power with Application", Prentice Halt
6. B. Lall, "Oil Hydraulics", International Literature Association.
7. Yeaple, "Fluid Power Design handbook".
8. Vicker's Manual on Industrial Hydraulics.
9. Festo's Manual on Pneumatic Principle, Applications.
10. ISO-1219, Fluid systems and components; graphic , symbols.

(402051): IC Engines and Automobile Engineering (Elective II)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. General:
Vehicle specifications, classification of vehicles and chassis, different layouts,
chassis and frame, main components of an automobile, articulated vehicles.
2. Fuel Supply Systems:
(a) SI Engines: Carburation, air fuel requirements for SI engines under various
operating conditions, essential parts of a modern carburettor, different
circuits, carburettors used on automobiles, fuel injection in SI engines.
(b) CI Engines: Functional requirements of an injection system, typical
arrangment of solid injection system, individual pump and; nozzle system,
unit injectors, distributor system, fuel injectors, types of nozzles, governing of
IC engines.
3. Cooling System:
Temperature variation in various parts of IC engines, and their cooling, necessity
of cooling, under cooling and overcooling, types of cooling systems.
Components and working of pressurized forced thermostatic cooling system used
in automobiles, coolant recovery, fan power and saving devices, additives

4. Lubrication System:
Types of friction, functions and properties of lubricants, additives, pressure feed
system used in automobiles, blow bye.
5. Ignition Systems:
Battery ignition system, magneto ignition system, electronic ignition systems,
waste spark ignition system.
6. Starting System:
Different starting systems used in automobiles.
7. Clutches:
Types of clutches, single plate, multiplate, centrifugal clutches, clutch operating
systems, wet clutches, fluid coupling, clutch plate material.
8. Gear Box:
Functions of gear box, various resistances to motion, rolling, air and gradient
resistance, total resistance and tractive effort, variation of tractive effort with
speed, power required for acceleration and gradiability, selection of gear ratio,
sliding mesh, constant mesh and epicyclic gear boxes, synchromesh devices,
automatic gear boxes, torque converters, overdrive, propeller shaft.

9. Spring and Suspension Systems:
Objects of suspension, principles of suspension design, spring and unspring mass,
types of springs, variable rate springs, torsion bars, rubber springs, shock
absorbers, independent suspension, air suspension, interconnected suspension,
hydro pneumatic suspension, self leveling suspension.
10. Steering Systems:
Requirements of good steering systems, steering geometry, camber, steering axis
inclination, included angle, scrub radius, castor, toe in, toe out, turning radius,
wheel balancing, steering linkages, steering gears, cornering force, slip angles,
under steer, over steer, cross play and radial tyres, power steering.
11. Braking Systems:
Braking systems used in automobiles, layout and working, antiskid braking.
12. Automobile Maintenance:
Preventive maintenance, troubleshooting and diagnosis for systems mentioned at
para 2 to 11 above.
Reference Books
1. Ganesan V., "Internal Combustion Engines", Tata McGraw Hill Pubvlishing
Company Ltd, Ninth Edition, New Delhi, 1995.

2. Mathur M.L., and Sharma R. P., "A course in I.C. Engine", Dhanpat Rai
Publication, Seventh Edition, New Delhi, 1999.
3. Newton, Steeds and Garrett., "Motor Vehicle", The English Language Book
Society, Ninth Edition, 1972.
4. Crouse W. H., "Automotive mechanics", Tata McGraw Hill Publishing
Company Ltd, New Delhi, Ninth Edition, Delhi, 1993.
5. Singh Kirpal, "Automobile Engineering Vol. II", New Chand Jain", Seventh
Edition, Delhi, 1996.
6. Narang G. B. S., "Automobile Engineering", S. Chand and Company Ltd, Fifth
Edition, Delhi, 1995.
7. Joseph Heitner, "Automotive Mechanics" CBS Publishers and Distribution,
Second Edition, Delhi, 1987.
8. Ballancy P. L., "Internal Combustion Engines", Khanna Publishers, Third
Edition, New Delhi, 1991.
9. Gill P. W., Smith J. H., et.al, "Fundamental of I.C. Engines", Oxford and IBH
Publishing Co. Pvt. Ltd., Fourth Edition, Delhi, 1959.
10. Arkhangelsky V. et.al., "Motor Vehicle Engines", MIR Publishers, Mascow,
1976.

(402051): Energy Conservation and Management (Elective II)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Global and Indian energy market, Energy scenario in various sectors and Indian
economy. Need and importance of energy conservation and management.
2. Payback period. Return on Investment (ROI). Life Cycle Cost. Sankey Diagrams.
Specific Energy consumption. Load Management.
3. Energy Auditing-methodology, analysis and reporting. Portable and on-line
instruments.
4. Costing of utilities like steam, compressed air, electricity and water.
5. Steam and Condensate Systems. Boilers (including packaged boilers), efficiency,
testing, excess air and flue gas monitoring. Steam distribution. Steam traps.
Condensate and flashsteam utilization. Thermal insulation. Economic Thickness
of Insulation (ETI). Opportunities in Process Industries for Energy conservation.
6. Electrial systems: Demand control, power factor improvement, benefits and ways
of improvement. Load scheduling. Electric motors, losses, efficiency, energyefficient
motors, motor speed control, variable speed drive.
7. Lighting: Illumination levels, fixtures, timers, energy- efficient illumination.

8. Energy conservation in compressed air systems, refrigeration and air-conditioning
systems and water systems. Elementary coverage of energy conservation in
pumps and fans. .
9. Cogeneration-concept, options (steam/gas turbine/DCT -based). Selection criteria.
Recommended Books
1. P. H. Henderson: India-The Energy Sector, Oxford university Press.
2. Albert Thumann: Plant Engineers and managers Guide to Energy Conservation.
3. D. A. ray: Industrial Energy Conservation. Pergamon Press.
4. Callaghan: Energy Conservation.
5. IGC Dryden, editor: The efficient use of Energy (Butterworths).
6. W. C. Turner, editor: Energy Management handbook (Wiley).
7. Patrick Steven R., Patric Dale R., Fordo Stephen: Energy Conservation Guide
book, The fairmont Press Inc.
8. Energy Conservation-related booklets published by National produ~tivity
Council (NPC) & Petroleum Conservation research Assn. (PCRA).
9. F. William Payne and Richard E. Thompson: Efficient Boiler Operation
Source Book.

(402051): Advanced Machine Design (Elective II)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Theory: 100 Marks
1. Cams:
Disk, cylindrical and three dimensional cams-selection of base curve-uniform
acceleration base curve-harmonic base curve-cycloidal base curve-cam profile
layout-polynomial cams-the 3-4-5 cam-analysis of cam and follower forces-cam
design.
2. Springs:
Helical spring of rectangular cross section- Belleville spring-rubber springscylindrical
rubber springs with shear and torsional loadings.
3. Gears:
Gear boxes for machine tool applications- determination of variable speed rangegraphical
representation of speeds-structure diagram-deviation diagram-ray
diagram-selection of optimum ray diagram- difference between number of teeth
of successive gears in a change gear box-analysis of twelve speed gear boxcompound
ray diagram.
4. Design of Hoisting Equipments:

Design loads- hooks-wire ropes and chains-drums, sheaves and sprocketsarresting
gear and brakes-drives of hoisting gear-jib and luffing mechanism.
5. Shrink and Press fit Assemblies:
Stresses due to interference fit-torque capacity of interference fit assembly axial
load for assembly-temperature rise for assembly-stress concentration due to press
fit-applications of shrink and press fitted assemblies.
6. Friction Drives:
Mechanical friction drives-face plate variators-cone variators without
intermediate member- spheroidal and cone variators with intermediate membervariators
with axially displaceable cones and intermediate members like belt, ring
or chain.
7. System Analysis:
Systems approach-mathematical model-dynamic response of lumped and
distributed systems- modeling of elasticities, masses, inertias, friction and
damping-mathematical model for shock analysis-stress and deflection due to
impact-application of systems approach to cam and gear mechanisms.
Reference Books
1. J. E. Shigley-'Mechanical engineering design' McGraw Hill Inc.
2. M. F. Sportts-'Design of machine elements' Prentice hall Inc.
3. P. H. Black and O. E. Adams-'Machine design' McGraw Hill Inc.

4. A. S. Hall, A. R. Holowenko and H. G. Laughlin- 'Theory and problems of
machine design' Schaum's outline series.
5. N. Rudenko-'Materials handling equipment' M.I.R. Publishers, Moscow.
6. M.P. Alexandrov-'Materials handling equipment' M.I.R. Publishers, Moscow.
7. S. K. Basu and D. K. Pal-'Design of machine tools' oxford and IBH Pub. Co.
8. N. K. Mehta-'Machine tool design' Tata McGraw Hill Pub. Co.

(402051): Costing and Cost Control (Elective II)
Teaching Scheme
Examination Scheme
Lectures: 4 Hrs/Week Paper: 100
1. Introduction:
Evolution of Management Accounting elements of costs; profitability and other
objectives, product services and market mix, reporting for decision making.
2. Cost Allocation:
Cost accumulation and allocation, allocation of service department cost,
allocating cost from other departments, methods of allocation.
3. Joint cost and by-products:
Introduction, method of allocating joints cost, accounting of by-products.
4. Replacement cost and other models:
Introduction , models including discounted cash flow.
5. Cost volume Profit analysis:
Assumptions and interrelationship between CV and P. Deterministic modelbreak-even
point including multi-product situation, production constraints.

6. Pricing and Decision Process:
Opportunity cost relevance and contribution approach; incremental cost; ROI;
strategic princing of new products, Full cost pricing-advantages and
disadvantages.
7. Cost of Quality:
Prevention, internal failure, external failure costs.
8. Budgetary control and variance Analysis:
Material, Labour, Overhead, Sales. Profit, Product-mix and Yield Variance.
9. Cost control:
Capital cost control-the nature of control, elements of cost control programme,
project planning and scheduling, cost reporting and corrective action. Capital cost
control-repeatitive operating cost, standard costs, cost reporting and corrective
action.
10. Estimating of cost:
Estimating of material, machining, labour and overheads costs.
Reference Books
1. Drury Colin: Management Accounting.

2. Ashton Detal : Issues in Management Accounting.
3. Elphic C. : New Approach to Cost Allocation.
4. Gupta P. K. & Hira D. S. : Problems in Operations 4 Research.
5. Prasad N. K. : Cost Accounting.
6. Kanappan D., Augstine A. G., et.al. : Mechanical Estimating and costing,
McGraw Hill, New Delhi.
7. Jelan F. C., Cost and Optimisation Engineering, McGraw Hill Book Co.
8. Manufacturing Cost Engineering Handbook-Edited by E. M. Malstrom, Marcel
Dekker Inc. New York 1984.
9. B. K. Bhar : Cost Accounting, Academic Publishers, Calcutta.
10. J. L. Riggs: Production Systems-Planning, Analysis and Control: John Wiley
and Sons.
11. C. T. Horngren : Cost Accounting-A Managerial emphasis: Prentice Hall
Publication.

(402051): Machine Tool Design (Elective II)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Introduction:
Trend in designing machine tools, classification of various machine tools-general
purpose, special purpose, NC-CNC on the basis of kinematics.
2. Drives:
Considerations in designing drives based on continuous or intermittent
requirements of power, type and selection of motor for the drive, regulation and
range of speed based on preferred number series/geometric progression, design of
head stock gear box for spindle drive using ray diagram, structure diagram, nodal
optimisation while designing compact gearbox.
3. Stepless Regulation:
Electromechanical System of regulation, frictrion, pressure and ball variations,
P.I.V. drive (Kopp. Variator), Epicyclic drive.
4. Elements of Machine Tools:
Design of-beds, slideways, carriage, tables of lathes, milling machines based on
force, frictional behaviour and different types of lubrication system. Design of
Power Screws-sliding as well as rolling friction spindle units, supports for

spindles, bearings, preloaded supports. Rigidity and Vibration Analysis including
stickslip sliding.
5. Control System:
Electrical Control, push button control, directional control relays, thermal relays,
electrical brakes, automation in feed mechanism. Hydraulic Control in machine
tool positional movement, power pack for lubrication system in hydrostatic drive.
Control systems for, gear sliding and feed mechanism (open loop or closed loop)
for NC-CNC machine using stepper motor or DC motor.
6. NC-CNC Machine:
Introduction, construction, operation, APT programming, transducers of various
type, CPU block diagram, CAD-CAM Systems interfacing.
7. Flexible manufacturing System:
Definition, types, classification, equipment.
8. Static and Dynamic testing of Machines as per Schlesinger's tests and Tobias's
Stability Envelopes.
Reference Books
1. Pal, D.K. and Basu, S.K., "Design of Machine Tools", 4th Revised Ed.,
Oxford-IBH.

2. Acherkan, N.S., et.al., "Machine Tool Design", Vol.I to Vol.IV, MIR
Publications.
3. Mehta, N. K., "Machine Tool Design", Tata McGraw Hill.
4. Bhattacharya, A. and Sen, G. C., "Principles of -; Machine Tools", New
Central Book Agency, Calcutta.
5. T. Kundra, Rao, P.M. Tiwari, N.K., "Numerical Control and Computer Aided
Manufacturing", Tata McGraw Hill.
6. Martin, S.J., "Numerical Control of Machine Tools", ELBS.

(402051): Robotics (Elective II)
Teaching Scheme
Lectures: 4 Hrs/Week
Examination Scheme
Paper: 100 Marks
1. Planar Mechanisms:
Advanced synthesis of planar mechanisms for ISP, MSP and FSP, Burmester
theories and analytical techniques, Applications.
Mechanism Dynamics: Newtonian and Lagrangian techniques, Energy methods.
Spatial mechanisms. Axodes, kinematics of open and closed loop mechanisms.
2. Basic Concepts in Robotics:
Automation and robotics, robot anatomy, basic structure of robots, resolution,
accuracy and repeatability.
3. Classification and structure of robotic systems:
Point to point and continuous path systems. Control loops of robotic systems, the
mainpulators, the wrist motions and grippers.
4. Drives and Control Systems:
Hydraulic systems, DC servo motors, basic control systems concepts and models,
control system analysis, robot activation and fed back components. Positional and
velocity sensors, actuators. Power transmission systems, robot joint control
design.

5. Robot arm kinematics and dynamics:
The direct kinematics problem, the inverse kinematic solution, Lagrange-Euler
formation, generalised D’Alembert equations of motion, Denavit Hartenberg
convention and its applications.
6. Sensors in Robotics:
Tactile sensors, proximity and range sensors, force and torque sensors, uses of
sensors in robotics.
7. Vision Systems:
Vision equipment, image processing, concept of low level and high level vision.
8. Robot Programming:
Methods of robot programming, lead through a programming methods, a robot
program as a path in space, motion interpolation, WAIT, SIGNAL and DELAY
commands, branching capabilities and limitations of lead through methods.
9. Robot Language:
The textual robot languages, generations of robot programming languages, robot
language structure, constants, variables and other data objects. Motion commands,
end effectors and senor commands, computations and operations, programme
control and subroutines, communications and data processing, monitor mode
commands. Introduction to artificial intelligence.

10. Robot applications in manufacturing:
Material transfer and machine loading/unloading, processing operations assembly
and inspection. Concept of safety in robotics.
Reference Books
1. Yoram Koren, "Robotics for Engineers", McGraw Hill Book Co.
2. M. P. groover, M. Weiss, R. N. Nagel, N. G. Odrey, "Industrial Robotics
Technology, Programming and Applications", McGraw Hill Book Co.
3. K. S. Fu, R. C. Gonzalex, C.S.G. Lee, "Robotics Control Sensing, Vision and
intelligence", McGraw Hill Book Co.
4. Hartenberg and Denavit, "Kinematics and Synthesis of Linkages", McGraw
Hill Book Co.
5. A. S. Hall, "Kinematics and Linkage Design", Jr.Prentice Hall.
6. J. Hirchhorn, "Kinematics and Dynamics of Machinery", McGraw Hill Book
Co.