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<strong>DX</strong> <strong>30</strong> <strong>GA</strong> VA<br />

Finespray Equipm<strong>en</strong>t<br />

Manufacturer:<br />

Dr. Tett<strong>en</strong>born GmbH<br />

Operating Manual<br />

page 1<br />

DETE<br />

No.<br />

Year


OPERATING MANUAL FOR DETE FINESPRAY EQUIPMENT<br />

WITH PNEUMATIC DRIVE<br />

CONTENTS:<br />

Information about manufacturer and technical data<br />

Introduction into FINESPRAY –PROCEDURE<br />

Parts of Finespray equipm<strong>en</strong>t<br />

Safety rules and regulations<br />

Function of DETE-Finespray equipm<strong>en</strong>t<br />

Installation of finespray equipm<strong>en</strong>t<br />

PUTTING INTO OPERATION<br />

Interruption of working procedure<br />

PUTTING OFF OPERATION and CLEANING of equipm<strong>en</strong>t<br />

MAINTENANCE<br />

Reasons of error and remedy<br />

Enclosed additional operating manuals and spare part drawings as<br />

follows:<br />

�� Piston pump (pneumatic drive / material part)<br />

�� Suction device<br />

�� Air control unit<br />

�� High pressure filter<br />

�� Pressure hoses<br />

�� Spraygun<br />

�� Nozzles<br />

page 2


Declaration of Conformity<br />

In Accordance with Annexe II A & EG Guidelines for Machines: 98/37/<br />

EG (MaschR)<br />

Manufacturer: DETE Dr. Tett<strong>en</strong>born GmbH<br />

Steinfeldstr. 15, D –90425 Nürnberg<br />

We declare herewith that the machines described below correspond to the<br />

appropriate standard Security & Health requirem<strong>en</strong>ts in accordance with<br />

EG-Machine guide lines, due to their conceivem<strong>en</strong>t and construction, as<br />

well as their design, brought into circulation by DETE<br />

If any changes to the machine is carried out, which have not be<strong>en</strong> agreed<br />

by DETE, th<strong>en</strong> this declaration will not be valid forthwith.<br />

Designation: <strong>DX</strong> <strong>30</strong> <strong>GA</strong> VA<br />

Type of Machine: Finespray Equipm<strong>en</strong>t complete ready to spray<br />

Number of Machine:<br />

Year of construction:<br />

Appropriate Guidelines: Maschin<strong>en</strong> RL 98/37/EG<br />

NiederspRL 2006/95/EG<br />

EMV-RL 2004/108/EG<br />

Specified Co-ordinated Standards: 1): DIN EN ISO 12100 -1 / -2<br />

EN 1953: 1998<br />

pr EN 12621:2000<br />

Specified National Standards<br />

& Technical Specification 2): ZH 1/406, BGV D25, BGV D15<br />

Date:<br />

Statem<strong>en</strong>t: Construction<br />

1) For a complete list of the applied standards & technical specification,<br />

please refer to the Production Docum<strong>en</strong>tation<br />

1) As far as no corresponding co-ordinated Standards are available.<br />

page 3


Operating Manual for DETE middle pressure piston pump<br />

with pneumatic drive<br />

Manufacturer: Fa. DETE Dr. Tett<strong>en</strong>born GmbH<br />

Steinfeldstraße 15<br />

90425 Nürnberg<br />

Tel.: 0911/34 77-0 Fax: 0911/34 77-40<br />

Dealer/Subsidiary: __________________<br />

__________________<br />

__________________<br />

Tel: ______________<br />

Fax: ______________<br />

Customer: __________________<br />

__________________<br />

__________________<br />

Year of construction __________________<br />

Type: <strong>DX</strong> <strong>30</strong> <strong>GA</strong> VA<br />

Article No.: _________<br />

Unit No.: _________<br />

Technical Data:<br />

1. Max. allowed pressure of ingoing air: 0,42 MPa<br />

2. Necessary curr<strong>en</strong>t of pressure air volume: 70 l/min<br />

3. Theoretical pressure ratio: 28 :1<br />

4. Max. allowed operating air pressure 12,0 MPa<br />

5. Max. volume curr<strong>en</strong>t 5 l/min<br />

6. Max. operating temperature 90 Grad C<br />

7. Perman<strong>en</strong>t sound pressure level 78 dBA<br />

This piston pump is used for suction of coating material and<br />

conveyance under pressure to the spraying device. In this spraying<br />

device the coating material is atomized with pressure and air support<br />

by means of a nozzle and will be sprayed onto the corresponding<br />

workspiece.<br />

page 4


INTRODUCTION INTO THE FINESPRAY PROCEDURE<br />

Besides the pure compressed air and airless atomization, finespray<br />

procedure is getting more and more important.<br />

With compressed air procedure the coating material is transported to<br />

the nozzle with 0-6 bar and will be atomized with pure compressed<br />

air betwe<strong>en</strong> 3-6 bar wh<strong>en</strong> spraying. With airless procedure<br />

atomization will be done with airless nozzle by means of high<br />

pressure up to 420 bar .<br />

With finespray procedure the coating material is put under<br />

pressure betwe<strong>en</strong> <strong>30</strong> and 120 bar after suction and pressed through<br />

a finespray nozzle.<br />

Due to a special form of the nozzle <strong>en</strong>d the outgoing jet is split in a<br />

flat drop fan with defined outgoing angle.<br />

In contrary to the pure airless procedure finespraying will be done<br />

with additonal compressed air support.<br />

This compressed air is divided into an inner air and horn air at the<br />

aircap. Horn air is always pres<strong>en</strong>t and is homog<strong>en</strong>izing the outgoing<br />

drop fan. The inner air can be op<strong>en</strong>ed and dosed with a bevel seat<br />

and is pressing/focusing the outgoing drop fan.<br />

Finespraying compared to airless procedure needs less pressure<br />

<strong>en</strong>gery and compared to airspraying much less atomizing air<br />

pressure, which leads to an <strong>en</strong>ormous reduction of overspray.<br />

Finespraying: an <strong>en</strong>ergy saving, little overspray prodedure<br />

having optimum surface quality for many<br />

applications.<br />

Suitable for coating workspieces with holes<br />

and edges.<br />

This procedure is oft<strong>en</strong> used in the<br />

furniture industry, joinery, metal and machine<br />

building!<br />

page 5


Parts from the finespray equipm<strong>en</strong>t<br />

The complete finespray equipm<strong>en</strong>t Art.No.:<br />

consists of the following compon<strong>en</strong>ts:<br />

1. High pressure pump Art.-No.:<br />

consisting of:<br />

- pneum. drive Art.-No.:<br />

- material part Art.-No.:<br />

- suction pipe Art.-No.:<br />

- Special lubricant 0,5 liter Art.-No.:<br />

2. Stand unit Art.-No.:<br />

Wall panel Art.-No.:<br />

Trolley Art.-No.:<br />

3. Air control unit Art.-Nor.:<br />

4. High pressure filter Art.-No.:<br />

5. High pressure hose Art.-No.:<br />

6. Finespray gun Art.-No.:<br />

7. Finespray nozzle upon choice Art.-No.:<br />

OPTION for suction device R 3/4“ VA:<br />

8. Grav. Feed suction unit Art.-No.:<br />

Feed device Art.-No.:<br />

Suction device Art.-No.:<br />

We have <strong>en</strong>closed the spare part drawings to the above m<strong>en</strong>tioned<br />

articles.<br />

In case of any questions to the individual parts please always<br />

indicate the corresponding article number.<br />

Alterations at the finespray equipm<strong>en</strong>t are only allowed in<br />

coordination with DETE!!!<br />

page 6


Safety Rules for the operation of<br />

DETE Finespray equipm<strong>en</strong>t<br />

1. SAFETY DEVICES<br />

Removing or not using of safety devices can lead to exceeding<br />

of pressure above the operating pressure.<br />

In case safety devices will be removed due to maint<strong>en</strong>ance<br />

or repair reasons, they have to be installed again before<br />

switching on the piston pump. Repair and maint<strong>en</strong>ance works<br />

at the pump are not allowed during operation respectively<br />

wh<strong>en</strong> pneumatic unit is in action.<br />

All works at the pump can only be done wh<strong>en</strong> pump is without<br />

pressure. Additionally the supply of the main air has to be<br />

separated from the pump and must be secured against new<br />

connection during the working.<br />

2. OPERATING STAFF<br />

The pump must only be operated by personnel who was<br />

instruced by a specialist by means of the operating manual<br />

and who was informed about the dangers which might occur<br />

in case of wrong operation.<br />

3. TEST OF PNEUMATIC PISTON PUMP<br />

The equipm<strong>en</strong>t has to be checked on demand, at least,<br />

however, every 12 months by a specialist for its safe function.<br />

If equipm<strong>en</strong>t was shut down, check can be interrupted until<br />

next putting into operation.<br />

We recomm<strong>en</strong>d to conclude a maint<strong>en</strong>ance contract.<br />

4. In view of health, fire and explosions please use equipm<strong>en</strong>t<br />

only in well v<strong>en</strong>tilated areas.<br />

Suction of overspray and solv<strong>en</strong>t vapours is necessary.<br />

5. Do not direct material or pressure air to persons or animals.<br />

page 7


6. During maint<strong>en</strong>ance/repair works or putting out of<br />

operation<br />

all material– and air guided parts have to be without<br />

pressure.<br />

(see putting out of operation).<br />

7. Due to the risks, which might arise by getting in contact with<br />

and /or by breething health <strong>en</strong>dangering material, gas,<br />

vapours, dust which could result from spraying of coating<br />

material, you have to carry your personal protective overall.<br />

8. Please pay att<strong>en</strong>tion to the recomm<strong>en</strong>dations and instructions<br />

of the manufacturer of the coating material. Demand the<br />

technical leaflets and safety data sheets from the<br />

manufacturer.<br />

9. Wh<strong>en</strong> working coating material which are subject to ex-proof,<br />

you have to install all parts which are not ex-proof outside of<br />

the ex-area.<br />

10. Please test equipm<strong>en</strong>t immediately after receipt. You have to<br />

inform us about obvious defects in writing<br />

within 14 days after receipt of the equipm<strong>en</strong>t.<br />

11. If necessary we will s<strong>en</strong>d you a list of the used working<br />

materials of the parts which touch the material.<br />

(subject to technical alterations).<br />

12. According to the spraying procedure (conv<strong>en</strong>tional air<br />

spraying, finespraying or Airless) the spraygun and material<br />

hose, which are fixed at the equipm<strong>en</strong>t, have to correspond to<br />

the max. allowed operating overpressure (see operating<br />

manual). A perman<strong>en</strong>t marking on the high pressure hose<br />

must show the allowed operating overpressure, the<br />

manufacturer and the date of production. The electrical<br />

resistance betwe<strong>en</strong> the coupling pieces must be equal or<br />

smaller 1 Megaohm.<br />

page 8


Regulations / Standards / Guide Lines<br />

EG-Machine guide line 98/37/EG ( MaschR ) Annex II A<br />

1. DIN EN ISO 12100 -1 Safety of machines<br />

Basic terms, methodology<br />

2. DIN EN ISO 12100 -2 Safety of machines<br />

Technical basic principles and specifications.<br />

3. EN 1953:1998 Spraying equipm<strong>en</strong>ts for coating materials<br />

safety requirem<strong>en</strong>ts<br />

4. prEN12621:2001 Conveyer – and rotary equipm<strong>en</strong>ts for<br />

coating material under pressure safety<br />

requirem<strong>en</strong>ts.<br />

5. ATEX 94/9/EG Guide line for electrical and non-electrical<br />

devices.<br />

6. VBG 23 Working of coating material with perfor<br />

mance<br />

NEW BGV D25 instructions (UVV-BG)<br />

7. VBG 87 Working with liquid beamers with<br />

NEW BGV D15 performance instructions (UVV-BG)<br />

8. ZH 1/406 Guide lines for liquid beamers (Spraying<br />

equipm<strong>en</strong>ts)<br />

9. BGI 764 Electrostatic varnishing<br />

10. BGR 104 Guide lines in order to avoid danger by<br />

explosion capable atmosphere as per<br />

examples explosion-proof guide line<br />

(EX-RL)<br />

11. VDE 0165 Establishm<strong>en</strong>t of electrical equipm<strong>en</strong>ts in<br />

areas which are in danger of explosion.<br />

ZH 1 VBG (Carl Heymanns publishing house Köln/ VDE-VERLAG,<br />

Berlin)<br />

page 9


FUNCTION OF THE DETE FINESPRAY EQUIPMENT<br />

The pressure g<strong>en</strong>erator of the DETE finespraying equipm<strong>en</strong>ts is a<br />

pneumatically operated piston pump consisting of:<br />

REVERSAL/PNEUMATIC DRIVE<br />

RINSING AGENT CHAMBER AND MATERIAL PART<br />

The system of the pumps is based on the differ<strong>en</strong>tial piston principle.<br />

The theoretical ratio of the pressure transmission results from the ratio<br />

of the piston surface of the pneumatic drive and the piston surface of<br />

the material part-piston.<br />

The pneumatic drive performs axial up and down movem<strong>en</strong>ts which can<br />

be changed without delay by reversal. The axial movem<strong>en</strong>t will be<br />

transferred to the piston of the material part. Via suction device the<br />

coating material will be absorbed with the suction valve into the material<br />

part, and by means of pressure valve put under pressure in the<br />

corresponding ratio and conveyed via the high pressure filter to the<br />

spraygun.<br />

Suction and pressure area in the pressure material part are sealed with<br />

special sleeve packings.<br />

The adjusted ingoing air pressure of the regulator at the pneumatic<br />

drive and the ratio of the pressure transmission determine the operating<br />

overpressure, which provides in connection with the chos<strong>en</strong> nozzle size<br />

and the kind of the coating material, the outgoing quantity and the<br />

spraying quality.<br />

As already described with the introduction of the finespraying procedure<br />

the outgoing spraying jet will be homog<strong>en</strong>ized by means of additional<br />

air.<br />

A hose package will be used as connection betwe<strong>en</strong> high pressure filter<br />

exit and spraygun, as well as spraying air regulator exit and ingoing air<br />

at the spraygun.<br />

If you work with spraygun th<strong>en</strong> the piston pump is working. If you lock<br />

spraygun piston pump stops automatically.<br />

If you do not work with the equipm<strong>en</strong>t please secure spraygun against<br />

unint<strong>en</strong>tional pulling of trigger. Spraying equipm<strong>en</strong>t is further under<br />

pressure. Wh<strong>en</strong> working process is continued, piston pump starts<br />

working again.<br />

A safety valve at the pneumatic drive guarantees that the max allowed<br />

pressure of ingoing air of 0,42 Mpa(4,2 bar) will not exceeded.<br />

page 10


INSTALLATION OF DETE-FINESPRAY EQUIPMENT<br />

Design: fixed Can be moved<br />

Outer dim<strong>en</strong>sions: L<strong>en</strong>gth _________<br />

Depth _________<br />

Height _________<br />

Weight _________<br />

Compressed air<br />

connection: Make connection from the compressed air net<br />

to the ingoing air (NW 9). Max. pressure of<br />

ingoing air 0,42 Mpa. Make sure that the<br />

neccessary air quantity is available. We<br />

recomm<strong>en</strong>d to use an oil and water separator in<br />

order to keept the compressed air clean.<br />

Measurem<strong>en</strong>ts for<br />

grounding: Connect grounding cable at the grounding clip<br />

of the finespray equipm<strong>en</strong>t.<br />

Wh<strong>en</strong> using coating material with a flash point<br />

of < 21 degrees (A1) an additional conducting<br />

connection betwe<strong>en</strong> the original painting<br />

container and pump (grounding cable) has to be<br />

installed. (grounding cable has to be of copper<br />

wire 4 qmm)<br />

1. Install piston pump stable and safe so that operation and<br />

maint<strong>en</strong>ance can be done easily.<br />

2. Prev<strong>en</strong>t dirt at piston pump and place of piston pump (clean<br />

regularily)<br />

3. During working of coating materials which are subject to ex-proof<br />

please install all not ex-proof parts outside of EX area.<br />

4. Install all necessary spraying devices and material hoses (if not<br />

already done by factory)<br />

page 11


5. ATTENTION! Use only spraying devices and material<br />

hoses, which are suitable for the max. allowed operating<br />

overpressure!<br />

See TECHNICAL DATA<br />

6. Fill in special lubricant (softmaker) into the lubricant chambers<br />

until it is visible in the inspection glass.<br />

Use only DETE lubricant:<br />

0,5Ltr. Art.No. : 94005050<br />

1,0Ltr. Art.No. : 94005000<br />

7. Make sure that all air– and material connections are fixed and<br />

examine possible transport damages (e.g. folded parts)<br />

8. Use equipm<strong>en</strong>t only in well v<strong>en</strong>tilated areas with regard to<br />

health, fire and explosions.<br />

9. Provide catch basin for varnish– and solv<strong>en</strong>t.<br />

10. Please secure equipm<strong>en</strong>t against tipping over or falling off<br />

during transport to place of installation.<br />

PUTTING INTO OPERATION OF THE EQUIPMENT<br />

page 12


page 13


AIR CONTROL UNIT LM 84 <strong>GA</strong><br />

page 14


PNEUMATIC CONTROL LM 84 <strong>GA</strong><br />

page 15


Input of pressure air<br />

Exit of spraying air<br />

Item 2<br />

page 16<br />

Atomizing air<br />

Pump air<br />

Item 1<br />

Item.4<br />

Item.3<br />

Pump air re<br />

gulator<br />

Regulator of atomizing air<br />

Item 5


After correct adjustm<strong>en</strong>t of the equipm<strong>en</strong>t you have to put it into<br />

operation.<br />

The material part of the DETE piston pump is tested from factory<br />

with an emulsion and therefore conserved. You have to rinse the<br />

equipm<strong>en</strong>t with solv<strong>en</strong>t before you start filling the equipm<strong>en</strong>t with<br />

coating material.(Use solv<strong>en</strong>t recomm<strong>en</strong>ded by varnish supplier)<br />

1. RINSING OF EQUIPMENT AT FIRST PUTTING INTO OPERATION<br />

a) Make sure that you have compressed air connection and the<br />

ingoing air regulator for the pump drive item 1 is adjusted to 0<br />

bar.<br />

b) Install solv<strong>en</strong>t container at equipm<strong>en</strong>t.<br />

c) Dive suction pipe of suction device item 2 into the solv<strong>en</strong>t<br />

container. (Pay att<strong>en</strong>tion that level of filling of solv<strong>en</strong>t is above<br />

suction filter so that no air can be sucked.<br />

d) Put disposal container underneath drain cock.<br />

e) Op<strong>en</strong> drain cock item 3 at high pressure filter item 4.<br />

f) Op<strong>en</strong> slowly ingoing air regulator item 1 for the pump drive by<br />

turning of adjusting wheel to the right (min. 1,5 bar) until pump<br />

starts working and clean solv<strong>en</strong>t emerges regularily and<br />

without bubbles from the drain cock.<br />

g) Lock drain cock item 3.<br />

h) Unlock gun without nozzle and hold it over disposal unit. Pull<br />

trigger until clean solv<strong>en</strong>t is emerging regularily and without<br />

bubbles.<br />

ATTENTION<br />

- Solv<strong>en</strong>t splashes wh<strong>en</strong> spraying jet meets bottom of<br />

disposal container.<br />

- Do not spray into closed containers.<br />

- Never direct gun against yourself or other people or<br />

animals<br />

- Never touch the spraying jet with your fingers or<br />

hand.<br />

- Wh<strong>en</strong> working with electrostatic spraying units, you<br />

principally have to switch off the electrostatic during<br />

rinsing.<br />

I) Lock spraygun again and secure against pulling the trigger.<br />

j) Adjust ingoing air regulator item 1 to 0 bar, unlock spraygun,<br />

hold gun over solv<strong>en</strong>t unit and carefully pull trigger<br />

page 17


k) Take out suction device from solv<strong>en</strong>t unit and let it drip off.<br />

Op<strong>en</strong> ingoing air regulator item 1 to start up of pump; hold<br />

spraygun with nozzle over solv<strong>en</strong>t unit, and pull trigger until<br />

solv<strong>en</strong>t stops emerging. Adjust ingoing air regulator item 1 to<br />

0 bar.<br />

Secure spraygun.<br />

OPERATING CONDITION: EQUIPMENT COMPLETELY RINSED<br />

AND WITHOUT PRESSURE / REGULATOR ITEM 1 = 0 BAR<br />

page 18


2. FILLING OF THE EQUIPMENT WITH COATING MATERIAL<br />

a) Install varnish container with prepared spraying medium at<br />

spraying equipm<strong>en</strong>t. (Spraying medium is adjusted to spraying<br />

viscosity).<br />

b) Dive suction pipe of suction device item 2 into varnish<br />

container. (Pay att<strong>en</strong>tion that level of varnish filling is above<br />

suction filter so that no air can be sucked).<br />

c) Put disposal container underneath drain cock item 3.<br />

d) Op<strong>en</strong> drain cock item 3 at high pressure filter item 4.<br />

e) Op<strong>en</strong> slowly ingoing air regulator item 1 for the pump drive by<br />

turning of adjusting wheel to the right (approx. 1 bar) until<br />

pump starts working and clean spraying medium is emerging<br />

regularily and without bubbles from drain cock .<br />

f) Lock drain cock item 3.<br />

g) Unlock spraygun without nozzle at trigger and hold it over<br />

disposal container. Th<strong>en</strong> pull trigger until clean spraying<br />

medium is emerging regularily and without bubbles.<br />

h) Secure spraygun against pulling trigger.<br />

i) Chose suitable finespray nozzle and adjust it with nozzle<br />

sealing and nozzle nut onto the spraygun.<br />

SEE INSTRUCTIONS: SPRAYGUN AND NOZZLE<br />

j) Increase ingoing air regulator item 1 to necessary min.<br />

operating pressure (ask varnish supplier)<br />

Unlock spraygun and pull trigger against one suction.<br />

Examine visually spraying jet width for spraying angles and<br />

homog<strong>en</strong>eous .atomization; ev<strong>en</strong>tually increase respectively<br />

reduce operating pressure, or chose differ<strong>en</strong>t nozzle size.<br />

page 19


k) In order to homog<strong>en</strong>ize and change spraying jet width, adjust<br />

air regulator item 5 for the atomized air by turning the adjusting<br />

wheel to the right.<br />

More adjustm<strong>en</strong>ts of atomized air at spraygun are possible.<br />

l) With adjustm<strong>en</strong>t of material– and compressed air you<br />

achieve optimum results.<br />

Test spraying pattern on paper or smooth surface.<br />

Operating condition:<br />

Complete equipm<strong>en</strong>t is filled and v<strong>en</strong>tilated.<br />

Complete equipm<strong>en</strong>t is under operating pressure.<br />

Complete equipm<strong>en</strong>t is ready for spraying.<br />

Att<strong>en</strong>tion: Always secure spraygun if equipm<strong>en</strong>t is under<br />

pressure! Att<strong>en</strong>tion if you work at the nozzles!<br />

WORK INTERRUPTIONS<br />

page 20


BASICALLY IS VALID: According to type of coating material and<br />

operating ratio, the max. possible work interruption has to be fixed<br />

without activating the rinsing process.<br />

This max. time of interruption should be determined with the supplier<br />

of the coating material.<br />

PROCEDURE<br />

1. Put ingoing air regulator item 1 to 0 bar until there will<br />

absolutely be no pressure.<br />

2. Hold spraygun with nozzle over the varnish container, delock<br />

it and slowly pull trigger so that equipm<strong>en</strong>t will be without<br />

pressure.<br />

3. Lock and secure spraygun.<br />

4. Leave suction device item 2 immersed in varnish container or<br />

dip it into the corresponding solv<strong>en</strong>t container.<br />

The coating material must not dry out in the complete<br />

system.<br />

5. In case you wish cleaning of nozzles, see operating instruction<br />

of spraygun.<br />

ATTENTION:<br />

Wh<strong>en</strong> working of two compon<strong>en</strong>t coating material cleaning has to be<br />

done immediately (in any case before reaching gelling time or<br />

potlife; which means at modification of spraying viscosity)<br />

Ask your supplier of coating material!<br />

In order to continue the work make sure that suction device in the<br />

varnish container is suffici<strong>en</strong>tly filled up and that nozzle is adjusted<br />

correctly.<br />

Increase ingoing air regulator item 1 to operating pressure, delock<br />

spraygun and pull trigger.<br />

page 21


PUTTING OUT OF OPERATION AND CLEANING OF EQUIPMENT<br />

A daily cleaning of the complete equipm<strong>en</strong>t should be done so that<br />

unit is ready for operating the next day. Please prev<strong>en</strong>t that<br />

reman<strong>en</strong>t varnish is drying and sticking in the system.<br />

We recomm<strong>en</strong>d installation of a cleaning program and it s daily<br />

application.<br />

ATTENTION: Only use solv<strong>en</strong>t which is recomm<strong>en</strong>ded from varnish<br />

supplier.<br />

OPERATING CONDITION: EQUIPMENT IS FILLED/IS UNDER<br />

OPERATING PRESSURE AND READY TO SPRAY<br />

PROCEDURE OF PUTTING OUT OF OPERATION:<br />

1 ) Adjust ingoing air regulator of pump air item 2 to 0 bar until<br />

pressure is completely unloaded.<br />

2 ) Put below drain cook item 3 of varnish container.<br />

3 ) Slowly op<strong>en</strong> draín cook item 3 to unload pressure.<br />

4 ) Lock drain cook item 3.<br />

5 ) Wh<strong>en</strong> spraygun is locked, dismount nozzle sealing and nozzle<br />

nut (see operating instructions spraygun).<br />

6 ) Adjust ingoing air regulator of pump air item 1 to approx. 1<br />

bar.<br />

7 ) Pull out suction device item 2 out of varnish container,<br />

let it drip off and lock it over varnish container.<br />

8 ) Hold spraygun with nozzle over varnish container, delock<br />

it,and pull trigger until equipm<strong>en</strong>t is completely empty and no<br />

varnish is emerging.<br />

9 ) Lock spraygun.<br />

page 22


10) Clean outside of suction device item 2 with solv<strong>en</strong>t over the<br />

disposal container and dip into the solv<strong>en</strong>t container.<br />

11) Put disposal container under drain cock item 3.<br />

12) Op<strong>en</strong> drain cock item 3 until clean solv<strong>en</strong>t emerges equally<br />

and without bubbles.<br />

13) Lock drain cock.<br />

14) Hold spraygun over disposal container delock and pull trigger<br />

until clean solv<strong>en</strong>t emerges.<br />

15) Adjust ingoing air regulator of pump air item 1 to 0 bar until<br />

complete unloading of compressed air.<br />

16) Close and lock spraygun.<br />

Operating condition: Equipm<strong>en</strong>t completely rinsed<br />

Equipm<strong>en</strong>t is without pressure at<br />

material and compressed air<br />

Secure equipm<strong>en</strong>t against switching on<br />

again<br />

17) Carefully clean hose package and spraygun from outside.<br />

18) Take out nozzle from solv<strong>en</strong>t, clean it, ev<strong>en</strong>tually use nozzle<br />

cleaning needles to clean nozzle core from dirt.<br />

19) Please also clean high pressure filter if available (see<br />

instruction manual high pressure filter).<br />

page 23


MAINTENANCE<br />

Maint<strong>en</strong>ance only by trained and instructed personnel.<br />

All workings only to be done wh<strong>en</strong> equipm<strong>en</strong>t is without<br />

pressure!<br />

Secure equipm<strong>en</strong>t against restart during working!<br />

Examination of equipm<strong>en</strong>t upon requirem<strong>en</strong>t, however, at least all<br />

12 months by a specialist. Equipm<strong>en</strong>ts which are put out of service<br />

can be examined with next putting into operation.<br />

We recomm<strong>en</strong>d to complete a maint<strong>en</strong>ance contract.<br />

Regularily examine equipm<strong>en</strong>t for leakage test and fixation of<br />

connecting elem<strong>en</strong>ts.<br />

Keep off dirt from whole equipm<strong>en</strong>t.<br />

Regularily clean earthing contacts from dirt.<br />

AT PNEUMATIC DRIVE<br />

(In case oiler and separator are available)<br />

Compressed air oiler Regularily examine oil cont<strong>en</strong>ts in oiler.<br />

Always immerse oil pipe into oil.<br />

Use only recomm<strong>en</strong>ded oil,<br />

Spezial-oil 1 Liter, Article No.:<br />

94006000<br />

Adjust with choke screw to approx. 1<br />

drop per 10 double lifts.<br />

Filter-water separator : Maint<strong>en</strong>ance in shorter distances<br />

(daily)<br />

Drain off cond<strong>en</strong>sate (cond<strong>en</strong>sate level<br />

. must never exceed<br />

MAXIMUM MARK bounce-disk:)<br />

AT PNEUMATIC DRIVE UNIT<br />

page 24


Visual check at control unit by taking off side parts of hood.<br />

If necessary grease control rod and guide.<br />

AT RINSING CHAMBER<br />

Visually check lubricant level in sight glass.<br />

Level of lubricant has to be at least one third or half in sight glass<br />

during operation of equipm<strong>en</strong>t.<br />

If you find spraying residuals in rinsing chamber you immediately<br />

have to r<strong>en</strong>ew the lubricant.<br />

ATTENTION: ev<strong>en</strong>tually leaky gasket – see error analysis<br />

Use only DETE Lubricant:<br />

0,5 Liter Article No: 94005050<br />

1,0 Liter Article No: 94005000<br />

AT MATERIAL PART<br />

Check all connections if they are fixed and leakproof.<br />

AT FILTER UNIT<br />

In case equipm<strong>en</strong>t has a filter, this will be op<strong>en</strong>ed and cleaned.<br />

ATTENTION: Wh<strong>en</strong> working with filter first stop input of<br />

compressed air and relieve of pressure.<br />

Cleaning of filter please see description of filter.<br />

From other parts<br />

See separately <strong>en</strong>closed descriptions.<br />

page 25


DISTURBANCE REASON REMEDY<br />

Pump does not<br />

start<br />

or stops during<br />

operation<br />

Pump does not<br />

or only insuffici<strong>en</strong>tly<br />

draw in<br />

Air supply interrupted Prepare again<br />

Defekt/ingoing air regulator<br />

defect<br />

page 26<br />

Check, evtl. repair<br />

(see spare parts drawing)<br />

Filter scre<strong>en</strong> plugged Clean see spare parts dwg.<br />

Nozzle plugged Clean (see description)<br />

Suction filter plugged Take off suction filter and<br />

clean<br />

Suction pipe/hose<br />

plugged<br />

Coarse contamination<br />

in material part<br />

Dirty suction/pressure<br />

valve<br />

Viscosity of coating<br />

material too high<br />

Take off suction pipe/hose<br />

and clean<br />

Rinse material part with suitable<br />

solv<strong>en</strong>t<br />

If rinsing of material part is<br />

not suffici<strong>en</strong>t, take off both<br />

valves by trained personnel<br />

and clean. Check balls and<br />

seat if they are damaged,<br />

evtl. r<strong>en</strong>ew.<br />

If possible thin material;<br />

consult your supplier


DISTURBANCE REASON REMEDY<br />

Pump works unregularily<br />

(spraying jet<br />

collapses)<br />

Material nozzle<br />

is plugging more<br />

oft<strong>en</strong> during<br />

operation<br />

Coarse contaminatination<br />

in material part,<br />

stick valves<br />

Weared valves, packings<br />

and pistons<br />

Not <strong>en</strong>ough spraying<br />

pressure<br />

page 27<br />

Rinse material part with appropriate<br />

solv<strong>en</strong>t; evl. keep in<br />

solv<strong>en</strong>t for some time.<br />

R<strong>en</strong>ew parts by trained personnel<br />

Increase pressure of ingoing<br />

air<br />

(use smaller nozzle)<br />

Viscosity too high Thin coating material<br />

Defect control valve Check wear parts evtl. r<strong>en</strong>ew<br />

control valve<br />

Filter scre<strong>en</strong> plugged Clean, or r<strong>en</strong>ew<br />

Defect filter scre<strong>en</strong> R<strong>en</strong>ew<br />

Filter scre<strong>en</strong> and size<br />

of material nozzle do<br />

not correspond<br />

Contamination in material<br />

hose and spraygun<br />

Check (see nozzle chart)<br />

Rinse with appropriate solv<strong>en</strong>t<br />

Nozzle contaminated Remove nozzle and clean.<br />

Remove coarse particles by<br />

means of nozzle cleaning<br />

needles<br />

Coating material Evtl. filter (contact your<br />

supplier)


Error - Disturbance REASON REMEDY<br />

Pump operates<br />

with closed spraygun<br />

Drop of air pressure<br />

during spraying<br />

procedure<br />

Lubricant or coating<br />

material emerges<br />

out of lubricant<br />

ag<strong>en</strong>t filling socket<br />

Pneumatic drive<br />

freezes at reversing<br />

valve<br />

Gaskets, valves, piston<br />

parts are weared<br />

page 28<br />

R<strong>en</strong>ew by trained personnel<br />

Needle valve seat leaky Check, clean, evtl. r<strong>en</strong>ew<br />

Hose connections leaky Prüf<strong>en</strong>, Nachzieh<strong>en</strong>,<br />

ggf. erneuern<br />

Check, fix, evtl. r<strong>en</strong>ew<br />

Gaskets are leaky R<strong>en</strong>ew<br />

Suction/pressure seat leaky<br />

Clean, evtl. r<strong>en</strong>ew<br />

Nozzle too big Take smaller nozzle<br />

Spraying pressure too low Increase spraying pressure<br />

Viscosity too high Thin spraying material<br />

Upper set of sealing is<br />

weared<br />

Too much lift frequ<strong>en</strong>cy can<br />

cause freezing<br />

Much cond<strong>en</strong>se water in<br />

ingoing air supply<br />

Unfavourable operating<br />

conditions, humidity, temperatures<br />

R<strong>en</strong>ew set of sealing<br />

Smaller nozzle, lower<br />

ingoing air pressure.<br />

Main<strong>en</strong>tance unit<br />

(need of water separator<br />

and oiler )<br />

Optimize local operating<br />

conditions


Operating instruction for high pressure filter<br />

Type of filter: Type 31 VA<br />

Article-No.: 65.31.00.00<br />

Max.allowed operating<br />

overpressure: <strong>30</strong> MPa (<strong>30</strong>0 bar)<br />

Input material: R 3/8“<br />

Output material: M 16 x 1,5<br />

Emptying exit: R 1/4“<br />

Only carry out maint<strong>en</strong>ance works by instructed and trained personnel.<br />

Only carry out all works with equipm<strong>en</strong>t being without pressure.<br />

Lock against new putting under pressure.<br />

For cleaning do not use wire brush<br />

Working procedure for cleaning of filter or changing scre<strong>en</strong>s:<br />

1. Adjust ingoing air regulator at pneumatic drive of piston<br />

pump to 0 bar and lock against new start.<br />

2. Slowly op<strong>en</strong> varnishing container below drain cock item 10<br />

until no material emerges.<br />

3. Slowly op<strong>en</strong> drain cock item 10 until no material emerges.<br />

4. Op<strong>en</strong> filter cover item 3 with supplied tool into left direction.<br />

5. Take off filter cover and clean.<br />

6. Take away scre<strong>en</strong> item 5 and spring and clean both articles<br />

with suitable solv<strong>en</strong>t. Check scre<strong>en</strong> and spring if they are<br />

damaged and ev<strong>en</strong>tually r<strong>en</strong>ew.<br />

7. Put disposal container underneath drain cock item 10.<br />

Carefully clean filter housing item 1 inside with brush.<br />

Check O-ring item 2 if damaged; ev<strong>en</strong>tually r<strong>en</strong>ew.<br />

8. Clean drain cock item 10 inside with round brush.<br />

9. Put scre<strong>en</strong> item 5 into filter housing item 1 with sheet metal<br />

bunch into the bore at the bottom of the filter housing.<br />

page 29


10. Put spring item 4 into the scre<strong>en</strong> item 5.<br />

11. Check if O-Ring item 2 has be<strong>en</strong> put correctly into nut.<br />

12. Screw filter cover item 3 and fix with filter tool.<br />

13. Lock drain cock item 10.<br />

Filter is ready for r<strong>en</strong>ewed putting into operation.<br />

Choice of scre<strong>en</strong>s:<br />

No. of scre<strong>en</strong>: 65.00.... according to width of meshes available<br />

in 9 sizes. You can find size number of scre<strong>en</strong> at<br />

the outer edge.<br />

Choice of scre<strong>en</strong>: Size of scre<strong>en</strong> is determined by nozzle size.<br />

(See fine spray / airless nozzle chart)<br />

HD– Filter Type 31 VA No. 65.31.00.00<br />

Pos Art No Specification Quantity<br />

5 65000006 + Scre<strong>en</strong> type <strong>30</strong>, size 6 or upon choice 1<br />

4 65<strong>30</strong>0400 + Spring stainless steel (VA) 1<br />

1 65310100 Filter housing Type 31 VA 1<br />

2 65310200 + PTFE O-RING 1<br />

3 65310<strong>30</strong>0 Filter cover type 31 VA 1<br />

10 92500570 + Drain cock 1/4" VA middle pressure 1<br />

9 9<strong>30</strong><strong>30</strong>670 Double nipple R 1/4” counter VA 1<br />

7 9<strong>30</strong><strong>30</strong>870 Double nipple R 3/8" counter VA 1<br />

8 9<strong>30</strong>50<strong>30</strong>0 Transition nipple 1<br />

94011400 Cleaning brush 45 mm without image 1<br />

94150000 Filter Key type 15 without image 1<br />

99133513 Straight screwed-in connection EGV12LRWD<br />

Only for bigger pump types<br />

+ = Wear parts ( Subject to technical changes)<br />

page <strong>30</strong><br />

0


HP Filter Type 31 VA No. 65.31.00.00<br />

page 31


13<br />

14<br />

26<br />

23<br />

12<br />

25<br />

22<br />

21<br />

20<br />

3<br />

42<br />

2<br />

3<br />

4<br />

PNEUMATIC DRIVE LM 84 <strong>GA</strong><br />

8<br />

15 9 17<br />

36<br />

37<br />

44<br />

24<br />

43<br />

page 32<br />

40<br />

16<br />

38<br />

41<br />

39<br />

11<br />

12<br />

10<br />

5<br />

9<br />

19<br />

<strong>30</strong><br />

28<br />

27<br />

31<br />

29<br />

33<br />

34<br />

32<br />

18<br />

1


List of spareparts LM 84 <strong>GA</strong><br />

Pos. Art. Bezeichnung Stück<br />

1 13770200 MOTORUNTERTEIL JO/TR/<strong>DX</strong> 1<br />

2 13762101 KOLBENSTANGENFÜHRUNG 1<br />

3 11009700 DICHTRING BN 2<br />

4 11100401 TASTERVENTIL 2<br />

5 51650602 T-STECKVERSCHR. M5 PK3 1<br />

6 99134517 WINKEL 1/8" PK3 2<br />

7 51050204 LUFTSCHLAUCH 4x0,65 PA 1<br />

8 99134519 WINKEL M5 PK3 3<br />

9 93150510 DOPPELNIPPEL R 1/4 " I/A 1<br />

10 9<strong>30</strong><strong>30</strong>600 DOPPELNIPPEL R 1/4 " KON. 2<br />

11 13385600 SCHNELLENTLÜFTUNGSVENTIL L -SEV-1/4" 2<br />

12 51660400 WINKEL-STECKVERSCHRAUBG.WED 8-1/4 3<br />

13 93252701 MUFFENNIPPEL 1/4"A/3/8"I 2<br />

14 13605101 SCHALLDÄMPFER 3/8" 2<br />

15 68350506 ERDUNGSKLEMME BIS 16 MM² 1<br />

16 64111012 BEFESTIGUNGSMUTTER 2<br />

17 93150520 DOPPELNIPPEL R1/4" I/A L 1<br />

18 13391003 SPÜLMITTEL-EINFÜLLSTUTZEN 1<br />

19 14061000 ZYLINDERDECKEL 1<br />

20 51650210 LUFTVERSCHR. CK-1/8-PK6 2<br />

21 42210002 BLINDSTOPFEN R 1/8" 2<br />

22 661<strong>30</strong><strong>30</strong>0 O-RING 2<br />

23 11100402 5/2-WEGE-PNEUMATIKVENTIL 1<br />

24 11073700 MUTTER M8 2<br />

25 13605102 SCHALLDÄMPFER BRONZE R 1/4" 2<br />

26 11084100 HALTESCHRAUBE M5x25 2<br />

27 14062500 PNEUMATIKKOLBEN 1<br />

28 13609600 O-RING 1<br />

29 1406<strong>30</strong>00 KOLBENSTANGE 1<br />

<strong>30</strong> 13603500 DICHTUNGSRING 2<br />

31 14003410 LUFTZYLINDER NEU L=91 MM 1<br />

32 14005900 STIFTSCHRAUBE 4<br />

33 13602400 FEDERRING 4<br />

34 11062600 KONTERMUTTER 4<br />

36 13863900 SCHRAUBE DIN 933 M8x50 2<br />

37 13380200 HALTESCHRAUBE M8 x <strong>30</strong> 2<br />

38 14096001 HAUBE 1<br />

39 29900 SCHALLSCHLUCK MAT. 0,4<br />

40 64111000 DRUCKREGELVENTIL 1/4" KPL: 2<br />

41 64600010 MANOMETER 0-10 BAR 2<br />

42 51650010 KST-SCHLAUCH PU 6 SCHWARZ 0,4<br />

43 13773500 KUPPLUNG page M8x1 33 F. TR./<strong>DX</strong> 1


Dete Material Part <strong>DX</strong> VA No. 20380070<br />

page 34


Dete Material Part <strong>DX</strong> VA No. 20380070<br />

Art. No. Description Wear<br />

partsl<br />

page 35<br />

Quantity<br />

in pcs.<br />

13773500 Connector 1<br />

20184570 Suction valve compl. * 1<br />

20184670 Suction valve guide stainless steel 1<br />

20<strong>30</strong>1070 Hydraulic piston <strong>DX</strong> stainless steel * 1<br />

20<strong>30</strong>5<strong>30</strong>0 Spring <strong>DX</strong> * 1<br />

20381200 Set of gasket PE-UHMW below * 1<br />

20382500 Set of gasket PE-UHMW above * 1<br />

20385070 Hydraulic cylinder <strong>DX</strong> stainless steel 1<br />

20385570 Piston flange <strong>DX</strong> stainless steel 1<br />

20501500 Valve seat compl. * 1<br />

20501670 Valve guide 1<br />

20501700 Valve ball * 1<br />

20504400 Gasket * 1<br />

21084400 Flat sealing ring * 2<br />

21201700 Valve ball * 1<br />

21209500 Pressure comp<strong>en</strong>sating valve * 1<br />

21209501 Copper sealing * 1<br />

52100375 Suction pipe ( without picture ) 1<br />

52101173 Suction filter ( without picture) 1<br />

9<strong>30</strong>60670 Suction nipple ( without picture ) 1<br />

93101101 Copper sealing ( without picture ) * 1<br />

13863900 Screw M 8x50 ( without picture ) 2<br />

13380200 Screw M 8x<strong>30</strong> ( without picture ) 2<br />

13363901 Disc A 8,4 ( without picture ) 2<br />

11073700 Nut M 8 ( without picture ) 4


DETE Dr. Tett<strong>en</strong>born GmbH<br />

Steinfeldstraße 15<br />

D-90425 Nürnberg<br />

Telefon: 0911/34 77 0<br />

Telefax: 0911/ 34 77 40<br />

E-mail: dete@dete.de<br />

Hompage: www.dete.de<br />

page 36

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