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Dean L. Gough EMEA & ASIA PAC Pricing Process - Cummins

Dean L. Gough EMEA & ASIA PAC Pricing Process - Cummins

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<strong>Dean</strong> L. <strong>Gough</strong><br />

<strong>EMEA</strong> & <strong>ASIA</strong> <strong>PAC</strong><br />

<strong>Pricing</strong> <strong>Process</strong><br />

<strong>Cummins</strong> Power Generation<br />

Global Commercial Products


2<br />

<strong>EMEA</strong> & <strong>ASIA</strong> <strong>PAC</strong> <strong>Pricing</strong> <strong>Process</strong><br />

Objective:<br />

Deliverables:<br />

Project<br />

Team:<br />

To Define & Implement a common <strong>Pricing</strong> process / Price List<br />

for <strong>EMEA</strong> & Asia Pac distributors.<br />

� <strong>Process</strong> which reduces List price variations across regions / plants.<br />

� Common Price list / <strong>Process</strong><br />

� Optimize / Rationalize Option List Prices.<br />

� Align <strong>Pricing</strong> proposal with SOLAR requirements<br />

Scope: � Singapore plant<br />

� Kent Plant<br />

� India Plant<br />

Belt: <strong>Dean</strong> <strong>Gough</strong><br />

Sponsor: Antonio Leitao<br />

Controller: Nickson Yee /Andrew Whitehead<br />

MBB: Barry Henderson<br />

Team members: Julian Carrasco, Yee Soon Lim, Kelly Fretwell,<br />

Satish Jayram, Micah Cook, P.Sathya Veerappan (parallel project)


3<br />

Project Background<br />

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$ $ � $<br />

$<br />

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� Distributors have access to 4 completely different price lists.<br />

� Similar Gensets available across plants with different List prices .<br />

� Similar Gensets – Different Base Specification based on source plant<br />

� The same distributor needs to trade in different currency based on source plant<br />

-European distributors order in Euros from Kent ,USD from Singapore & India plant<br />

� Different methods for discounting options<br />

� Different pricing approval / release process across regions


4<br />

Methodology<br />

After review of project scope and Project complexity –<br />

<strong>Process</strong> Redesign Road Map<br />

DISCUSSION GUIDE<br />

STAKEHOLDER<br />

VOC/VOB<br />

FMEA to identify the<br />

potential challenges /<br />

gap in achieving the<br />

project objective<br />

TRANSLATION &<br />

IMAGE KJ<br />

REQUIREMENTS<br />

ANALYSIS<br />

� 24 different Failure Modes<br />

were identified.<br />

� Key points are differences in<br />

– Base Genset specifications.<br />

– Options description<br />

– Option discout structure.<br />

– US$ & Euro price list.<br />

– Genset Nomenclature.<br />

The outputs from the FMEA were taken<br />

into consideration for preparing the<br />

Interview guide for the VOC / VOB<br />

LEAN PROCESS<br />

PROCESS<br />

REDESIGN<br />

TRANSITIONS PLANS<br />

TRAIL PROCESS<br />

SOLUTION DESIGN


5<br />

Requirements Analysis<br />

Objective Suggested Questions Pointers<br />

What are your views on the current process we use for determing and<br />

releasing List prices / Price List<br />

Too messy with Asia Pac & <strong>EMEA</strong> having different list prices<br />

and releasing prices<br />

<strong>Process</strong> to determine In your view what works well in this process<br />

at different times<br />

The region would be able to communicate the prices changes to<br />

the market<br />

Single List Price for the<br />

Same list prices for the same Genset models, irrespective of the<br />

Base Genset In your view what are the areas of improvement in the process source plant<br />

What are your views if the same genset ( base genset )has the same Great for HHP models., but would differentiating lower nodes<br />

list prices across all plants and price changes<br />

on list prices are done at the same time<br />

What are the road blocks if any you envisage if having a same List<br />

prices for the same Base Genset<br />

would be difficult<br />

What are your views on the current process we use in our region to <strong>Pricing</strong> analyst proposing price based on previous transactions<br />

determine Distributor Net prices<br />

and regional leaders providing their inputs<br />

In your view what works well in this process Have a feel for the Gross Margin for the base genset<br />

In your view what are the areas of improvement in the process Have a comparison on the Market prices<br />

<strong>Process</strong> on<br />

Have a view on the Gross margin for the complete set i.e Base<br />

determining Distributor<br />

set & options<br />

Net Prices<br />

What are your views if are DN prices are derived based on the Market<br />

prices we Interview have in the Price Trackker guide for<br />

What are the road blocks if any you envisage in having a process,<br />

where in which DN prices are primarily based on definite definite<br />

Market prices<br />

What are your views on how Option prices are being structured in our There is a possibility of the same option having different DN<br />

price list currently<br />

price<br />

VOC/VOB experience<br />

In your view what works well in this process<br />

In your views what are the areas of improvement in the process<br />

Optimizing Option<br />

What are your views on having same options prices across all the<br />

prices<br />

plants<br />

What are the road blocks if any you envisage in having a process<br />

our where in which the stakeholders same options across all the plants world<br />

having the same list price<br />

If we are to implement a common pricing process across <strong>EMEA</strong> & Asia<br />

Pac, in your view what are the identified<br />

Misc barriers<br />

If you are to design / define this common pricing proces, what would<br />

your recommendation be?<br />

DISCUSSION GUIDE<br />

STAKEHOLDER<br />

VOC/VOB<br />

Customer<br />

selection<br />

Matrix<br />

TRANSLATION &<br />

IMAGE KJ<br />

REQUIREMENTS<br />

ANALYSIS<br />

Customer Voice:<br />

1. From this project we should have a clear pricing policy<br />

i.e release date, effective dates of the price list, pricing strategy –<br />

have to be clear<br />

Any KJ Images:<br />

Not very good always errors,<br />

No time allocated properly for the list to be tested.<br />

Too many mistakes<br />

Summary: Customer Requirement(s)/Needs(s):<br />

Need for a robust<br />

process for<br />

future release of<br />

price lists<br />

LEAN PROCESS<br />

PROCESS<br />

REDESIGN<br />

Common pricing process across plants to<br />

determine DN price<br />

Transfer Images to voices<br />

using translation<br />

worksheets:<br />

TRANSITIONS PLANS<br />

TRAIL PROCESS<br />

SOLUTION DESIGN


6<br />

VOC Requirements<br />

KJ<br />

CSD at all plants need to<br />

have same process and<br />

response times<br />

Make sure we understand the<br />

maintenance implications and detailed<br />

change management process for each<br />

process option<br />

Make the price list on<br />

time and error free<br />

We require a single price<br />

announcement for prices<br />

from all our plants<br />

Common order<br />

management system for<br />

order entry across all<br />

plants<br />

Nee to ensure the orders can be<br />

entered. No conflict with KBC in<br />

Kent make sure it works for<br />

order processing in all plants<br />

It means same order process<br />

in all the plants. Would our<br />

manufacturing plant agree to<br />

this?<br />

We require a common process across plants in<br />

determining list prices<br />

Use current Kent format similar<br />

style and include some<br />

automation. Understand model<br />

availability and why we use<br />

Singapore models or Kent<br />

DISCUSSION GUIDE<br />

STAKEHOLDER<br />

VOC/VOB<br />

The base Genset specification and options<br />

available should be the same irrespective<br />

of the source plant<br />

If we have the same list prices, then<br />

this would lead to having common DN<br />

price. The reasoning is we have<br />

different cost structures across plants<br />

and our margins will vary. I understand<br />

prices is based on market requirement,<br />

but as business leaders we are<br />

responsible for margins<br />

Too many time<br />

pressures which leads<br />

to mistakes<br />

TRANSLATION &<br />

IMAGE KJ<br />

REQUIREMENTS<br />

ANALYSIS<br />

5<br />

QFD<br />

Rating as 9, 3 , 1<br />

Blue Level<br />

Common pricing<br />

process across plants<br />

to determine DN prices<br />

Options should be<br />

defined based on<br />

market requirements<br />

Require a common<br />

order entry process<br />

across all powergen<br />

plants<br />

Require a common<br />

process in defining /<br />

releasing List prices<br />

across all regions<br />

Red Level<br />

We need process to validate our market<br />

pricing data<br />

In the new process we should have clear<br />

visibility on the margins for the options<br />

Require a clear<br />

process in determining<br />

option pricing<br />

Actively manage option pricing<br />

Consistent process across all CSD<br />

groups<br />

Common order change process across all<br />

powergen plants<br />

The price lists to be released in a similar<br />

process across all regions<br />

Formulate Price list format similar to<br />

Powerquote features<br />

Customer requires that the Single price<br />

list should ensure that the transition to<br />

Solar should be smooth with no changes<br />

in Net Prices<br />

The Single price list<br />

should ensure a<br />

The new process should ensure minimum<br />

smooth transition with<br />

impact to the announced DN prices<br />

SOLAR<br />

Customer Needs (Black Level)<br />

Maximize, Minimize, or Target<br />

Functional Product Requirements<br />

T T T T T T T T T T T T T T T Competitive Products<br />

Price trackker is only an input, we cannot be<br />

basing our prices only on that basis. There<br />

are more things to consider whether we are<br />

No.1 & No.2 position and we should<br />

determine prices based on that<br />

We shouldn't be following market prices we<br />

have to "set' prices<br />

At present the DN pricing is being computed<br />

analyzed differently by various regions<br />

We donot have a consistent process to<br />

compute DN pricing both for Dollar & Euro<br />

distributors<br />

We receive market prices from various<br />

sources we need to develop a process to<br />

consolidate them<br />

The pricing data provided by the distributor<br />

doesn't really mean they are valid market<br />

prices<br />

We have to determien the options which are<br />

available in PGS, Kent & other powergen<br />

plants<br />

We have options in our price lists which are<br />

in the price lists due to legacy<br />

Distributor perception will be that they get<br />

the same option for the same price. Need to<br />

differentiate parts<br />

Option prices are historical and we are<br />

unsure of the margins<br />

Make sure (option pricing) are bein<br />

maintained and properly priced ( market<br />

pricing)<br />

Our option pricing now are internally<br />

focussed i.e what is easy for the factory, not<br />

on what is important for our customer<br />

We must know which options are most<br />

profitable and must actively manage those<br />

CSD at all plants need to have same<br />

process and response times<br />

Make sure we understand the maintenance<br />

implications and detailed change<br />

management process for each process<br />

option<br />

Need to ensure the orders can be ordered.<br />

No conflict with KBC in Kent make sure it<br />

works for order processing in all plants<br />

� Common <strong>Process</strong> to Determine DN prices<br />

� Common <strong>Process</strong> to Determine Option prices<br />

� Common <strong>Process</strong> to Convert US$ / Euro prices<br />

� Common <strong>Process</strong> in Releasing List Prices<br />

� Similar Discounting Principle<br />

LEAN PROCESS<br />

PROCESS<br />

REDESIGN<br />

We do not really want to rely on market<br />

data alone when we set prices<br />

<strong>Process</strong> to determine prices to be<br />

common across plants with detailed<br />

ownership<br />

We need to combine then rationalize<br />

options based on data<br />

Importance Rating (Customer<br />

Prioritization)<br />

Common process to determine DN prices<br />

Common process to determine Option List prices<br />

Common process to convert US$ to Euro<br />

Common process in releasing List prices<br />

Similar Discounting principle<br />

All pricing information in single location<br />

All competitor pricing in single location<br />

Consistent process in costing of Base Genset<br />

Consistent process in determing option costing<br />

Common Nomenclature across all Genset plants<br />

All options available across all Genset plants<br />

Consistent process in determing Market DN prices<br />

4 3 3 3 3 3 3 3 3 3 3 3 3 3<br />

3 9 3 3 3 3 3 3 3 3 3 3 3 3<br />

9 3 3 9 3 3 3 3 3 3 3 3 3 3<br />

6 9 9 9 3 3 3 3 3 3 3 3 3 3<br />

3 3 3 3 3 3 3 3 3 3 3 3 1 3<br />

3 3 3 3 3 3 1 1 3 3 3 3 1 3<br />

6 3 3 3 3 3 1 1 3 3 3 9 1 3<br />

3 3 3 3 3 3 1 1 3 3 3 9 1 3<br />

1 3 3 3 3 3 1 1 3 3 3 9 3 3<br />

5 3 9 9 3 3 3 3 3 3 3 3 3 3<br />

9 3 9 9 3 3 3 3 3 3 3 3 3 3<br />

8 3 9 3 3 3 3 3 3 3 3 3 3 3<br />

6 3 9 9 3 3 3 3 3 3 3 3 0 3<br />

7 3 3 3 9 3 0 0 3 3 3 3 0 3<br />

6 3 3 3 9 3 0 0 3 3 3 3 0 3<br />

4 3 3 3 9 3 0 0 3 3 3 1 0 3<br />

It means same order process in all the<br />

plants. Would our manufacturing plants<br />

3 3 3 3 9 3 0 0 3 3 3 1 0 3<br />

agree to this?<br />

Make the price list on time & error free 6 9 3 3 3 3 0 0 3 3 3 0 0 3<br />

We require a single price announcement for<br />

7 9 3 3 9 3 0 0 3 3 3 0 0 3<br />

prices from all our plants<br />

Too many time pressures which leads to<br />

6 3 3 3 9 3 0 0 3 3 3 0 0 3<br />

mistakes<br />

The base genset specification and options<br />

available should be the same irrespective of 5 9 3 3 3 9 0 0 3 3 3 3 0 3<br />

the source plant<br />

Use current Kent format similar style and<br />

include some automation. Understand<br />

6 9 9 9 3 9 0 0 3 3 3 3 0 3<br />

model availability and why we use<br />

Singapore models or Kent<br />

If we have the same list prices then this<br />

9 9 3 3 3 9 0 0 3 3 3 3 0 3<br />

would lead to having common DN prices.<br />

Alignment with Solar with 1 price change 9 9 9 9 9 9 0 0 0 0 3 3 0 0<br />

Less differences between Current DN and<br />

new DN prices<br />

If we make any changes to list prices<br />

without fully understanding distributor's use<br />

of the list prices, we may cause problems<br />

and get backlash<br />

6 9 9 9 9 3 0 0 0 0 3 3 0 0<br />

5 9 9 3 3 9 0 0 0 0 3 3 0 0<br />

In the new process, the DN prices should<br />

have minimum impact as we have already<br />

3 9 9 9 9 9 0 0 0 0 1 3 0 0<br />

revised our prices twice in 2008<br />

Our distributors should be trained on the<br />

new process so they have minimum impact<br />

1 3 3 3 3 9 0 0 0 1 3 0<br />

during transition<br />

Relative Importance (Priorities) 837 825 801 753 675 172 172 375 375 439 436 150 375<br />

Our Product (Singapore GOMS)<br />

Competitve<br />

Benchmarks<br />

Target Range (with Units)<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

Common process in Market option pricing<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

<strong>Process</strong> Deliverable<br />

TRANSITIONS PLANS<br />

TRAIL PROCESS<br />

SOLUTION DESIGN


7<br />

Implementation Plan<br />

� Price List Base Genset specifications will be as per the agreed<br />

specifications which was part of the SOLAR pre-work.<br />

� If SOLAR provides for an option to be deselected, the option will be<br />

provided with a Price reduction selection<br />

� Only a single conversion factor can be used from $ - � ($ is the base line)<br />

� Only 1 discount factor applied across options and base genset.<br />

� "Similar" products from cross source plant have the same LIST price.<br />

� Distributor friendly tool to increase cross plant sourcing<br />

DISCUSSION GUIDE<br />

STAKEHOLDER<br />

VOC/VOB<br />

TRANSLATION &<br />

IMAGE KJ<br />

REQUIREMENTS<br />

ANALYSIS<br />

LEAN PROCESS<br />

PROCESS<br />

REDESIGN<br />

TRANSITIONS PLANS<br />

TRAIL PROCESS<br />

SOLUTION DESIGN


8<br />

Solution Design<br />

Requirement<br />

QFD<br />

<strong>Process</strong> to Determine<br />

DN prices<br />

Common <strong>Process</strong> to<br />

Convert US$ / Euro<br />

prices<br />

Common <strong>Process</strong> to<br />

Determine Option prices<br />

<strong>Process</strong> to Determine<br />

DN prices<br />

Common <strong>Process</strong> in<br />

Releasing List Prices<br />

Issue / Challenge<br />

Multiple price lists , in various excel<br />

formats with different list pricing and<br />

discount rules.<br />

We can only have a single $ - �<br />

conversion factor. With no further<br />

adjustment for currency conversion.<br />

Minimal impact to distributor<br />

current DN.<br />

Solar requirement of Base Genset<br />

specification for preconfigured build<br />

Euro Customers currently transact<br />

as follows –<br />

Kent - � , PGS -$ and India $<br />

Alignment of <strong>EMEA</strong> & Asia Pac<br />

pricing process. With common<br />

reviews and release.<br />

Solution<br />

Implemented<br />

Introduce new single global price<br />

list. PQ2009 to cover UK, India,<br />

GTEC and Singapore<br />

Use discounts tool to maintain<br />

single discount from list. Adjust<br />

option pricing to align for 1<br />

discount<br />

Change our Std Base Build<br />

offering of price list to match<br />

already defined SOLAR Base Build<br />

<strong>Pricing</strong> tool with conversion factor<br />

to achieve current DN from all<br />

plants. With minimal impact ton<br />

distributor pricing<br />

Price process and Price review<br />

proposal. Introduce new rules on<br />

price changes for <strong>EMEA</strong> & A<strong>PAC</strong><br />

VIEW<br />

SLIDE 17<br />

Link removed<br />

SLIDE 18<br />

Link removed<br />

Link Removed


9<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

Key Action Items<br />

No Actions<br />

Implementation<br />

View<br />

Communication at powergen council and<br />

ADAC meeting.<br />

Communication to Distributors of new<br />

Power Quote Version. BDM meetings to<br />

ensure consistent message to distribution<br />

Price List Pilot (BDM + selected PG<br />

leaders) .<br />

Provide clear instruction on how to<br />

manage transition of price lists<br />

Communicate New discounts to all<br />

OMCS Teams<br />

Presentation slides presented at both meetings.<br />

Ensure distributor leadership understands why we<br />

are changing.<br />

Marketing Bulletin to distributors with explanation<br />

of new discounting principal. Ensure all BDM’s are<br />

well aware of the reasons<br />

Use trial period to log all necessary changes for<br />

future price release. Second revision is due for<br />

release Feb 2009 after feedback.<br />

Current acknowledged orders will remain with<br />

price (+ current announced increase) and<br />

specification . All new orders will be in line with<br />

new std specification from release date<br />

Creation of Macro based tool to select distributor<br />

plant, main source plant and payment terms.<br />

Release and document control.<br />

Link Removed<br />

Link Removed<br />

Link Removed


10<br />

Benefits / Savings<br />

Savings as a result of project<br />

� Additional specification in Base Genset<br />

Model for the Gensets sourced from<br />

Singapore & India plant in 2009.<br />

� For each commercial region, the standard<br />

Base Genset increased. More value and<br />

ultimately more revenue per product sold<br />

Benefits to the Business<br />

Future Projects<br />

Proposed a SFSS project - this to<br />

work with Supplier to have the best<br />

value and fit for purpose part across<br />

our global products.<br />

Significant Cost differential between<br />

Kent and Singapore for “similar”<br />

components<br />

Base Genset specifications across all the plants ,changed to be in line<br />

with Solar std specifications. Distributors understand and accept new<br />

base specification.<br />

Created a base US Dollar price list, and created Euro price list with a<br />

single conversion factor , the discount factors for the Euro had minimum<br />

change in the communicated DN prices<br />

Created a pricing tool to ensure similar Gensets of different Genset<br />

nomenclature had same List prices & discount factors.


11<br />

Positioning the Solution – Evolution<br />

- Low<br />

Complexity<br />

One price list, same<br />

discount<br />

Product Discounts<br />

Across less<br />

product groups<br />

IT COMPLEXITY<br />

PRICING SOLUTION<br />

+ Unique Price<br />

per distributor<br />

rationalisation<br />

- Same price all<br />

distributors<br />

SINGLE PRICE<br />

LIST<br />

$ Based<br />

Kent $<br />

Kent �<br />

Sing $<br />

India $<br />

• Rationalise options<br />

• Consolidate LIST PRICE<br />

• Understand price position<br />

+<br />

Complex<br />

IT<br />

Solution<br />

WHERE WE<br />

ARE TODAY


12<br />

Acknowledgement<br />

Team: Special thanks for the hard work<br />

Key to the success of this projects was running a<br />

Parallel Project led by P.Sathya Veerapan.<br />

Julian Carrasco for the additional Macro work required for the<br />

Excel tools.<br />

Yee Soon Lim for Asia Pac local pricing work and computing &<br />

consolidating the pricing tool.<br />

Kelly Fretwell for <strong>EMEA</strong> pricing inputs<br />

Peter Horton for overall strategy and positioning<br />

Micah Cook and Satish Jayram for keeping us connected<br />

with SOLAR<br />

Sponsor: Antonio Leitao<br />

MBB: Barry Henderson

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