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Chapter 22 Materials Selection and Design Considerations

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W134 • <strong>Chapter</strong> <strong>22</strong> / <strong>Materials</strong> <strong>Selection</strong> <strong>and</strong> <strong>Design</strong> <strong>Considerations</strong><br />

for this steel alloy, <strong>and</strong> that ty � 0.6sy. Note: heat treatment of the 4340 steel is<br />

discussed in Section 10.8.<br />

<strong>Materials</strong> for Integrated Circuit Packages<br />

<strong>22</strong>.D11 You have been asked to select a metal alloy<br />

to be used as leadframe plate in an integrated<br />

circuit package that is to house a<br />

silicon chip.<br />

(a) Using the database in Appendix B list<br />

those materials that are electrically conductive<br />

have linear<br />

coefficients of thermal expansion of<br />

between <strong>and</strong> 10 � 10<br />

<strong>and</strong> thermal conductivities of greater than<br />

100 W/m-K. On the bases of properties <strong>and</strong><br />

cost, would you consider any of these<br />

materials in preference to those listed in<br />

Table <strong>22</strong>.6? Why or why not?<br />

�6 (�C) �1 2 � 10 ,<br />

�6<br />

[s 7 10 � 106 (�-m) �1 ]<br />

(b) Repeat this procedure for potential insulating<br />

leadframe plate materials that<br />

must have electrical conductivities less<br />

than as well as coefficients<br />

of thermal expansion between 2 � 10�6 10�10 (�-m) �1 ,<br />

<strong>and</strong> 10 � 10 <strong>and</strong> thermal con-<br />

�6 (�C) �1 ,<br />

ductivities of greater than 30 W/m-K. On<br />

the bases of properties <strong>and</strong> cost (Appendix<br />

C), would you consider any of the materials<br />

listed in Appendix B in preference<br />

to aluminum oxide? Why or why not?<br />

<strong>Design</strong> Questions<br />

<strong>22</strong>.D12 Perform a case study on material usage<br />

for the compact disc, after the manner of<br />

those studies described in this chapter.<br />

Begin with a brief description of the<br />

mechanism by which sounds are stored<br />

<strong>and</strong> then reproduced. Then, cite all of the<br />

requisite material properties for this application;<br />

finally, note which material is<br />

most commonly utilized, <strong>and</strong> the rationale<br />

for its use.<br />

<strong>22</strong>.D13 One of the critical components of our<br />

modern video cassette recorders (VCRs)<br />

is the magnetic recording/playback head.<br />

Write an essay in which you address the<br />

following issues: (1) the mechanism by<br />

which the head records <strong>and</strong> plays back<br />

video/audio signals; (2) the requisite properties<br />

for the material from which the head<br />

is manufactured; then (3) present at least<br />

three likely c<strong>and</strong>idate materials, <strong>and</strong> the<br />

property values for each that make it a<br />

viable c<strong>and</strong>idate.<br />

<strong>22</strong>.D14 The transdermal patch has recently become<br />

popular as a mechanism for delivering<br />

drugs into the human body.<br />

(a) Cite at least one advantage of this<br />

drug-delivery system over oral administration<br />

using pills <strong>and</strong> caplets.<br />

(b) Note the limitations on drugs that are<br />

administered by transdermal patches.<br />

(c) Make a list of the characteristics required<br />

of materials (other than the delivery<br />

drug) that are incorporated in the<br />

transdermal patch.

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