AP Systems AP P.1-17(21-7) - Kalzip
AP Systems AP P.1-17(21-7) - Kalzip
AP Systems AP P.1-17(21-7) - Kalzip
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<strong>Kalzip</strong> Asia Pacific<br />
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Products and applications
<strong>Kalzip</strong> ®<br />
innovative<br />
performance<br />
and proven<br />
system solutions<br />
for creative<br />
architectural<br />
design.
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Contents<br />
Introduction 4<br />
<strong>Kalzip</strong> ® Standing seam roof systems 6<br />
<strong>Kalzip</strong> ® Solar Power Solutions AluPlusSolar and SolarClad 18<br />
<strong>Kalzip</strong> ® Facade Solutions Innovative building envelope technology 22<br />
<strong>Kalzip</strong> ® Bespoke Solutions Aesthetics and proven performance 32<br />
<strong>Kalzip</strong> ® Acoustic <strong>Systems</strong> Solutions for auditory applications 34<br />
<strong>Kalzip</strong> Nature Roof ® Green roof system 38<br />
Components and accessories 40<br />
Materials and finishes 52<br />
Facing page:<br />
Guangzhou Asian Games Town Gymnasium, China<br />
System design guidelines 56<br />
and performance characteristics
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Taipei Arena, Taiwan<br />
Architect: Lo Hsing Hua Architect & Associates
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Innovation is<br />
our strength<br />
Our research and<br />
development work is based<br />
on one aim: to provide you the<br />
customer with the very best<br />
solutions everytime.<br />
<strong>Kalzip</strong> ® will transform your ideas and dreams into<br />
reality – without making any compromises in quality and<br />
with a true passion for detail.<br />
<strong>Kalzip</strong> ® is the source of inspiration for planners and<br />
architects throughout the world. And there are very good<br />
reasons for this: <strong>Kalzip</strong> ® offers perfect system solutions,<br />
limitless design potential, state-of-the-art production technology,<br />
ultimate product quality, innovative material combinations and<br />
harmonious integration of shapes,<br />
colours and surfaces.<br />
<strong>Kalzip</strong> ® aluminium standing seam profiles are able to<br />
meet even the most demanding construction and design<br />
requirements, enabling you to create roofs and facades which<br />
successfully combine outstanding functionality<br />
with stunning aesthetics. The design potential is virtually<br />
limitless – from the discreet to the elaborate; combining<br />
sophisticated elegance with contemporary design.<br />
Intelligent additional features such as <strong>Kalzip</strong> ® Solar<strong>Systems</strong> or<br />
the <strong>Kalzip</strong> NatureRoof ® provide the perfect finishing touches to<br />
the unique <strong>Kalzip</strong> ® range. Spectacular aesthetics are skillfully<br />
integrated into contemporary architectural design. And, as if this<br />
were not enough, <strong>Kalzip</strong> ® also offers significant economic and<br />
ecological advantages.<br />
For more than 40 years we have remained at the very forefront<br />
of architectural design, constantly pushing the boundaries of<br />
creative potential. We are extremely proud of this achievement.<br />
The experience we have gained over many years, together<br />
with our highly-specialised technical expertise, guarantees the<br />
ultimate in quality and reliability – right down to the very last<br />
detail. <strong>Kalzip</strong> ® is a highly sophisticated, light weight building<br />
system, which is extremely flexible and can be precisely<br />
adapted to suit the static requirements of a building. Even large<br />
spans can be accommodated without a problem. <strong>Kalzip</strong> ® can<br />
be easily combined with other construction materials to create<br />
stunning and inspirational buildings.<br />
05
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ® – the sophisticated,<br />
lightweight building system<br />
Highly flexible and can be adapted to suit the<br />
precise static requirements of the building.<br />
Unlimited application potential<br />
• Suitable for ventilated and nonventilated<br />
roof designs and all shapes<br />
and pitches of roof from 1.5°. Suitable for<br />
all substructures and supporting<br />
structures.<br />
• Can be flexibly adjusted to suit the<br />
layout, geometry and dimensions of any<br />
building.<br />
• Extremely strong and lightweight.<br />
Therefore ideal for large spans and for<br />
renovating old roofs.<br />
• Continuous lengths of 100 m and more,<br />
when production takes place on-site.<br />
Superior thermal and acoustic insulation<br />
• Fulfills strict thermal insulation<br />
requirements. By choosing the<br />
appropriate thickness of insulating<br />
material, the roof structure can be<br />
adapted to suit the precise requirements<br />
of the building.<br />
• Highly efficient thermal insulation can be<br />
achieved by means of constructive<br />
measures.<br />
• A series of acoustic tests and<br />
appreciation of the demanding<br />
requirements for noise control within<br />
buildings helps to create optimum<br />
internal conditions.<br />
A high level of safety throughout the<br />
entire service life<br />
• A non-penetrative patented clip attaches<br />
the sheets to the substructure. These<br />
clips are locked into the seam to ensure<br />
smooth thermal cycling of the external<br />
sheet over the clip head whilst facilitating<br />
outstanding spanning capacity under<br />
high wind loading.<br />
• The mechanical zipping of the seams<br />
produces a load bearing, permanent<br />
connection.<br />
• Pressure and suction loads are safely<br />
absorbed.<br />
• The weather tight seam permits any<br />
residual moisture in the insulating layer<br />
to evaporate through the seam allowing<br />
the roof to breathe naturally.<br />
• Sophisticated detailed solutions for roof<br />
penetrations, joints and gable ends.<br />
• Non-flammable. Resistant to flying<br />
sparks and radiant heat.<br />
• <strong>Kalzip</strong> ® can be used as a lightning<br />
conductor in conformity with<br />
requirements of EN62305-3 in<br />
conjunction with DIN V VDE V0185- 600.<br />
Durability and economy<br />
• Corrosion-resistant, weather-resistant<br />
aluminium alloy base material.<br />
• Non-sensitive to UV rays, resistant to<br />
microorganisms, resistant to ageing.<br />
• Installation is particularly quick and<br />
largely independent of weather. Cost<br />
savings through pre-fabricated<br />
components.<br />
Valuable ecological and<br />
sustainable properties<br />
• The raw material that contains<br />
aluminium - bauxite - is the third most<br />
commonly occurring element in the<br />
earth’s crust with at least 300 years of<br />
current reserves left at the present rates<br />
of usage – a figure that is improved<br />
by the increasing amount of aluminium<br />
that is being recycled.<br />
• Over 60% of all aluminium is produced<br />
using hydroelectric power, which is<br />
clean, CO 2<br />
free and renewable.<br />
• Aluminium is a closed loop process;<br />
once produced - it can be recycled<br />
infinitely with no loss of performance.<br />
• <strong>Kalzip</strong> is a fully demountable system<br />
which, at the end of the buildings<br />
life, can be unzipped and reused or<br />
recycled without limitation.<br />
• Up to 95% of the energy required to<br />
manufacture the original aluminium<br />
material is saved through recycling.<br />
• A study by Delft University, supported<br />
by the European Aluminium Association<br />
through the Aluminium for Future<br />
Generations programme, found that<br />
the general collection rates of aluminium<br />
from individual buildings was between<br />
93 and 98 percent – almost total<br />
recovery.<br />
• An insulated <strong>Kalzip</strong> roof structure<br />
contributes significantly to emissions<br />
reduction.<br />
Right:<br />
Lien Khuang,Vietnam<br />
06
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Available shapes<br />
Widths of <strong>Kalzip</strong> ® profiled sheets<br />
<strong>Kalzip</strong> ® dimensions<br />
333<br />
straight<br />
<strong>Kalzip</strong> ® 50/333<br />
50<br />
429<br />
<strong>Kalzip</strong> ® 50/429<br />
50<br />
convex<br />
curved<br />
<strong>Kalzip</strong> ® 65/305<br />
305<br />
65<br />
333<br />
<strong>Kalzip</strong> ® 65/333<br />
65<br />
tapered-convex<br />
curved<br />
400<br />
<strong>Kalzip</strong> ® 65/400<br />
65<br />
500<br />
tapered<br />
<strong>Kalzip</strong> ® 65/500<br />
65<br />
333<br />
<strong>Kalzip</strong> ® AF 65/333*<br />
65<br />
tapered-concave<br />
curved<br />
434<br />
<strong>Kalzip</strong> ® AF 65/434*<br />
65<br />
concave<br />
curved<br />
* only when used with rigid thermal insulation or timber lining<br />
07
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
BMW central building Leipzig<br />
Winner of the German Architecture<br />
Award 2005<br />
Architect: Zaha Hadid<br />
with Patrik Schumacher<br />
Perfection in roll-forming technology<br />
Flexibility and freedom of design<br />
The unique formability of <strong>Kalzip</strong> ® aluminium profiled sheets enables design and functionality<br />
to be combined with technical perfection. The range of shapes available – convex, concave,<br />
elliptically or hyperbolically curved – opens up a whole variety of fascinating options for<br />
creating stunning architectural designs.<br />
Perfection in production<br />
The high-precision <strong>Kalzip</strong> components<br />
can be produced using the very latest<br />
equipment both in the factory and also<br />
on mobile roll formers to create a variety<br />
of complex shapes and geometric<br />
options. Numerous patents and utility<br />
models are clear evidence of the unique<br />
features and technological preeminence<br />
of this system. Even unconventional<br />
roof shapes are subject to no restriction.<br />
In addition to aluminium, it is also<br />
possible to process other materials<br />
such as stainless steel, copper and<br />
AluPlusZinc. The large number of mobile<br />
roll formers which are in operation<br />
throughout the world, guarantees an<br />
economical and sophisticated complete<br />
solution with minimum logistical costs<br />
and without having to compromise on<br />
creative architectural design. The unique<br />
advantages of on-site production are<br />
clearly evident when continuous sheet<br />
lengths in excess of 150 metres are used<br />
to cover large spans.<br />
Above:<br />
Cite Shopping Mall, Germany<br />
Above:<br />
Basketball Sports Hall, Croatia<br />
08
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Available shapes<br />
<strong>Kalzip</strong> XT Profiles<br />
The advent of a new architectural era<br />
Malleable, pliable, foldable and flexible,<br />
<strong>Kalzip</strong> XT profiled sheets make it possible<br />
to transform computer-generated designs<br />
and structural principles into reality. These<br />
evolutionary animations, visualized in 3D<br />
objects, enable new architectural shapes<br />
and forms to be created.<br />
Revolutionary in its field this computer<br />
controlled patented roll forming<br />
technology allows three dimensional<br />
contouring to be combined with a<br />
standing seam system to achieve<br />
technical perfection in the creation<br />
of free flowing shapes. The ability to<br />
achieve extremely tight radii guarantees<br />
unusual shapes of buildings, including:<br />
ellipses, cones, semi-spheres, prisms,<br />
pyramids, as well as classic geometrical<br />
shapes –both horizontal and vertical.<br />
Left top:<br />
Emmen Hospital, The Netherlands<br />
elliptically<br />
curved<br />
hyperbolically<br />
curved<br />
XT Freeform<br />
XT Freeform<br />
Left bottom:<br />
Vigo University, Spain<br />
XT Freeform<br />
09
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Form and functionality<br />
<strong>Kalzip</strong> standing seam roof systems are available<br />
in a multitude of configurations to cater to the most<br />
challenging architectural design or most exacting<br />
performance requirements.<br />
<strong>Kalzip</strong> liner roof system<br />
<strong>Kalzip</strong> liner roof systems are predominantly<br />
used for new build construction, although<br />
they can be used for refurbishment<br />
especially where the existing roofing system<br />
has been completely removed.<br />
The <strong>Kalzip</strong> liner roof system is ideal where<br />
speed of installation on a project is of utmost<br />
importance. A non-fragile walkable <strong>Kalzip</strong><br />
liner sheet can be quickly installed to provide<br />
a weather cover to allow other trades to work<br />
below. The remainder of the roofing<br />
components can then be installed without<br />
affecting the critical path of the construction<br />
programme.<br />
The <strong>Kalzip</strong> liner roof system has the outer<br />
<strong>Kalzip</strong> standing seam roof sheet and the<br />
internal <strong>Kalzip</strong> liner trapezoidal profiled liner<br />
sheet laid in the same direction across roof<br />
purlins acting as the primary support. Typical<br />
purlin centres would be approximately 1.0 to<br />
2.0m. This type of roof construction can also<br />
be known as a purlin roof construction.<br />
The <strong>Kalzip</strong> standing seam roof sheets are<br />
supported directly off the roof purlins via the<br />
support clips/halters (aluminium clips or E<br />
clips) so therefore act independently of the<br />
<strong>Kalzip</strong> liner sheet. When lightweight quilt<br />
type insulation (compressed by<br />
approximately 15% to 20%) is used, the<br />
external loads (wind suction, snow, access,<br />
etc.) are transmitted direct to the support<br />
purlins and not the liner sheet.<br />
The profile and thickness of the <strong>Kalzip</strong><br />
standing seam roof sheet will be<br />
determined by the external loads and<br />
the purlin centres.<br />
The profile of the <strong>Kalzip</strong> liner sheets will be<br />
determined by its dimensional compatibility<br />
with the <strong>Kalzip</strong> standing seam roof sheet<br />
and its thickness will be determined by the<br />
internal wind pressure, the purlin centres,<br />
dead weight of the construction<br />
components, its walkability requirement<br />
and its non-fragility rating.<br />
Left to right:<br />
Supreme Court, Singapore<br />
Mumbai Terminal T1B, India<br />
10
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Liner roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST clip with thermal barrier pad<br />
Vapour control layer<br />
Trapezoidal liner sheet<br />
Purlin<br />
Structural cassette roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST Clip with thermal barrier pad<br />
Vapour control layer<br />
Rockwool insulation<br />
Top hat<br />
Structural cassette<br />
Structural deck roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST clip with thermal barrier pad<br />
Vapour control layer<br />
Structural deck<br />
11
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Spencer Street Station, Australia<br />
Architect: Grimshaw Jackson Joint Venture
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Outstanding and proven performance<br />
An impressive list of project references stand<br />
testament to <strong>Kalzip</strong>’s ability to perform in a wide<br />
array of applications and conditions<br />
With over 80 million square metres of<br />
<strong>Kalzip</strong> roofing and façade systems installed<br />
across the last 40 years, <strong>Kalzip</strong>’s superior<br />
performance in the most trying conditions<br />
have met and often exceeded specifiers’<br />
needs for durability, versatility, design<br />
flexibility and corrosion-resistance.<br />
Transport facilities<br />
Passenger transport facilities, whether air,<br />
rail, road or sea, requires easy accessibility,<br />
the capacity to handle high human traffic<br />
and a welcoming environment.<br />
Terminals are designed to insulate<br />
passengers from the noise and pollution<br />
associated with busy transport facilities and<br />
it entails that the construction materials used<br />
will be exposed to the harsh external<br />
environment. <strong>Kalzip</strong>’s proven durability and<br />
versatility would fulfill the key requirements<br />
of any transport terminal, including: high<br />
wind loading capabilities, superior acoustic<br />
reduction/absorption and low radar<br />
signature.<br />
International transport hubs are icons of<br />
national identity and the gateway for visitors<br />
from the world over. <strong>Kalzip</strong> Building <strong>Systems</strong><br />
have the resource to work as an effective<br />
and supportive partner on major projects<br />
from conception right through<br />
to completion.<br />
Sporting facilities<br />
Whether dedicated to one sport like the<br />
Qizhong International Tennis Centre in<br />
Shanghai or a multi-purpose stadium like the<br />
Taipei Arena in Taiwan, sports facilities have<br />
much in common architecturally.<br />
Easy accessibility, ample and safe<br />
seating capacity, adequate facilities for<br />
support staff and optimized views of the<br />
action are hallmarks of a well-designed<br />
sporting facility.<br />
Convention and exhibition facilities<br />
Convention and exhibition centres are often<br />
amongst the most extensive installations of<br />
<strong>Kalzip</strong> in the world. From the 200,000 square<br />
metres Munich Exhibition Centre in Germany<br />
to the AsiaWorld Expo spanning 90,000<br />
square metres in Hong Kong, <strong>Kalzip</strong> is a truly<br />
cost-effective solution for such large projects.<br />
The system offers high performance with<br />
minimal maintenance requirements and high<br />
residual value (at the end of the building’s life<br />
span) – a critical consideration when such<br />
large areas are specified.<br />
<strong>Kalzip</strong> has the flexibility and capability to<br />
meet the complex and stringent<br />
requirements of the modern sports facility,<br />
not withstanding the high loadings<br />
associated with the “open roof”<br />
configurations of many stadiums<br />
worldwide.<br />
Left to right:<br />
AsiaWorld Expo, Hong Kong<br />
Republic Polytechnic Sports Complex,<br />
Singapore<br />
13
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Structural<br />
Deck system<br />
14
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> structural decking provides an<br />
economical solution for long span<br />
installations and eliminate the need for<br />
purlins. For enhanced acoustic adsorption,<br />
decking sheets can be perforated and can<br />
support mass, such as increased insulation<br />
or board, which may be introduced for more<br />
rigorous acoustic specifications.<br />
Decking sheets can be supplied in<br />
galvanised or polyester-coated in any RAL<br />
colour. For buildings with extreme<br />
temperature variations, a very effective<br />
anti-condensation coating can also be<br />
applied. With a choice of steel or<br />
aluminium, a selection of profiles, gauges<br />
and sheet lengths – this range of products<br />
has been developed to extend the<br />
versatility of <strong>Kalzip</strong>, making it suitable for a<br />
wide range of applications.<br />
As a general rule, steel is cost effective and<br />
provides the optimum in loading and<br />
spanning capability; whereas aluminium<br />
offers exceptional durability in buildings with<br />
high humidity levels such as swimming pools<br />
and wet industrial process plants, e.g. paper<br />
mills.<br />
Where structural decking are installed there<br />
is a reduced requirement for secondary<br />
steelwork – the sheets span between main<br />
steel rafters with the <strong>Kalzip</strong> outer sheet<br />
being fixed either directly to the decking or<br />
onto top hat sub-purlins riveted to the<br />
decking.<br />
<strong>Kalzip</strong> structural decking sheets are<br />
manufactured from high grade steel to BS<br />
EN 10346 or from aluminium alloy.<br />
Standard finishes for decking sheets,<br />
available on a short lead time are:<br />
• Hot-dip galvanized, natural finish, ideal<br />
for situations where the deck is not<br />
visible or where visual appearance is<br />
not critical.<br />
• White polyester coated on hot-dip<br />
galvanized substrate. This finish is<br />
highly durable, resists scratching and<br />
has good formability, suitable for<br />
exterior soffits.<br />
Alternative coatings such as PVDF or<br />
double-side polyurethane are available to<br />
suit particular specifications<br />
Left to right:<br />
Jurong West Sports Complex, Singapore<br />
<strong>Kalzip</strong> structural decking sheets are<br />
available perforated to provide sound<br />
absorption performance. Alternative<br />
perforation patterns and sizes are available<br />
to suit specific requirements.<br />
Perforated decking will improve the acoustic<br />
conditions within a building by helping to<br />
optimise reverberation times. Furthermore,<br />
the decking sheets can contribute to noise<br />
reduction and noise containment within the<br />
building by the inclusion of mass above the<br />
decking sheet such as cement board or<br />
calcium silicate and the inclusion of air<br />
spaces within the system. If the application<br />
requires, the system can be configured for<br />
both acoustic absorption and noise<br />
reduction. To obtain the correct specification<br />
for precise acoustic requirements, please<br />
contact our technical department.<br />
Product advantages<br />
• Capable of spanning up to 8m<br />
between trusses<br />
• Eliminates the need for purlins<br />
• Reduced construction time<br />
• Can be used as stress skin<br />
design to reduce the requirement<br />
for bracing<br />
• Perforated options provide good<br />
acoustic absorption<br />
15
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Structural<br />
Cassette<br />
system<br />
16
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Suitable for both roof and wall applications,<br />
<strong>Kalzip</strong> structural cassette are available in<br />
both aluminium and steel and are available<br />
as a tested and proven alternative lining<br />
element for the <strong>Kalzip</strong> standing seam<br />
system. With good strength and stability,<br />
cassette are suitable for long span<br />
applications and there is also a reduced<br />
requirement for structural steelwork.<br />
Once in position the interior face of<br />
the cassette provides a clean and pleasing<br />
appearance with no visible fixings.<br />
For increased spanability a special<br />
section can be inserted into the side lap of<br />
the cassette.<br />
Structural cassette materials and<br />
finishes<br />
<strong>Kalzip</strong> structural cassette are manufactured<br />
from high grade steel to BS EN 10346 or<br />
from aluminium alloy.<br />
Perforated versions are available where<br />
acoustic absorption is required. The sheets<br />
also have the strength to support the<br />
introduction of additional mass such as<br />
cement board or calcium silicate where<br />
there is a requirement for good sound<br />
reduction. For further details, please refer to<br />
the acoustic section on page 34, or contact<br />
out technical department.<br />
Standard finishes for cassette, available on<br />
a short lead time are:<br />
• Hot-dip galvanized, natural finish. Ideal<br />
for situations where the cassette is not<br />
visible or where visual appearance is<br />
not critical.<br />
• White polyester coated on hot-dip<br />
galvanized substrate. This finish is<br />
highly durable, resists scratching and<br />
has good formability, suitable for<br />
exterior soffits.<br />
A wide range of special colours can be<br />
supplied subject to order quantity and<br />
extended delivery. Alternative coatings such<br />
as PVDF or double-side polyurethane are<br />
available to suit particular specifications, e.g.<br />
swimming pools and wet industrial processes.<br />
Left to right:<br />
Wieland Factory, Singapore<br />
<strong>Kalzip</strong> structural cassette are available<br />
perforated to provide sound absorption<br />
performance.<br />
Alternative perforation patterns and sizes<br />
are available to suit specific requirements.<br />
Perforated cassette will improve the<br />
acoustic conditions within a building by<br />
helping to optimise reverberation times.<br />
Furthermore, the cassette can contribute to<br />
noise reduction and noise containment<br />
within the building by the inclusion of mass<br />
above the cassette such as particle board<br />
or plaster board and the inclusion of air<br />
spaces within the system. If the application<br />
requires, the system can be configured for<br />
both acoustic absorption and noise<br />
reduction. To obtain the correct<br />
specification for precise acoustic<br />
requirements, please contact our technical<br />
department.<br />
Product advantages<br />
• Capable of spanning up to 6m<br />
between trusses<br />
• Eliminates the need for purlins<br />
• Concealed fixing<br />
• Provides smooth internal finish<br />
eliminating the need for a seperate<br />
ceiling<br />
<strong>17</strong>
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Solar Power<br />
Solutions<br />
AluPlusSolar<br />
and SolarClad<br />
18
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Sustainable architectural aesthetics<br />
A roof-integrated source of renewable energy<br />
The solar laminates are flexible and<br />
extremely durable. Depending on the<br />
particular roof design, they are permanently<br />
bonded to straight, convex or concave<br />
<strong>Kalzip</strong> ® aluminium profiled sheets. The<br />
flexibility of <strong>Kalzip</strong> ® AluPlusSolar can<br />
accommodate barrel vault or mono-pitch<br />
roofs, as well as individual roof designs.<br />
The combination of thin-film solar<br />
cells with the characteristics of <strong>Kalzip</strong> ®<br />
profiled sheets guarantees the architects<br />
and planners of photovoltaic systems<br />
a truly integrated solar solution,<br />
which optimises both roof design and<br />
energy generation.<br />
<strong>Kalzip</strong> ® AluPlusSolar is available as a fully<br />
integrated system, including inverter and<br />
accessories, on the AF 65/537/1.0 mm<br />
profiled sheet with an RAL 9006 coating<br />
(other colours available on request).<br />
The solar film, available in two lengths,<br />
is laminated in the factory and then<br />
permanently bonded to the outer surface of<br />
the <strong>Kalzip</strong> ® profiled sheets. This film<br />
will subsequently generate the power in<br />
the photovoltaic system. <strong>Kalzip</strong> ® profiled<br />
sheets which have already been installed<br />
cannot be retrofitted with laminated solar<br />
film. However, existing <strong>Kalzip</strong> ® roofs can be<br />
retrofitted with <strong>Kalzip</strong> ® SolarClad.<br />
In addition to a roof-integrated, regenerative<br />
method of energy production, <strong>Kalzip</strong> ® solar<br />
systems also offer the opportunity of<br />
generating energy in the facade. We can<br />
send you detailed information on request.<br />
The silicon solar cells use triple-junction<br />
technology to generate more energy in<br />
diffuse light conditions than crystalline solar<br />
cells of the same rated power and are<br />
therefore ideal for use.<br />
The durability of the <strong>Kalzip</strong> ® profiled<br />
sheets and the guaranteed efficiency of the<br />
solar modules now make it possible to<br />
create contemporary, modern buildings<br />
which combine maximum freedom of<br />
architectural design with the integration<br />
of ecological concepts.<br />
Product advantages<br />
• Attractive, roof-integrated<br />
photovoltaics without additional<br />
fixing elements<br />
• Optimum utilization of solar energy<br />
even in weaker light conditions<br />
through triple-junction technology<br />
• Greater shade tolerance than<br />
crystalline modules through narrowmeshed<br />
bypass circuit<br />
• Economical – supplied with a 20-<br />
year performance guarantee<br />
• Self-cleaning surface – therefore<br />
low-maintenance<br />
• Suitable for use as an insulated or<br />
non-insulated roof<br />
• Ideal for the most challenging<br />
architectural design<br />
• Available as a complete system<br />
inclusive of inverter and accessories<br />
• Advice and planning support<br />
provided by <strong>Kalzip</strong>, also project<br />
management support on request<br />
Left to right:<br />
Auguste Bozon Ochestra training room, France<br />
Mastershausen Town Hall, Germany<br />
Versatile photovoltaic solutions<br />
Flexibility in sustainable development<br />
The ideal retrofitting solution for all<br />
metal roofs <strong>Kalzip</strong> ® SolarClad is a<br />
photovoltaic cladding which has been<br />
optimised for use in building envelopes. Its<br />
flexibility and versatility enables the solar<br />
modules to be fixed onto all standing seam<br />
systems made from a variety of materials. It<br />
can be retrofitted to existing installations or<br />
used in new builds.<br />
The system consists of extremely<br />
robust thin-film modules made from<br />
amorphous silicon (a-Si), bonded onto<br />
aluminium carrier plates, which can be<br />
installed on any metal roof system in a<br />
non-penetrative manner.<br />
These extremely lightweight module<br />
units are suitable for all roof shapes and<br />
guarantee maximum freedom of design for<br />
planners and architects.<br />
<strong>Kalzip</strong> ® SolarClad is supplied as a<br />
complete system, including inverters,<br />
for different standing seam designs. The<br />
solar film, available in two different lengths,<br />
is laminated onto <strong>Kalzip</strong> ® carrier plates<br />
in the factory to ensure high quality and fast<br />
installation. The solar laminates generate<br />
power from the Sun as soon as they are<br />
connected.<br />
19
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Triple-junction technology<br />
The solar cells used in amorphous silicon thin-film laminates consist<br />
of three silicon layers applied one after the other. The different<br />
layers are optimized so that each layer can optimally convert a<br />
different range of the light spectrum to electrical energy. This<br />
enables greater efficiency in diffuse light conditions, which<br />
constitute the predominant form of daylight in central and northern<br />
Europe. The specific yields of a <strong>Kalzip</strong> ® AluPlusSolar or <strong>Kalzip</strong> ®<br />
SolarClad system are thus, depending on local conditions, 10-20%<br />
higher than yields from a regular crystalline system in identical<br />
conditions.<br />
Relative Intensity<br />
1,0<br />
0,8<br />
0,6<br />
0,4<br />
0,2<br />
0<br />
300 400 500 600 700 800 900<br />
Wavelength in µm<br />
Tight bypass circuitry<br />
When partially or temporarily shaded, amorphous thin-film<br />
laminates have at their disposal a bypass circuit so that the system<br />
power is not significantly reduced or affected. This is in contrast to<br />
a similarly shaded crystalline system which, in the event of partial<br />
shading, would deactivate much larger areas.<br />
Temperature performance<br />
The temperature coefficient describes the output reductions<br />
exhibited by solar cells when exposed to heat. For regular<br />
monocrystalline or polycrystalline modules, this coefficient is around<br />
-0.5%/K. For the PV laminates used in <strong>Kalzip</strong> ® Solar Power<br />
<strong>Systems</strong>, it is only -0.2%/K.<br />
Amorphous module<br />
(e.g. <strong>Kalzip</strong> ® AluPlusSolar)<br />
Crystalline module<br />
Output [%]<br />
105<br />
100<br />
95<br />
90<br />
85<br />
80<br />
75<br />
70<br />
65<br />
60 25 30 35 40 45 50 55 60 65 70 75 80<br />
Cell temperature [°C]<br />
Environmentally friendly<br />
The low energy demands during the manufacture and the<br />
high yields result in an energy payback time of approximately 3<br />
years. This is a fraction of the required energy payback times<br />
for crystalline modules.<br />
Cumulative energy consumption and energy payback time of<br />
frameless PV modules<br />
Areas of use<br />
<strong>Kalzip</strong> ® AluPlusSolar is suitable for all roof designs with a<br />
pitch of up to 60°. In case of a combined roof and facade via a<br />
curved or continuous eaves detail, advice should be obtained from<br />
your local office.<br />
<strong>Kalzip</strong> ® AluPlusSolar is available with a choice of two different<br />
photovoltaic thin-film solar modules PVL-68 and PVL-136, each<br />
with different performance characteristics. Roof and facade<br />
surfaces can therefore be used to their optimum potential.<br />
0 2 4 6 8 10 12 14<br />
CEE [GJ/m] and EPT [a]<br />
Ranges from different studies for calculation of:<br />
Cumulative expenditure of energy (CEE) in gigajoules per m<br />
Energy payback time (EPT) in years<br />
(Data source: Möller, Jochen. 1998.<br />
Integrierte Betrachtung der Umweltauswirkungen<br />
von Photovoltaik -Technologien.)<br />
20
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Technical Data<br />
Surface required per kWp<br />
(installation parallel to standing seams) [m 2 ]<br />
Module length [m]<br />
Rated power [W]<br />
Operating voltage V MPP [V]<br />
Operating current I MPP [A]<br />
Open-circuit voltage V OC [V]<br />
PVL-68<br />
> 18.50<br />
2.85<br />
68.00<br />
16.50<br />
4.13<br />
23.10<br />
PVL-136<br />
> 18.50<br />
5.50<br />
136.00<br />
33.00<br />
4.13<br />
46.20<br />
Planning guidance<br />
• In addition to SolarClad, the <strong>Kalzip</strong><br />
AluPlusSolar roof integrated<br />
photovoltaic system is also suitable for<br />
new <strong>Kalzip</strong> roofs<br />
• Recommended roof pitch min. of<br />
3°(5%)<br />
Open-circuit voltage V OC at<br />
-10 °C and 1250 W/m 2 [V]<br />
Short-circuit current I SC [A]<br />
Short-circuit current I SC bei 75 °C<br />
and 1250 W/m 2 [A]<br />
Series fuse rating/blocking<br />
26.30<br />
5.10<br />
6.70<br />
52.70<br />
5.10<br />
6.70<br />
• <strong>Kalzip</strong> profiled sheets cannot be<br />
laminated once installed with<br />
thin-film solar modules, for retrofitting<br />
we recommend the use of <strong>Kalzip</strong><br />
SolarClad<br />
diode rating [A]<br />
Maximum system voltage DC [V]<br />
8.00<br />
1000.00<br />
8.00<br />
1000.00<br />
• Minimum radius in the area of the<br />
profiled sheets fitted with modules<br />
Pleae note: The values specified ± 5 % represent stabilised values. During the first 8-10 weeks of operation,<br />
power output may be higher by 15 %, operating voltage may be higher by 11% and operating current may be<br />
higher by 4 %.<br />
Design suitability and approval in accordance<br />
with IEC 61646<br />
TÜV Rheinland, Cologne, Germany<br />
Possible methods of installation<br />
<strong>Kalzip</strong> SolarClad parallel to<br />
standing seams<br />
<strong>Kalzip</strong> SolarClad perpendicular to<br />
standing seams<br />
<strong>Kalzip</strong> SolarClad elevated from roof<br />
Day Nursery for the Companies Sodeb'O, France<br />
Arnold Lodge Phase 2, United Kingdom<br />
Sports hall Frechen, Germany<br />
Schiller School Bretten, Germany<br />
<strong>21</strong>
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Facade Solutions<br />
Innovative<br />
building envelope<br />
technology<br />
22
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Unique building envelopes<br />
Complementing contemporary architectural design<br />
with stunning aesthetics<br />
Designers and architects throughout<br />
the world use <strong>Kalzip</strong> ® roof and facade<br />
systems to create stunning buildings. The<br />
combination of traditional materials such as<br />
glass and wood with <strong>Kalzip</strong> ® aluminium<br />
profiles is already an established approach<br />
to leading-edge architectural design.<br />
Product advantages<br />
• Durability<br />
• Lightweight<br />
• High bearing capacity<br />
• Saltwater-resistant aluminium alloy<br />
In this respect, a facade becomes so<br />
much more than a building envelope –<br />
it highlights the unique individuality and<br />
character of a building. <strong>Kalzip</strong> ® facade<br />
systems provide architects with the ideal<br />
scope for creating contemporary and<br />
individual designs.<br />
The wide range of shapes, surface finishes<br />
and colours available provides virtually<br />
unlimited opportunities for enhancing<br />
architectural design – functionality is<br />
complemented by stunning aesthetics.<br />
The flexibility of <strong>Kalzip</strong> ® facade systems<br />
creates exciting potential for pushing the<br />
boundaries of contemporary architectural<br />
design even further. Individual and<br />
future-oriented solutions highlight the unique<br />
nature of a building.<br />
23
Louisiana Superdome, USA<br />
<strong>Kalzip</strong> FC rainscreen system<br />
Ingenious, attractive,<br />
innovative and economical<br />
<strong>Kalzip</strong> FC rainscreen is a non-penetrative<br />
facade system that incorporates a<br />
fast-to-install lightweight flat rainscreen<br />
panel, suitable for both new build and<br />
refurbishment projects.<br />
The main feature of the system is its<br />
flexibility which allows the installation of the<br />
profiles to be carried out in two directions,<br />
either from the top down or from the bottom<br />
up.<br />
This choice of panel mounting direction is a<br />
unique benefit which enables not only easier<br />
and faster installation compared to<br />
conventional panel systems but also allows<br />
scaffolding or subsequent construction work<br />
to be coordinated independently from the<br />
installation process.<br />
The system's innovative design and technical<br />
capabilities also allow individual sheets to be<br />
removed and installed without compromising<br />
the adjoining panels or the overall integrity of<br />
the facade system.<br />
Product advantages<br />
• Contemporary, visually stunning<br />
aesthetics<br />
• Several different standard profile<br />
widths<br />
• Simple and fast installation<br />
techniques<br />
• Optimised panel geometry<br />
• Variable acoustic and thermal<br />
insulation options<br />
• A wide range of colour and surface<br />
finishes<br />
• High structural performance<br />
• Creation of fixed point<br />
Profile options and dimensions<br />
Materials and finishes:<br />
FC rainscreen panels are available in stucco<br />
embossed aluminium EN AW 6025<br />
(AIMg2.5SiMnCu) and painted aluminium EN<br />
AW 3004 (AIMn1Mg1) or EN AW 3005<br />
(AIMn1Mg0.5) The profiles are available as<br />
standard in a range of RAL / PVDF colours.<br />
Other surface finishes are available on<br />
request including stucco-embossed,<br />
AluPlusPatina, micro-ribbed, perforated and<br />
with integrated recessed seams.<br />
Protective foil:<br />
All material is provided with protective film.<br />
Please contact us for further information.<br />
24
Technical information<br />
Installation and fixing<br />
The <strong>Kalzip</strong> FC rainscreen system has been<br />
designed for horizontal installation and for<br />
use with all common substructures.<br />
The panels are fixed into either proprietary<br />
individual clips or continuous modular rails<br />
which feature integrated plastic inlays that<br />
lock the panels securely into place. The<br />
individual mono-click brackets can also be<br />
used for creating special details.<br />
The modular click rail is typically supplied in<br />
three to four metre lengths. This is not only<br />
for practical handling reasons but also<br />
where a break in the facade<br />
sub-construction is required to allow<br />
expansion between floors. A specially<br />
designed setting out tool is available to<br />
ensure the correct spacing and alignment<br />
between adjacent rails. The same tool can<br />
be adjusted to accommodate all standard<br />
profile cover widths.<br />
The system components have been<br />
optimised to enable the system to be<br />
adjusted and aligned solely via the<br />
substructure. Fully integrated corner panels<br />
add a subtle yet harmonious detail to the<br />
building geometry and enhance the overall<br />
aesthetics of the facade.<br />
Installation from the bottom upwards<br />
Installation from the top downwards<br />
Individual rainscreen panel demounting<br />
A particular advantage of this rainscreen system is that, in case of damage to the facade panels, individual panels can be exchanged<br />
without having to dismount entire facade areas. Please contact us for further information.<br />
25
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ® TF facade systems<br />
Combining a unique facade design with<br />
optimum functionality<br />
The sleek profiling of this facade system<br />
enhances the sophisticated interplay of<br />
light and shade across all elevations, at the<br />
same time creating a distinct and unique<br />
overall appearance with a real sense of<br />
clarity. The <strong>Kalzip</strong> ® TF facade system not<br />
only enhances the individual character of<br />
the building but also offers optimum<br />
functional benefits such as outstanding<br />
thermal insulation characteristics. This is a<br />
system which is both aesthetically<br />
appealing and highly practical.<br />
The <strong>Kalzip</strong> ® TF facade system is so much<br />
more than a building envelope – it provides<br />
planners and architects with a wealth of<br />
scope to create stunning buildings with a<br />
highly individual character. This is a<br />
perfectly systemised solution which is<br />
available in a range of colours and<br />
combines sophisticated, appealing<br />
aesthetics with optimum practicality.<br />
Special system components are available<br />
which have been developed specifically for<br />
the <strong>Kalzip</strong> ® TF facade system. These<br />
components provide perfect interfaces with<br />
other building elements and systems. They<br />
also add the ultimate finishing touches to<br />
the optics of the building, creating a<br />
perfectly integrated overall appearance<br />
which is distinctive and sophisticated.<br />
Assembly and installation<br />
The <strong>Kalzip</strong> ® TF facade system is suitable<br />
for horizontal or slightly pitched building<br />
elevations. Fixing takes place within the<br />
narrow lower brace between the ribs –<br />
either inside each rib or in line with the<br />
longitudinal joints.<br />
Attachment<br />
Fastener with JT3-FR-6-5.5xL E10 internal<br />
Torx drive, or irius ® drive system<br />
SX-L12-A10-5.5xL.<br />
Product advantages<br />
• Unique, aesthetic design with a<br />
distinct “long view” visual appeal<br />
• Lightweight and therefore<br />
economical in terms of both cost and<br />
materials<br />
• Wide range of acoustic and thermal<br />
insulation options<br />
• Harmonised system components<br />
and interfaces<br />
• Available in a wide range of colours<br />
Technical data<br />
TF800R<br />
<strong>Kalzip</strong> ®<br />
TF800R<br />
Material:<br />
EN AW-3004 or EN AW-6025<br />
Dimensions:<br />
Thickness<br />
Constructional width<br />
Profile length<br />
Profile height<br />
Load bearing capacity:<br />
Surface finishes:<br />
0.9mm, 1.0 mm and 1.2 mm<br />
800 mm<br />
max. 6000 mm<br />
37 mm<br />
Load bearing capacity values in accordance with BS EN<br />
1999-1-4:2007<br />
Polyester and PVDF<br />
66.7 200 66.7 200<br />
800<br />
Colours:<br />
RAL standard colours in accordance with the <strong>Kalzip</strong> ® colour<br />
chart, special colours available on request.<br />
200<br />
Sub-structure:<br />
Vertical girders or spacer elements<br />
37<br />
26
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> Structural cassette facade system<br />
Economical facade solution offering a combination<br />
of durability and performance<br />
<strong>Kalzip</strong> facade cassette systems<br />
comprises a variable system of supporting<br />
coffers in different designs, dimensions and<br />
lengths. It enables a simple and<br />
economical construction with very<br />
good insulation values.<br />
Perforated facade cassettes offer<br />
high sound absorption values in technically<br />
important frequency ranges and are<br />
used very successfully to ensure<br />
economical compliance with noise<br />
protection stipulations.<br />
The <strong>Kalzip</strong> facade cassette system<br />
can span up to 6m between supports,<br />
eliminating the need for purlins. This<br />
smooth finish of the cassette provides a<br />
durable and maintenance free facade,<br />
without the need for additional sealant.<br />
The fixings for the cassette system can<br />
be concealed with the flanges of the tray to<br />
further enhance the aesthetics of<br />
the system.<br />
Product advantages<br />
• Capable of spanning up to 6m<br />
without supports<br />
• Provides a smooth, maintenancefree<br />
facade<br />
• Concealed fixing system<br />
• Can be supplied in coated steel or<br />
aluminium<br />
• Acoustic and thermal performance<br />
can be customised to suit specific<br />
requirements<br />
<strong>Kalzip</strong> structural cassette facade system-Typical build up<br />
<strong>Kalzip</strong> standing seam on <strong>Kalzip</strong> structural<br />
cassette with top hat<br />
<strong>Kalzip</strong> TF on <strong>Kalzip</strong> structural cassette<br />
without top hat<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
<strong>Kalzip</strong> 65/400<br />
Vapour barrier<br />
Insulation<br />
Structural cassette<br />
Top hat to cassette<br />
E-clip or ST clip with thermal barrier<br />
1<br />
2<br />
3<br />
4<br />
TF800R (Applicable for W18/76 & TR35/200)<br />
Vapour barrier<br />
Insulation<br />
Structural cassette<br />
* The above are just typical build-up. All the profiles can be lay vertically, horizontally or diagonally.<br />
27
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> trapezoidal and corrugated profiles<br />
A variety of profiles - a diversity of designs for roofs<br />
and facades<br />
Metal and glass building envelopes<br />
characterise contemporary architectural<br />
design for all kinds of buildings. Metal<br />
building envelopes have not only<br />
become a striking feature in the design<br />
of functional industrial and commercial<br />
properties, but also in public and private<br />
residential developments.<br />
<strong>Kalzip</strong> ® trapezoidal and corrugated<br />
profiles offer tremendous scope for design.<br />
The variety of different profiles available –<br />
ranging from different trapezoidal sections<br />
to classic corrugated designs - provides<br />
planners and designers with a wealth of<br />
scope to create fascinating, unique<br />
designs.<br />
Whichever <strong>Kalzip</strong> ® profiles you decide<br />
to use, this facade system creates stunning<br />
buildings with a highly individual and<br />
unique character. The highest quality of<br />
manufacture and the functional reliability of<br />
all components create a solution which is<br />
not only strong and durable but also<br />
aesthetically pleasing.<br />
All elements – the facade and roof<br />
sheets, the corresponding connecting<br />
flanges, the end plates of the substructure,<br />
the transition sheets and the pilaster<br />
strips – are designed and manufactured for<br />
complete compatibility and fulfill the most<br />
demanding requirements stipulated by<br />
architects and planners.<br />
In addition to the diverse selection of<br />
profiles available, there is also a wide range<br />
of <strong>Kalzip</strong> ® colour and surface finish options<br />
which provides maximum freedom of<br />
design and maximum peace of mind.<br />
Only high-quality PVDF or polyester-based<br />
paints are used for coating <strong>Kalzip</strong> ®<br />
trapezoidal and corrugated profiles as<br />
this ensures our products meet the high<br />
performance requirements of modern<br />
building methods.<br />
Product advantages<br />
• Lightweight<br />
• High strength<br />
• Excellent acoustic and thermal<br />
insulation properties<br />
• Easy installation<br />
• Long life expectancy<br />
• Economical solution<br />
• Ideal for refurbishment project;<br />
suitable for all types of existing<br />
cladding and sub-structures<br />
Left to right:<br />
Seagate Building, Singapore<br />
Tradeport Logistics Centre, Hong Kong<br />
28
<strong>Kalzip</strong> <strong>Kalzip</strong> ® <strong>Systems</strong><br />
® Intelligent fixing systems<br />
The system has been developed with<br />
careful attention to every single component<br />
– aesthetics, efficiency, performance and<br />
safety are of critical importance in every<br />
case. For instance, a special drill fastener<br />
has been developed to either blend<br />
harmoniously into coloured facades or,<br />
alternatively, to provide stylish accentuating<br />
colour contrasts. What’s more, the new drill<br />
fastener offers many functional benefits.<br />
Developed by SFS exclusively for use on<br />
the <strong>Kalzip</strong> ® system, the drill<br />
fastener joins two thin metal sheets load<br />
bearing and securely. In comparison to the<br />
riveting process, the drill fastener saves a<br />
considerable amount of time during<br />
installation work.<br />
Fixing systems<br />
Substructure<br />
Maximum Sheet Length<br />
Fixing Method<br />
Fastener<br />
Aluminium<br />
Steel<br />
16m (horizontal 6m)<br />
in bottom flange<br />
Stainless steel self-tapping fasteners, disc with seal.<br />
Dimensions<br />
<strong>Kalzip</strong> ® W 18/76<br />
(recommended)<br />
Thickness:<br />
1.0 mm<br />
1.2 mm<br />
18<br />
76,2<br />
Constructional width<br />
13 x 76.2 = 991<br />
Side A<br />
Side B<br />
13<br />
<strong>Kalzip</strong> ® TR 35/200<br />
Thickness:<br />
0.9 mm<br />
1.0 mm<br />
1.2 mm<br />
35<br />
200<br />
Constructional width 1000<br />
35 Side A<br />
90 110<br />
Side B<br />
Load bearing capacity:<br />
Surface finishes:<br />
Colours:<br />
Load bearing values: in accordance with BS EN 1999-1-4:2007 (see calculation tables)<br />
Stucco-embossed<br />
RAL standard colours in accordance with the <strong>Kalzip</strong>® colour chart, special colours available on request.<br />
29
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Steba Industria Building, Austria<br />
<strong>Kalzip</strong> ® perforated facade systems<br />
A fascinating interplay of light and shade<br />
<strong>Kalzip</strong> ® perforated facade systems<br />
provide an inspirational and highly creative<br />
extension to the range of <strong>Kalzip</strong> ® aluminium<br />
profiled sheets already available.<br />
Architects continue to conceive new ways<br />
of using light to create new and exciting<br />
effects for enhancing their architectural<br />
designs. However, the most inspirational<br />
design can only be successfully<br />
accomplished with the right materials.<br />
It requires the perfect combination of<br />
appealing aesthetics with the highest<br />
standards of quality and functionality.<br />
<strong>Kalzip</strong> ® perforated facade systems provide<br />
planners and architects with virtually<br />
unlimited design potential – allowing them<br />
to turn their visions into a reality.<br />
A perforated facade solution provides<br />
immense scope for design creativity and<br />
the interplay of light and shade. Creating<br />
aesthetics which change with the light. At<br />
night, the introduction of lighting adds a<br />
totally new dimension. An inspirational<br />
building envelope can totally transform<br />
a building, making it come alive. The range<br />
of different hole diameters available means<br />
that the scope for design is virtually<br />
limitless. <strong>Kalzip</strong> ® perforated facade<br />
systems are a simple, cost-effective and<br />
elegant solution for creating striking and<br />
sophisticated designs.<br />
The strength and quality of <strong>Kalzip</strong> ® is<br />
combined with the design flexibility of a<br />
perforated solution.<br />
Product advantages<br />
• Ideal for solar shading on transparent<br />
facades<br />
• Sophisticated accentuation of facade<br />
surfaces<br />
• Differentiates between public and<br />
semi-public areas<br />
• Ideal for enhancing the appearance<br />
of unsightly facades<br />
• Economic refurbishment of facades<br />
30
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ® perforated facade systems offer a wide variety of surface finishes and are available in all standard <strong>Kalzip</strong> ® widths and lengths.<br />
Technical data<br />
Material<br />
EN AW-3004 or EN AW-6025<br />
Thickness (mm) 0.8, 0.9, 1.0, 1.2<br />
Perforation<br />
Ao<br />
Rv 3-5<br />
32%<br />
Rv 5-8<br />
35%<br />
Profile Dimensions<br />
<strong>Kalzip</strong> ® 50/333, 50/429, 65/305, 65/333, 65/400,FC30/400<br />
AF65/333, AF65/434<br />
TF800R, TR35/200,W18/76<br />
<strong>Kalzip</strong> perforated profiles<br />
<strong>Kalzip</strong><br />
<strong>Kalzip</strong> 65/400<br />
<strong>Kalzip</strong> FC30/400<br />
<strong>Kalzip</strong> TF800R<br />
In lower flange<br />
In wide flange<br />
In wide flange<br />
Trapezoidal & corrugated<br />
<strong>Kalzip</strong> TR35/200 <strong>Kalzip</strong> W18/76<br />
In wide flange<br />
Full surface<br />
31
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Bespoke<br />
Solutions<br />
Aesthetics<br />
and proven<br />
performance<br />
32
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> Bespoke Solutions<br />
Guaranteed watertightness for open panel systems<br />
<strong>Kalzip</strong> cladded systems were developed to<br />
satisfy the increasing demand for open joint<br />
systems on complex roof geometry. The<br />
architecture of the roof is becoming<br />
increasingly important, requiring more<br />
sophisticated cladding solutions to be<br />
developed. The <strong>Kalzip</strong> Cladded System<br />
allows the architect complete freedom to<br />
use any panel or louvre system on the roof<br />
without the need to penetrate the<br />
waterproof layer of the roof system.<br />
The <strong>Kalzip</strong> system can be designed and<br />
installed in the normal manner. An<br />
additional cladding system can be installed<br />
on top of the <strong>Kalzip</strong> system by using unique<br />
<strong>Kalzip</strong> seam clips and an extruded<br />
Aluminium framework to mount the panels<br />
on top of the <strong>Kalzip</strong> without having to make<br />
a single penetration through the roof. The<br />
Aluminium framework is designed to allow<br />
final adjustments of the support structure to<br />
guarantee the perfect alignment of the<br />
external clad panels.<br />
The joints between the external panels are<br />
normally left open with a gap of 10 to<br />
15mm between the panels. The rainwater<br />
will drain between these gaps onto the<br />
<strong>Kalzip</strong> system, and then to the gutter and<br />
rainwater disposal system. The system<br />
does not require any silicone joints between<br />
the panels which eliminates the<br />
requirement of maintenance and avoids<br />
any streaking or dirt accumulation between<br />
the panels.<br />
Product advantages<br />
• Attachment of the external panel of<br />
louvre system with no penetrations<br />
through the waterproof layer<br />
• Open joints between the panels or<br />
louvres eliminating maintenance and<br />
reducing cleaning requirements<br />
• Adjustable system allowing perfect<br />
alignment of the external panels or<br />
louvre system<br />
• Minimal maintenance other than<br />
cleaning of the external panels<br />
• Improved acoustics due to the air<br />
gap between the external panels and<br />
the <strong>Kalzip</strong><br />
• Complete flexibility to use any<br />
external panel<br />
• Able to meet any acoustic or thermal<br />
performance requirement<br />
Left to right:<br />
China Central Academy of Fine Arts,<br />
China<br />
Supreme Court,<br />
Singapore<br />
33
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> ®<br />
Acoustic <strong>Systems</strong><br />
Solutions for<br />
auditory<br />
applications<br />
34
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Tailored to high acoustic performance<br />
Combining <strong>Kalzip</strong>’s proven durability and versatility<br />
with effective acoustic insulation<br />
<strong>Kalzip</strong> roof constructions can be modified<br />
to accommodate various acoustic<br />
performance requirements, by<br />
incorporating other layers such as high<br />
density insulation, acoustic boards and<br />
flexible membranes to provide increased<br />
sound reduction performance and by<br />
perforating the liner to provide improved<br />
sound absorption performance.<br />
Acoustic performance is an important<br />
consideration in the design of buildings,<br />
especially within the education sector.<br />
Multi-layer forms of construction achieve<br />
better results and the built-up <strong>Kalzip</strong><br />
system allows for many combinations to<br />
address various acoustic requirements<br />
within a building. By using its different<br />
system variations <strong>Kalzip</strong> can assist in<br />
achieving the right sound reduction<br />
and/or absorption levels required for<br />
specific applications.<br />
Over 80 tests have been conducted<br />
on <strong>Kalzip</strong> roof constructions for air-bourne<br />
sound reduction and sound<br />
absorption levels.<br />
Air-bourne sound reduction<br />
A standard insulated <strong>Kalzip</strong> roof<br />
construction will have an approximate<br />
weighted sound reduction (Rw) of 33dB<br />
with an aluminium trapezoidal liner and 36<br />
dB with a steel trapezoidal liner.<br />
The Rw can be increased by varying the<br />
number and the densities of the insulation<br />
layers as well as adding additional mass<br />
into the construction e.g. through the<br />
incorporation of high density <strong>Kalzip</strong><br />
insulation, <strong>Kalzip</strong> acoustic board or <strong>Kalzip</strong><br />
acoustic membrane, etc.<br />
In situations with overt external noise near<br />
a railway or airport, for instance there is<br />
high density <strong>Kalzip</strong> acoustic board to help<br />
reduce incoming sounds.<br />
Recent tests carried out incorporating<br />
varying types and levels of mass have<br />
recorded sound reduction rates of between<br />
33dB and 52dB depending on the product<br />
combinations applied.<br />
A valid consideration is <strong>Kalzip</strong> Nature Roof<br />
which adds weight and therefore ‘mass’ to<br />
a <strong>Kalzip</strong> system build up especially when<br />
fully saturated. This solution can be a<br />
natural way of providing dB reduction and a<br />
number of additional benefits.<br />
Sound absorption<br />
Sound absorption is achieved by<br />
perforating the metal liner sheet and<br />
incorporating a ‘soft’ absorbing material<br />
behind it. Different combinations of<br />
perforations and levels of insulation will<br />
give varying results of sound absorption.<br />
Impact noise due to rainfall<br />
In all <strong>Kalzip</strong> roof construction the top layer<br />
of insulation is typically a low density<br />
mineral fibre insulation which is slightly<br />
compressed to the underside of the <strong>Kalzip</strong><br />
outer sheet. The <strong>Kalzip</strong> anti-drumming<br />
membrane is highly effective and inhibits<br />
the build up of resonant vibrations.<br />
National Convention Centre, Hanoi<br />
35
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Liner roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST Clip with thermal barrier pad<br />
Vapour control layer<br />
Cement board<br />
Trapezoidal liner sheet<br />
Purlin<br />
Structural cassette roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST Clip with thermal barrier pad<br />
Vapour control layer<br />
Rockwool insulation<br />
Top hat<br />
Structural cassette<br />
Structural deck roof system<br />
<strong>Kalzip</strong> standing seam sheet<br />
Rockwool insulation<br />
Aluminium ST Clip with thermal barrier pad<br />
Vapour control layer<br />
Cement board<br />
Rockwool insulation<br />
Top hat<br />
Structural decking<br />
36
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Foshan lignan Pearl Stadium, China<br />
Architect:Pan Weijiang, Architectural Design &<br />
Research Institute of Guangdong Province<br />
37
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong><br />
Nature Roof ®<br />
A robust and<br />
sustainable<br />
green roof<br />
system<br />
38
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
The <strong>Kalzip</strong> Nature Roof ® is unique<br />
both in terms of its construction and design<br />
There is nothing to compare with<br />
the fascinating wonders of nature. In<br />
this day and age, the preservation of our<br />
natural environment has become more<br />
important that ever before. <strong>Kalzip</strong> ® offers a<br />
perfectly balanced and complete solution –<br />
it not only enhances the aesthetic appeal of<br />
a building, but also provides important<br />
environmental benefits.<br />
The <strong>Kalzip</strong> Nature Roof ® meets high<br />
environmental, technical and design<br />
requirements. This lightweight roofing<br />
system improves thermal insulation and<br />
is kind on resources – essential features for<br />
intelligent and environmentally-friendly<br />
architecture.<br />
The <strong>Kalzip</strong> Nature Roof ® provides<br />
extensive greening and is<br />
low-maintenance. This roofing system<br />
successfully combines environmental<br />
benefits with stunning architectural design.<br />
The Nature Roof provides almost total plant<br />
cover – a natural carpet of colours which<br />
changes with the seasons.<br />
Low-growing, self-regenerating,<br />
drought-resistant sedum plants transform<br />
dreary roofscapes into an oasis of colour.<br />
Sedums are extremely hardy, they can<br />
withstand smoke and exhaust fumes<br />
and are resistant to both frost and wind.<br />
The additional features of the <strong>Kalzip</strong><br />
Nature Roof ® are certainly impressive:<br />
• Significant reduction in the load placed<br />
on the drainage system and time<br />
delayed release of excess rainwater<br />
into the local and domestic drainage<br />
systems.<br />
• Reduced load placed on the drainage<br />
culverts, storage tanks, sewage plants<br />
and rivers.<br />
• Considerable reduction in waste water<br />
and sewage costs.<br />
• Approximately 50% of the rainwater is<br />
stored.<br />
• Approximately 30% of the rainwater<br />
retained by <strong>Kalzip</strong> Nature Roof ® is<br />
returned to the natural cycle by<br />
evaporation.<br />
Left to Right:<br />
Universal Studio, Singapore<br />
• Improved oxygen levels, improved<br />
microclimate and air humidity in the<br />
area surrounding the building.<br />
• Absorption of dust and pollution<br />
such as CO 2 .<br />
• Thermal and mechanical protection<br />
against the effects of temperature,<br />
weather and radiation.<br />
• Improvement of sound insulation,<br />
internal and external noise is reduced.<br />
• Improved thermal insulation and<br />
room climate throughout the year.<br />
• Temperature peaks are levelled out and<br />
temperature variations caused by<br />
temperature fluctuations are reduced.<br />
• Creates a more attractive and<br />
comfortable place in which to live<br />
and work.<br />
• Reduced temperature-related<br />
deformation processes which affect<br />
components.<br />
• Increases the value of the building.<br />
• Provides an ecological balance in the<br />
face of increasing urbanisation.<br />
Product advantages<br />
• The Nature Roof is constructed<br />
directly onto the <strong>Kalzip</strong> ® profile<br />
panels without the need for<br />
additional sealing work.<br />
• The aluminium surface offers lasting<br />
protection against rooting and<br />
moisture penetration.<br />
• The complete modular package<br />
features a highly economical,<br />
modular design, guaranteeing<br />
quick and easy installation.<br />
• Nature Roof offers the same level<br />
of planning security, ease of handling<br />
and recognised performance<br />
characteristics as you would expect<br />
from the <strong>Kalzip</strong> ® building system.<br />
• Anti-slip devices ensure that even<br />
sloping or curved roofs can be<br />
landscaped.<br />
• The roof still acts as a lightening<br />
conductor.<br />
• All components are environmentally<br />
friendly and can be recycled.<br />
• Uniform planning – even if only<br />
sections of a roof are to be<br />
landscaped.<br />
• <strong>Kalzip</strong> ® can be easily converted into<br />
a Nature Roof, by taking into account<br />
the static requirements.<br />
• When the greenery has been<br />
removed, <strong>Kalzip</strong> ® makes an<br />
excellent, attractive roof covering.<br />
• The <strong>Kalzip</strong> ® aluminium profiles offer a<br />
high level of protection against<br />
mechanical damage of the roof during<br />
installation of the Nature Roof<br />
components.<br />
• <strong>Kalzip</strong> ® is resistant to flying sparks<br />
and radiant heat. These properties<br />
are maintained if the corresponding<br />
installation requirements and local<br />
construction regulations are<br />
followed.<br />
39
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Jalan Besar Stadium, Singapore<br />
Architect: SAA Partnership
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Components and<br />
accessories<br />
<strong>Kalzip</strong> components and accessories are specially<br />
designed to meet the exacting requirements of<br />
discerning architects and planners. Perfectly<br />
matched system components and a comprehensive<br />
range of accessories provide the ideal complement<br />
to <strong>Kalzip</strong>'s unlimited design potential.<br />
Visible elements can be adapted to match the<br />
individual hue of the profiles or the surface of the<br />
profiled sheets to produce a synergistic harmony<br />
with the roof and wall cladding surfaces. The<br />
materials are manufactured according to the most<br />
stringent technical standards, with regards to<br />
longevity, ease of handling, installation safety<br />
and recyclability.<br />
<strong>Kalzip</strong> components and accessories feature the<br />
renowned and outstanding quality of <strong>Kalzip</strong><br />
products - performance and reliability right through<br />
to the very last detail. Coupled with compliance with<br />
the current regulations and relating to the thermal<br />
insulation of building envelopes, the required fire<br />
protection class and the relevant industrial norms.<br />
41
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> Clips<br />
Advanced E Clip<br />
The Advanced new E Clip is a steel<br />
reinforced Polyamide clip (Patent pending)<br />
which is designed to further enhance the<br />
performance of the overall <strong>Kalzip</strong> system<br />
by improving the thermal, acoustic and<br />
movement performance of the <strong>Kalzip</strong><br />
System. The metal insert guarentees the<br />
strength of the clip, while the polyamide<br />
case completely eliminates and thermal<br />
bridging between the substructure and the<br />
<strong>Kalzip</strong> roof, and prevent any concers<br />
regarding dissimilar metals.<br />
Product advantages<br />
• No thermal bridging between the<br />
substructure and the <strong>Kalzip</strong> roof.<br />
• Reduced frictional resistance<br />
between the clip and the roof<br />
• Improved sound reduction across<br />
the roof<br />
• Removal of Bi-metallic corrosion<br />
concerns<br />
• Full range of advanced E Clip heights<br />
Thermal Bridging<br />
The Advanced new E Clip virtally eliminates<br />
any thermal bridging between the substructure<br />
and the <strong>Kalzip</strong> roof. For a typical<br />
roof which uses 2.5 clips per square metre,<br />
the U Value with 140mm of rockwool will<br />
reduce by approximately 20% when using<br />
Heat transfer coefficients <strong>Kalzip</strong> ® clips<br />
U value [W/(m 2 K)]<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
Aluminium<br />
0 0.5 1 1.5 2 2.5 3<br />
Clips per m 2<br />
the new E140 when compared to the<br />
traditional ST140 clip. The reduction in U<br />
Value across the roof can lead to significant<br />
savings in the amount of rock wool required<br />
to achieve the required U Value,<br />
140<br />
150<br />
160<br />
<strong>17</strong>0<br />
<strong>Kalzip</strong> ® E 140<br />
<strong>Kalzip</strong> ® E 150<br />
<strong>Kalzip</strong> ® E 160<br />
<strong>Kalzip</strong> ® E <strong>17</strong>0<br />
N o t e :<br />
It is clearly apparent that when <strong>Kalzip</strong> ®<br />
compound clips are used, the U values<br />
are not dependent on the number of<br />
clips. The heat transfer is related to the<br />
thickness of the heat insulation.<br />
Acoustic Performance<br />
The polyamide shell used in the advanced<br />
E Clip eliminates the acoustic bridging<br />
which is prevalent when the Aluminium ST<br />
Clips are used. By replacing standard<br />
Aluminium ST Clips with the advanced E<br />
Clip, the acoustic performance of the<br />
overall roof can be improved by 2dB.<br />
In Plane Movement<br />
The forces incurred when the roof sheets<br />
move over an Aluminium clips on a roof are<br />
significant, particularly when the length of<br />
the <strong>Kalzip</strong> sheet if longer than 40m. The<br />
movement of the roof occurs on a daily<br />
basis primarily due to thermal expansion<br />
and contraction of the roof. With perfect<br />
alignment of the clips the in plane forces<br />
transmitted through the clips on a 40m long<br />
sheets using an Aluminium clip is 1,200N.<br />
By replacing the Aluminium ST Clip with the<br />
advanced E Clip the force is reduced to<br />
350N, approximately 30% of the load.<br />
The reduction in force induces less load<br />
into the fixings and substructure, resulting<br />
in smaller or fewer fastenings required for<br />
the fixing of the clips. A further signficant<br />
benefit is the elimination of all noise due to<br />
the movement of the Aluminium roof sheets<br />
over the Aluminium clips.<br />
For all roofsheets with a length greater than<br />
40m the use of advanced E Clips is highly<br />
recommended.<br />
Product advantages<br />
• Reduced in-plane forces between<br />
the Clip and the roof sheet.<br />
• Elimination of any potential noise<br />
between the roof sheet and the clip<br />
• Reduced number of fixings required<br />
• Quicker to install<br />
Advanced E Clip<br />
42
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
E clip dimensions<br />
The range of E clips is E5, E20, E40, E60,<br />
E80, E100, E140, E160 and E180 with clip<br />
heights and working dimensions as shown<br />
in the table below.<br />
All clips can be installed to structural<br />
decking and top-hat sub-purlins e.g. <strong>Kalzip</strong><br />
deck roof system. <strong>Kalzip</strong> liner-deck roof<br />
system and <strong>Kalzip</strong> acoustic roof system<br />
requires top hats to pick up the hole<br />
centres.<br />
Clip type<br />
E-5<br />
E-20<br />
E-40<br />
E-60<br />
E-80<br />
E-100<br />
E-120<br />
E-140<br />
E-160<br />
E-180<br />
Spacer 5<br />
Spacer 10<br />
Combination<br />
-<br />
-<br />
E-20 + Spacer 10<br />
-<br />
E-40 + Spacer 10<br />
-<br />
E-60 + Spacer 10<br />
-<br />
E-80 + Spacer 10<br />
-<br />
E-100 + Spacer 10<br />
-<br />
E-120 + Spacer 10<br />
-<br />
E-140 + Spacer 10<br />
-<br />
E-160 + Spacer 10<br />
-<br />
-<br />
-<br />
Mass (g)<br />
118<br />
130<br />
157<br />
146<br />
<strong>17</strong>3<br />
166<br />
193<br />
<strong>17</strong>8<br />
205<br />
194<br />
2<strong>21</strong><br />
<strong>21</strong>3<br />
240<br />
228<br />
255<br />
246<br />
273<br />
263<br />
<strong>17</strong><br />
27<br />
Overall<br />
clip height<br />
H (mm)<br />
66<br />
81<br />
91<br />
101<br />
111<br />
1<strong>21</strong><br />
131<br />
141<br />
151<br />
161<br />
<strong>17</strong>1<br />
181<br />
191<br />
201<br />
<strong>21</strong>1<br />
2<strong>21</strong><br />
231<br />
241<br />
W (mm)<br />
65/ * 50/ * AF65/*<br />
N/A<br />
20<br />
30<br />
40<br />
50<br />
60<br />
70<br />
80<br />
90<br />
100<br />
110<br />
120<br />
130<br />
140<br />
150<br />
160<br />
<strong>17</strong>0<br />
180<br />
20<br />
35<br />
45<br />
55<br />
65<br />
75<br />
85<br />
95<br />
105<br />
115<br />
125<br />
135<br />
145<br />
155<br />
165<br />
<strong>17</strong>5<br />
185<br />
195<br />
5<br />
20<br />
30<br />
40<br />
50<br />
60<br />
70<br />
80<br />
90<br />
100<br />
110<br />
120<br />
130<br />
140<br />
150<br />
160<br />
<strong>17</strong>0<br />
180<br />
Spacer 10<br />
Note:<br />
The values quoted for W do not take account of any reduction in the cavity as a result of fixing in the troughs<br />
of trapezodial liner sheets.<br />
Spacer Pads<br />
In addition, there are two thickness of<br />
spacer pads available which can be added<br />
either individually to the base of the clip<br />
giving height increments of 5mm and<br />
10mm respectively, or combined to give an<br />
overall maximum 15mm increment.<br />
The spacer pads are not supplied<br />
pre-fitted, they are site-applied only. The<br />
spacer pads can be used to provide<br />
tolerance for minor discrepancies in the<br />
underlying substructure.<br />
Advanced E-clip dimensions<br />
Spacer 5<br />
Note:<br />
When using two spacers, the 10mm pad must be<br />
fitted to the clip before the 5mm and a maximum of<br />
two spacer pads only is permitted to increase the<br />
height of the clips.<br />
(a) View from top<br />
(b)View from bottom<br />
Advanced E Clip dimensions (plan)<br />
Note: All dimensions in mm.<br />
43
<strong>Kalzip</strong> <strong>Systems</strong><br />
ST Clips<br />
The ST clip is a aluminium clip which is also designed to secure the <strong>Kalzip</strong> profiled<br />
sheets. The installation of ST clip should be accompanied by pdyamide thermal barrier<br />
for thermal insulator purpose.Difference profile height can be achieve as presented in below<br />
table.<br />
ST clips - <strong>Kalzip</strong> self-supporting sheet<br />
ST clip<br />
type<br />
L10<br />
L25<br />
L50<br />
L60<br />
L80<br />
L90<br />
L100<br />
L110<br />
L120<br />
L130<br />
L140<br />
L150<br />
L190<br />
Clip<br />
height<br />
H<br />
66<br />
81<br />
106<br />
116<br />
136<br />
146<br />
156<br />
166<br />
<strong>17</strong>6<br />
186<br />
196<br />
206<br />
246<br />
<strong>Kalzip</strong> 65/*<br />
W1 W2<br />
(TK5)<br />
Not possible<br />
20 25<br />
45 50<br />
55 60<br />
75 80<br />
85 90<br />
95 100<br />
105 110<br />
115 120<br />
125 130<br />
135 140<br />
145 150<br />
185 190<br />
W2<br />
(TK15)<br />
35<br />
60<br />
70<br />
90<br />
100<br />
110<br />
120<br />
130<br />
140<br />
150<br />
160<br />
200<br />
<strong>Kalzip</strong> 50/*<br />
W1 W2<br />
(TK5)<br />
20 25<br />
30 40<br />
60 65<br />
70 75<br />
90 95<br />
100 105<br />
110 115<br />
120 125<br />
130 135<br />
140 145<br />
150 155<br />
160 165<br />
200 205<br />
Note: ST clip type number refers to W2 depth of insulation cavity assuming TK5 barrier pad.<br />
W2<br />
(TK15)<br />
35<br />
50<br />
75<br />
85<br />
105<br />
115<br />
125<br />
135<br />
145<br />
155<br />
165<br />
<strong>17</strong>5<br />
<strong>21</strong>5<br />
H = height of clip without thermal barrier pad<br />
W1=distance between underside of <strong>Kalzip</strong> sheet<br />
and underside of ST Clip<br />
W2=distance between underside of <strong>Kalzip</strong> sheet<br />
and underside of ST Clip with thermal barrier<br />
pad<br />
ST Clip base dimensions<br />
Standard L type ST clip base T type ST clip base for fixing to Timber Double Length (DL) type ST clip<br />
Please note that special length clips and clip bars are available on request.<br />
Thermal barrier pads<br />
Polyamide thermal barrier pads for standard length ST clips<br />
Polyamide thermal barrier pads for double length ST clips<br />
Thermal barrier pad<br />
TK5: 5mm depth<br />
TK15: 15mm depth<br />
Thermal barrier pad<br />
DTK5: 5mm depth<br />
DTK15: 15mm depth<br />
Note: All dimensions in mm.<br />
44
<strong>Kalzip</strong> <strong>Systems</strong><br />
Project: Supreme Court, Singapore<br />
Architect: Foster & Partner<br />
45
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Vapour control layer (VCL)<br />
It is good practice to enhance the<br />
performance of a roofing system by<br />
incorporating a suitable vapour control layer<br />
(VCL).<br />
A VCL will reduce the movement of water<br />
vapour from inside the building through the<br />
roof construction (thereby reducing the risk<br />
of condensation) and also assists in limiting<br />
air permeation through the system.<br />
<strong>Kalzip</strong> VCLs are available as standard in<br />
either a clear 3 layer membrane for mid<br />
range applications (with humidity classes of<br />
4 or below) or a foil encapsulated 5 layer<br />
membrane suitable for high humidity<br />
applications where a greater vapour<br />
resistance performance is required.<br />
The VCL should always be installed on the<br />
warm side of the construction and should<br />
be continous across its surface. It must be<br />
fully sealed at all laps, perimeters and<br />
penetrations in order to ensure its<br />
effectiveness.<br />
The type of VCL to be specified would be<br />
dependent upon the use of the building and<br />
therefore the condensation risk.<br />
Recommended <strong>Kalzip</strong> vapour control layer (VCL) for <strong>Kalzip</strong> roofing and cladding systems<br />
Humidity<br />
Class 3<br />
Typical building type<br />
<strong>Kalzip</strong> VCL 1<br />
Liner/decking configuration<br />
Solid liner<br />
1 Very low Storage areas <strong>Kalzip</strong> VCL clear with one row of<br />
<strong>Kalzip</strong> VCL sealing tape 2<br />
2 Low Offices, shops <strong>Kalzip</strong> VCL clear with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
3 Medium Dwellings with low occupancy <strong>Kalzip</strong> VCL clear with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
Perforated liner sheet and solid or<br />
perforated decking<br />
<strong>Kalzip</strong> VCL clear with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
<strong>Kalzip</strong> VCL clear with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
<strong>Kalzip</strong> VCL foil with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
4 High Dwellings with high occupancy,<br />
sports halls, kitchens, canteens:<br />
buildings heated with unflued<br />
gas heaters<br />
<strong>Kalzip</strong> VCL foil with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
<strong>Kalzip</strong> VCL foil with one row of<br />
<strong>Kalzip</strong> VCL sealing tape<br />
5 Very high Special buildings, e.g. laundry,<br />
brewery, swimming pool<br />
<strong>Kalzip</strong> VCL foil sealed with two<br />
rows of <strong>Kalzip</strong> VCL sealant tape<br />
<strong>Kalzip</strong> VCL foil sealed with two<br />
rows of <strong>Kalzip</strong> VCL sealant tape<br />
Notes:<br />
1. The <strong>Kalzip</strong> VCL must be fully sealed at all side and end laps, penetrations and perimeter detaills to ensure the required level of air-tightness for the building<br />
envelope.<br />
2. On humidity class 1 (very low) buildings where there is limited flashing details and penetrations it may be feasible to omit the <strong>Kalzip</strong> VCL. The <strong>Kalzip</strong> liner<br />
sheet should be fully sealed at all side and end laps, penetrations and perimeter in this instance.<br />
3. Humidity Class of buildings taken from BS EN ISO 1378:2002 - Hygrothermal performance of building components and building elements - internal surface<br />
temperature to avoid critical humidity and interstitial condensation - calculation methods.<br />
46
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> insulation<br />
<strong>Kalzip</strong> insulation products are fully<br />
compliant with the harmonized<br />
European Standard BS EN 13162:2001<br />
Thermal insulation products for<br />
buildings – factory made mineral wool<br />
products – specification.<br />
The most common insulation used is a quilt<br />
or flexible slab type of a non-hygroscopic<br />
material (for example the <strong>Kalzip</strong> range of<br />
mineral fibre insulations) in that they will not<br />
absorb any moisture, but simply retain it on<br />
the surface of their fibres thus encouraging<br />
evaporation to take place.<br />
The insulation is oversized to allow<br />
compression, reducing any air space<br />
between the top of the insulation and the<br />
underside of the <strong>Kalzip</strong> sheet. A major<br />
design feature of the <strong>Kalzip</strong> roof system is<br />
that no sealants are used in the formation<br />
of the standing seam, therefore making<br />
then outer skin of the roof build-up<br />
permeable to the passage of moisture<br />
vapour and allowing the <strong>Kalzip</strong> system<br />
to breathe.<br />
The <strong>Kalzip</strong> standing seam is weathertight<br />
by virtue of the anti-capillary groove<br />
situated within the formed seam, but is<br />
not air tight.<br />
The use of a compressed insulation,<br />
completely filling the roof void above the<br />
vapour control layer, together with the<br />
breathability of the <strong>Kalzip</strong> sheet seams,<br />
negates the need for a breather membrane<br />
material within the <strong>Kalzip</strong> roof system.<br />
<strong>Kalzip</strong> offers a wide range of insulation<br />
products for use as fully integrated<br />
components of <strong>Kalzip</strong> roofing and cladding<br />
systems. The range includes glass and<br />
rockfibre quilt, semi-rigid slab and<br />
high density slab.<br />
At the heart of the range are <strong>Kalzip</strong><br />
insulation Plus 35, Plus 37 and Plus 40,<br />
which are high performance mineral fibre<br />
quilts offering extremely efficient thermal<br />
performance. ( 90/90 = 0.035, 0.037 and<br />
0.040 W/mK respectively).<br />
To complete the range, further glass and<br />
rockfibre insulants are available offering a<br />
wide variety of thermal performance values<br />
( 90/90 = 0.032 to 0.044 W/mK) together<br />
with the flexibility of use where additional<br />
acoustic performance is required, or where<br />
a rigid insulation material is necessary<br />
to support the forming of details and<br />
interfaces at soaker positions, welded laps<br />
and ridge position of curved sheets. The<br />
details can be found by referral to the<br />
<strong>Kalzip</strong> standard and typical details brochure<br />
and CAD compatible CD ROM.<br />
Sample U-value calculation for liner roof system<br />
Description<br />
Thickness (mm)<br />
K-value (W/mK)<br />
R-value (m 2 K/W)<br />
Outside air film<br />
-<br />
-<br />
0.055<br />
<strong>Kalzip</strong> 65/400<br />
0.9<br />
<strong>21</strong>1<br />
0.000<br />
Bitumen Felt<br />
1.0<br />
1.298<br />
0.770<br />
Rockwool (60 kg/m 3 )<br />
50<br />
0.034<br />
1.471<br />
Aluminium Foil<br />
0.5<br />
-<br />
0.000<br />
Cement Board<br />
12<br />
0.533<br />
0.023<br />
Kalbau TR 35/200 liner<br />
0.7<br />
47.6<br />
0.000<br />
Inside air film<br />
-<br />
-<br />
0.162<br />
Total Thermal Resistance (R-value)<br />
2.689<br />
Thermal Transmittance (U-value) (W/m 2 K)<br />
0.372<br />
<strong>Kalzip</strong> 65/400<br />
Aluminium Foil<br />
Rockwool insulation<br />
Aluminium ST clip with thermal barrier pad<br />
Vapour control layer<br />
Cement board<br />
Trapezoidal liner sheet<br />
Purlin<br />
47
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> fall arrest systems<br />
<strong>Kalzip</strong> fall arrest systems (for straight and<br />
tapered <strong>Kalzip</strong> sheets) have been<br />
specifically designed using advanced<br />
technology and has been fully tested and<br />
proven for use on the <strong>Kalzip</strong> standing seam<br />
system. The constant force post and base<br />
are manufactured from zinc coated mild<br />
steel with the domed cap of the post and all<br />
internal performance components made<br />
from 316S marine grade stainless steel.<br />
Workers wearing a full body harness<br />
lanyard attach themselves to the <strong>Kalzip</strong><br />
safety systems using a Transfastener which<br />
slides smoothly along the stainless steel<br />
cable enabling the person to operate<br />
handsfree.<br />
In performance terms the post has an<br />
integral high capacity energy absorbing coil<br />
which is designed to reduce loads in a fall<br />
situation to a maximum of 10kN.<br />
This means that the post nearest to the<br />
incident absorbs the impact without<br />
transferring the load across the rest of the<br />
fall arrest system or onto the roof structure<br />
itself. This advanced capability allows up to<br />
three people to be linked to the system at<br />
any one time.<br />
The neat cylindrical design is unobtrusive<br />
and both the post and the base plate can<br />
be colour coated to match the <strong>Kalzip</strong> sheet.<br />
Installation and fixing is via special clamps<br />
that fix the post to the standing seam; no<br />
penetrative fixings are required and the<br />
integrity of the roof is preserved.<br />
<strong>Kalzip</strong> fall arrest systems are custom<br />
designed for each project, using computer<br />
design software. This unique Windows ®<br />
software package models and calculates<br />
loadings to determine optimum spacing for<br />
the posts.<br />
<strong>Kalzip</strong> fall arrest system's installation,<br />
maintenance and routine certification is<br />
carried out only by our approved <strong>Kalzip</strong><br />
height safety specialist network.<br />
Product advantage:<br />
• Neat, unobtrusive appearance<br />
• Available colour coated<br />
• Integral load absorbing capacity<br />
• 3 users at any one time<br />
• Non-penetrative fixings<br />
• Tested and approved for use on<br />
<strong>Kalzip</strong> aluminium standing seam<br />
• CE marked<br />
• Conforms to BS EN795<br />
48
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
<strong>Kalzip</strong> grillage walkway and handrail system<br />
The <strong>Kalzip</strong> grillage walkway and handrail<br />
system is a modular system manufactured<br />
from extruded aluminium components. It<br />
offers a lightweight, durable, self-draining,<br />
low maintenance construction for simple<br />
and quick installation to the <strong>Kalzip</strong> standing<br />
seam roof system.<br />
Extruded aluminium seam clips ensure a<br />
secure fixing method to the <strong>Kalzip</strong> seams<br />
without penetrating the sheets.<br />
Walkway grillage<br />
The walkway grillage is supplied in modular<br />
lengths to suit the cover width of the <strong>Kalzip</strong><br />
sheet and consists of 25 mm deep non-slip<br />
load bearing extruded aluminium bars<br />
joined using the unique swage lock method<br />
of construction.<br />
The bars-in a nominal 30 x 100 mm mesh<br />
pattern spanning transversely across<br />
the width of the walkway-are set into 65<br />
mm deep side 'z' section members.<br />
The walkway grillage is available in 600<br />
mm and 900 mm wide panels with other<br />
widths available if required. Lengths of the<br />
walkway grillage can be easily cut to suit,<br />
on or off site, if size adjustment is required<br />
without any detriment to the walkway<br />
construction.<br />
The <strong>Kalzip</strong> grillage walkway can be<br />
installed with handrails to both sides, one<br />
side only or without handrails.<br />
Roof pitch<br />
The system can be installed in plane to the<br />
roof at pitches up to 10°. Above this can<br />
be accommodated by stepped units.<br />
Where a flat and level surface is required<br />
special clip extension pieces are utilised to<br />
counter the roof pitch.<br />
<strong>Kalzip</strong> suregrip walkway<br />
The <strong>Kalzip</strong> Suregrip UPVC roof<br />
walkway system provides anti-slip<br />
walkways across roofs, for access<br />
and maintenance traffic. The system<br />
consists of an assembly of extruded<br />
PVC-U, moulded PVC-U and stainless<br />
steel components. The plank<br />
components are manufactured with<br />
a patterned surface to give improved<br />
slip resistance in dry and wet weather<br />
and meet the requirements of the<br />
following:<br />
• HSG33 Health and safety in roofwork<br />
• The Construction (Health, Safety<br />
and Welfare) Regulations 1996<br />
-Regulations 5 and 6<br />
• Workplace (Health, Safety and<br />
Welfare) Regulations<br />
-Regulation 13<br />
• Scotland - Regulation 27,<br />
Standard P2.8<br />
Tests to BS 476 : Part 7 : 1987 Fire Tests<br />
on Building Materials and Structures<br />
- Method for classification of the surface<br />
spread of flame of products show that the<br />
PVC compound used to manufacture the<br />
<strong>Kalzip</strong> Suregrip Walkway System is<br />
classified:<br />
• Class 1Y<br />
Durability<br />
The <strong>Kalzip</strong> Suregrip walkway system,<br />
when subjected to normal conditions of<br />
exposure and use, will retain integrity for a<br />
period in excess of 25 years. The white<br />
PVC compound is UV stabilised and will<br />
remain colour stable over an extended<br />
period of time.<br />
Finish<br />
Available in white and grey.<br />
Further details on <strong>Kalzip</strong> walkways are<br />
available on request.<br />
49
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Fasteners<br />
<strong>Kalzip</strong> recommends Austenitic Stainless<br />
Steel grade 304 A2 & grade 316 A4<br />
fasteners for use with <strong>Kalzip</strong> Standing<br />
Seam Roof <strong>Systems</strong>, Facade <strong>Systems</strong>,<br />
liners, cassette and structural decks.<br />
Our range of purpose-designed fastening<br />
solutions for metal roof and cladding sheets<br />
include self drilling and self tapping<br />
fasteners manufactured to the highest<br />
quality and tolerances.<br />
Available in a wide range of RAL colours to<br />
suit the cladding profile, special colours can<br />
be matched on request.<br />
<strong>Kalzip</strong> Standing Seam<br />
<strong>Kalzip</strong> facade cladding profiles<br />
Applications Fastener Type Drive System<br />
Applications Fastener Type Drive System<br />
<strong>Kalzip</strong> ST clip with<br />
TK5 thermal pad to<br />
cold rolled purlin<br />
<strong>Kalzip</strong> ST clip<br />
with TK5 thermal<br />
pad to purlin<br />
<strong>Kalzip</strong> ST clip<br />
with TK5 thermal<br />
pad to timber<br />
<strong>Kalzip</strong> ST clip to<br />
structural deck<br />
(2 x 0.63 - 2 x 1.25mm)<br />
<strong>Kalzip</strong> ST clip to<br />
structural deck<br />
(2 x 1.25 - 2 x 1.50mm)<br />
or over lining sheet onto<br />
purlins max 3.2mm<br />
<strong>Kalzip</strong> gable end<br />
clip to ST clip<br />
<strong>Kalzip</strong> fixed point<br />
Drip angle to <strong>Kalzip</strong><br />
Flashing to<br />
<strong>Kalzip</strong> ridge<br />
Self-Drill<br />
1.2 - 2.0mm<br />
Self-Drill<br />
1.5 - 3.5mm<br />
Self-Drill<br />
1.5 - 6.0mm<br />
Self-Tap, Type A<br />
1.5 - 3.5mm<br />
Self-Tap, Type B<br />
3.1 - 12.0mm<br />
Self-Tap, Type A<br />
Self-Drill<br />
(Installed with special<br />
torque controlled<br />
setting tool)<br />
Bulb-Tite Rivet<br />
Self-Drill<br />
(Installed with special<br />
torque controlled<br />
setting tool)<br />
Self-Tap<br />
Type A<br />
Rivet<br />
Rivet<br />
Rivet<br />
Bulb-Tite Tivet<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
Rivet<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
Rivet<br />
Rivet<br />
Rivet<br />
<strong>Kalzip</strong> facade<br />
cladding to cold<br />
rolled rail<br />
<strong>Kalzip</strong> facade<br />
cladding to hot<br />
rolled rail<br />
<strong>Kalzip</strong> facade<br />
cladding side lap<br />
stitching<br />
Low Profile Head,<br />
Self-Drill<br />
1.2 - 3.5mm<br />
Low Profile Head,<br />
Self-Drill<br />
1.5 - 6.0mm<br />
Low Profile Head,<br />
Self-Drill<br />
4.0 - 12.5mm<br />
Low Profile,<br />
Self-Drill<br />
2 x 0.63 - 2 x 1.25mm<br />
<strong>Kalzip</strong> lining sheet / <strong>Kalzip</strong> structural deck profiles<br />
Lining sheet /<br />
structural deck to<br />
cold rolled purlin<br />
Lining sheet /<br />
structural deck to<br />
hot rolled steel<br />
Lining sheet /<br />
structural deck<br />
side lap stitching<br />
Hex head,<br />
Self-drill<br />
1.2 - 3.5mm<br />
Hex head,<br />
Self-drill<br />
1.5 - 6.00mm<br />
Hex head,<br />
Self-drill<br />
4.0 - 12.5mm<br />
Hex head,<br />
Self-drill<br />
2 x 0.63 - 2 x 1.25mm<br />
Rivet (Alu/SS)<br />
DS25 Recess<br />
DS25 Recess<br />
DS25 Recess<br />
DS25 Recess<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
8mm Hex<br />
Rivet<br />
Steel top hat<br />
section to<br />
structural deck<br />
Bulb-Tite Tivet<br />
Rivet<br />
50
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Liners<br />
The TR35/200 is a high spanning<br />
trapezoidal steel profile suitable for use<br />
in wall cladding or as a steel liner system<br />
for roofing systems. TR35/200 is available<br />
in two thickness, 0.47mm and 0.7mm, and<br />
in two finishes, hot dipped galvanized and<br />
white polyester, other finishes including<br />
PVDF paint finishes are available on<br />
request. The 1 metre coverwidth of the<br />
steel profile makes installation fast and<br />
requires less fixings when compared with<br />
other steel profiles.<br />
The liner has excellent spanning<br />
characteristics, this enable free spans<br />
of over 2.0m to be adopted.<br />
The steel liner can be both smooth<br />
curved and crimped curved to suit<br />
most requirements. The liner can also<br />
be perforated to improve acoustic<br />
performance.<br />
Liner to <strong>Kalzip</strong> 65/400<br />
The TR35/200 Steel liner is particularly<br />
efficient when used with the <strong>Kalzip</strong> 65/400<br />
cladding system. The 200mm pitch of the<br />
steel liner compliments the 400mm pitch of<br />
<strong>Kalzip</strong> 65/400, this can allow the roofing<br />
system to be constructed without the<br />
requirement for additional top hat sections.<br />
In addition to saving the costs, the<br />
TR35/200 steel liner also dramatically<br />
increases installation speed, the 200mm<br />
pitch acts as a perfect template for the<br />
<strong>Kalzip</strong> fixing clips.<br />
35 Side A<br />
35<br />
200<br />
90 110<br />
Side B<br />
1000<br />
Left to right:<br />
Bedok Market and Hawker Centre, Singapore<br />
Mumbai Terminal T1B, India<br />
51
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Tung Chung Cable Car, Hong Kong<br />
Architect: Aedas LPT Architects
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Materials and<br />
finishes<br />
<strong>Kalzip</strong> roof and cladding systems are available<br />
in a host of finishes and materials. In<br />
aluminium, the system is offered in clad or<br />
non-clad alloys, as well as, special finishes like<br />
AluPlusZinc or AluPlusPatina, in addition to the<br />
industrial standard stucco-embossed finish.<br />
Modern building technology and design makes<br />
great demands on the weather and corrosion<br />
resistance of the materials involved, with<br />
regards to, colour fastness, adhesion and<br />
resistance against aggressive substances.<br />
Colour-coated <strong>Kalzip</strong> aluminium products meet<br />
these stringent demands and are available in a<br />
wide variety of standard RAL colours with a<br />
choice between high quality polyester or PVDF<br />
coatings. On demand, special colours can be<br />
supplied too.<br />
Together with aluminium, <strong>Kalzip</strong> in stainless<br />
steel and copper give even more choices to the<br />
discerning architect or planner.<br />
53
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Materials and finishes<br />
Natural aluminium<br />
<strong>Kalzip</strong> standing seam and profiled cladding<br />
sheets are available as standard in a<br />
stucco embossed finish which is achieved<br />
by processing the natural mill finish material<br />
through embossing rollers. This provides a<br />
surface which diffuses light reducing<br />
reflectivity and glare.<br />
As aluminium is both stable and durable<br />
material, it provides excellent service as a<br />
roofing or cladding without the need for any<br />
protective coating.<br />
After prolonged exposure to the elements,<br />
the original highly reflective surface of<br />
aluminium will dull down to a uniform patina<br />
finish and changes in appearance will be<br />
consistent along any elevation.<br />
The weathering effect is particularly well<br />
illustrated on the City of Manchester<br />
Stadium. In the space of just 12 months the<br />
original roof had dulled down. Once the<br />
new North Stand was installed it too will<br />
start to lose much of its high reflectivity and<br />
over the coming months will tone down to<br />
match the original <strong>Kalzip</strong> material.<br />
For specifications that can not wait for<br />
nature to take its course and want an<br />
instant matt grey appearance, such as<br />
buildings close to airports or roads, there is<br />
a pre-weathered finish available in the form<br />
of AluPlusPatina.<br />
Colour coated aluminium<br />
Although, in the majority of cases,<br />
aluminium provides excellent service<br />
without the need for any protective coating,<br />
there are applications where the metal<br />
requires protection against a particularly<br />
aggressive environment or the client simply<br />
requires colour.<br />
Reasons why a user may choose to specify<br />
a coating on their systems is that colour<br />
may be required to match existing<br />
buildings, to comply with building<br />
requirements or to conform with the<br />
customer’s visual expectations or it may be<br />
that the use of infra-red paint may be<br />
required to aid reflectivity.<br />
<strong>Kalzip</strong> profiled sheets are available in<br />
three standard pre-coated systems:<br />
• Polyester coil coated<br />
• Abrasion resistant coated (ARS)<br />
• Polyvinylidene flouride (PVDF)<br />
AluPlusZinc<br />
<strong>Kalzip</strong> AluPlusZinc offers all the performance<br />
benefits of traditional aluminium together with<br />
the aesthetic appeal of zinc. The unique<br />
patented PEGAL process produces a highly<br />
durable fusion between the aluminium<br />
substrate and the thin zinc layer eliminating<br />
most of the corossion problems associated<br />
with zinc roofing and allowing simpler and<br />
more cost effective roof constructions to be<br />
created.<br />
Product advantages<br />
• Lightweight yet strong material<br />
• Speed of installation compared with<br />
traditional systems<br />
• Non-ventilated, warm roof<br />
construction<br />
• Complimentary associated flashings<br />
• Trained installer network<br />
AluPlusPatina<br />
<strong>Kalzip</strong> AluPlusPatina provides an attractive<br />
metallic design option with a high quality,<br />
matt appearance.<br />
The pre-weathered profile sheets are made<br />
from resistant stucco embossed aluminium<br />
with additional surface treatment. With this<br />
treatment, the aluminium surface loses its<br />
natural shine and significantly reduces<br />
reflection - by up to 20% in some cases.<br />
In addition, <strong>Kalzip</strong> is available in a variety of<br />
materials and finishes including zinc,<br />
stainless steel and copper, providing the<br />
specifier with unrivalled aesthetic and<br />
performance options.<br />
54
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Copper<br />
Copper <strong>Kalzip</strong> combines the aesthetic and<br />
durable properties of copper with the added<br />
benefit of low costs over the material’s<br />
lifespan.<br />
It is an exceptionally strong, anti-corrosive<br />
and virtually maintenance-free material with<br />
an initial bright appearance that weathers<br />
gradually to mellow bronze tones through<br />
to a rich green patina in roofing and<br />
anthracite brown in vertical applications.<br />
Copper <strong>Kalzip</strong> can also be offered partially<br />
or fully pre-weathered.<br />
Stainless steel<br />
The <strong>Kalzip</strong> standing seam roofing and<br />
cladding system can now be supplied in<br />
austenitic stainless steel - a long life, low<br />
maintenance and corrosion resistant<br />
building material available in more than one<br />
finish.<br />
A wide range of stainless steel fabrications<br />
is available to fully support a roof or wall<br />
specification.<br />
Galvanised steel<br />
Available across the entire <strong>Kalzip</strong> range<br />
of liner sheets, liner trays and structural<br />
decks - galvanised steel offers both utility<br />
and economy.<br />
In applications where increased<br />
corrosion-resistance is required, together<br />
with the strength of steel, hot-dip galvanised<br />
(HDG) steel would often be specified. The<br />
zinc coating on HDG steel preferentially<br />
corrodes rather than the steel, so the onset<br />
of rust at exposed edges and surfaces is<br />
delayed, in some cases indefinitely.The<br />
natural mill finish is characterised by<br />
crystallisation patterns on the surface, a<br />
result of the hot-dip galvanisation process.<br />
The standard zinc coating weight for<br />
HDG steel in mill finish is 275 g/m 2 , tested to<br />
ASTM A 653 (M).<br />
AlZn steel<br />
The aluminium/zinc alloy coating<br />
on AlZn ® steel imparts corrosion resistance<br />
of up to four times the life of<br />
galvanised steel.<br />
Superior impact resistance, low<br />
maintenance and high durability makes<br />
AlZn ® steel an attractive choice as part of a<br />
<strong>Kalzip</strong> roof or facade system.<br />
Colour-coated steel<br />
Hot-dip galvanised (HDG) steel is also<br />
available in colour-coated options for use in<br />
the <strong>Kalzip</strong> range of liner sheets, liner trays<br />
and structural decks.<br />
Colour coating would provide added<br />
corrosion protection to the HDG steel<br />
substrate and, at the same time, offer a<br />
wide array of standard RAL colours to suit<br />
different aesthetic requirements. On<br />
demand, special colours can be<br />
supplied too.<br />
Colour-coated HDG steel products<br />
are available in two standard pre-coated<br />
systems:<br />
- Polyester coil coated<br />
- Polyvinylidene fluoride (PVDF)<br />
It is available as an option for <strong>Kalzip</strong><br />
trapezoidal and corrugated profiles, <strong>Kalzip</strong><br />
Structural decking profiles and <strong>Kalzip</strong><br />
Structural cassette profiles.<br />
55
<strong>Kalzip</strong> ® <strong>Systems</strong>
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: AsiaWorld Expo, Hong Kong<br />
Architect: Ronald Lu & Partners (HK) Ltd.<br />
and Aedas LPT Architects<br />
System design<br />
guidelines and<br />
performance<br />
characteristics<br />
<strong>Kalzip</strong> has developed system design, specification and<br />
product innovation to guarantee compliance with the latest<br />
Building Regulations without compromising the overall<br />
performance capabilities or aesthetic potential.<br />
With proven durability and high performance, <strong>Kalzip</strong> has the<br />
capacity to meet the complex and rigorous requirements of<br />
the most challenging buildings. Being a multi-component<br />
built up system, <strong>Kalzip</strong> can be precisely tailored to meet the<br />
needs of the individual project – addressing prime concerns,<br />
such as corrosion resistance, sound reduction/absorption,<br />
thermal performance or condensation control – in addition to<br />
other fundamental performance requirements such as load<br />
span capability.<br />
Performance of the system was established by the unique<br />
‘zip’ technology – ensuring a weather tight seam which also<br />
allows the roof to breathe naturally.<br />
A non-penetrative, patented clip ensures smooth thermal<br />
cycling of the external sheet over the clip head whilst at the<br />
same time facilitating outstanding spanning capacity under<br />
high wind loading. Combined with <strong>Kalzip</strong>’s pioneering<br />
on-site roll-forming capability we can provide continuous<br />
single sheet lengths in excess of 150 metres without end<br />
laps or surface penetration by fasteners.<br />
57
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Clip Set Out<br />
Setting-out tolerances<br />
<strong>Kalzip</strong> is manufactured to high<br />
engineering tolerances because of the<br />
critical nature of the side lap arrangement<br />
and engagement over the head of the clip.<br />
The tolerances outlined are recommended<br />
to enable <strong>Kalzip</strong> elements to accommodate<br />
full thermal movement over the clips<br />
without locking and introducing unwanted<br />
“fixed points”. It is assumed that the <strong>Kalzip</strong><br />
element when fixed in place will follow a<br />
straight line or single curve over their entire<br />
length. Multiple curves resulting in dips or<br />
sudden changes in slope may cause a<br />
transfer of “fixed points”. For help<br />
and advice consult the <strong>Kalzip</strong> Technical<br />
Department.<br />
Variations in one line of clips<br />
Clips must be vertical on the line of the roof pitch. Structural<br />
steelwork must allow for the installation of the clips within the<br />
stated tolerances.<br />
Variations between lines of clips-plan variations<br />
It is recommended that lines of clips are set-out to the system<br />
dimension.<br />
Cover width<br />
+ 3mm<br />
- 0mm*<br />
Clips must not be set-out skewed.<br />
Vertical variation of clips heads in line (over any 3 purlins).<br />
Structural support must not vary in level between purlins.<br />
* 1mm will be acceptable if limited to a small area of <strong>Kalzip</strong> sheets, e.g. when<br />
“closing” to a predetermined finishing point, gable etc.<br />
Variations between lines of clips-plan variations<br />
It is recommended that lines of clips are set-out to the system<br />
dimension.<br />
Plan variations of clip heads in line (over any 3 purlins).<br />
NB Applies to complete line of clips only.<br />
* ± 1 mm when the line of clips is set-out at the system dimension - 1mm<br />
** Under no circumstances should the distance between adjacent clips be less<br />
than the system dimension - 2mm<br />
58
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Project: Mabletree @ Anson Road, Singapore<br />
59
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Product parameters<br />
The flexibility and ductility of aluminium makes <strong>Kalzip</strong> the perfect<br />
roofing sheet for beautifully curved and tapered designs.<br />
<strong>Kalzip</strong> roof sheets can be produced with a convex or concave<br />
radius utilising 3 methods:<br />
• Natural curved<br />
- minimum convex radii 40m to 52m subject to gauge &<br />
cover width<br />
• Machine curved (smooth curved)<br />
- minimum radii 1.5m to 40m, subject to gauge and finish<br />
• Crimp curved<br />
- minimum radii 0.485m - convex only<br />
Natural curving<br />
Factory curved<br />
The following applies to all forms of machine curved profiles:<br />
• Curves can be produced with, one or two straight legs<br />
- min leg 400mm<br />
• Maximum sheet length subject to handleability/transportation<br />
• Minimum sheet length 1.5m<br />
Concaved curving<br />
<strong>Kalzip</strong> profile<br />
65 std profiles<br />
50 std profiles<br />
AF std profiles<br />
AS std profiles<br />
0.9mm<br />
16.0<br />
12.0<br />
16.0<br />
18.0<br />
1.0mm<br />
12.0<br />
9.0<br />
12.0<br />
16.0<br />
1.2mm<br />
16.0<br />
8.0<br />
10.0<br />
12.0<br />
Parameters<br />
<strong>Kalzip</strong><br />
Profile<br />
(mm)<br />
305<br />
up to<br />
500<br />
Gauge<br />
(mm)<br />
0.9<br />
1.0<br />
1.2<br />
Support<br />
spacing<br />
L(M)<br />
1.6<br />
1.8<br />
2.0<br />
Convex<br />
radius<br />
Ri(M)<br />
40<br />
45<br />
52<br />
Concave<br />
radius<br />
Ri(M)<br />
45<br />
50<br />
60<br />
Convex curving<br />
<strong>Kalzip</strong> profile<br />
65 std profiles<br />
50 std profiles<br />
AF std profiles<br />
AS std profiles<br />
0.9mm<br />
7.0<br />
7.0<br />
10.0<br />
10.0<br />
1.0mm<br />
3.0<br />
2.0<br />
6.0<br />
6.0<br />
1.2mm<br />
2.5<br />
2.0<br />
5.0<br />
5.0<br />
Waveform - Concave / Convex or Convex / Concave<br />
Combination of convex / concave parameters as above and<br />
transition distances as per notes below:<br />
• Transition distance between two convex or two concave radii<br />
is a maximum of 600mm.<br />
• Transition distance between a convex and concave multi-wave<br />
curve is a maximum of 1200mm<br />
NB - For radii outside the above parameters please contact the<br />
<strong>Kalzip</strong> Technical Department.<br />
Tapering<br />
Tapered convex<br />
<strong>Kalzip</strong> profile<br />
50 std profiles<br />
65 std profiles<br />
0.9mm<br />
10.0<br />
10.0<br />
1.0mm<br />
6.0<br />
7.0<br />
1.2mm<br />
5.0<br />
7.0<br />
Tapered concave<br />
<strong>Kalzip</strong> profile<br />
50 std profiles<br />
65 std profiles<br />
0.9mm<br />
12.0<br />
10.0<br />
1.0mm<br />
10.0<br />
9.0<br />
1.2mm<br />
10.0<br />
9.0<br />
Site curving<br />
Site curving is also possible subject to space availability.<br />
Please contact the <strong>Kalzip</strong> Technical Department for further details.<br />
60
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Nanjing Olympic Stadium, China<br />
Tapered sheets<br />
Tapered <strong>Kalzip</strong> profile sheets have become<br />
increasingly significant for roofing<br />
applications as they can be formed into a<br />
diverse range of shapes. A roof can offer<br />
more than just protection: it can give the<br />
building architectural perfection. For a<br />
perfect construction some fundamental<br />
aspects have to be observed. The<br />
minimum and maximum cover widths are<br />
between 230mm and 740mm.<br />
Tapered <strong>Kalzip</strong> sheets have to be installed<br />
on the roof by following the precise<br />
instructions laid down in the relevant<br />
installation plan.<br />
It is advisable to check the actual<br />
dimensions of the substructure against the<br />
dimensions on the installation plan before<br />
the production is started.<br />
The bottom sheet must be supported by an<br />
insulation material of sufficient compressive<br />
strength if the taper size exceeds 400mm.<br />
To achieve the required stiffness of the<br />
bottom sheet at the eaves end of the sheet,<br />
the incorporation of an eaves angle is<br />
essential. The sheets are delivered with a<br />
standard extra length of 50mm on both<br />
ends and have to be cut to the required<br />
actual length on site.<br />
Minimum construction width<br />
Maximum width<br />
Minimum length<br />
Maximum length<br />
Gauge<br />
Curved and tapered<br />
1<br />
<strong>Kalzip</strong> 65 and 50 <strong>Kalzip</strong> AF<br />
240mm<br />
<strong>17</strong>0mm<br />
700mm 1<br />
700mm 1<br />
1500mm<br />
1500mm<br />
Dependent on transport Dependent on transport<br />
0.9 - 1.2mm<br />
0.9 - 1.2mm<br />
Possible for construction widths of 230mm to<br />
620mm max. Only following approval from the<br />
Technical Department.<br />
Applies only to stucco-embossed and colour-coated <strong>Kalzip</strong> ® profile sheets.<br />
Other material combinations are available on request.<br />
min.<br />
Sheet layout example with joints<br />
Self-supporting up to a pan width of 400mm<br />
Finishes:<br />
• Stucco-embossed<br />
• AluPlusPatina*<br />
• Coated material (with protection foil)<br />
• AluPlusZinc (with protection foil)*<br />
• Stainless Steel*<br />
• Copper*<br />
max.<br />
For construction widths exceeding<br />
400mm only with additional support<br />
and clips spaced at 1.0m max.<br />
* Maximum width for AluPlusZinc, AluPlusPatina,<br />
stainless steel and copper is 400 mm.<br />
61
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Transverse joints<br />
It is not always possible to produce the<br />
required <strong>Kalzip</strong> ® sheet length in one<br />
element. In most cases the length of the<br />
sheets is determined by transport<br />
limitations, so that the sheets must be<br />
joined by overlapping. Especially with<br />
arched roofs the maximum loading height<br />
of the trucks must be observed. Obviously,<br />
the requirements for absolute tightness of<br />
the overlapping joints are very high.<br />
Therefore it is necessary to take great care<br />
when making overlapping joints. Overlaps<br />
are positioned on top of the support, if the<br />
joint is located at the fixed point. Otherwise<br />
the profiled sheets have to be joined<br />
directly next to the support. Joints can be<br />
either welded or sealed.<br />
Welded joints<br />
The <strong>Kalzip</strong> ® sheets to be joined must<br />
have an overlap of approx. 10-20 mm. The<br />
welding seams should be supported (for<br />
instance by a Z-section or a rigid thermal<br />
insulation with an intermediate layer of<br />
aluminium foil).<br />
Sealed joints<br />
(only possible with minimum roof pitch of 2.9°)<br />
The profiled sheets are installed in a<br />
precise sequence according to the<br />
assembly instructions. The critical tightness<br />
of seal is achieved by three rows of silicone<br />
in the joint zone of the individual profiled<br />
sheets plus two rows of sealing rivets. The<br />
overlap is 200 mm.<br />
2<br />
2<br />
4<br />
Direction of<br />
assembly<br />
1<br />
1<br />
3<br />
Left to right:<br />
Mount Stromlo Technology Centre,<br />
Australia<br />
BCA College Architecture,<br />
Singapore<br />
62
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Long length <strong>Kalzip</strong><br />
The Budget Terminal, Singapore<br />
<strong>Kalzip</strong> sheets are commonly used in long lengths (with continous lengths in excess of 150 metre being achieved) therefore the<br />
understanding and control of thermal movement is a prime consideration.<br />
Thermal movement<br />
The colour and finish of a roof will also play an important role in determining the anticipated thermal movement. As a rule of thumb the<br />
following thermal movement rates are adopted for aluminium. It is recommended that on roof areas with sheet lengths exceeding 40m the<br />
<strong>Kalzip</strong> reinforced polyamide E clip is used.<br />
Advanced E clips<br />
The new <strong>Kalzip</strong> Reinforced Polyamide<br />
Clips (E clip) which connect the <strong>Kalzip</strong><br />
standing seam sheets direct to a support<br />
structure and act as an insulation spacer<br />
within a <strong>Kalzip</strong> insulated system, gives<br />
minimal thermal impairment allowing<br />
thermal-bridge free roofing and wall<br />
cladding constructions to be built and the<br />
necessary regulations to be met with ease.<br />
The range of <strong>Kalzip</strong> E clips is manufactured<br />
and reinforced with a galvanised steel core<br />
and has been fully tested for structural<br />
performance in terms of wind suction<br />
attachment and load compression as<br />
well as durability.<br />
When reinforced polyamide E clips are<br />
used within a <strong>Kalzip</strong> roof system the<br />
in-plane forces (friction forces) at the head<br />
of the clip resulting from thermal movement<br />
of the <strong>Kalzip</strong> standing seam sheet are<br />
dramatically reduced when compared with<br />
extruded alumimium clips.<br />
This more efficient accommodation of<br />
thermal movement is particularly relevant<br />
when designing the structure, sub-structure<br />
and fasteners to accommodate long<br />
lengths of standing seam sheets potentially<br />
allowing thinner structural material and<br />
fewer fasteners to be used.<br />
The <strong>Kalzip</strong> E clip is the standard<br />
recommendation for use on roof areas with<br />
effective sheet lengths over 40 metres<br />
(length from the fixed point).<br />
Fixed points and clip tolerances<br />
To control thermal movement and avoid<br />
creepage of the sheet down-slope, a<br />
‘fixed-point’ is introduced into the system.<br />
Fixed points are usually installed at the<br />
ridge position, thus allowing thermal<br />
movement to take place at the eaves<br />
position. According to the design there<br />
will always be exceptions to this rule, and<br />
instances of ‘fixed points’ occurring at<br />
the eaves position or mid-slope are<br />
not uncommon.<br />
The design of the fixed point is based on<br />
a number of given criteria, such as intensity<br />
of snow loading, roof pitch and length,<br />
width and weight of sheeting.<br />
By using standard formulae with the above<br />
criteria, the in-plane forces can be<br />
determined and the correct ‘fixed point’ can<br />
be adopted.<br />
Anticipated thermal movement<br />
in alumimium<br />
Finish<br />
Stucco/mill<br />
Light colour<br />
Dark colour<br />
Approx.<br />
temp<br />
attained<br />
40° - 50°C<br />
40° - 50°C<br />
70° - 80°C<br />
Movement<br />
per metre<br />
length (mm)<br />
1.0<br />
1.0<br />
1.5<br />
Product advantages<br />
• Minimal heat transfer allowing<br />
thermal-bridge free roofing and<br />
cladding constructions<br />
• Complies with the requirement of<br />
National, European and International<br />
energy conversation regulations and<br />
standards<br />
• Excellent properties in the<br />
accommodation of thermal<br />
movement, which is particularly<br />
important where very long sheet<br />
lengths are used<br />
• Improved sound reduction<br />
performance<br />
• Guaranteed to withstand the rigors<br />
of UV, live and dead loads, thermal<br />
cycling etc<br />
• Safe load transmission from the<br />
<strong>Kalzip</strong> standing seam sheeting to<br />
the structure or sub-structure<br />
• Quickly and simply installed using<br />
SFS intec SDK fastener system<br />
63
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Loyang Marine Coast Guard HQ, Singapore<br />
Lightning protection<br />
Lightning Conduction<br />
The <strong>Kalzip</strong> system offers safe and effective<br />
protection against lightning strikes and their<br />
electro-magnetic effect on both plant and<br />
equipment, by acting as:<br />
• A lightning arrest or conducting device<br />
to prevent lightning strikes affecting<br />
the structure<br />
• A protective screen to counter the<br />
electromagnetic effect of lightning<br />
strikes<br />
When installing <strong>Kalzip</strong> roof or wall cladding<br />
systems there is generally no need for<br />
dedicated or additional lightning protection<br />
devices. The calculated probability of<br />
structurally damaging lightning strikes is<br />
once in every 500 years. Such a strike<br />
hitting a <strong>Kalzip</strong> clad building would cause,<br />
at worst, no more than a small hole in one<br />
of the sheet seams.<br />
<strong>Kalzip</strong> as a conductor of<br />
lightning<br />
<strong>Kalzip</strong> aluminum profiled sheets can be<br />
regarded as natural components of a<br />
lightning conducting system, as per the<br />
International Standard ENV 61024-1<br />
“Protection of structures against lightning -<br />
Part 1: General Principles”, because the<br />
crimped seams of the sheets give a<br />
permanent electric connection.<br />
Technical requirements for<br />
lightning conducting devices<br />
• The <strong>Kalzip</strong> sheets must be conductively<br />
connected to earth<br />
• The seams of the <strong>Kalzip</strong> sheets must<br />
be fully zipped to ensure contact<br />
• There must be conductive connection<br />
of the roof sheets to:<br />
- a conductive wall cladding (metal)<br />
- a steel or aluminium sub-structure<br />
- any concrete sub-structure must be<br />
reinforced<br />
<strong>Kalzip</strong> as a protective<br />
screening<br />
If the complete building envelope consists<br />
of aluminium, i.e. <strong>Kalzip</strong> systems used for<br />
both the roof and wall cladding, the<br />
envelope will halt and collect the electrical<br />
energy from lightning and safely conduct it<br />
to earth thereby preventing dangerous<br />
voltages from affecting the power supplies.<br />
IT networks and electronic control systems<br />
connected to the mains power supplies will<br />
be safely protected from damage and in<br />
most instances there will be no need for<br />
additional protective devices.<br />
64
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Skylights, gutters and ridge<br />
Skylights<br />
skylight<br />
Aluminium ridge flashing<br />
Flashing<br />
<strong>Kalzip</strong> 65/400<br />
Ridge closure & filler<br />
Rockwool insulation<br />
Aluminium Clip with<br />
thermal barrier pad<br />
Sur purlin<br />
Trapezoidal liner sheet<br />
Purlin<br />
Gutters<br />
<strong>Kalzip</strong> 65/400<br />
Aluminium drip angle<br />
Eaves flashing<br />
Rockwool insulation<br />
Vapour control layer<br />
Aluminium Clip with<br />
thermal barrier pad<br />
Trapezoidal liner sheet<br />
Gutter<br />
Flashing<br />
Zed spacer<br />
Ridge closure & filler<br />
Rockwool insulation<br />
Sur purlin<br />
Ridge<br />
Ridge decoration panel<br />
Ridge flashing<br />
Zed spacer<br />
Ridge closure & filler<br />
Aluminium Clip with<br />
thermal barrier pad<br />
<strong>Kalzip</strong> 65/400<br />
Rockwool insulation<br />
Sur purlin<br />
Vapour control layer<br />
Trapezoidal liner sheet<br />
Purlin<br />
65
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
On-site requirements<br />
Where site or local access restrictions<br />
apply, <strong>Kalzip</strong> have the equipment,<br />
personnel and expertise to manufacture<br />
on-site. Mobile roll former machines with<br />
integral generators offer a flexible and<br />
effective solution. On-site roll-forming can<br />
be done at either ground, ground to eaves<br />
or eaves levels, and in the case of the<br />
latter,<br />
Requirements for on-site<br />
production of <strong>Kalzip</strong><br />
• Secure compound to keep coils in<br />
during production<br />
• Access to stacker truck capable of<br />
lifting 3 tonne coils. Dependant where<br />
coils are stored on site.<br />
• Material handlers, recommend one<br />
operative every 6 metres.<br />
Ground level production<br />
• Hard ground foundation, capable of<br />
accommodating tractor unit and trailer<br />
with roll former. Combined weight of<br />
38 tonnes (Approx. size 20 m long by<br />
5 m wide).<br />
the fully-integrated production facility<br />
(roughly 6m long) needs to be mounted on<br />
scaffolding or a similar type of platform.<br />
It is possible to reposition the mobile rollformer<br />
during the manufacturing process,so<br />
that the finished sheets are as close<br />
aspossible to where they will be required.<br />
Eaves level production<br />
• A certified scaffold platform at eaves<br />
level capable of accommodating the<br />
roll former, generator and 3 tonne coil.<br />
Total weight: 15 tonne. (Approx. 12 m<br />
long by 6 m wide)<br />
• A copy of the scaffold certification,<br />
prior to the roll former being loaded<br />
onto the scaffold.<br />
• A crane to lift the roll former, generator<br />
on and off the platform. (First and last<br />
day of proposed production run)<br />
• A crane to lift the 3 tonne coils up to<br />
the platform during the production run<br />
(Intermediate days during<br />
production run)<br />
Appropriate lifting beams can also be<br />
supplied to carry the sheets into position.<br />
<strong>Kalzip</strong>’s professional team produces a full<br />
operations document, detailing<br />
requirements, safe working procedures and<br />
risk assessment.<br />
Quality control<br />
• ISO 9002 now applies to all on-site<br />
production.<br />
• All quality tests and samples are now<br />
undertaken on site in keeping with our<br />
factory tests.<br />
• All on-site production has same<br />
dimensional quality as factory<br />
production.<br />
Product advantages<br />
Left to right:<br />
The Budget Terminal, Singapore<br />
• No lapping: The on-site production<br />
eliminates virtually all requirements<br />
for lap joints<br />
• No maintenance<br />
• Reduced transport costs: Up to 5000<br />
m 2 of coil can be delivered on a<br />
single trailer, dramatically reducing<br />
transport time and costs.<br />
• Reduced handling on-site:<br />
Aluminium sheets are half the weight<br />
of steel, which in turn, reduces<br />
the amount of labour required<br />
on site.<br />
• Reduced crane requirements: Roof<br />
sheets can be roll-formed straight<br />
onto the roof, reducing the<br />
dependency on cranes.<br />
• Flexible manufacturing: any<br />
damaged sheets can be replaced<br />
immediately.<br />
66
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Load span details<br />
Aluminium <strong>Kalzip</strong> 65/305, 65/400 and 65/500 with aluminium clips<br />
The following tables give the allowable loading of various <strong>Kalzip</strong> 65 profiles with <strong>Kalzip</strong> extruded aluminium clips.<br />
All values are for multiple span conditions and are given in kN/m 2 .<br />
305<br />
65<br />
<strong>Kalzip</strong> 65/305 with aluminium clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
4.845<br />
4.041<br />
3.428<br />
2.746<br />
2.252<br />
1.881<br />
1.597<br />
1.373<br />
1.194<br />
1.044<br />
0.9<br />
6.728<br />
5.611<br />
4.813<br />
4.185<br />
3.386<br />
2.798<br />
2.351<br />
2.005<br />
1.730<br />
1.495<br />
1.0<br />
8.606<br />
7.<strong>17</strong>6<br />
6.155<br />
5.389<br />
4.344<br />
3.576<br />
2.996<br />
2.548<br />
2.194<br />
1.910<br />
1.2<br />
10.032<br />
8.365<br />
7.<strong>17</strong>5<br />
6.282<br />
5.588<br />
4.667<br />
3.885<br />
3.287<br />
2.8<strong>17</strong><br />
2.442<br />
Snow load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
7.027<br />
5.851<br />
5.011<br />
4.<strong>17</strong>1<br />
3.294<br />
2.665<br />
2.198<br />
1.842<br />
1.460<br />
1.162<br />
0.9<br />
7.024<br />
5.848<br />
5.007<br />
4.377<br />
3.887<br />
3.232<br />
2.666<br />
2.098<br />
1.642<br />
1.307<br />
1.0<br />
7.020<br />
5.844<br />
5.004<br />
4.374<br />
3.884<br />
3.492<br />
3.037<br />
2.330<br />
1.824<br />
1.452<br />
1.2<br />
7.013<br />
5.837<br />
4.996<br />
4.366<br />
3.876<br />
3.484<br />
3.163<br />
2.798<br />
2.190<br />
1.743<br />
400<br />
65<br />
<strong>Kalzip</strong> 65/400 with aluminium clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
3.730<br />
3.111<br />
2.669<br />
2.311<br />
1.898<br />
1.588<br />
1.350<br />
1.162<br />
1.011<br />
0.889<br />
0.9<br />
5.443<br />
4.539<br />
3.894<br />
3.410<br />
2.878<br />
2.380<br />
2.002<br />
1.709<br />
1.476<br />
1.285<br />
1.0<br />
6.956<br />
5.801<br />
4.976<br />
5.833<br />
5.108<br />
4.544<br />
3.996<br />
3.329<br />
2.8<strong>17</strong><br />
2.415<br />
1.2<br />
8.155<br />
6.801<br />
5.833<br />
5.108<br />
4.544<br />
3.996<br />
3.329<br />
2.8<strong>17</strong><br />
2.415<br />
2.095<br />
Snow load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
5.354<br />
4.457<br />
3.816<br />
3.336<br />
2.757<br />
2.228<br />
1.836<br />
1.5<strong>21</strong><br />
1.190<br />
0.946<br />
0.9<br />
5.350<br />
4.453<br />
3.813<br />
3.332<br />
2.959<br />
2.660<br />
2.233<br />
1.712<br />
1.339<br />
1.065<br />
1.0<br />
5.347<br />
4.450<br />
3.809<br />
3.329<br />
2.955<br />
2.656<br />
2.412<br />
1.902<br />
1.488<br />
1.183<br />
1.2<br />
5.340<br />
4.443<br />
3.802<br />
3.322<br />
2.948<br />
2.649<br />
2.405<br />
2.201<br />
1.786<br />
1.420<br />
500<br />
65<br />
<strong>Kalzip</strong> 65/500 with aluminium clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
2.962<br />
2.472<br />
2.1<strong>21</strong><br />
1.858<br />
1.535<br />
1.287<br />
1.096<br />
0.946<br />
0.825<br />
0.728<br />
0.9<br />
4.106<br />
3.425<br />
2.939<br />
2.574<br />
2.291<br />
1.933<br />
1.629<br />
1.392<br />
1.204<br />
1.052<br />
1.0<br />
5.245<br />
4.375<br />
3.753<br />
3.287<br />
2.924<br />
2.493<br />
2.093<br />
1.783<br />
1.538<br />
1.341<br />
1.2<br />
6.164<br />
5.142<br />
4.411<br />
3.863<br />
3.437<br />
3.096<br />
2.736<br />
2.3<strong>17</strong><br />
1.988<br />
1.725<br />
Snow load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
4.279<br />
3.562<br />
3.049<br />
2.632<br />
2.074<br />
1.675<br />
1.380<br />
1.155<br />
0.981<br />
0.793<br />
0.9<br />
4.276<br />
3.558<br />
3.046<br />
2.662<br />
2.363<br />
2.123<br />
1.791<br />
1.435<br />
1.122<br />
0.891<br />
1.0<br />
4.273<br />
3.555<br />
3.043<br />
2.658<br />
2.359<br />
2.120<br />
1.925<br />
1.597<br />
1.248<br />
0.992<br />
1.2<br />
4.266<br />
3.549<br />
3.036<br />
2.652<br />
2.353<br />
2.114<br />
1.918<br />
1.755<br />
1.495<br />
1.188<br />
67
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Aluminium <strong>Kalzip</strong> 50/333 and 50/429 with aluminium clips<br />
The following tables give the allowable loading of various <strong>Kalzip</strong> 50 profiles with <strong>Kalzip</strong> extruded aluminium clips.<br />
All values are for multiple span conditions and are given in kN/m 2 .<br />
333<br />
<strong>Kalzip</strong> 50/333 with aluminium clips<br />
Gauge (mm) Span (m)<br />
1.0 1.2 1.4 1.6 1.8 2.0 2.2<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
3.624<br />
5.004<br />
6.384<br />
6.913<br />
3.023<br />
4.<strong>17</strong>3<br />
5.323<br />
5.765<br />
2.593<br />
3.579<br />
4.566<br />
4.944<br />
2.271<br />
2.964<br />
3.997<br />
4.329<br />
2.006<br />
2.391<br />
3.318<br />
3.568<br />
1.628<br />
1.970<br />
2.714<br />
2.984<br />
1.349<br />
1.653<br />
2.262<br />
2.535<br />
Snow load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
5.818<br />
6.433<br />
6.430<br />
6.423<br />
4.138<br />
5.003<br />
5.353<br />
5.346<br />
3.092<br />
3.747<br />
4.410<br />
4.576<br />
2.395<br />
2.909<br />
3.430<br />
3.999<br />
1.907<br />
2.322<br />
2.742<br />
3.<strong>17</strong>2<br />
1.539<br />
1.858<br />
2.061<br />
2.474<br />
1.231<br />
1.387<br />
1.539<br />
1.847<br />
2.4<br />
1.137<br />
1.407<br />
1.810<br />
2.182<br />
0.941<br />
1.060<br />
1.<strong>17</strong>6<br />
1.412<br />
2.6<br />
0.972<br />
1.<strong>21</strong>3<br />
1.432<br />
1.898<br />
0.734<br />
0.827<br />
0.9<strong>17</strong><br />
1.101<br />
2.8<br />
-<br />
1.057<br />
1.154<br />
1.634<br />
-<br />
0.655<br />
0.727<br />
0.872<br />
50<br />
429<br />
<strong>Kalzip</strong> 50/429 with aluminium clips<br />
Gauge (mm) Span (m)<br />
1.0 1.2 1.4 1.6 1.8 2.0 2.2<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
2.816<br />
3.887<br />
4.959<br />
5.370<br />
2.349<br />
3.242<br />
4.135<br />
4.479<br />
2.016<br />
2.781<br />
3.547<br />
3.842<br />
1.765<br />
2.429<br />
3.106<br />
3.364<br />
1.571<br />
1.960<br />
2.713<br />
2.923<br />
1.304<br />
1.616<br />
2.220<br />
2.446<br />
1.111<br />
1.356<br />
1.850<br />
2.078<br />
Snow load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
4.992<br />
4.989<br />
4.985<br />
4.979<br />
3.836<br />
4.152<br />
4.149<br />
4.143<br />
2.873<br />
3.487<br />
3.552<br />
3.545<br />
2.230<br />
2.713<br />
3.104<br />
3.097<br />
1.780<br />
2.103<br />
2.329<br />
2.749<br />
1.354<br />
1.524<br />
1.688<br />
2.023<br />
1.010<br />
1.137<br />
1.259<br />
1.509<br />
2.4<br />
0.937<br />
1.155<br />
1.542<br />
1.789<br />
0.771<br />
0.868<br />
0.962<br />
1.152<br />
2.6<br />
0.801<br />
0.996<br />
1.220<br />
1.557<br />
0.600<br />
0.676<br />
0.749<br />
0.987<br />
2.8<br />
-<br />
-<br />
-<br />
1.369<br />
-<br />
-<br />
-<br />
0.709<br />
50<br />
Notes:<br />
1. All loads are in kN/m 2 and are assumed to be applied uniformly<br />
2. The following shading denotesthe limiting criteria:<br />
support clips deflection stress<br />
3. The self-weight of the <strong>Kalzip</strong> sheeting has been taken into account in the above loadings<br />
4. The following load factors have been taken into account in the design capacity of the sheeting:<br />
Dead load = 1.4<br />
Dead load (restraining wind uplift) = 1.0<br />
Snow load = 1.6<br />
Attachment resisting wind uplift = 2.0<br />
Wind load = 1.4<br />
5. All spans are assumed to be equal or within 15% of largest span<br />
6. The above snow loadings are applicable for <strong>Kalzip</strong> sheets with aluminium clips type 190 or below<br />
7. For loading conditions outside of the above please contact the <strong>Kalzip</strong> Technical Department<br />
68
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Aluminium <strong>Kalzip</strong> 65/305, 65/400 and 65/500 with E clips<br />
The following tables give the allowable loading of various <strong>Kalzip</strong> 65 profiles with <strong>Kalzip</strong> reinforced polyamide E clips.<br />
All values are for multiple span conditions and are given in kN/m 2 .<br />
305<br />
65<br />
<strong>Kalzip</strong> 65/305 with E clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
3.029<br />
4.<strong>17</strong>8<br />
5.328<br />
7.125<br />
2.527<br />
3.485<br />
4.443<br />
5.942<br />
2.168<br />
2.990<br />
3.812<br />
5.096<br />
1.899<br />
2.619<br />
3.338<br />
4.463<br />
1.690<br />
2.330<br />
2.969<br />
3.970<br />
1.523<br />
2.099<br />
2.675<br />
3.575<br />
1.386<br />
1.910<br />
2.433<br />
3.252<br />
1.272<br />
1.752<br />
2.232<br />
2.984<br />
1.<strong>17</strong>5<br />
1.619<br />
2.062<br />
2.756<br />
1.044<br />
1.495<br />
1.910<br />
2.442<br />
Impose load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
5.919<br />
5.916<br />
5.912<br />
5.904<br />
4.928<br />
4.924<br />
4.920<br />
4.913<br />
4.220<br />
4.<strong>21</strong>6<br />
4.<strong>21</strong>2<br />
4.205<br />
3.688<br />
3.685<br />
3.681<br />
3.674<br />
3.275<br />
3.272<br />
3.268<br />
3.260<br />
2.665<br />
2.941<br />
2.937<br />
2.930<br />
2.198<br />
2.666<br />
2.667<br />
2.660<br />
1.842<br />
2.235<br />
2.442<br />
2.434<br />
1.565<br />
1.899<br />
2.<strong>21</strong>2<br />
2.244<br />
1.345<br />
1.633<br />
1.907<br />
2.080<br />
400<br />
65<br />
<strong>Kalzip</strong> 65/400 with E clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
2.312<br />
1.929<br />
1.656<br />
1.451<br />
1.292<br />
1.164<br />
1.060<br />
0.973<br />
0.899<br />
0.836<br />
0.9<br />
3.189<br />
2.660<br />
2.283<br />
2.000<br />
1.780<br />
1.603<br />
1.459<br />
1.339<br />
1.237<br />
1.150<br />
1.0<br />
4.066<br />
3.392<br />
2.910<br />
2.549<br />
2.268<br />
2.043<br />
1.859<br />
1.706<br />
1.576<br />
1.465<br />
1.2<br />
5.437<br />
4.535<br />
3.890<br />
3.407<br />
3.031<br />
2.730<br />
2.484<br />
2.279<br />
2.106<br />
1.957<br />
Imposed load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
4.509<br />
3.753<br />
3.<strong>21</strong>3<br />
2.808<br />
2.493<br />
2.228<br />
1.836<br />
1.539<br />
1.307<br />
1.123<br />
0.9<br />
4.505<br />
3.749<br />
3.209<br />
2.804<br />
2.489<br />
2.237<br />
2.031<br />
1.859<br />
1.595<br />
1.371<br />
1.0<br />
4.502<br />
3.746<br />
3.206<br />
2.801<br />
2.486<br />
2.234<br />
2.028<br />
1.856<br />
1.710<br />
1.586<br />
1.2<br />
4.495<br />
3.739<br />
3.199<br />
2.794<br />
2.479<br />
2.227<br />
2.0<strong>21</strong><br />
1.849<br />
1.703<br />
1.579<br />
500<br />
65<br />
<strong>Kalzip</strong> 65/500 with E clips<br />
Gauge (mm)<br />
Span (m)<br />
1.0<br />
1.2<br />
1.4<br />
1.6<br />
1.8<br />
2.0<br />
2.2<br />
2.4<br />
2.6<br />
2.8<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
1.852<br />
2.554<br />
3.255<br />
4.353<br />
1.546<br />
2.131<br />
2.716<br />
3.631<br />
1.327<br />
1.829<br />
2.331<br />
3.115<br />
1.163<br />
1.602<br />
2.042<br />
2.729<br />
1.035<br />
1.426<br />
1.8<strong>17</strong><br />
2.428<br />
0.933<br />
1.285<br />
1.637<br />
2.187<br />
0.850<br />
1.<strong>17</strong>0<br />
1.490<br />
1.991<br />
0.780<br />
1.074<br />
1.367<br />
1.827<br />
0.7<strong>21</strong><br />
0.992<br />
1.263<br />
1.688<br />
0.671<br />
0.923<br />
1.<strong>17</strong>5<br />
1.569<br />
Imposed load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
3.603<br />
3.600<br />
3.597<br />
3.590<br />
2.998<br />
2.995<br />
2.992<br />
2.985<br />
2.566<br />
2.563<br />
2.560<br />
2.553<br />
2.242<br />
2.239<br />
2.236<br />
2.229<br />
1.990<br />
1.987<br />
1.984<br />
1.977<br />
1.675<br />
1.785<br />
1.782<br />
1.776<br />
1.380<br />
1.620<br />
1.6<strong>17</strong><br />
1.611<br />
1.155<br />
1.483<br />
1.480<br />
1.473<br />
0.981<br />
1.274<br />
1.363<br />
1.357<br />
0.842<br />
1.094<br />
1.264<br />
1.257<br />
69
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
Aluminium <strong>Kalzip</strong> 50/333 and 50/429 with E clips<br />
The following tables give the allowable loading of various <strong>Kalzip</strong> 50 profiles with <strong>Kalzip</strong> reinforced polyamide E clips.<br />
All values are for multiple span conditions and are given in kN/m 2 .<br />
333<br />
<strong>Kalzip</strong> 50/333 with E clips<br />
Gauge (mm) Span (m)<br />
1.0 1.2 1.4 1.6 1.8 2.0 2.2<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
-<br />
3.433<br />
4.420<br />
6.526<br />
-<br />
2.864<br />
3.687<br />
5.442<br />
-<br />
2.457<br />
3.163<br />
4.668<br />
-<br />
2.152<br />
2.770<br />
4.087<br />
-<br />
1.915<br />
2.464<br />
3.568<br />
-<br />
1.725<br />
2.220<br />
2.984<br />
-<br />
1.570<br />
2.020<br />
2.535<br />
Imposed load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
-<br />
4.672<br />
4.668<br />
4.662<br />
-<br />
3.888<br />
3.885<br />
3.878<br />
-<br />
3.328<br />
3.325<br />
3.318<br />
-<br />
2.908<br />
2.905<br />
2.898<br />
-<br />
2.322<br />
2.578<br />
2.572<br />
-<br />
1.895<br />
2.240<br />
2.310<br />
-<br />
1.571<br />
1.863<br />
2.097<br />
2.4<br />
-<br />
1.407<br />
1.853<br />
2.182<br />
-<br />
1.315<br />
1.561<br />
1.766<br />
2.6<br />
-<br />
1.<strong>21</strong>3<br />
1.643<br />
1.898<br />
-<br />
1.116<br />
1.325<br />
1.499<br />
2.8<br />
-<br />
1.057<br />
1.426<br />
1.668<br />
-<br />
0.958<br />
1.067<br />
1.281<br />
50<br />
429<br />
<strong>Kalzip</strong> 50/429 with E clips<br />
Gauge (mm) Span (m)<br />
1.0 1.2 1.4 1.6 1.8 2.0 2.2<br />
Wind suction load case (maximum deflection = span/90) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
-<br />
2.668<br />
3.434<br />
5.069<br />
-<br />
2.226<br />
2.865<br />
4.228<br />
-<br />
1.910<br />
2.458<br />
3.627<br />
-<br />
1.673<br />
2.153<br />
3.<strong>17</strong>7<br />
-<br />
1.489<br />
1.916<br />
2.826<br />
-<br />
1.342<br />
1.726<br />
2.446<br />
-<br />
1.222<br />
1.571<br />
2.078<br />
Imposed load case (maximum deflection = span/200) - maximum unfactored load (kN/m 2 )<br />
0.8<br />
0.9<br />
1.0<br />
1.2<br />
-<br />
3.6<strong>21</strong><br />
3.618<br />
3.612<br />
-<br />
3.013<br />
3.010<br />
3.003<br />
-<br />
2.578<br />
2.575<br />
2.569<br />
-<br />
2.252<br />
2.249<br />
2.243<br />
-<br />
1.999<br />
1.996<br />
1.989<br />
-<br />
1.773<br />
1.793<br />
1.787<br />
-<br />
1.475<br />
1.627<br />
1.6<strong>21</strong><br />
2.4<br />
-<br />
1.1<strong>21</strong><br />
1.442<br />
1.789<br />
-<br />
1.245<br />
1.406<br />
1.483<br />
2.6<br />
-<br />
0.996<br />
1.332<br />
1.557<br />
-<br />
0.991<br />
1.098<br />
1.316<br />
2.8<br />
-<br />
0.868<br />
1.168<br />
1.369<br />
-<br />
0.787<br />
0.872<br />
1.045<br />
50<br />
Notes:<br />
1. All loads are in kN/m 2 and are assumed to be applied uniformly<br />
2. The following shading denotes the limiting criteria:<br />
<strong>Kalzip</strong> Clips Stress Deflection<br />
3. The self-weight of the <strong>Kalzip</strong> standing seam sheeting has been taken into account in the above loadings<br />
4. The following load factors have been taken into account in the design capacity of the <strong>Kalzip</strong> standing seam sheeting:<br />
Dead load = 1.4<br />
Dead load (restraining wind suction) = 1.0<br />
Imposed load = 1.6<br />
Attachment (resisting wind suction) = 2.0<br />
Wind load = 1.4<br />
5. All spans are assumed to be equal or within 15% of largest span<br />
6. The above imposed loadings are applicable for <strong>Kalzip</strong> standing seam sheets with E.180 clips or below<br />
7. For loading conditions outside of the above please contact the <strong>Kalzip</strong> Technical Department<br />
70
<strong>Kalzip</strong> ® <strong>Systems</strong><br />
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Australia<br />
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71
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While care has been taken to ensure that the<br />
information contained in this brochure<br />
is accurate, neither Tata Steel Europe Limited<br />
nor its subsidiaries accept responsibility or<br />
liability for errors or information which is found<br />
to be misleading.<br />
Copyright 2012<br />
<strong>Kalzip</strong> Asia Pte Ltd<br />
Singapore<br />
<strong>Kalzip</strong> Asia Pte Ltd<br />
25 Pioneer Crescent<br />
Singapore 628554<br />
T : +65 6768 9081<br />
F : +65 6898 9374<br />
sales.sg@kalzip.com<br />
China<br />
<strong>Kalzip</strong> (Guangzhou) Limited<br />
Suite 2310, North Tower The Hub<br />
1068 Xin Gang East Road<br />
Haizhu District<br />
Guangzhou, China 510335<br />
T : +86 20 8904 7408<br />
F : +86 20 8923 1863<br />
sales.cn@kalzip.com<br />
India<br />
<strong>Kalzip</strong> India Pvt. Ltd<br />
310, 3rd Floor, Vipul Agora,<br />
M.G. Road, Gurgaon<br />
Haryana - 122002<br />
India<br />
T: +91 124 4848 800<br />
F: +91 124 4848 801<br />
sales.in@kalzip.com<br />
Hong Kong<br />
<strong>Kalzip</strong> Asia Pte Ltd<br />
Unit <strong>17</strong>-18, 7/F., Delta House<br />
3 On Yiu Street, Siu Lek Yuen<br />
Shatin, N.T.<br />
Hong Kong<br />
T : +852 2887 5277<br />
F : +852 2234 6739<br />
sales.hk@kalzip.com<br />
Taiwan<br />
<strong>Kalzip</strong> Asia Pte Ltd<br />
5F., No.1-10, Lane <strong>17</strong>4<br />
Huaide St., Banqiao City<br />
Taipei County 220<br />
Taiwan (R.O.C.)<br />
T : +886 2 2257 1418<br />
F : +886 2 2257 9458<br />
sales.tw@kalzip.com<br />
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