part-no. - Jehnert Sound Design
part-no. - Jehnert Sound Design
part-no. - Jehnert Sound Design
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JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
Inst.Instr.<strong>part</strong>-<strong>no</strong> 65125/31/FH07/03<br />
Installation instructions<br />
<strong>part</strong>-<strong>no</strong>. 65125 /<br />
65131 (P-MHT)<br />
Production <strong>Jehnert</strong> <strong>Sound</strong> of <strong>Design</strong><br />
Car-Audio-Systems<br />
development and<br />
production of<br />
Porsche Car-Audio-Systems<br />
Str. 15<br />
70794 Filderstadt<br />
Heinrich-Hertz-Str. 11<br />
Tel. 00 49 71 58 / 9 56 99-0<br />
70794 Filderstadt<br />
Fax 00 49 71 58 / 9 56 99-10<br />
e-mail: sounddesign@jehnert.de<br />
Tel.0049-711-77 97 87-87<br />
www.jehnert.com<br />
Fax: 0049-711-77 78 921<br />
e-mail: sounddesign@jehnert.de<br />
www.jehnert.com<br />
»Exclusive-Edition«<br />
Porsche Boxster / 996 Coupé / convertible<br />
Porsche 986 Boxster / 996 Coupé/Convertible
C o n t e n t s<br />
page<br />
Packing list. ......................................................................... 2<br />
1. Disassembly of the door lining .............................................. 3<br />
2. Removal of the Tweeter-midrange-module / bass tank ............... 4<br />
3. Installation Loudspeaker cables / Tweeter-midrange-module...... 5<br />
4. Cut-outs in door lining........................................................... 6<br />
5. Insulation / Installation of the door lining........................... .... 7<br />
6. Panel alignment/ reference points........................................... 8<br />
7. Panel installation/ fastening ................................................... 9<br />
8. Crossover circuit - Speaker connection.................................... 10<br />
Loudspeaker wiring diagram......... ........................................ 11<br />
9. Installation of the speakers - grill............. ............................. 12<br />
Technical information........................................................... 13<br />
Service / fault diag<strong>no</strong>ses......................................................... 14<br />
Guarantee ........................................................................... 15<br />
Please follow the installation instructions<br />
“step by step”<br />
and check the package contents.<br />
Particularly important <strong>no</strong>tes contain the following remarks:<br />
<br />
65125 / 131 Porsche Boxster / 996 - 1 - © JEHNERT SOUND DESIGN
p a c k i n g l i s t 6 5 1 2 5 / 6 5 1 3 1<br />
p a c k i n g l i s t 6 5 1 2 5 / 6 5 1 3 1<br />
packing unit<br />
Check list<br />
door panel, covered (right/left) with metal-grill<br />
2<br />
packing unit<br />
Check list<br />
Tweeter 26 mm 2<br />
(each mounted with 4 x 8 hex screw plus oblong hole)<br />
Midrange door panel, 100 covered mm 2<br />
(each (right/left) mounted with four metal-grill M4 x 16 screws)<br />
tweeter-midrange Tweeter 26 mm (each module mounted with 4 acoustics x 8 hex screw fabrics plus oblong grill<br />
2<br />
hole)<br />
installation Midrange 100 kit mm incl. (each template 2<br />
mounted with (right/left) four M4 x 16 screws)<br />
Subwoofer tweeter-midrange 160 mm module<br />
4<br />
(each mounted with on acoustics the panel fabrics with two grill metric screws) 2<br />
crossover installation (right kit / incl. left) template (right/left)<br />
2<br />
Subwoofer 160 mm 4<br />
Hardware bag: (each mounted on the panel with two metric screws)<br />
crossover (right / left)<br />
flat head screws, M 4 x 30<br />
Hardware flat head bag: screws, M 4 x 40<br />
2<br />
flat head screws, 30<br />
2<br />
flat head screws, M 4 x 50<br />
Spax flat head screws, screws, 4,2 x M 60, 4 x black 40<br />
42<br />
Spax flat head screws, screws, 4,2 x M 70, 4 x black<br />
2<br />
50<br />
Hex-nut Spax screws, M 4 4,2 x 60, black<br />
64<br />
Spax screws, 4,2 x 70, black<br />
2<br />
Sheet metal nut 4,2mm<br />
6<br />
Hex-nut M 4<br />
washer Ø 20mm 6<br />
(f.metric screws)<br />
Sheet metal nut 3,9 4,2mm<br />
6<br />
flat head screws, M4 x 20 (for woofer)<br />
8<br />
washer Ø 20mm 6<br />
(f.metric screws)<br />
Porsche flat head Signet screws, M4 x 20 (for woofer)<br />
28<br />
2<br />
Preassembled hardware:<br />
flat head screws, M4 x 20 (for woofer)<br />
Preassembled hardware:<br />
The product was carefully packed and checked for its completeness. If you find anything missing.<br />
damaged or defective, please <strong>no</strong>tice our guarantee services on the back of these assembly instructions.<br />
flat head screws, M4 x 20 (for woofer)<br />
8<br />
8<br />
The product was carefully packed and checked for its completeness. If you find anything missing.<br />
damaged or defective, please <strong>no</strong>tice our guarantee services on the back of these assembly instructions.<br />
65125 / 131 Porsche Boxster / 996 - 2 - © JEHNERT SOUND DESIGN<br />
65125 / 131 Porsche Boxster / 996 - 2 - © JEHNERT SOUND DESIGN
1. Disassembly of the door lining<br />
A<br />
C<br />
B<br />
E<br />
D<br />
F<br />
Disassembly of the door lining with<br />
or without Porsche soundpackage<br />
is identically.<br />
1.1. Roll down window completely.<br />
1.2. Lever off the mirror triangle panel ( A) starting from the bottom edge and pull it off<br />
upward.<br />
1.3. Carefully push the faceplate of the door latch lever (B), out from the catch starting<br />
from the tapered side and pull away upward:<br />
open door latch and remove the multipoint head cap screw underneath.<br />
1.4. Remove screw (C) on upper end of door handle.<br />
1.5. Open lid of door tray and remove the plastic expansion screw (D)<br />
1.6. Pull off faceplate ring (E) from the handle and remove the Toxy screw underneath.<br />
1.7. Unclip the airbag faceplate (F). Remove the Phillips screws underneath.<br />
1.8. Pull door handle<br />
forward and off:<br />
C<br />
D<br />
E<br />
1.9. Carefully squeeze the door panel away from the plastic clips at the lower and<br />
lateral edges (danger of breaking!).<br />
1.10. Lift the door panel out of the sealing above and simultaneously move it<br />
horizontally and forward away from the inner door metal.<br />
1.11. Unhook door lock Bowden pull wire and unplug power cable for the<br />
entrance light.<br />
65125 / 131 Porsche Boxster / 996 - 3 - © JEHNERT SOUND DESIGN
2 . Removal of the Tweeter-Midrange-Module in the instrument panel /<br />
vehicles with Porsche sound package: bass tank in the doors<br />
Instrument panel:<br />
2.1. Removal of the original installed Tweeter-Midrange-Module:<br />
Dismount both original Tweeter-Midrange-Modules from the instrumentpanel<br />
and unplug the cables. Retrain the screws for later assembly.<br />
(The standard tweeter module and connector will <strong>no</strong>t be needed anymore.)<br />
<br />
Car doors:<br />
Only for vehicles with installed Porsche sound package:<br />
2.2. Removal of bass tank:<br />
2.2.1. Disconnect all original loudspeaker plugs (A).<br />
(They will <strong>no</strong>t be needed anymore.)<br />
2.2.2. Loosen the four screws (B) that hold the bass tank and remove ist.<br />
(It will <strong>no</strong>t be needed anymore.)<br />
(B)<br />
(A)<br />
65125 / 131 Porsche Boxster / 996 - 4 - © JEHNERT SOUND DESIGN
3. Installation of loudspeaker cables/Tweeter-Midrange-Module<br />
3.1. Loudspeaker cable into the doors and to the instrument panel<br />
3.1.1. Carefully pull off the moisture protection foil.<br />
In vehicles with installed sound package there is <strong>no</strong> moisture protection<br />
foil behind the bass tank. Important! (see point 3.1.4.)<br />
3.1.2. Installation of loudspeaker cable:<br />
• Lead one speaker cable into the door :<br />
through original compact connector; open it and make sure it is<br />
absolutely sealed again.<br />
• Lead two speaker cables to the Tweeter-Midrange-Module in the<br />
instrument panel. (Crossover circuit is installed behind the middle console.)<br />
3.1.3. Reinstall moisture protection foil to fit precisely.<br />
3.1.4. Only for vehicles with Porsche sound package:<br />
For protection against moisture and damage to the loudspeakers through<br />
<br />
humidity: use adhesive spray or tape to attach a <strong>no</strong>rmal plastic foil/bag<br />
sized to the opening of the bass tank on the car door.<br />
Vehicles with Porsche sound package:<br />
under all circumstance cover the bass tank<br />
cut-out in the car door with a moisture<br />
protection foil.<br />
3.2. Tweeter-Midrange-Module<br />
3.2.1. Insert the midrange-tweeter module into the original cut-outs and wire<br />
them up.<br />
3.2.2. Fasten them with the original screws.<br />
fig.: Tweeter-Midrange-Modul<br />
without grill<br />
65125 / 131 Porsche Boxster / 996 - 5- © JEHNERT SOUND DESIGN
4. Cut-outs in door lining<br />
4.1. Place door lining on a plane surface.<br />
For vehicles with factory installed Porsche sound system: dismount the grills.<br />
4.2. Dismount the loudspeakers attached to the panel for transport protection.<br />
Retain the screws for later assembly.<br />
4.3. place the mounting template enclosed onto the backside of the doorlining<br />
align and fit it - please keep to the marks on the template.<br />
4.4. transfer the cutting lines from the template to the doorlining.<br />
4.5. take away the panel and cut out the door lining along the marks carefully<br />
<br />
fig.: mounting template on the backside of the doorlining<br />
IMPORTANT !!!<br />
please do <strong>no</strong>t remove the fastening clips of the door lining (A+B). The<br />
Original fastening points 1 + 2 (see fig.3) of the car door have to be<br />
visible in the cut-out.<br />
fig. car doors without<br />
doorlining<br />
Do <strong>no</strong>t remove the mounting clips!<br />
1<br />
2<br />
A<br />
B<br />
fig.2: cut-outs door lining<br />
fig.3: original mounting point<br />
65125 / 131 Porsche Boxster / 996 - 6 - © JEHNERT SOUND DESIGN
5. Insulation of the car lining /<br />
Installation of the car lining onto the doors<br />
<br />
Important tip:<br />
Vibrations from 2 x 160mm subwoofer / each side can lead to an<strong>no</strong>ying<br />
rattle <strong>no</strong>ises in the car door.<br />
5.1. Insulation of the car lining/backside:<br />
5.1.1.self-adhesive vibration suppressing insulation fleece (order.<strong>no</strong>. 27000) onto<br />
the backside of the car lining<br />
<br />
I m p o r t a n t:<br />
leave out cut-outs for door-airbag, loudspeakers and door bolts.<br />
5.1.2. fix a hole for the installation clip (A).<br />
fig.: backside of the door lining - insulation<br />
!<br />
<br />
attention / danger !!!<br />
No insulation behind<br />
the side-airbags<br />
(fig. “B”)<br />
I<br />
Important:<br />
<strong>no</strong> insulation-material behind<br />
- loudspeakers<br />
- door bolts<br />
- hole for the installation clip<br />
(fig.”A”)<br />
5.2. Installation of the car lining onto the car’s door<br />
Set the door lining - without mounted panel - onto the car’s door<br />
and fit it again in contrary order of succession we described on page 3.<br />
65125 / 131 Porsche Boxster / 996 - 7 - © JEHNERT SOUND DESIGN
6. Panel alignment/reference points<br />
Place the door panel on the mounted door lining onto the car door.<br />
Rerference point for fitting<br />
<br />
Only precise alignment of the panel with the<br />
door lining warrants optimal fit<br />
6.1. Reference point 1:<br />
the two most important reference points are the original<br />
fastening points in the car door (see fig. 1+2)<br />
• Check the proper fit of the original sheet metal screws for fastening the<br />
doorlining and panel (1 + 2 as shown in fig.). If necessary clip in the<br />
supplied new sheet metal nuts<br />
• Vehicles without installed Porsche sound package:<br />
addionally clip a sheet metal nut for fastening the panel to the “staysheet”<br />
at the car door (3 as shown in fig.)<br />
• Affix the panel with the two Spax screws (1+2) through the door lining<br />
exactly into the original fastening points and screw only hand tight.<br />
fig.: ref.point 1<br />
1= Spax 5,0 x 60<br />
1<br />
2= Spax 5,0 x 60 3<br />
2<br />
6.2. Reference point 2:<br />
realign panel again precisely as shown on page 6<br />
Upper panel edge <strong>part</strong>ly overlaps the separating line between leather and<br />
carpet. The carpet edge ist <strong>no</strong>t a reference point.<br />
<br />
The upper panel edge must fit snugly without gap.<br />
65125 / 131 Porsche Boxster / 996 - 8 - © JEHNERT SOUND DESIGN
7. Panel installation - Fastening<br />
7.1. Use the precisely aligned panel as pattern for the position of the fastening<br />
points 3-6. Fasten all screws only hand tight:<br />
• Screw 1 + 2: screw into original fastening point (see page 8)<br />
• fastening points 3-6: (drill howles are already in the panels)<br />
use a thin awl to set the marks on the door-lining and<br />
use a 6mm drill for the screws according to the marks set before<br />
Notice: please take care that the inner door <strong>part</strong>s of the panel edge<br />
will <strong>no</strong>t be damaged by the drill head<br />
• Screw 3 : screw carefully into door lining:<br />
Caution! Window lifter motor underneath.<br />
• Screw 4 : screw through door lining into door metal.<br />
• Screw 5 -6 : screw into door lining.<br />
7.2. Check again for proper fit and tighten all screws securely.<br />
<br />
<br />
All cutting edges of the panel must fit the door lining snugly all<br />
around without gap.<br />
7.3. Secure the Spax screws with sheet metal nuts.<br />
Fasten metric bolts with washers and nuts.<br />
!<br />
Observe:<br />
window lifter-motor!<br />
3 = M4 x 40<br />
fig.: fastening points<br />
1 = Spax 5,0 x 60<br />
5 = M4 x 30<br />
6 = M4 x 50<br />
2 = Spax 5,0 x 60<br />
4 = Spax 5,0 x 70<br />
description fastening point 1+2 installation see page 8<br />
65125 / 131 Porsche Boxster / 996 - 9 - © JEHNERT SOUND DESIGN
8. Crossover circuit - Speaker connection<br />
8.1. Place crossover circuit behind the middle console.<br />
8.2. To boost the sound volume create a cut-out in the original door foam foil<br />
of approx. 20 cm width in length of the pocket and 2 cm in height.<br />
If a moisture foil was installed as described on page 5 a 20cm long cut in<br />
the foil is sufficient.<br />
cut-out the door foam foil<br />
20cm lenght/2cm height<br />
8.3. Install subwoofers<br />
8.4. Wire the subwoofers in parallel to the crossover circuit (see wiring diagram<br />
on page 11)<br />
Notice: You you should check the polarity of all subwoofers after before having<br />
connecting<br />
connected them to the them crossover to the circuit crossover (cc) circuit with a with 9 volt a battery. 9 volt battery<br />
(input cable on the side of the amplifier).<br />
pole of the cc input ✚<br />
to ✚<br />
of a 9 volt battery<br />
pole of the cc input to of a 9 volt battery<br />
<br />
All subwoofers must move uniformly!<br />
Wrong polarity of a subwoofer can totally equalize<br />
the bass sound!<br />
65125 / 131 Porsche Boxster / 996 - 10 - © JEHNERT SOUND DESIGN
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Loudspeaker wiring diagram<br />
Connect all loudspeakers and crossover circuits:<br />
Circuit diagram of 3way crossover / 2x subwoofer<br />
Verstärker<br />
100-200 empfohlene Watt RMS Leistung<br />
/ 2 Ohm<br />
100-200 recommended Watt RMS power<br />
/ 2 Ohm<br />
amplifier<br />
Porsche Boxster / 996<br />
Art.Nr. 60025 3-way crossover circuit 75025/031<br />
JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
subwoofer<br />
tweeter<br />
frei<br />
frei<br />
input<br />
midrange<br />
H<br />
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g i<br />
S p e a k e r<br />
M A D E I N G E R M A N Y<br />
T w e e t e r<br />
JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
P<br />
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H<br />
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S p e a k e r<br />
M A D E I N G E R M A N Y<br />
M i d r a n g e<br />
JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
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P<br />
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observe<br />
2 Ohm-system!<br />
H<br />
W O O F E R<br />
JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
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M A D E I N G E R M A N Y<br />
S p e a k e r<br />
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S p e a k e r<br />
M A D E I N G E R M A N Y<br />
W O O F E R<br />
JEHNERT<br />
<strong>Sound</strong><br />
D E S I G N<br />
P<br />
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f o<br />
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65125 / 131 Porsche Boxster / 996 - 11 - © JEHNERT SOUND DESIGN
9. Installation of the speaker’s - grill<br />
• Press the grill to the panel with the 4 bending brackets into the relative<br />
relief.<br />
• Screw the sheet metal screw into the relief for the Porsche-Signet and<br />
affix the grill to the panel.<br />
• Clean the adhesive surface of the Porsche-Signet and the upper fastening<br />
point of the relief from the grill (use Acetone/Detergent). Let the adhesive<br />
surface get try and stick the Porsche Signet to the grill (ambient temperatur)<br />
relief to install the grill<br />
relief to install the grill<br />
brackets to install the grill<br />
brackets to install the grill<br />
fig.: backside of the grill with fleeece<br />
65125 / 131 Porsche Boxster / 996 - 12 - © JEHNERT SOUND DESIGN
T e c h n i c a l i n f o r m a t i o n<br />
Equipment:<br />
electric window control<br />
Model/ year :<br />
986 Boxster / 996 convertible, Coupé, Targa<br />
Insulation:<br />
insulation is maningful for the door lining<br />
- see page 7<br />
Note about setting:<br />
To obtain optimal stereoscopic sound, all settings<br />
on the radio (bass, treble, loudness etc) should be<br />
set to zero or neutral.<br />
Recommended<br />
amplifier power : from 2x 100 - 200 Watt sinus / 2 Ohm<br />
Metal cutwork :<br />
<strong>no</strong>t necessary<br />
Cut-outs for loudspeaker/ 2 x 144mm (max.outer dimensions subwoofer 165 mm)<br />
each side (max.installation depth subwoofer 80 mm)<br />
EURO-Norm standard basket 6”<br />
<strong>Sound</strong>-System:<br />
3-ways<br />
2 x 160 mm subwoofer/ side<br />
1 x 100 mm midrange / side<br />
1 x 26 mm tweeter / side<br />
car-customized crossover network<br />
Stability time/ music: 2 x 150/200Watt<br />
Transmission:<br />
48-22.000 Hz<br />
Impedance:<br />
2 Ohm<br />
Time for Installation<br />
car hifi-specialist: 3 hours<br />
We reserve the right to make technical changes, as well as development.<br />
65125 / 131 Porsche Boxster / 996 - 13 - © JEHNERT SOUND DESIGN
We have taken great care to explain the procedures in our installation instructions<br />
more detailed and “step by step”.<br />
Your hints and suggestions help us for the future to eliminate uncertainties and<br />
misinterpretation. Therefore, please inform us. what you would like to be improved<br />
Technical questions: Hotline: 0049-711-77 5897 / 987-87<br />
56 99-0<br />
or what we should still change.<br />
We thank you for your support!<br />
It is our pleasure to help you!<br />
Self-help and fault diag<strong>no</strong>sis<br />
The following <strong>no</strong>tes serve to help troubleshoot and eliminate faults or malfunctions<br />
on your own. If the following measures are <strong>no</strong>t effective, please call us.<br />
What can it be if ...<br />
..it doesn’t sound right. wrong polarity on the subwoofers ( page 10)<br />
crosover circuit attached wrong ( page 11)<br />
Mirko Schwarz Steffen Kretzschmar Marc Sitter<br />
Doorlining and moisture protection foil<br />
Development / Quality Saddlery / Completion<br />
Export / Service<br />
<strong>no</strong>t cut out ( page 5+10)<br />
No: - 67<br />
No: - 69<br />
No: - 68<br />
ampilifier doesn’t have e<strong>no</strong>ugh power( page 13)<br />
Dear customer,<br />
...it We doesn’t have taken fit correctly. great care to explain door panel the procedures customization in our ( installation page 8) instructions<br />
more detailed and “step by step”.<br />
installation of the panels on the door lining (page 9)<br />
Your hints and suggestions help us for the future to eliminate uncertainties and<br />
.....grills misinterpretation. do <strong>no</strong>t hold. Therefore, please observe inform <strong>no</strong>tes us. on what page you would 12! like to be improved<br />
or what we should still change.<br />
vibrations insulation, see <strong>no</strong>tes on page 7<br />
We thank you for your support!<br />
possible cause/ solution<br />
<br />
amplifier connection<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
65125 Self-help / 131 Porsche and Boxster fault / 996 diag<strong>no</strong>sis- 14 - © JEHNERT SOUND DESIGN<br />
The following <strong>no</strong>tes serve to help troubleshoot and eliminate faults or malfunctions<br />
on your own. If the following measures are <strong>no</strong>t effective, please call us.<br />
What can it be if ...<br />
possible cause/ solution<br />
..it doesn’t sound right. wrong polarity on the subwoofers ( page 10)<br />
crosover circuit attached wrong ( page 11)<br />
Doorlining and moisture protection foil<br />
<strong>no</strong>t cut out ( page 5+10)<br />
ampilifier doesn’t have e<strong>no</strong>ugh power( page 13)<br />
amplifier connection<br />
...it doesn’t fit correctly. door panel customization ( page 8)<br />
installation of the panels on the door lining (page 9)<br />
.....grills do <strong>no</strong>t hold. observe <strong>no</strong>tes on page 12!<br />
vibrations insulation, see <strong>no</strong>tes on page 7<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
65125 / 131 Porsche Boxster / 996 - 14 - © JEHNERT SOUND DESIGN
G u a r a n t e e<br />
We grant a manufacturers guarantee of 2 years starting from the date of purchase<br />
of the door panels or sound system from the dealer.<br />
Within this guarantee period to our choice we either repair or replace free of<br />
charge all defects due to material or workmanship.<br />
Exempt from this guarantee are damages due to improper use, wear and tear or<br />
damages which have to be led back on wear or interventions by third <strong>part</strong>ies.<br />
The guarantee does <strong>no</strong>t cover subsequent damages or such defects that only<br />
insignificantly impair the value or the usability of the panels/sound system.<br />
The guarantee does <strong>no</strong>t cover damages due to external influences.<br />
Panels with additional or wrong assembly drill holes can<strong>no</strong>t be returned. These<br />
are damages to the panel which can<strong>no</strong>t be repaired again.<br />
2003/by.aj/FH - 15 -