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JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

Inst.Instr.<strong>part</strong>-<strong>no</strong> 65125/31/FH07/03<br />

Installation instructions<br />

<strong>part</strong>-<strong>no</strong>. 65125 /<br />

65131 (P-MHT)<br />

Production <strong>Jehnert</strong> <strong>Sound</strong> of <strong>Design</strong><br />

Car-Audio-Systems<br />

development and<br />

production of<br />

Porsche Car-Audio-Systems<br />

Str. 15<br />

70794 Filderstadt<br />

Heinrich-Hertz-Str. 11<br />

Tel. 00 49 71 58 / 9 56 99-0<br />

70794 Filderstadt<br />

Fax 00 49 71 58 / 9 56 99-10<br />

e-mail: sounddesign@jehnert.de<br />

Tel.0049-711-77 97 87-87<br />

www.jehnert.com<br />

Fax: 0049-711-77 78 921<br />

e-mail: sounddesign@jehnert.de<br />

www.jehnert.com<br />

»Exclusive-Edition«<br />

Porsche Boxster / 996 Coupé / convertible<br />

Porsche 986 Boxster / 996 Coupé/Convertible


C o n t e n t s<br />

page<br />

Packing list. ......................................................................... 2<br />

1. Disassembly of the door lining .............................................. 3<br />

2. Removal of the Tweeter-midrange-module / bass tank ............... 4<br />

3. Installation Loudspeaker cables / Tweeter-midrange-module...... 5<br />

4. Cut-outs in door lining........................................................... 6<br />

5. Insulation / Installation of the door lining........................... .... 7<br />

6. Panel alignment/ reference points........................................... 8<br />

7. Panel installation/ fastening ................................................... 9<br />

8. Crossover circuit - Speaker connection.................................... 10<br />

Loudspeaker wiring diagram......... ........................................ 11<br />

9. Installation of the speakers - grill............. ............................. 12<br />

Technical information........................................................... 13<br />

Service / fault diag<strong>no</strong>ses......................................................... 14<br />

Guarantee ........................................................................... 15<br />

Please follow the installation instructions<br />

“step by step”<br />

and check the package contents.<br />

Particularly important <strong>no</strong>tes contain the following remarks:<br />

<br />

65125 / 131 Porsche Boxster / 996 - 1 - © JEHNERT SOUND DESIGN


p a c k i n g l i s t 6 5 1 2 5 / 6 5 1 3 1<br />

p a c k i n g l i s t 6 5 1 2 5 / 6 5 1 3 1<br />

packing unit<br />

Check list<br />

door panel, covered (right/left) with metal-grill<br />

2<br />

packing unit<br />

Check list<br />

Tweeter 26 mm 2<br />

(each mounted with 4 x 8 hex screw plus oblong hole)<br />

Midrange door panel, 100 covered mm 2<br />

(each (right/left) mounted with four metal-grill M4 x 16 screws)<br />

tweeter-midrange Tweeter 26 mm (each module mounted with 4 acoustics x 8 hex screw fabrics plus oblong grill<br />

2<br />

hole)<br />

installation Midrange 100 kit mm incl. (each template 2<br />

mounted with (right/left) four M4 x 16 screws)<br />

Subwoofer tweeter-midrange 160 mm module<br />

4<br />

(each mounted with on acoustics the panel fabrics with two grill metric screws) 2<br />

crossover installation (right kit / incl. left) template (right/left)<br />

2<br />

Subwoofer 160 mm 4<br />

Hardware bag: (each mounted on the panel with two metric screws)<br />

crossover (right / left)<br />

flat head screws, M 4 x 30<br />

Hardware flat head bag: screws, M 4 x 40<br />

2<br />

flat head screws, 30<br />

2<br />

flat head screws, M 4 x 50<br />

Spax flat head screws, screws, 4,2 x M 60, 4 x black 40<br />

42<br />

Spax flat head screws, screws, 4,2 x M 70, 4 x black<br />

2<br />

50<br />

Hex-nut Spax screws, M 4 4,2 x 60, black<br />

64<br />

Spax screws, 4,2 x 70, black<br />

2<br />

Sheet metal nut 4,2mm<br />

6<br />

Hex-nut M 4<br />

washer Ø 20mm 6<br />

(f.metric screws)<br />

Sheet metal nut 3,9 4,2mm<br />

6<br />

flat head screws, M4 x 20 (for woofer)<br />

8<br />

washer Ø 20mm 6<br />

(f.metric screws)<br />

Porsche flat head Signet screws, M4 x 20 (for woofer)<br />

28<br />

2<br />

Preassembled hardware:<br />

flat head screws, M4 x 20 (for woofer)<br />

Preassembled hardware:<br />

The product was carefully packed and checked for its completeness. If you find anything missing.<br />

damaged or defective, please <strong>no</strong>tice our guarantee services on the back of these assembly instructions.<br />

flat head screws, M4 x 20 (for woofer)<br />

8<br />

8<br />

The product was carefully packed and checked for its completeness. If you find anything missing.<br />

damaged or defective, please <strong>no</strong>tice our guarantee services on the back of these assembly instructions.<br />

65125 / 131 Porsche Boxster / 996 - 2 - © JEHNERT SOUND DESIGN<br />

65125 / 131 Porsche Boxster / 996 - 2 - © JEHNERT SOUND DESIGN


1. Disassembly of the door lining<br />

A<br />

C<br />

B<br />

E<br />

D<br />

F<br />

Disassembly of the door lining with<br />

or without Porsche soundpackage<br />

is identically.<br />

1.1. Roll down window completely.<br />

1.2. Lever off the mirror triangle panel ( A) starting from the bottom edge and pull it off<br />

upward.<br />

1.3. Carefully push the faceplate of the door latch lever (B), out from the catch starting<br />

from the tapered side and pull away upward:<br />

open door latch and remove the multipoint head cap screw underneath.<br />

1.4. Remove screw (C) on upper end of door handle.<br />

1.5. Open lid of door tray and remove the plastic expansion screw (D)<br />

1.6. Pull off faceplate ring (E) from the handle and remove the Toxy screw underneath.<br />

1.7. Unclip the airbag faceplate (F). Remove the Phillips screws underneath.<br />

1.8. Pull door handle<br />

forward and off:<br />

C<br />

D<br />

E<br />

1.9. Carefully squeeze the door panel away from the plastic clips at the lower and<br />

lateral edges (danger of breaking!).<br />

1.10. Lift the door panel out of the sealing above and simultaneously move it<br />

horizontally and forward away from the inner door metal.<br />

1.11. Unhook door lock Bowden pull wire and unplug power cable for the<br />

entrance light.<br />

65125 / 131 Porsche Boxster / 996 - 3 - © JEHNERT SOUND DESIGN


2 . Removal of the Tweeter-Midrange-Module in the instrument panel /<br />

vehicles with Porsche sound package: bass tank in the doors<br />

Instrument panel:<br />

2.1. Removal of the original installed Tweeter-Midrange-Module:<br />

Dismount both original Tweeter-Midrange-Modules from the instrumentpanel<br />

and unplug the cables. Retrain the screws for later assembly.<br />

(The standard tweeter module and connector will <strong>no</strong>t be needed anymore.)<br />

<br />

Car doors:<br />

Only for vehicles with installed Porsche sound package:<br />

2.2. Removal of bass tank:<br />

2.2.1. Disconnect all original loudspeaker plugs (A).<br />

(They will <strong>no</strong>t be needed anymore.)<br />

2.2.2. Loosen the four screws (B) that hold the bass tank and remove ist.<br />

(It will <strong>no</strong>t be needed anymore.)<br />

(B)<br />

(A)<br />

65125 / 131 Porsche Boxster / 996 - 4 - © JEHNERT SOUND DESIGN


3. Installation of loudspeaker cables/Tweeter-Midrange-Module<br />

3.1. Loudspeaker cable into the doors and to the instrument panel<br />

3.1.1. Carefully pull off the moisture protection foil.<br />

In vehicles with installed sound package there is <strong>no</strong> moisture protection<br />

foil behind the bass tank. Important! (see point 3.1.4.)<br />

3.1.2. Installation of loudspeaker cable:<br />

• Lead one speaker cable into the door :<br />

through original compact connector; open it and make sure it is<br />

absolutely sealed again.<br />

• Lead two speaker cables to the Tweeter-Midrange-Module in the<br />

instrument panel. (Crossover circuit is installed behind the middle console.)<br />

3.1.3. Reinstall moisture protection foil to fit precisely.<br />

3.1.4. Only for vehicles with Porsche sound package:<br />

For protection against moisture and damage to the loudspeakers through<br />

<br />

humidity: use adhesive spray or tape to attach a <strong>no</strong>rmal plastic foil/bag<br />

sized to the opening of the bass tank on the car door.<br />

Vehicles with Porsche sound package:<br />

under all circumstance cover the bass tank<br />

cut-out in the car door with a moisture<br />

protection foil.<br />

3.2. Tweeter-Midrange-Module<br />

3.2.1. Insert the midrange-tweeter module into the original cut-outs and wire<br />

them up.<br />

3.2.2. Fasten them with the original screws.<br />

fig.: Tweeter-Midrange-Modul<br />

without grill<br />

65125 / 131 Porsche Boxster / 996 - 5- © JEHNERT SOUND DESIGN


4. Cut-outs in door lining<br />

4.1. Place door lining on a plane surface.<br />

For vehicles with factory installed Porsche sound system: dismount the grills.<br />

4.2. Dismount the loudspeakers attached to the panel for transport protection.<br />

Retain the screws for later assembly.<br />

4.3. place the mounting template enclosed onto the backside of the doorlining<br />

align and fit it - please keep to the marks on the template.<br />

4.4. transfer the cutting lines from the template to the doorlining.<br />

4.5. take away the panel and cut out the door lining along the marks carefully<br />

<br />

fig.: mounting template on the backside of the doorlining<br />

IMPORTANT !!!<br />

please do <strong>no</strong>t remove the fastening clips of the door lining (A+B). The<br />

Original fastening points 1 + 2 (see fig.3) of the car door have to be<br />

visible in the cut-out.<br />

fig. car doors without<br />

doorlining<br />

Do <strong>no</strong>t remove the mounting clips!<br />

1<br />

2<br />

A<br />

B<br />

fig.2: cut-outs door lining<br />

fig.3: original mounting point<br />

65125 / 131 Porsche Boxster / 996 - 6 - © JEHNERT SOUND DESIGN


5. Insulation of the car lining /<br />

Installation of the car lining onto the doors<br />

<br />

Important tip:<br />

Vibrations from 2 x 160mm subwoofer / each side can lead to an<strong>no</strong>ying<br />

rattle <strong>no</strong>ises in the car door.<br />

5.1. Insulation of the car lining/backside:<br />

5.1.1.self-adhesive vibration suppressing insulation fleece (order.<strong>no</strong>. 27000) onto<br />

the backside of the car lining<br />

<br />

I m p o r t a n t:<br />

leave out cut-outs for door-airbag, loudspeakers and door bolts.<br />

5.1.2. fix a hole for the installation clip (A).<br />

fig.: backside of the door lining - insulation<br />

!<br />

<br />

attention / danger !!!<br />

No insulation behind<br />

the side-airbags<br />

(fig. “B”)<br />

I<br />

Important:<br />

<strong>no</strong> insulation-material behind<br />

- loudspeakers<br />

- door bolts<br />

- hole for the installation clip<br />

(fig.”A”)<br />

5.2. Installation of the car lining onto the car’s door<br />

Set the door lining - without mounted panel - onto the car’s door<br />

and fit it again in contrary order of succession we described on page 3.<br />

65125 / 131 Porsche Boxster / 996 - 7 - © JEHNERT SOUND DESIGN


6. Panel alignment/reference points<br />

Place the door panel on the mounted door lining onto the car door.<br />

Rerference point for fitting<br />

<br />

Only precise alignment of the panel with the<br />

door lining warrants optimal fit<br />

6.1. Reference point 1:<br />

the two most important reference points are the original<br />

fastening points in the car door (see fig. 1+2)<br />

• Check the proper fit of the original sheet metal screws for fastening the<br />

doorlining and panel (1 + 2 as shown in fig.). If necessary clip in the<br />

supplied new sheet metal nuts<br />

• Vehicles without installed Porsche sound package:<br />

addionally clip a sheet metal nut for fastening the panel to the “staysheet”<br />

at the car door (3 as shown in fig.)<br />

• Affix the panel with the two Spax screws (1+2) through the door lining<br />

exactly into the original fastening points and screw only hand tight.<br />

fig.: ref.point 1<br />

1= Spax 5,0 x 60<br />

1<br />

2= Spax 5,0 x 60 3<br />

2<br />

6.2. Reference point 2:<br />

realign panel again precisely as shown on page 6<br />

Upper panel edge <strong>part</strong>ly overlaps the separating line between leather and<br />

carpet. The carpet edge ist <strong>no</strong>t a reference point.<br />

<br />

The upper panel edge must fit snugly without gap.<br />

65125 / 131 Porsche Boxster / 996 - 8 - © JEHNERT SOUND DESIGN


7. Panel installation - Fastening<br />

7.1. Use the precisely aligned panel as pattern for the position of the fastening<br />

points 3-6. Fasten all screws only hand tight:<br />

• Screw 1 + 2: screw into original fastening point (see page 8)<br />

• fastening points 3-6: (drill howles are already in the panels)<br />

use a thin awl to set the marks on the door-lining and<br />

use a 6mm drill for the screws according to the marks set before<br />

Notice: please take care that the inner door <strong>part</strong>s of the panel edge<br />

will <strong>no</strong>t be damaged by the drill head<br />

• Screw 3 : screw carefully into door lining:<br />

Caution! Window lifter motor underneath.<br />

• Screw 4 : screw through door lining into door metal.<br />

• Screw 5 -6 : screw into door lining.<br />

7.2. Check again for proper fit and tighten all screws securely.<br />

<br />

<br />

All cutting edges of the panel must fit the door lining snugly all<br />

around without gap.<br />

7.3. Secure the Spax screws with sheet metal nuts.<br />

Fasten metric bolts with washers and nuts.<br />

!<br />

Observe:<br />

window lifter-motor!<br />

3 = M4 x 40<br />

fig.: fastening points<br />

1 = Spax 5,0 x 60<br />

5 = M4 x 30<br />

6 = M4 x 50<br />

2 = Spax 5,0 x 60<br />

4 = Spax 5,0 x 70<br />

description fastening point 1+2 installation see page 8<br />

65125 / 131 Porsche Boxster / 996 - 9 - © JEHNERT SOUND DESIGN


8. Crossover circuit - Speaker connection<br />

8.1. Place crossover circuit behind the middle console.<br />

8.2. To boost the sound volume create a cut-out in the original door foam foil<br />

of approx. 20 cm width in length of the pocket and 2 cm in height.<br />

If a moisture foil was installed as described on page 5 a 20cm long cut in<br />

the foil is sufficient.<br />

cut-out the door foam foil<br />

20cm lenght/2cm height<br />

8.3. Install subwoofers<br />

8.4. Wire the subwoofers in parallel to the crossover circuit (see wiring diagram<br />

on page 11)<br />

Notice: You you should check the polarity of all subwoofers after before having<br />

connecting<br />

connected them to the them crossover to the circuit crossover (cc) circuit with a with 9 volt a battery. 9 volt battery<br />

(input cable on the side of the amplifier).<br />

pole of the cc input ✚<br />

to ✚<br />

of a 9 volt battery<br />

pole of the cc input to of a 9 volt battery<br />

<br />

All subwoofers must move uniformly!<br />

Wrong polarity of a subwoofer can totally equalize<br />

the bass sound!<br />

65125 / 131 Porsche Boxster / 996 - 10 - © JEHNERT SOUND DESIGN


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Loudspeaker wiring diagram<br />

Connect all loudspeakers and crossover circuits:<br />

Circuit diagram of 3way crossover / 2x subwoofer<br />

Verstärker<br />

100-200 empfohlene Watt RMS Leistung<br />

/ 2 Ohm<br />

100-200 recommended Watt RMS power<br />

/ 2 Ohm<br />

amplifier<br />

Porsche Boxster / 996<br />

Art.Nr. 60025 3-way crossover circuit 75025/031<br />

JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

subwoofer<br />

tweeter<br />

frei<br />

frei<br />

input<br />

midrange<br />

H<br />

h<br />

g i<br />

S p e a k e r<br />

M A D E I N G E R M A N Y<br />

T w e e t e r<br />

JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

P<br />

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S p e a k e r<br />

M A D E I N G E R M A N Y<br />

M i d r a n g e<br />

JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

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P<br />

r m<br />

f o<br />

observe<br />

2 Ohm-system!<br />

H<br />

W O O F E R<br />

JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

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M A D E I N G E R M A N Y<br />

S p e a k e r<br />

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M A D E I N G E R M A N Y<br />

W O O F E R<br />

JEHNERT<br />

<strong>Sound</strong><br />

D E S I G N<br />

P<br />

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65125 / 131 Porsche Boxster / 996 - 11 - © JEHNERT SOUND DESIGN


9. Installation of the speaker’s - grill<br />

• Press the grill to the panel with the 4 bending brackets into the relative<br />

relief.<br />

• Screw the sheet metal screw into the relief for the Porsche-Signet and<br />

affix the grill to the panel.<br />

• Clean the adhesive surface of the Porsche-Signet and the upper fastening<br />

point of the relief from the grill (use Acetone/Detergent). Let the adhesive<br />

surface get try and stick the Porsche Signet to the grill (ambient temperatur)<br />

relief to install the grill<br />

relief to install the grill<br />

brackets to install the grill<br />

brackets to install the grill<br />

fig.: backside of the grill with fleeece<br />

65125 / 131 Porsche Boxster / 996 - 12 - © JEHNERT SOUND DESIGN


T e c h n i c a l i n f o r m a t i o n<br />

Equipment:<br />

electric window control<br />

Model/ year :<br />

986 Boxster / 996 convertible, Coupé, Targa<br />

Insulation:<br />

insulation is maningful for the door lining<br />

- see page 7<br />

Note about setting:<br />

To obtain optimal stereoscopic sound, all settings<br />

on the radio (bass, treble, loudness etc) should be<br />

set to zero or neutral.<br />

Recommended<br />

amplifier power : from 2x 100 - 200 Watt sinus / 2 Ohm<br />

Metal cutwork :<br />

<strong>no</strong>t necessary<br />

Cut-outs for loudspeaker/ 2 x 144mm (max.outer dimensions subwoofer 165 mm)<br />

each side (max.installation depth subwoofer 80 mm)<br />

EURO-Norm standard basket 6”<br />

<strong>Sound</strong>-System:<br />

3-ways<br />

2 x 160 mm subwoofer/ side<br />

1 x 100 mm midrange / side<br />

1 x 26 mm tweeter / side<br />

car-customized crossover network<br />

Stability time/ music: 2 x 150/200Watt<br />

Transmission:<br />

48-22.000 Hz<br />

Impedance:<br />

2 Ohm<br />

Time for Installation<br />

car hifi-specialist: 3 hours<br />

We reserve the right to make technical changes, as well as development.<br />

65125 / 131 Porsche Boxster / 996 - 13 - © JEHNERT SOUND DESIGN


We have taken great care to explain the procedures in our installation instructions<br />

more detailed and “step by step”.<br />

Your hints and suggestions help us for the future to eliminate uncertainties and<br />

misinterpretation. Therefore, please inform us. what you would like to be improved<br />

Technical questions: Hotline: 0049-711-77 5897 / 987-87<br />

56 99-0<br />

or what we should still change.<br />

We thank you for your support!<br />

It is our pleasure to help you!<br />

Self-help and fault diag<strong>no</strong>sis<br />

The following <strong>no</strong>tes serve to help troubleshoot and eliminate faults or malfunctions<br />

on your own. If the following measures are <strong>no</strong>t effective, please call us.<br />

What can it be if ...<br />

..it doesn’t sound right. wrong polarity on the subwoofers ( page 10)<br />

crosover circuit attached wrong ( page 11)<br />

Mirko Schwarz Steffen Kretzschmar Marc Sitter<br />

Doorlining and moisture protection foil<br />

Development / Quality Saddlery / Completion<br />

Export / Service<br />

<strong>no</strong>t cut out ( page 5+10)<br />

No: - 67<br />

No: - 69<br />

No: - 68<br />

ampilifier doesn’t have e<strong>no</strong>ugh power( page 13)<br />

Dear customer,<br />

...it We doesn’t have taken fit correctly. great care to explain door panel the procedures customization in our ( installation page 8) instructions<br />

more detailed and “step by step”.<br />

installation of the panels on the door lining (page 9)<br />

Your hints and suggestions help us for the future to eliminate uncertainties and<br />

.....grills misinterpretation. do <strong>no</strong>t hold. Therefore, please observe inform <strong>no</strong>tes us. on what page you would 12! like to be improved<br />

or what we should still change.<br />

vibrations insulation, see <strong>no</strong>tes on page 7<br />

We thank you for your support!<br />

possible cause/ solution<br />

<br />

amplifier connection<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

65125 Self-help / 131 Porsche and Boxster fault / 996 diag<strong>no</strong>sis- 14 - © JEHNERT SOUND DESIGN<br />

The following <strong>no</strong>tes serve to help troubleshoot and eliminate faults or malfunctions<br />

on your own. If the following measures are <strong>no</strong>t effective, please call us.<br />

What can it be if ...<br />

possible cause/ solution<br />

..it doesn’t sound right. wrong polarity on the subwoofers ( page 10)<br />

crosover circuit attached wrong ( page 11)<br />

Doorlining and moisture protection foil<br />

<strong>no</strong>t cut out ( page 5+10)<br />

ampilifier doesn’t have e<strong>no</strong>ugh power( page 13)<br />

amplifier connection<br />

...it doesn’t fit correctly. door panel customization ( page 8)<br />

installation of the panels on the door lining (page 9)<br />

.....grills do <strong>no</strong>t hold. observe <strong>no</strong>tes on page 12!<br />

vibrations insulation, see <strong>no</strong>tes on page 7<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

65125 / 131 Porsche Boxster / 996 - 14 - © JEHNERT SOUND DESIGN


G u a r a n t e e<br />

We grant a manufacturers guarantee of 2 years starting from the date of purchase<br />

of the door panels or sound system from the dealer.<br />

Within this guarantee period to our choice we either repair or replace free of<br />

charge all defects due to material or workmanship.<br />

Exempt from this guarantee are damages due to improper use, wear and tear or<br />

damages which have to be led back on wear or interventions by third <strong>part</strong>ies.<br />

The guarantee does <strong>no</strong>t cover subsequent damages or such defects that only<br />

insignificantly impair the value or the usability of the panels/sound system.<br />

The guarantee does <strong>no</strong>t cover damages due to external influences.<br />

Panels with additional or wrong assembly drill holes can<strong>no</strong>t be returned. These<br />

are damages to the panel which can<strong>no</strong>t be repaired again.<br />

2003/by.aj/FH - 15 -

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