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D-Series Syringe Pumps - Isco

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D <strong>Series</strong> <strong>Syringe</strong> <strong>Pumps</strong><br />

Section 5 Pump Maintenance & Repair<br />

5.11 Calibration It should not be necessary to readjust the instrument unless<br />

repairs have been made on the electronic circuitry or the controller<br />

cable length has been changed.<br />

Only pump A must be adjusted.<br />

5.11.1 +5 Volts Adjustment<br />

(on A1 board)<br />

The 5-volt adjustment is done in the pump unit, with the voltage<br />

measured at the controller.<br />

1. Connect a voltmeter to TP106 and to common TP134 (both<br />

of which are located on the controller board).<br />

2. Adjust R133 on the pump CBA until the voltage at TP106<br />

reads 5.0 volts, ±0.002 V.<br />

5.11.2 Pressure Transducer<br />

Calibration for 65DM,<br />

100D, 260D, 500D, and<br />

1000D<br />

5.11.3 Pressure Transducer<br />

Calibration for 65D<br />

This adjustment is done on the pressure preamp board on top of<br />

the cylinder. The A0 portion of the schematic details this board.<br />

To access this board, remove the amplifier cover at the top of the<br />

pump. Connect a valve with inlet tubing and a 10 micron filter to<br />

one port of the pump. Connect a pressure gauge with a precision<br />

of 0.25% accuracy to the second pump port. Both the valve and<br />

the gauge must be rated above the maximum pressure of the<br />

pump.<br />

Then, do the following:<br />

1. Fill the pump with fluid.<br />

2. With the fittings in both ports tight and the valve open,<br />

adjust R61 (offset) on the pressure preamp board for 0.000,<br />

±0.050 V at TP52, with respect to TP51.<br />

3. Press ZERO PRESS and close the inlet valve.<br />

4. Put the pump in constant pressure mode. Enter a pressure<br />

setpoint of 69 bar, then press the RUN key.<br />

5. When the pressure is stable, adjust R53 (gain) so that the<br />

pressure gauge reads 69, ±3 bar.<br />

6. Enter the maximum pressure.<br />

7. When the pressure is stable, adjust R53 to match the pressure<br />

gauge reading to the pressure setpoint, to within 1.7<br />

bar.<br />

The 65D pump requires a different calibration procedure than<br />

that of the other models. This procedure requires a #2 Phillips<br />

screwdriver, a small, flat screwdriver, and a voltmeter.<br />

1. Connect an external pressure gauge to the system.<br />

2. Perform a system reset and hard reset on the controller<br />

(refer to Section 3.3.4 Resetting the System) to clear any<br />

zero offsets.<br />

CAUTION<br />

Once a system reset has taken place, all programs will be<br />

erased. These cannot be recovered. All user-set limits and<br />

units will be returned to the factory default settings.<br />

5-17

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