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D-Series Syringe Pumps - Isco

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D <strong>Series</strong> <strong>Syringe</strong> <strong>Pumps</strong><br />

Section 5 Pump Maintenance & Repair<br />

Ball screw<br />

Inner bearing<br />

set (not accessed)<br />

Worm<br />

gear<br />

Shear<br />

key<br />

Outer bearing<br />

set<br />

Spacer<br />

Figure 5-6 65DM Shear key replacement<br />

Proceed to the final steps in Section 5.8.4.<br />

5.8.4 Completion of Shear<br />

Key Replacement<br />

1. Slide the spacer onto the ball screw. The spacer will push<br />

the shear key into proper position. Install the castle nut on<br />

the ball screw. If the shear key isn’t completely in the slot,<br />

the spacer will position it properly as the castle nut is<br />

tightened.<br />

2. Tighten the castle nut.<br />

a. For the 65DM, torque to 200 in-lbs (23 N-m). Do not<br />

exceed this limit, or damage to the bearings will occur.<br />

b. For all other models, torque to 250 in-lbs (28 N-m).<br />

3. Loosen the nut until it can be turned by hand. Tighten the<br />

nut finger tight.<br />

4. Insert the cotter pin through the castle nut and ball screw.<br />

If the holes do not line up, tighten the castle nut until any<br />

set of holes allow the cotter pin to be inserted.<br />

CAUTION<br />

Do not tighten the nut more than 30° beyond finger-tight to<br />

align the holes.<br />

5. Reinstall the access cover.<br />

5-13

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