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D-Series Syringe Pumps - Isco

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D <strong>Series</strong> <strong>Syringe</strong> <strong>Pumps</strong><br />

Section 4 Theory of Operation<br />

The motor supply voltage +VM is switchable between two levels<br />

under control of the microprocessor. To allow a greater motor<br />

speed dynamic range, the motor supply voltage is switched to<br />

better match the motor operating speed. Motor voltage select<br />

relay K102 switches the power rectifier between a half bridge<br />

and full-bridge configuration to provide two voltage selections<br />

which differ by a factor of two. The relay is switched to the full<br />

bridge configuration above 3000 RPM. In constant pressure<br />

mode, K102 is left in the full-bridge (high voltage) setting at all<br />

speeds. The motor drive circuit is somewhat electrically isolated<br />

from the rest of the instrument, except for R123, a 47k ohm<br />

resistor between motor common and earth ground. The +12-volt<br />

supply for the power amplifier logic is referenced to the motor<br />

common rather than instrument common. This supply is generated<br />

by a voltage regulator circuit drawing its supply from the<br />

motor supply voltage. Zener diode CR102 with diode CR101 and<br />

R114 provide the reference base drive voltage for Q101 which is<br />

configured in the emitter-follower configuration. Q101 thus acts<br />

as a current amplifier at 12-volts fixed output.<br />

The remaining transformer windings supply power for + and -<br />

15-volt, 5% regulators and an adjustable 5-volt supply. Since the<br />

5-volt supply is used as a reference by the microprocessor A/D<br />

converter, it is adjusted to a tighter tolerance than the 15-volt<br />

supplies.<br />

4.4 Pressure Transducer<br />

and Amplifier<br />

To sense cylinder pressure there is a strain gauge built into the<br />

cylinder cap. The strain gauge is a 120 ohm bridge with a sensitivity<br />

that relates to the pressure. The table below lists the<br />

approximate sensitivity of each pump model. The strain gauge is<br />

connected to a -5.00 volt reference supply (CR51 and U51B), a<br />

preamplifier (U52), and a final amplifier (U51A), all located on a<br />

circuit board enclosed at the top of the cylinder.<br />

Pump Model<br />

1000D<br />

500D<br />

65DM, 100DM/DX, 260D<br />

65D<br />

Approximate Sensitivity<br />

100mV/137.89 bar<br />

100mV/344.8 bar<br />

100mV/689.5 bar<br />

100mV/1379 bar<br />

The pressure amplifier gain is adjusted by R53 to provide a<br />

signal of 2-volts per 68.95 bar for the 500D, or 1-volt per 68.95<br />

bar for the 65DM, 100DM/DX, and 260D, and 0.5 volt per 68.95<br />

bar for the 65D. This pressure signal is used for the pressure<br />

display, pressure limiting, and as feedback for constant pressure<br />

regulation. Analog pressure output jacks are located on the rear<br />

panel of the pump module. The two outputs are scaled for ranges<br />

of 1.0-volts per 68.95 bar and 0.10-volts per 68.95 bar. These<br />

outputs are not adjusted by the automatic pressure zero software<br />

which affects the pressure display and control at the controller.<br />

For this reason, these outputs will disagree with the controller<br />

display by the amount of the offset.<br />

4-10

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