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D-Series Syringe Pumps - Isco

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D <strong>Series</strong> <strong>Syringe</strong> <strong>Pumps</strong><br />

Section 4 Theory of Operation<br />

only by the pump connected to the PUMP A connector on the rear<br />

panel. For this reason, care should be taken to remove mains<br />

power before connecting or disconnecting the pumps from the<br />

rear panel of the controller.<br />

The supplies required are +5 volts for the digital circuitry and<br />

±15 volts for the analog interface circuitry. Other supplies<br />

derived from these, using zener diode circuits are ±11 volt supplies<br />

for the RS-232 serial interface driver, U107, ±5.2 volt supplies<br />

for the analog to digital (A/D) converter, U129, +12 volts for<br />

the analog input interface and multiplexer U130, and -3 volts for<br />

the analog input interface circuit.<br />

The A/D converter voltage reference VREF, is generated from the<br />

+15 volt supply by U133, with R135 as the adjustment. See<br />

section 5.11.5 for the adjustment procedure. Battery BT101<br />

maintains the static RAM memory for one month without power<br />

to the pump if fully charged. The battery charging circuit uses<br />

diodes CR101 and CR102 to direct power to the memory chips<br />

U105 and U106 for memory retention and for normal operation<br />

(charging). The unregulated supply to the +5 volt regulator in the<br />

pump is brought to the controller for the purpose of monitoring<br />

the transformer secondary. This voltage labeled +10 volts at<br />

TP112, is divided by R120 and R121 and monitored by the<br />

internal microprocessor A/D converter. When the supply begins<br />

to drop (as in a power failure), the microprocessor detects the<br />

drop with enough time to save operating conditions and execute a<br />

graceful shutdown.<br />

Microprocessor and Memory<br />

Microprocessor Reset Circuit<br />

The heart of the controller is the INTEL 80C196 embedded<br />

microprocessor U104. The operating code (or firmware) is contained<br />

as 16-bit wide information split into two 8-bit EPROMs<br />

U102 (low byte) and U103 (high byte). Some static RAM (SRAM)<br />

is built into the microprocessor but the bulk is provided by<br />

battery backed SRAMs U105 (low byte) and U106 (high byte)<br />

also as split 16 bit wide information. The microprocessor bus<br />

functions as a zero wait state 16 bit wide bus or as a slower 3<br />

wait state 8- bit wide bus. The selection is under the control of<br />

the chip select or address decoding circuit. The wait state generation<br />

is internal to the processor. All peripheral chips other than<br />

the RAM and ROM, are operated on the slower 8-bit bus, which<br />

is buffered through U108, a bi-directional buffer. The microprocessor<br />

is designed to address a 64-Kilobyte space. To access more<br />

code memory, this system utilizes a paged memory method which<br />

allows access to 512 K bytes of code memory (with 27C020s<br />

installed), in addition to the 16 K of SRAM. The additional<br />

address bits are output through U112, a programmable logic<br />

device.<br />

The microprocessor reset signal is generated by voltage monitor<br />

circuit U101. The microprocessor has an internal pull-up on the<br />

active low reset signal. The open drain output at pin 7 pulls the<br />

reset signal low when the +5 volt supply drops below about 4.75<br />

volts. Refer to section 5.11.1 for calibration instructions. R108<br />

4-2

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