naval dockyard, mumbai - Irfc-nausena.nic.in
naval dockyard, mumbai - Irfc-nausena.nic.in naval dockyard, mumbai - Irfc-nausena.nic.in
DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE :REFIT QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 13 OF22 (b) Reducing valve (30 / 7 bar) Qty 01 (c) Relief valve, Dia ½ inch, set limit8 kg/cm2). Qty 01 (d) Air stop valve/ air system valve (MatGM), dia ½ inch ). Qty 05 (e) Renewal 02 inch dial pressure gauge (0 to 1000 PSI) with isolating valve. ). Qty 02 Activity Description Remove the Valves (13 Nos.) from their location prior permission of ss. Dismantle the valves. Renew the defective parts as per opening inspection report of QC rep., after confirming the parent material. The renewed parts material to be tested in NABL in presence of QC rep. Gaskets, seals etc to be renewed. Valves to be overhauled and pressure tested after setting at designed pressure. E20026 Renew 07 in nos M/E & DG Exhaust drain pipes with all end fittings as per sample. End Fittings 09, Dia 15 mm ,Length 15 mtrs, Material MS (ASTM 106 Gr.B. or Eqv),Test pressure 1.7 kg/cm2 Activity Description Procure the material (Material MS (ASTM 106 Gr.B. or Eqv), confirm the material from NABL Lab in presence of QC rep. Manufacture the fittings and manufacture the pipes as per sample and pressure test. E20027 Renew Main engine and DG Exhaust drain valves, dia 15 mm (NB), Mat Gun metal, Test pressure 1.7 kg/cm2. Qty 05 Activity Description Procure the valves and submit the Mill certificate and purchase voucher to QC rep. pressure test the valves. 1 3 3 1 3 3 DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 96/127
DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE :REFIT QAP No : QCE74245 QAP DATE : 11JUL12 PAGE 14 OF22 E20028 Defect Description Following system pipes to be removed, chemically cleaned, repaired, pressure tested and fitted back as per following dimension {Dia (in mm) / Test PR (a) 08 in nos. main sea suction (MS Galv) pipes 80 dia / 4.5 TP Kg/Cm2. Approx Length. Total Qty 10 mtr (b) 08 in nos. M/E S/W suction (MS Galv) pipes/ 50 dia/ 4.5 Kg/Cm2. Total Qty 15 Mtr (c) 32 in nos. S/W system MS pipes(Tpiece)/ 40 dia / 4.5 Kg/Cm2. Qty 50 mtr (d) 25 in nos. M/E F/W system MS pipe/ 50 dia/ 4.5 Kg/Cm2. Total Qty 30 mtr (e) 10 in nos. M/E F/W system MS pipe/ 25 dia/ 4.5 Kg/Cm2. Total Qty 20 mtrs (f) 35 in nos. Fire main system MS pipes/ 50 dia/ 10.5kg/cm2 Total Qty 45 mtr (g) 90 in nos. GS/ Bilge S/W system MS pipes/50/4.5 Kg/cm2. Total Qty 80 mtr (h) 08 in nos. Fuel filling system MS pipes/ 50 dia/ 10 kg/cm2. Total Qty 20 mtr (j) 10 in nos. Fuel system MS pipes/ 32/10 kg/cm2. Total Qty 30 (k) 17 no in Fuel/LO system MS pipes/ 20 dia / 10 kg/cm2 Total Qty 25 mtr (l) 34 in nos Steering Gear System MS Pipe/ 25 / 10 kg/cm2. Total Qty 60 mtr (m) 17 in nos Steering Gear System MS Pipe/ 12dia 1 3 3 DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 97/127
- Page 45 and 46: (viii) Seal oil Part Nos 509.0.10.1
- Page 47 and 48: overhauled and tested onboard, (e)
- Page 49 and 50: (b) control panel defective to be o
- Page 51 and 52: (e) (f) Total VAT @______% (if appl
- Page 53 and 54: epair of ships or boats or vessels
- Page 55 and 56: machine, measuring instruments, Oxy
- Page 57 and 58: NAVAL DOCKYARD MUMBAI DOC CODE Q C
- Page 59 and 60: suitable for DP Test approved equiv
- Page 61 and 62: 25 Fairleads,Ventilation trunking e
- Page 63 and 64: followed 37 Provision of material t
- Page 65 and 66: DYT/INCOD/1213/106(a)/PLYCM/MAD
- Page 67 and 68: NAVAL DOCKYARD, MUMBAI TITLE : QUAL
- Page 69 and 70: i) Check for meters serviceability,
- Page 71 and 72: efurbishment, new installation and
- Page 73 and 74: 11 Repair, Overhauling, refurbishme
- Page 75 and 76: of Wall mounted fan 16 Overhauling,
- Page 77 and 78: commissioning / testing of Oily wat
- Page 79 and 80: 25 Carbon brushes, brush holder, Ro
- Page 81 and 82: SCOPE OF WORK P R W H vi) Check for
- Page 83 and 84: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 85 and 86: E20006 Defect Description If clea
- Page 87 and 88: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 89 and 90: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 91 and 92: pump post Overhauling. Make FloRi
- Page 93 and 94: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 95: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 99 and 100: kg/cm2 Qty 02 (f) Both M/E S/W suct
- Page 101 and 102: 65 mm, Mat Steel, TP 3.0 kg/cm2
- Page 103 and 104: new flanges. Hot bending is not per
- Page 105 and 106: Activity Description Remove the cou
- Page 107 and 108: ARTICLE 14 INDEMNITY & INSURANCE
- Page 109 and 110: ARTICLE 2 EFFECTIVE DATE AND OPE
- Page 111 and 112: 5.2 “END USER” CERTIFICATE. Con
- Page 113 and 114: Certificate (applicable in the case
- Page 115 and 116: ARTICLE 14 INDEMNITY & INSURANCE
- Page 117 and 118: procuring the Contracts or forbeari
- Page 119 and 120: (c) Control generation and disposal
- Page 121 and 122: ANNEX 2 to Encl - III to RFP SCOP
- Page 123 and 124: DESIGNATION / RANK DEPT/ORGANISATIO
- Page 125 and 126: ‘T’ BID COMPLIANCE MATRIX (TO B
- Page 127: Enclosure VII of RFP EMD Bank Guara
DEPT: QC(E) C. No<br />
74<br />
SHIP: FC MADHUR<br />
NAVAL DOCKYARD, MUMBAI<br />
QUALITY ASSURANCE PLAN<br />
REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0<br />
No:01<br />
NO<br />
JOB TITLE :REFIT<br />
QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 13 OF22<br />
(b) Reduc<strong>in</strong>g valve (30 / 7 bar) Qty 01<br />
(c) Relief valve, Dia ½ <strong>in</strong>ch, set limit8 kg/cm2). Qty<br />
01<br />
(d) Air stop valve/ air system valve (MatGM), dia<br />
½ <strong>in</strong>ch ). Qty 05<br />
(e) Renewal 02 <strong>in</strong>ch dial pressure gauge (0 to 1000<br />
PSI) with isolat<strong>in</strong>g valve. ). Qty 02<br />
Activity Description Remove the Valves (13 Nos.)<br />
from their location prior permission of ss. Dismantle<br />
the valves. Renew the defective parts as per<br />
open<strong>in</strong>g <strong>in</strong>spection report of QC rep., after<br />
confirm<strong>in</strong>g the parent material. The renewed parts<br />
material to be tested <strong>in</strong> NABL <strong>in</strong> presence of QC<br />
rep. Gaskets, seals etc to be renewed. Valves to be<br />
overhauled and pressure tested after sett<strong>in</strong>g at<br />
designed pressure.<br />
E20026 Renew 07 <strong>in</strong> nos M/E & DG Exhaust dra<strong>in</strong> pipes<br />
with all end fitt<strong>in</strong>gs as per sample. End Fitt<strong>in</strong>gs 09,<br />
Dia 15 mm ,Length 15 mtrs, Material MS (ASTM<br />
106 Gr.B. or Eqv),Test pressure 1.7 kg/cm2<br />
Activity Description Procure the material<br />
(Material MS (ASTM 106 Gr.B. or Eqv), confirm the<br />
material from NABL Lab <strong>in</strong> presence of QC rep.<br />
Manufacture the fitt<strong>in</strong>gs and manufacture the pipes<br />
as per sample and pressure test.<br />
E20027 Renew Ma<strong>in</strong> eng<strong>in</strong>e and DG Exhaust dra<strong>in</strong> valves,<br />
dia 15 mm (NB), Mat Gun metal, Test pressure<br />
1.7 kg/cm2. Qty 05<br />
Activity Description Procure the valves and<br />
submit the Mill certificate and purchase voucher to<br />
QC rep. pressure test the valves.<br />
1 3 3<br />
1 3 3<br />
DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 96/127