naval dockyard, mumbai - Irfc-nausena.nic.in

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DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE :REFIT QAP No : QCE74 ­245 QAP DATE : 11­JUL­12 PAGE 9 OF 22 E­20016 Activity Description Dismantle the pump clean all the parts carry out the visual inspection and gauging of parts if excessive clearance is observed between the sealing rings, restore the clearances. Carry out the shaft trueness check, dynamic balancing of the rotating unit, submit the certificate, carryout painting post HAT 1 ­ 3 3 Defect Description Renewal of 01 in nos motor driven bilge pump and offer trials post renewal. Make Flo­Rite pump, Type: SE 62/1, capacity­ 21 TPH ). Qty 01 E­20017 . Activity Description Renew and prove efficacy of the pump during trials 1 ­ 3 3 Defect Description Renewal of foundation plate for following view perished. (c) 02 in nos G.S pump (d) 01 in nos bilge pump. Mat MS Size 300mm x 1000 x 8mm thick (as per sample). Alignment of pump with motor post renewal of foundation. DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 92/127

DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE :REFIT QAP No : QCE74­245 QAP DATE : 11­JUL­12 PAGE 10 OF22 E­20018 9ctivity Description Renew plates as per given specification and align these pumps with motor in the presence of QC (E) inspector. 1 ­ 3 3 Defect Description Overhaul of semi rotary hand pump for following system view malfunctioning. (d) F/W System ­ Qty 02 (e) Fuel system – Qty 01 (f) Bilge System­ Qty 01. (Make­BEW, Model­BSS No. 5) E­20019 Activity Description Dismantle pump completely, clean all parts, gauge spindle, flap valve at seat, pins in good conditions, renew the shaft packing, carryout painting post overhaul. 1 ­ 3 3 Defect Description Renewal of 20 in nos studs & nuts of 04 in no fuel tank view damaged. E­20020 Activity Description Remove all old studs and Nuts. Replace it with New studs and nuts and offer QC (E) inspection. 1 ­ 3 3 Defect Description The following steering hydraulic system valves to be renewed. (Material­Gun Metal) (a) HP line valves ( size 28 mm testing pressure 60 Kg/cm2) Qty 02 (b) LP line valves ( size 15 mm testing pressure 10 kg/cm2) Qty 02 DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 93/127

DEPT: QC(E) C. No<br />

74<br />

SHIP: FC MADHUR<br />

NAVAL DOCKYARD, MUMBAI<br />

QUALITY ASSURANCE PLAN<br />

REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0<br />

No:01<br />

NO<br />

JOB TITLE :REFIT<br />

QAP No : QCE74­245 QAP DATE : 11­JUL­12 PAGE 10 OF22<br />

E­20018 9ctivity Description<br />

Renew plates as per given specification and align<br />

these pumps with motor <strong>in</strong> the presence of QC (E)<br />

<strong>in</strong>spector.<br />

1 ­ 3 3<br />

Defect Description<br />

Overhaul of semi rotary hand pump for follow<strong>in</strong>g<br />

system view malfunction<strong>in</strong>g.<br />

(d) F/W System ­ Qty 02<br />

(e) Fuel system – Qty 01<br />

(f) Bilge System­ Qty 01.<br />

(Make­BEW, Model­BSS No. 5)<br />

E­20019 Activity Description<br />

Dismantle pump completely, clean all parts, gauge<br />

sp<strong>in</strong>dle, flap valve at seat, p<strong>in</strong>s <strong>in</strong> good conditions,<br />

renew the shaft pack<strong>in</strong>g, carryout pa<strong>in</strong>t<strong>in</strong>g post<br />

overhaul.<br />

1 ­ 3 3<br />

Defect Description<br />

Renewal of 20 <strong>in</strong> nos studs & nuts of 04 <strong>in</strong> no fuel<br />

tank view damaged.<br />

E­20020 Activity Description<br />

Remove all old studs and Nuts. Replace it with New<br />

studs and nuts and offer QC (E) <strong>in</strong>spection.<br />

1 ­ 3 3<br />

Defect Description<br />

The follow<strong>in</strong>g steer<strong>in</strong>g hydraulic system valves to be<br />

renewed. (Material­Gun Metal)<br />

(a) HP l<strong>in</strong>e valves ( size 28 mm test<strong>in</strong>g pressure 60<br />

Kg/cm2) Qty 02<br />

(b) LP l<strong>in</strong>e valves ( size 15 mm test<strong>in</strong>g pressure 10<br />

kg/cm2) Qty 02<br />

DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 93/127

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