naval dockyard, mumbai - Irfc-nausena.nic.in
naval dockyard, mumbai - Irfc-nausena.nic.in naval dockyard, mumbai - Irfc-nausena.nic.in
QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 82 OF22 DL No. / Defect Description & Qty Referen Inspection Sr No. Activity Description ce P R W H Docume nt E20001 Defect Description 02 1 4 3 3,4 Carryout cleaning, polishing and greasing of propeller post undocking by removing the securing screws from the propeller boss and refitment. Hub impression Activity Description Removal of rope guard, removal of propeller cone, propeller nut, propeller, visual & dimensional inspection of each above items, rectify the defects of propeller, propeller keys, nut and cone if any. Carryout the impression of the propeller hub and coupling hub with shaft tapered journal E20002 Defect Description 02 1 3 3,4 Carry out metal build up, grinding and balancing of propeller post inspection and as per MQC recommendation. Activity Description Measure the pitch of the propeller, Repair any damaged on the blade and other area carry out ringing test. E20003 Defect Description 02 1 3 3,4 Renew the propeller nut and SS locking pin and rope guard as per MQC recommendation Activity Description Renew propeller nut if threads are damaged or rectify the same; renew the locking pins, rope guard if damaged. E20004 Defect Description 1 3 3 Carry out balancing of propeller post inspection and recommendation as per MQC Activity DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 Description 82/127 Carryout static and dynamic balancing
DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE : REFIT OF FERRY CRAFTMADHUR QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 2 OF 22 E20005 Defect Description Examine and Check clearances of both shaft stern tube bushes, Plummer block Bearings and ‘A’ brackets bearing of shafts by feeler gauge (i)Renew stern tube outer oil seal, newark type seal, matsynthetic rubber and ph. Bronze flanges (male and female sealing flange) (ii)Renew stern tube inner side gland hemp packing (matgreased hemp, size 1/2 inch sq x 420mm long x 08 no, shaft dia 114 mm). Activity Description Check the opening up bearing clearances after removing of propeller and marna gland from aft side and hemp packing from fwd side and plummer block roller ball feeler gauge clearances if bearing is in roller type or oil clearances if white metal bearing (i) Removal of marna gland, carryout visual and dimensional inspection of marna gland assembly, which includes male, female , wearing plates, joints and compression rubbers. Renew if it necessary (ii) Renew the hemp packing after repair/refit of shaft line , assemble the unit and check the oil leakage 02 02 1 1 2 3 3 3,4 3,4 DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 83/127
- Page 31 and 32: (iv) Intershield 300(bronze) - 150
- Page 33 and 34: H10069 General Surfaces in Dry Co
- Page 35 and 36: (ii) Pilot Primer, Gery to achieve
- Page 37 and 38: (ii) Withdraw shaft and check truen
- Page 39 and 40: E20014 Overhauling (3000 Hourly r
- Page 41 and 42: (g). Fuel filling system MS pipes/
- Page 43 and 44: (q) Both M/E F/W cooler drain valve
- Page 45 and 46: (viii) Seal oil Part Nos 509.0.10.1
- Page 47 and 48: overhauled and tested onboard, (e)
- Page 49 and 50: (b) control panel defective to be o
- Page 51 and 52: (e) (f) Total VAT @______% (if appl
- Page 53 and 54: epair of ships or boats or vessels
- Page 55 and 56: machine, measuring instruments, Oxy
- Page 57 and 58: NAVAL DOCKYARD MUMBAI DOC CODE Q C
- Page 59 and 60: suitable for DP Test approved equiv
- Page 61 and 62: 25 Fairleads,Ventilation trunking e
- Page 63 and 64: followed 37 Provision of material t
- Page 65 and 66: DYT/INCOD/1213/106(a)/PLYCM/MAD
- Page 67 and 68: NAVAL DOCKYARD, MUMBAI TITLE : QUAL
- Page 69 and 70: i) Check for meters serviceability,
- Page 71 and 72: efurbishment, new installation and
- Page 73 and 74: 11 Repair, Overhauling, refurbishme
- Page 75 and 76: of Wall mounted fan 16 Overhauling,
- Page 77 and 78: commissioning / testing of Oily wat
- Page 79 and 80: 25 Carbon brushes, brush holder, Ro
- Page 81: SCOPE OF WORK P R W H vi) Check for
- Page 85 and 86: E20006 Defect Description If clea
- Page 87 and 88: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 89 and 90: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 91 and 92: pump post Overhauling. Make FloRi
- Page 93 and 94: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 95 and 96: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 97 and 98: DEPT: QC(E) C. No 74 SHIP: FC MADHU
- Page 99 and 100: kg/cm2 Qty 02 (f) Both M/E S/W suct
- Page 101 and 102: 65 mm, Mat Steel, TP 3.0 kg/cm2
- Page 103 and 104: new flanges. Hot bending is not per
- Page 105 and 106: Activity Description Remove the cou
- Page 107 and 108: ARTICLE 14 INDEMNITY & INSURANCE
- Page 109 and 110: ARTICLE 2 EFFECTIVE DATE AND OPE
- Page 111 and 112: 5.2 “END USER” CERTIFICATE. Con
- Page 113 and 114: Certificate (applicable in the case
- Page 115 and 116: ARTICLE 14 INDEMNITY & INSURANCE
- Page 117 and 118: procuring the Contracts or forbeari
- Page 119 and 120: (c) Control generation and disposal
- Page 121 and 122: ANNEX 2 to Encl - III to RFP SCOP
- Page 123 and 124: DESIGNATION / RANK DEPT/ORGANISATIO
- Page 125 and 126: ‘T’ BID COMPLIANCE MATRIX (TO B
- Page 127: Enclosure VII of RFP EMD Bank Guara
DEPT: QC(E) C. No<br />
74<br />
SHIP: FC MADHUR<br />
NAVAL DOCKYARD, MUMBAI<br />
QUALITY ASSURANCE PLAN<br />
REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0<br />
No:01<br />
NO<br />
JOB TITLE : REFIT OF FERRY CRAFTMADHUR<br />
QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 2 OF 22<br />
E20005<br />
Defect Description<br />
Exam<strong>in</strong>e and Check clearances of both shaft stern<br />
tube bushes, Plummer block Bear<strong>in</strong>gs and ‘A’<br />
brackets bear<strong>in</strong>g of shafts by feeler gauge<br />
(i)Renew stern tube outer oil seal, newark type<br />
seal, matsynthetic rubber and ph. Bronze flanges<br />
(male and female seal<strong>in</strong>g flange)<br />
(ii)Renew stern tube <strong>in</strong>ner side gland hemp pack<strong>in</strong>g<br />
(matgreased hemp, size 1/2 <strong>in</strong>ch sq x 420mm long<br />
x 08 no, shaft dia 114 mm).<br />
Activity Description<br />
Check the open<strong>in</strong>g up bear<strong>in</strong>g clearances after<br />
remov<strong>in</strong>g of propeller and marna gland from aft side<br />
and hemp pack<strong>in</strong>g from fwd side and plummer<br />
block roller ball feeler gauge clearances if bear<strong>in</strong>g is<br />
<strong>in</strong> roller type or oil clearances if white metal bear<strong>in</strong>g<br />
(i) Removal of marna gland, carryout visual and<br />
dimensional <strong>in</strong>spection of marna gland assembly,<br />
which <strong>in</strong>cludes male, female , wear<strong>in</strong>g plates, jo<strong>in</strong>ts<br />
and compression rubbers. Renew if it necessary<br />
(ii) Renew the hemp pack<strong>in</strong>g after repair/refit of<br />
shaft l<strong>in</strong>e , assemble the unit and check the oil<br />
leakage<br />
02<br />
02<br />
1<br />
1<br />
<br />
2<br />
3<br />
3<br />
3,4<br />
3,4<br />
DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 83/127
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