Assembly solutions - Ingersoll Rand

Insight i320 series controllers for QE series EC tools
Insight Controller
IC = Insight Controller
IC 1D3A1AWS
S = supplied with ICS Connect Software
1
3
= One spindle
D = Small colour display
M = One line LED display
= 230V power supply
A= Standard interface card: 8 I/O
B = One additional card: 24 I/O
W = Wall mount
C= Cabinet mount
A = not used
1 = Standard communication (incl. Ethernet)
3 = Additional Profibus,
4 = Additional Devicenet
Intuitive navigation and quick access: guided programming with graphical, user friendly
display with four main „hot keys” (IC1D controllers)
Accessory interface with up to 24 inputs & outputs per spindle (standard 8).
Standard Ethernet, optional Profibus, Devicenet.
1x RS232 to connect bar code reader, printer, send or receive data.
Weight: IC1D & IC1M: 5,6 kg.
Power requirements at 230V AC, 50 Hz.
Security: GFI (Residual Circuit Breaker), short circuit protection, detection of Over-current
Fault, Motor Temperature Fault, & SCM Temperature Fault. Most shut down faults
displayed at the base of the screen (for “D” controller fault code only).
Unlimited capacity for fastening data storage with ICS software (depending on optional data
archiving program capability, with up to 1000 (IC1D) or 200 (IC1M) data stored on the
controller.
Unlimited amount of password with definable scope of access with ICS software
256 programmamable configurations with up to 128 steps each.
Possibility to overlay up to 10 tightening curves with Myltisyns or Enterprise ICS software
PROGRAMMING:
Standard “quick setup” programming: torque, angle control modes with automatic default
values (ICS Software + computer with Ethernet port required to read and set data on ICD
units). Autoincrement & gang count with ICS connect.
Advanced programming available with ICS Software (except ICS Connect). Multiple control
modes available: torque, angle, yield, backout, pre-torque, prevailing torque, jog, fault
backout, with adjustable free speed, soft start speed, backout speed and shiftdown per
configuration, autoincrement, gang count, CW/CCW tightening, tubenut operation.
Possibility to set service alarms for the tools and statistical trends alarms.
Full statistical process capability based on up to 100.000 population.
ICS software licences are available for 1, 2, 5 , 10, 20, 50, 100 spindles (optionally 500
spindles for ICS Network and ICS Enterprise)
Standard Ethernet cables and hubs are used to connect controllers into a network. Crossover
Ethernet cables are used to connect computer with individual controller. DM-canbus-
45 (length 1,1 m), and DM-canbus-70 (1,7 m) cables required to connect controllers working
as power head.
USB key available for parameter dump.
Q2 & QE4 SERIES ELECTRIC SCREWDRIVERS
Straight
Pistol Handle
Recomm. Max.
Output
torque speed
Push-To-Start 1) Trigger Start 2) drive
[Nm] [rpm]
3)
QE2TS002P11Q04
3)
QE2PT002R10Q04 QC¼" 0,3-1,5 3000
3)
QE2TS003P11Q04
3)
QE2PT003R10Q04 QC¼" 0,6-3,0 2450
3)
QE2TS005P11Q04
3)
QE2PT005R10Q04 QC¼" 1 - 5 1700
3)
QE2TS007P11Q04
3)
QE2PT007R10Q04 QC¼" 1,3-6,5 1250
QE4TS010R11Q04 QE4PT010R10Q04 QC¼" 2 - 8 1820
QE4TS010R11S06
4)
QE4PT010R10S06 ■ 3/8" 2 - 8 1820
3)
QE2TS010P11Q04
3)
QE2PT010R10Q04 QC¼" 2 - 10 850
QE4TS015R11S06 QE4PT015R10S06 ■ 3/8" 3 - 12 1220
QE4TS020R11S06 QE4PT020R10S06 ■ 3/8" 4 - 16 900
QE4TS025R11S06 QE4PT025R10S06 ■ 3/8" 5 - 20 710
1)
- Straight tools lever start only or lever/push-to-start on request
2)
- Pistol tools push-to-start only or trigger/push-to-start on request
3)
- For ¼" square drive spindle change the ending to “S04”
4)
- QC¼" version also available. QC = quick-change bitholder.
Side-to-centre distance for QE2 series is 22 mm (19 mm for longerflanged
or pistol tools), for QE4
QE2PT003P10Q04
Please consult your Ingersoll-Rand Fastener Tightening Systems representative for the best multispindle solution.
IC1M3B1A
IC1D3A1A
Any controller fits any tool or spindle
from both QE and QM series
ICS Network
QE4TS010R11PQ04
ICS Connect Software
Delivered as standard for basic
programming through Ethernet connection
to one IC1D or IC1M system
For advanced programming through
temporary or permanent Ethernet connection
to one or several IC1D or IC1M systems
ICS MultiSync or ICS Enterprise
As ICS Network, but also for the systems
grouped into powerheads.
Archiving possibility with ICS Enterprise
QE2TS002P11Q04
QE2 series
ESD safe and RoHS compliant
Only 0,6/0,66kg, 242/250 mm long (342 mm if flanged)
QE4 series
Three status lights in 3 positions
Optional torque reaction bar GEPTS15-K48
Only 1,2 kg, 340 mm long(straight), 234-243 mm (pistol tools)
QE4PT015R11PS06
9