Assembly solutions - Ingersoll Rand

Intelligent lifting & positioning system “Intelift”
Ingersoll-Rand Intelift air balancers combine the industry's
finest, thoroughly proven mechanical balancing technology with
the intelligence of precise, reliable electronic controls. This innovative
combination is the first in a new series of intelligent lifting systems, and
provides operators with a safe, ergonomically beneficial, and highly
flexible solution that can enhance productivity and cost savings.
The closed loop feedback systems delivers positive motion control and
a wide range of application options for vehicle assembly and general industry,
beverage and warehouse as well as textile & electronics industries worldwide.
High vertical speed capability – up to 90 meters per minute
Easy and quick installation and set-up (integral control box)
High durability = suited for 100% duty cycle
Low air consumption = low cost of operation
Intuitive motion control = ergonomic
Low noise, memorised set-up
Multi-function, user friendly pendent
suitable for majority of operators
boh left and right-handed, fitted with
force sensing control handle
(no up/down pushbuttons) or
rocker up/down switch
How does it work – users' opinion:
No way to handle loads quicker – Intelift reacts as
quickly as I can move my hands
As a fairytale glove – allows to forget the gravity
You can lift anything as I would weight nothing
No pushbutton, no pendent – Intelift just mimics
movements of my hands
Can carry hundreds of heavy cases per day without
fatigue
You can lift multiple loads with your fingertip
Perfect match to Ingersoll-Rand ergonomic rails
With Intelift on Ergo-rails it has become a pleasure
to move heavy loads both vertically & horizontally
Self-balance – intuitive speed control
for different weights
Float mode – float capability through entire range
of travel by maintaining pressure in the balancer
Dump mode – full control of position achieved
with closed loop feedback system
Smart drop feature – allows lowering the load
until only the weight of end-effector is supported
Part-present feature – enables clamping the parts
in poor visibility
A complete range of end-effectors can be used with Intelift for greater
efficiency, from simplest to the most complex device. In every respect
Ingersoll-Rand Intelift air balancer is an essential solution for a more
productive workplace, empowering individuals to work more comfortably and
efficiently and to contribute significantly to product and process quality.
Maximum Vertical Balancer Minimum Net
Model
capacity travel diameter headroom weight
[kg] [mm] [mm] [mm] [kg]
SINGLE wire rope units
1)
IBW015080 68 2032 165 470 27
(1)
IBW020120 91 3048 254 533 33
IBW033080 150 2032 254 533 33
IBW050080 227 2032 254 533 54
REEVED wire rope units
IBW040060 182 1524 254 686 30
IBW066040 300 1016 254 686 35
IBW100040 454 1016 254 686 57
1)
– not available with down-stop (Z-stop) option
IBW positioners are delivered without control. In order to choose appropriate
control, please replace letter “B” in part number with a letter:
IAW = pendent control handle with 3,6 meter twin bonded pre-coil cable
ICW = force sensing control handle with 3,6 meter twin bonded pre-coil cable
ISW = pendent control handle with 3,6 meter straight electric cable
Specification at 690 kPa. Use clean, non-lubricated air and 230V. Recommended capacity is 60-80% of maximum capacity depending on the application and
the air pressure available.
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