Assembly solutions - Ingersoll Rand
Assembly solutions - Ingersoll Rand
Assembly solutions - Ingersoll Rand
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Ergonomic Rail Systems<br />
< 0.5 kg<br />
100 kg<br />
< 1 kg<br />
100 kg<br />
6m<br />
Starting Moving Positioning<br />
Starting effort 4 to5%ofthetotal load<br />
Starting effort 1 to 1.5 % of the total load<br />
Rolling effort < 1% of the total load<br />
Rolling effort > 2%<br />
Manual effort applied<br />
Time<br />
Lowest rolling friction ever obtained<br />
the only system on the market today<br />
offering such high level of efficiency<br />
quality of rolling surfaces, guidance of<br />
trolleys and articulated suspensions, allow<br />
to move loads with a maximum starting<br />
force of less than1,5% of total load<br />
(including bridge)<br />
rolling effort required during displacement<br />
is less than 1% - even if the load is pushed<br />
away from the centre of the bridge (see<br />
sketches).<br />
Quick and precision positioning<br />
extremely low rolling effort required means<br />
very quick positioning – without moving the<br />
bridge back and forth to achieve accurate<br />
positioning<br />
Reduced operator effort and fatigue<br />
if for moving 500 kg load 100 times per<br />
day with a typical system operator<br />
requires an effort of 3000 kg – less than<br />
500 kg will be needed to do the same job<br />
with an <strong>Ingersoll</strong>-<strong>Rand</strong> system, and no<br />
additional effort will be required to position<br />
the bridge and the load<br />
Articulated hangers<br />
Light trolleys with Delrin wheels<br />
for quiet, clean and wear-free<br />
operation. Optional third pair of<br />
wheels for cantilevered loads.<br />
Example of rail system<br />
with additional<br />
bridge extension<br />
Load capabilities for the rails at L/450 deflection [kg]<br />
ZRAT ZRA1 ZRA2 ZRS2 ZRS3<br />
Span<br />
2,0 m 172 531 1315 1179 1179<br />
2,5 m 110 340 1315 1146 1179<br />
3,0 m 77 236 968 848 1179<br />
3,5 m 56 173 729 632 1057<br />
4,0 m 43 133 558 481 846<br />
4,5 m 34 105 436 375 663<br />
5,0 m 28 85 347 300 523<br />
5,5 m 23 70 283 247 422<br />
6,0 m 19 59 236 209 354<br />
6,5 m — 50 201 182 310<br />
7,0 m — 43 175 162 285<br />
7,5 m — 28 155 — —<br />
8,0 m — 33 141 — —<br />
kg/m 3,18 6,10 11,32 11,81 13,12<br />
Series 713 arm in carriage<br />
mounted version<br />
Series 600 arm<br />
ZRA series rails are made from anodised aluminium, ZRS are steel rails. Majority of the systems based on <strong>Ingersoll</strong>-<strong>Rand</strong> rails & arms is designed according to<br />
individual customers needs. Please consult your Ergonomic Handling System specialist.<br />
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