Assembly solutions - Ingersoll Rand

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Ergonomic torque reaction arms max. 787 mm 762mm 4 x Ø 6,4 mm 57x184 mm max. 940 mm max. 203 mm max. 381 mm max. 559 mm T 1057mm 102mm 610mm 76mm 303mm 76mm 4 x Ø 6,4 mm 57x57 mm 1) – Parallel tool arm max. torque 20 Nm –– bench mount WB230B–100 –– wall mount WW230B–100 1) - Supplied without accessories. Bench clamp 48732-1 1) Single tool arm length 610 mm 762 mm –– bench mount –– wall mount WB124A–000 WB130A–000 WW124A–000 WW130A–000 Reaction arm T 48723–2 48723–3 1) - Supplied without accessories (i.e. FRL, reaction arm, balancer). TORQUE TUBE Lightweight, modular design, easy to assemble Super linear bearings for effortless vertical travel and maintenance free operation 4 Delrin wheels for torque reaction and side loading in all four directions Adjustable lengths (every 50,8 mm) to eliminate the need for extension tubes. Air cylinder and regulator included. TOOL HOLDERS Stainless steel construction clamp Switch easily from horizontal to vertical orientation Parallel tool arm – max. torque 80 Nm capacity 13,6 kg, reach up to 1066 mm –– with 43146010 tool holder EZTA080500 –– without tool holder 43146000 For wall, bench, ceiling or floor mount. Picture shows arm with 43146010 tool holder for 13-63 mm tools. Holders for straight tools 54033162 bi-directional tilt 54033196 single-directional tilt 54033204 rigid tool holder GEPTS15-K48 holder for QE4TS tool Torque Lift capacity Adjustable Travel Weight Torque tube [Nm] [kg @ 6,9 bar] length [mm] [mm] [kg] 1) IRZ-TT-100 100 27 1016 -1524 508 18 1) IRZ-TT-250 250 27 1219 - 1828 610 23 2) IRZ-TT-500 500 182 1435 - 2349 914 75 E-Z Torque tube EZTQ5060 supplied with air balancer, capacity 20 kg, max. torque 135 Nm, vertical travel 1200 mm suspension kits for ergonomic rails: ZRA1 ZRA2 ZRS2/3 16520 16525 16530 Swivel holder: Generous 66,8 mm opening: tool head does not have to be removed for quick changes Bronze bushing for easy rotation and durability Rotates freely or locks at 45 degree increments Capacities for 690 kPa air pressure. 1) 2) - Trolley mount. - Carriage mount. Dual trolley –A=190,5 mm Carriage mount 692 x 953 „D” Weight Tool Part no. Tool Holders [mm] [kg] 52000 Fixed (2 axis) horiz./vertical 122 0,90 13-63 52100 360 degree (3 axis) swivel 136 2,27 19-63 Tool arm for torque up to 150 Nm Detailed specification available on request 20
Ergonomic Rail Systems < 0.5 kg 100 kg < 1 kg 100 kg 6m Starting Moving Positioning Starting effort 4 to5%ofthetotal load Starting effort 1 to 1.5 % of the total load Rolling effort < 1% of the total load Rolling effort > 2% Manual effort applied Time Lowest rolling friction ever obtained the only system on the market today offering such high level of efficiency quality of rolling surfaces, guidance of trolleys and articulated suspensions, allow to move loads with a maximum starting force of less than1,5% of total load (including bridge) rolling effort required during displacement is less than 1% - even if the load is pushed away from the centre of the bridge (see sketches). Quick and precision positioning extremely low rolling effort required means very quick positioning – without moving the bridge back and forth to achieve accurate positioning Reduced operator effort and fatigue if for moving 500 kg load 100 times per day with a typical system operator requires an effort of 3000 kg – less than 500 kg will be needed to do the same job with an Ingersoll-Rand system, and no additional effort will be required to position the bridge and the load Articulated hangers Light trolleys with Delrin wheels for quiet, clean and wear-free operation. Optional third pair of wheels for cantilevered loads. Example of rail system with additional bridge extension Load capabilities for the rails at L/450 deflection [kg] ZRAT ZRA1 ZRA2 ZRS2 ZRS3 Span 2,0 m 172 531 1315 1179 1179 2,5 m 110 340 1315 1146 1179 3,0 m 77 236 968 848 1179 3,5 m 56 173 729 632 1057 4,0 m 43 133 558 481 846 4,5 m 34 105 436 375 663 5,0 m 28 85 347 300 523 5,5 m 23 70 283 247 422 6,0 m 19 59 236 209 354 6,5 m — 50 201 182 310 7,0 m — 43 175 162 285 7,5 m — 28 155 — — 8,0 m — 33 141 — — kg/m 3,18 6,10 11,32 11,81 13,12 Series 713 arm in carriage mounted version Series 600 arm ZRA series rails are made from anodised aluminium, ZRS are steel rails. Majority of the systems based on Ingersoll-Rand rails & arms is designed according to individual customers needs. Please consult your Ergonomic Handling System specialist. 21
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Assembly solutions - Ingersoll Rand

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