Assembly solutions - Ingersoll Rand
Assembly solutions - Ingersoll Rand
Assembly solutions - Ingersoll Rand
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Torque transducers and joint simulator kits<br />
ROTARY TRANSDUCERS<br />
Rotary transducers are used mainly to control dynamic torque<br />
reached during fastening operations performed with<br />
mechanical or hand tools. With appropriate joint simulators<br />
recommended by <strong>Ingersoll</strong>-<strong>Rand</strong>, they can also be used in<br />
laboratories and workshops.<br />
Joint simulators for rotary transducers<br />
Model Max. torque Output drive Input drive Joint thread<br />
JKR20 28 Nm ■ 1/4" 13 mm M8-1,25<br />
JKR75 75 Nm ■ 3/8" 19 mm M12-1,75<br />
JKR180 180 Nm ■ 1/2" 24 mm M16-2,0<br />
JKR500 500 Nm ■ 3/4" 36 mm M24-3,0<br />
Industrial With angle Torque Drive<br />
standard measurements & range<br />
transducers autocalibration [Nm] [inch]<br />
TR2H4 ----- 0,10 – 2 1/4"<br />
1)<br />
TR5H4 TRDA5H4 0,25 – 5 1/4"<br />
1)<br />
TR20H4 TRDA20H4 1 – 20 1/4"<br />
1)<br />
TR20S4 TRDA20S4 1 – 20 ■ 1/4"<br />
1)<br />
TR75S6 TRDA75S6 3,8 – 75 ■ 3/8"<br />
1)<br />
TR180S8 TRDA180S8 9 – 180 ■ 1/2"<br />
TR250S12 ----- 12,5–250 ■ 3/4"<br />
1)<br />
TR500S12 TRDA500S12 25 – 500 ■ 3/4"<br />
1)<br />
- Also as TRD with autocalibration.<br />
TRD & TRDA series are fitted with fixed cable<br />
Unique golden wrap-around brush design<br />
for consistent result on both impulse and<br />
clutch type tools<br />
STATIONARY TRANSDUCERS<br />
Joint simulator JKR<br />
JKST set<br />
Stationary transducers are used both in workshop as well as on assembly line. They allow quick<br />
check of the torque set of a power or hand tool.<br />
For power tool verification they are usually used with an appropriate joint simulator. The simulator<br />
joint rate can be changed to emulate different joint conditions from hard to soft. Transducer with<br />
joint simulator kits are very useful in tool cribs to preset power tools for production and test power<br />
tool capability under different joint rate.<br />
Transducer<br />
range<br />
Joint<br />
simulator<br />
Transducer<br />
+joint<br />
Transducer<br />
Joint<br />
Transducer Joint Joint<br />
model<br />
[Nm]<br />
simulator<br />
range [Nm] simulator kit<br />
square drive input drive thread<br />
2)<br />
TS28S4 1,5-30 JKS30 20 JKST30 ■ 1/4" 13 mm M8-1,25<br />
2)<br />
TS135S6 7,5-150 JKS150 75 JKST150 ■ 3/8" 19 mm M12-1,75<br />
2)<br />
TS270S8 15-300 JKS300 180 JKST300 ■ 1/2" 24 mm M16-2,0<br />
2)<br />
TS1000S12 50-1000 JKS1000 500 JKST1000 ■ 3/4" 36 mm M24-3,0<br />
2)<br />
- Also available as TSD “smart” series with autocalibration feature and fixed cable.<br />
Transducers overload capacity up 110% of full capacity, accuracy: 0,3 % FSD, zero offset<br />
ETW Expert Torque Wrenches – Auditor & Expert<br />
ETW Auditor allows dynamic residual<br />
torque measurement , by capturing the torque<br />
after the fastener was moved and rotated a preset,<br />
small angle, usually 2°-4°, adjustable up to<br />
20°.<br />
This algorithm ignores the static peak torque<br />
required to start the fastener moving in the<br />
tightening direction, and effectively removes<br />
the operator error from the process.<br />
Torque is applied until the static friction is overcome<br />
and forward breakaway occurs, causing the fastener<br />
to rotate. At this point, the torque usually drops as<br />
the friction changes from static friction to dynamic<br />
friction.<br />
Two modes, normal for use as an electronic<br />
torque wrench and instant for use as a torque<br />
audit wrench.<br />
Stores data from last 200 cycles.<br />
Power: 2x C-cells (Lithium Chloride 3,6V)<br />
or 2x C-cells (Alkaline Manganese 1,5V)<br />
Features common to both ETW-A and ETA-E:<br />
Large character LCD display for ease of menu<br />
selection and reading torque values.<br />
Standard Sturtevant Richmont® head style.<br />
Onboard statistics: x mean, range, sigma, %NOK,<br />
Cp, Cpk and CAM<br />
For both right and left hand thread fasteners.<br />
Torque units: Nm, Ncm, kGm, kGcm, lbft, lbin.<br />
Low battery indicator. Password protected.<br />
Auto power-down to conserve battery power.<br />
Diagnostics for testing on-board circuits.<br />
RS232 for data transfer to PC (cable included for<br />
ETW-Expert, optional for ETW-A).<br />
<br />
Auditor models<br />
Expert models<br />
Max.torque<br />
[Nm]<br />
ETW-A25 ETW-E25 25<br />
ETW-A75 ETW-E75 75<br />
ETW-A180 ETW-E180 180<br />
Weight: 1 kg , dimensions: 38x48x510.<br />
Optional Accessories for ETW-A<br />
ETW-PR Printer Connector Cable<br />
ETW-PC PC Connector Cable<br />
Optional Accessories for ETW-E<br />
ETW-CONNECT PC Software<br />
ETW-E25-R04 1/4" Ratchet Head<br />
ETW-E75-R06 3/8" Ratchet Head<br />
ETW-E180-R08 1/2" Ratchet Head<br />
ETW Expert has four tightening modes:<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Torque control for accurate torque tightening<br />
Torque plus angle control<br />
Tightening to yield point of fastener to obtain<br />
maximum clamp load.<br />
Track mode for real-time torque analysis<br />
Storage of up to 1500 final tightening values per<br />
application setup (2500 max) and up to 10<br />
tightening curves.<br />
Statistics for up to 30 samples in each of 50<br />
possible subgroups<br />
Easy-to-use controls to store up to 20 custom<br />
application setups.<br />
<br />
<br />
<br />
<br />
Tri-color LED display and buzzer to provide<br />
visual and audible indication of cycle status.<br />
For use with rechargeable NiMH battery pack<br />
(standard) or Alkaline Manganese 1,5V C-cells.<br />
Saved tightening curves uploaded directly to MS<br />
Excel for easy creation of charts and graphs<br />
Backlit LCD display to facilitate programming<br />
and monitoring of values.<br />
ETW series: torque range 10%-100% FSD, overload capacity: 125% of full capacity, accuracy: 0,3 % FSD, zero drift: < 0,1% / °C, temeprature stability: ±0,1% per<br />
C, operating temperature: 5 – 40°C, audit angle range: 1°- 20°, angle resolution: 1°, humidity: 5% - 75%, sealing: IP40 (ETW-A), IP54 (ETW-E).<br />
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