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ALUMINIUM RoLLINg INDUSTRY<br />

Kobe Steel to set up factory in China for aluminium sheet<br />

Kobe Steel, Ltd is to establish a company<br />

in the Xiqing Economic­Technological<br />

Development Area in Tianjin, China, to<br />

produce aluminium sheet for automotive<br />

body panels. The new company –<br />

Kobelco Automotive <strong>Alu</strong>minum Rolled<br />

Products (China) – will be the first Japanese<br />

operation to produce this kind of<br />

product in China. Kobe Steel will supply<br />

master coils from its Moka Plant in Tochigi<br />

Prefecture, Japan. The coils will then<br />

un<strong>de</strong>rgo annealing followed by surface<br />

treatment and other finishing processes<br />

by Kobelco Automotive.<br />

The new company will be established in early<br />

2014. It will have a production capacity of<br />

100,000 tonnes a year. Total investment will<br />

amount to 1.15 billion yuan (about 19bn yen,<br />

or USD 195m). The plant is expected to start<br />

production in 2016, and will employ about<br />

140 people when it goes into full operation.<br />

Kobe Steel began supplying aluminium<br />

sheet for automotive body panels to Japanese<br />

automakers in the 1980s. It has built up a<br />

strong supply performance history mainly on<br />

the Japanese market, with a market share now<br />

of over 50 percent. In addition to <strong>de</strong>veloping<br />

alloys and production technologies, including<br />

heat treatment, the company provi<strong>de</strong>s technical<br />

solutions on shape <strong>de</strong>sign and forming suitable<br />

for aluminium applications. Kobe Steel<br />

has received high acclaim not only from Japanese<br />

carmakers, but also from European and<br />

US carmakers.<br />

Kobe Steel currently supplies the Chinese<br />

market from its Moka Plant. However, carmakers’<br />

strong requests for a local source of<br />

automotive aluminium sheet led to the <strong>de</strong>cision<br />

to set up a factory in China.<br />

China is the world’s largest automobile<br />

market. In the next ten years, car production<br />

is expected to increase by about 50 percent.<br />

Stricter fuel efficiency regulations in China<br />

aim to control the serious air pollution problem.<br />

As <strong>de</strong>veloping lighter vehicles is strongly<br />

required, <strong>de</strong>mand for aluminium sheet is anticipated<br />

to increase tremendously in China in<br />

the coming years.<br />

Kobe Steel’s <strong>Alu</strong>minium & Copper business<br />

is focusing on the automotive sector, which<br />

is increasing the use of aluminium to make<br />

lighter cars. In June, the company entered<br />

into a cooperation agreement with Germany’s<br />

Hydro <strong>Alu</strong>minium Rolled Products GmbH for<br />

aluminium sheet technologies for automotive<br />

body panels. Following this, Kobe Steel’s plan<br />

Aerial view of the Moka Plant<br />

to establish a base in China will strengthen its<br />

technical network for the growing <strong>de</strong>mand for<br />

this kind of product.<br />

For aluminium forgings used in automotive<br />

suspensions, the company formed Kobe<br />

<strong>Alu</strong>minum Automotive Products in the United<br />

States already ten years ago. Kobe Steel subsequently<br />

formed Kobe <strong>Alu</strong>minum Automotive<br />

Products (China) in September 2010 to<br />

make the same products in China. Kobe Steel<br />

now has a production network covering three<br />

<strong>Alu</strong>minium coils at the Moka Plant<br />

countries – Japan, the US and China – for this<br />

product.<br />

For extrusions and fabricated products,<br />

including bumper reinforcement parts, Kobe<br />

Steel and Sapa entered into a technical transfer<br />

agreement for Kobe Steel to supply Sapa<br />

with production technology for high-end aluminium<br />

extrusions. In this way, Kobe Steel is<br />

building a global supply network for its extrusions<br />

through Sapa’s worldwi<strong>de</strong> locations. n<br />

© Kobe Steel<br />

36 ALUMINIUM · 11/2013

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