Films minces à base de Si nanostructuré pour des cellules ...
Films minces à base de Si nanostructuré pour des cellules ... Films minces à base de Si nanostructuré pour des cellules ...
2.1.1 Radiofrequency Magnetron Reactive Sputtering Principle tel-00916300, version 1 - 10 Dec 2013 The phenomena of sputtering consists of striking the source material (the target) with fast moving, inert gas ions (eg. Ar) which transfer momentum to the target species (electrons, atoms, molecules) and eject them out. The positive ions of the plasma (from ionized Ar) are accelerated towards the negatively charged target and impinge on its surface. Some of the bombarding ions are reected back and are neutralised, while some have sucient energy to reach the substrate and are back scattered. The secondary electrons are also emitted during this process and they may cause further ionisation of the neutralised species. Due to the law of conservation of energy, when these electrons return to ground state, the energy gained by the neutral gas atom is released as photons which keep the plasma glowing. The main intention of sputtering is to direct the ejected species towards the substrate with sucient energy and mobility, because if they collide with other atoms in the plasma, the energy is diminished and their path is modied. The incident species with sucient mobility diuse to join with other species at the substrate and grow until they coalesce to form a continuous lm [Wagendristel 94]. The mobility of the incident atoms arriving at the substrate is highly dependent on sputtering parameters such as the power applied, pressure in the chamber, temperature, distance between the target and the substrate etc. The energy required to initiate and sustain the plasma was initially provided by a DC power supply to create a discharge and ionise the gas. But the principle of DC discharge is ineective for an insulating target, because no current can pass through it. As a consequence, charge build-up occurs and stops the process. In order to overcome this shortcoming of a DC power supply, RF power system was developed. For frequencies up to 50 kHz, the ions are mobile enough to reach the electrodes at each half cycle of the AC power. This leads to alternative sputtering of the substrate and the target which cancels the global transport of matter. At high frequencies typically used for sputtering (13.6 MHz), new phenomena occur: 1. The ions remain practically motionless in the RF eld due to their mass as compared to the electrons, and do not involve themselves in sputtering. 2. The electrons in high frequency eld acquire sucient energy to cause ionization of the eective plasma. 3. At such high frequencies, the target behaves as a conductive one. Thus, the use of RF sputtering enables any material to be sputtered. A matching impedence network is always required with RF sputtering in order to absorb 30
maximum power into the plasma. (a) Reactive sputtering : The principle of introducing a reactive gas (g) such as H 2 , N 2 , O 2 into the chamber and forming a thin lm through chemical reactions between the sputtered species and gaseous plasma is known as reactive sputtering. Oxide and nitride lms are often formed by reactive sputtering and the stochiometry of the lm can be tuned by controlling the relative ow rates of the inert and reactive gases. The desired compound is formed at the substrate, depending on the power and the surface reactivity. In this thesis, the total gas ow was xed at 10 standard cubic cm/min (sccm) while changing the ratio of the gas ow (in sccm) between the reactive gas and Ar. The equivalent partial pressure (mTorr) in the chamber displayed by the pressure indicator for a given gas ow (sccm) was used to calculate the reactive gas rate (r g %) in percentage by, tel-00916300, version 1 - 10 Dec 2013 r g (%) = [P g /(P g + P Ar )] ∗ 100 Eqn (2.1) where P g represents the partial pressure of reactive gas, g (g may be H 2 , N 2 or O 2 depending on the process) and P Ar represents the partial pressure of Argon. (b) Eect of magnetron : Magnetron sputtering uses the principle of applying a magnetic eld to the conventional sputtering target in order to obtain more ecient ionization of the plasma even at low pressures. The magnets placed behind and sometimes at the side of the target capture the escaping electron and conne them to the immediate vicinity of the target. This connement provided by the magnet is illustrated in the sputter process shown in gure 2.1. Due to the increased connement as compared to a conventional DC system, the plasma density often increases at least by an order of magnitude. This results in fast deposition rates at low pressures. However the major limitation of using magnetron is that the target erodes inhomogeneously due to the non-uniform magnetic eld. Experimental set-up and working The samples for this work were deposited using AJA Orion 5 UHV sputtering unit from AJA international [AJA 1] which has multiple magnetron sources aimed at a common focal point (Confocal sputtering). The substrate is placed in the vicinity of this focal point and is kept under rotation to ensure uniform deposition of the lm. The sputtering chamber was maintained under vacuum of 10 −7 - 10 −8 mTorr using a turbo-molecular pump coupled to the primary pump. The substrate and the target which function as the anode and the cathode repectively, are placed facing each other in the sputtering chamber and an inert gas (Ar) is introduced. Applying the RF power and introducing a pressure controlled gas ow leads to the presence 31
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2.1.1 Radiofrequency Magnetron Reactive Sputtering<br />
Principle<br />
tel-00916300, version 1 - 10 Dec 2013<br />
The phenomena of sputtering consists of striking the source material (the target)<br />
with fast moving, inert gas ions (eg. Ar) which transfer momentum to the target<br />
species (electrons, atoms, molecules) and eject them out.<br />
The positive ions of the plasma (from ionized Ar) are accelerated towards the<br />
negatively charged target and impinge on its surface. Some of the bombarding ions<br />
are reected back and are neutralised, while some have sucient energy to reach the<br />
substrate and are back scattered. The secondary electrons are also emitted during<br />
this process and they may cause further ionisation of the neutralised species. Due<br />
to the law of conservation of energy, when these electrons return to ground state,<br />
the energy gained by the neutral gas atom is released as photons which keep the<br />
plasma glowing. The main intention of sputtering is to direct the ejected species towards<br />
the substrate with sucient energy and mobility, because if they colli<strong>de</strong> with<br />
other atoms in the plasma, the energy is diminished and their path is modied. The<br />
inci<strong>de</strong>nt species with sucient mobility diuse to join with other species at the substrate<br />
and grow until they coalesce to form a continuous lm [Wagendristel 94]. The<br />
mobility of the inci<strong>de</strong>nt atoms arriving at the substrate is highly <strong>de</strong>pen<strong>de</strong>nt on sputtering<br />
parameters such as the power applied, pressure in the chamber, temperature,<br />
distance between the target and the substrate etc.<br />
The energy required to initiate and sustain the plasma was initially provi<strong>de</strong>d<br />
by a DC power supply to create a discharge and ionise the gas. But the principle<br />
of DC discharge is ineective for an insulating target, because no current can pass<br />
through it. As a consequence, charge build-up occurs and stops the process. In<br />
or<strong>de</strong>r to overcome this shortcoming of a DC power supply, RF power system was<br />
<strong>de</strong>veloped. For frequencies up to 50 kHz, the ions are mobile enough to reach the<br />
electro<strong>de</strong>s at each half cycle of the AC power. This leads to alternative sputtering<br />
of the substrate and the target which cancels the global transport of matter. At<br />
high frequencies typically used for sputtering (13.6 MHz), new phenomena occur:<br />
1. The ions remain practically motionless in the RF eld due to their mass as<br />
compared to the electrons, and do not involve themselves in sputtering.<br />
2. The electrons in high frequency eld acquire sucient energy to cause ionization<br />
of the eective plasma.<br />
3. At such high frequencies, the target behaves as a conductive one.<br />
Thus, the use of RF sputtering enables any material to be sputtered. A matching<br />
impe<strong>de</strong>nce network is always required with RF sputtering in or<strong>de</strong>r to absorb<br />
30