maintenance forms - Training Registration System - VDL Bus & Coach
maintenance forms - Training Registration System - VDL Bus & Coach
maintenance forms - Training Registration System - VDL Bus & Coach
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MAINTENANCE FORMS<br />
Citea CLF/SLF PR - ND<br />
1140 DD033601
Citea CLF/SLF PR - ND<br />
Foreword<br />
The <strong>maintenance</strong> <strong>forms</strong> must be used in combination<br />
with the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> <strong>maintenance</strong> manual for the<br />
vehicle concerned.<br />
Experienced mechanics<br />
Whilst compiling the <strong>maintenance</strong> <strong>forms</strong>, it has been<br />
assumed that the mechanic has the necessary experience<br />
and has had the required education or training to be<br />
able to carry out the <strong>maintenance</strong> work in a responsible<br />
and safe manner.<br />
Vehicle type<br />
The information in the <strong>maintenance</strong> <strong>forms</strong> has been<br />
updated until the time of printing and only concerns the<br />
following series of vehicles:<br />
- Citea CLF 120-255 PR ND E4/E5/EEV<br />
- Citea CLF 120-310 PR ND E4/E5/EEV<br />
- Citea SLF 120-255 PR ND E5/EEV<br />
- Citea SLF 120-310 PR ND E5/EEV<br />
In the <strong>maintenance</strong> <strong>forms</strong>, this series of vehicles is<br />
referred to as: "Citea CLF/SLF PR - ND".<br />
The letters PR indicate that the <strong>forms</strong> relate to the 9.2<br />
litre PR engine of DAF PACCAR.<br />
The letters ND are an abbreviation of:<br />
- Normal Duty.<br />
E4/E5/EEV indicates that the <strong>forms</strong> contain instructions<br />
for engines which meet the requirements of the Euro 4,<br />
Euro 5 and EEV emission standards.<br />
DD033601
Citea CLF/SLF PR - ND<br />
CONTENTS<br />
Maintenance information<br />
Service intervals ........................................... 1-1<br />
PR – ND <strong>maintenance</strong> schedule..................... 1-1<br />
PR – ND <strong>maintenance</strong> work ......................... 2-1<br />
First page ........................................................ 2-1<br />
Daily <strong>maintenance</strong> work.................................. 2-2<br />
Weekly <strong>maintenance</strong> work .............................. 2-3<br />
First service..................................................... 2-4<br />
Intermediate service........................................ 2-6<br />
Distance-dependent service ........................... 2-9<br />
Service stamps.............................................. 3-1<br />
Introduction ..................................................... 3-1<br />
Stamp overview .............................................. 3-1<br />
Documentation Report Form ......................... -1<br />
DD033601
CONTENTS<br />
Citea CLF/SLF PR - ND<br />
Disclaimers<br />
© 1140 <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> bv, Valkenswaard,<br />
The Netherlands.<br />
In the interest of continuous product development <strong>VDL</strong><br />
<strong>Bus</strong> & <strong>Coach</strong> reserves the right to change specifications<br />
or products at any time without prior notice.<br />
No part of this publication may be reproduced and/or<br />
published by printing, by photocopying, in digital format<br />
or in any way whatsoever without the prior consent in<br />
writing of <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong>.<br />
This manual shall be governed by and applied in<br />
accordance with the laws of the Netherlands.<br />
Any dispute here under shall be referred to the decision<br />
of the District Court of ’s-Hertogenbosch in the<br />
Netherlands<br />
Next remark is relevant if the text has been translated for<br />
your convenience from the English original into an other<br />
language.<br />
A translation, however, can have the consequence that<br />
differences of interpretation arise with respect to the<br />
content and meaning of the text.<br />
In all cases, therefore, the English version of this<br />
document will be regarded exclusively as the single and<br />
authentic source to establish the content and the<br />
meaning of the text in case of a dispute.<br />
DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
MAINTENANCE INFORMATION<br />
DD033601
MAINTENANCE INFORMATION<br />
Citea CLF/SLF PR - ND<br />
DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
Service intervals<br />
1. SERVICE INTERVALS<br />
1.1 PR – ND MAINTENANCE SCHEDULE<br />
The service intervals stated in the service schedule are:<br />
• Based on the oil specifications specified by <strong>VDL</strong> <strong>Bus</strong> &<br />
<strong>Coach</strong>.<br />
• Applicable to Western European driving conditions.<br />
T service a<br />
O service b<br />
Service schedule for<br />
Western European<br />
driving conditions<br />
+<br />
c d<br />
30,000 km<br />
2 year<br />
Max. 60,000 km<br />
1 year<br />
Max. 60,000 km<br />
3 year<br />
Max. 120,000 km<br />
3 year<br />
Max. 150,000 km e<br />
50,000 km<br />
2 year<br />
Max. 60,000 km<br />
1 year<br />
Max. 60,000 km<br />
3 year<br />
Max. 120,000 km<br />
3 year<br />
Max. 150,000 km e<br />
a. This interval is only permitted if the sulphur content of the fuel is not greater than 50 ppm and if biodiesel is not used.<br />
b. The O service is carried out during every second T service and at least once a year.<br />
c. Applicable to a Voith Diwa.5 gearbox. See the explanation of the service schedule for a complete overview of the oil changing intervals for the<br />
automatic gearboxes.<br />
d. See the explanation of the service schedule for a complete overview of the oil changing intervals for the rear axle.<br />
e. In areas where the average monthly temperature is greater than 25° C for two or more months a year or the temperature is greater than 40° C<br />
for 7 days a year, the maximum service interval is 1 year or 60,000 km.<br />
DD033601<br />
1 - 1
MAINTENANCE INFORMATION<br />
Service intervals<br />
Citea CLF/SLF PR - ND<br />
1.1.1 EXPLANATION OF THE SERVICE SCHEDULE<br />
Service group classification<br />
The use of the vehicle will determine whether it is classified<br />
as being in service group I or II.<br />
Service group I<br />
Public transport<br />
• Town bus services<br />
Service group II<br />
Public transport<br />
• Regional bus services<br />
Standard changing interval<br />
This is the symbol for the standard changing interval.<br />
For the oil specifications, see the up-to-date <strong>VDL</strong> <strong>Bus</strong> &<br />
<strong>Coach</strong> “Fluid and lubricant specifications” (DW050334xx).<br />
Extended changing interval<br />
This is the symbol for an extended changing interval.<br />
If the specified oil specifications and any additional conditions<br />
are met (see the up-to-date <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> “Liquid<br />
and lubricant” specifications (DW050334xx)), then the<br />
changing interval may be extended.<br />
T service<br />
This is the symbol used to indicate a T service.<br />
A T service is an intermediate service which consists of<br />
changing the engine oil and some other <strong>maintenance</strong> tasks.<br />
T service<br />
O service<br />
This is the symbol to indicate an O service.<br />
An O service is a distance-dependent service and must be<br />
carried out during every 2 nd T service.<br />
An O service consists of changing the oil and some other<br />
<strong>maintenance</strong> tasks.<br />
At least one O service must be carried out<br />
every year.<br />
O service<br />
+<br />
1 - 2 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
Service intervals<br />
Service group I-II<br />
ZF Ecomat automatic gearbox service intervals<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 14 class 14B<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 14 class 14C<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 14 class 14E<br />
2 year/maximum of 60,000 km<br />
2 year/maximum of 120,000 km<br />
3 year/maximum of 150,000 km<br />
1. A ZF automatic gearbox where the oil sump temperature<br />
exceeds 100° C may only be filled with oil class 14E.<br />
Always use oil class 14E for borderline cases.<br />
2. When changing from an oil of ZF class 14B to an oil with<br />
a longer changing interval, the oil must be changed for<br />
the first time after < 60,000 km within a maximum period<br />
of two years.<br />
Service groups I - II<br />
Voith Diwa.5 automatic gearbox service intervals<br />
Oils in accordance with<br />
Voith lubricant list<br />
55.6335.xx<br />
Oils in accordance with<br />
Voith lubricant list<br />
55.6336.xx<br />
2 year/maximum of 60,000 km<br />
3 year/maximum of 120,000 km<br />
a.<br />
Service groups I - II<br />
Service interval ZF AV132 rear axle<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 12 class 12B<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 12 class 12C<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 12 class 12D<br />
Oils in accordance with<br />
ZF list of lubricants<br />
TE-ML 12 class 12E<br />
3 year/maximum of 150,000 km a<br />
1 year/maximum of 60,000 km<br />
1 year/maximum of 60,000 km<br />
3 years/maximum of 150,000 km a<br />
Comment<br />
It is only permitted to use oils of class 12C and 12D if oils of<br />
class 12B or class 12E are not available.<br />
DD033601<br />
1 - 3
MAINTENANCE INFORMATION<br />
Service intervals<br />
Citea CLF/SLF PR - ND<br />
1.1.2 SERVICE INTERVALS FOR DIFFICULT<br />
CONDITIONS<br />
The dealer or importer must be contacted if the vehicle is<br />
used under very specific, difficult conditions. If necessary,<br />
the service intervals and the <strong>maintenance</strong> work to be carried<br />
out during the service must be changed.<br />
1.1.3 INFLUENCE OF BIODIESEL FUELS ON THE<br />
SERVICE INTERVALS<br />
Biodiesel<br />
> 7 - 100% The service intervals must be halved.<br />
1.1.4 FIRST SERVICE<br />
The first service should be held between 7,500 km and<br />
10,000 km.<br />
1.1.5 PERIODIC (LEGAL) INSPECTIONS<br />
Periodic (legal) inspections, such as inspection of the tachograph,<br />
the climate system and vehicle inspections, etc. are<br />
not included in this <strong>maintenance</strong> manual, because the regulations<br />
for such inspections differ for each country.<br />
It is the owner’s responsibility to ensure<br />
that the vehicle meets the regulations of<br />
the country in which the vehicle is<br />
registered.<br />
1 - 4 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
2. PR – ND MAINTENANCE WORK<br />
2.1 FIRST PAGE<br />
Every checklist for a service must be accompanied by a first<br />
page. Use a copy of this first page for registration purposes.<br />
MAINTENANCE FORM<br />
Customer’s name: Work assignment no.: Vehicle type:<br />
Date: Milometer reading: Carried out by:<br />
Chassis no.:<br />
<strong>Registration</strong> no.:<br />
Work to be carried out: O Daily <strong>maintenance</strong> work<br />
O Weekly <strong>maintenance</strong> work<br />
O First service<br />
O Intermediate <strong>maintenance</strong> work (T service)<br />
O Distance-dependent service (O service)<br />
O Other work<br />
O Periodic (legal) inspections<br />
This <strong>maintenance</strong> form must be used in combination with the <strong>maintenance</strong> manual of the vehicle type concerned.<br />
This <strong>maintenance</strong> manual contains an explanation of the <strong>maintenance</strong> work.<br />
OTHER WORK<br />
O<br />
O<br />
O<br />
O<br />
PERIODIC (LEGAL) INSPECTIONS<br />
Inspections to be carried out: O Tachograph<br />
O<br />
O<br />
COMMENTS<br />
1<br />
2<br />
3<br />
4<br />
DD033601<br />
2 - 1
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
2.2 DAILY MAINTENANCE WORK<br />
The work can be ticked off on a copy of<br />
this list.<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
Daily <strong>maintenance</strong> work<br />
ENGINE COMPARTMENT<br />
Check the engine oil level<br />
Check the oil level of the sump filling unit<br />
Check the coolant level.<br />
Inspect the air filter indicator<br />
Possible oil, air or coolant leak<br />
Check the fuel level<br />
Check the AdBlue level<br />
Check the (poly) V-belts<br />
SIDES<br />
Check the tyres and rims for wear and damage<br />
Remove stones from the tread and from between the double tyres<br />
Check the closure of all side flaps<br />
FRONT<br />
Inspect the windscreen and headlight spray reservoirs<br />
INTERIOR<br />
Check whether the first-aid kit, emergency hammers and fire extinguisher(s) are present.<br />
Check if doors, emergency exits and emergency valves open and close<br />
Check whether the spare parts, jack, tools and hazard triangle are present<br />
ELECTRICAL SYSTEM<br />
Check all exterior lighting (parking lights, main and dipped beam, brake lights, fog lights, reversing lights,<br />
clearance lights, registration plate lights, indicators and alarm lights).<br />
Check all interior lighting (main lights, dashboard lighting, reading lamps and entry lighting).<br />
Check the operation of the dashboard instruments and warning lights and check for the correct signal<br />
before and after starting the vehicle.<br />
Check the operation of the windscreen wipers and the air horn/acoustic horn<br />
IN THE EVENT OF FROST<br />
Windscreen washer antifreeze in reservoir<br />
2 - 2 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
2.3 WEEKLY MAINTENANCE WORK<br />
The work can be ticked off on a copy of<br />
this list.<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
Weekly <strong>maintenance</strong> work<br />
ENGINE COMPARTMENT<br />
Check the hydraulic fan drive’s fluid level<br />
Check the hydraulic steering mechanism’s fluid level<br />
Drain the fuel system’s water separator<br />
UNDERSIDE<br />
Drain water from the air tanks<br />
Check transmission, rear axle and engine for leaks<br />
SIDES<br />
Visually check the wheel nuts<br />
Check the tyre pressure<br />
Check the radiator.<br />
FRONT<br />
Check the condition of the windscreen wipers<br />
INTERIOR<br />
Attachment of and damage to the seats<br />
ELECTRICAL SYSTEM<br />
Check fluid level of the batteries<br />
DD033601<br />
2 - 3
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
2.4 FIRST SERVICE<br />
The first service should be held between 7,500 km and<br />
10,000 km. Use a copy of this list for registration purposes to<br />
tick the work that has been carried out.<br />
2.4.1 FIRST SERVICE<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
First service<br />
BODYWORK, ELECTRICAL UNIT<br />
Check/top up the battery fluid.<br />
Check/clean the battery connections and cables.<br />
Read, save and delete faults with the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> diagnosis equipment<br />
LUBRICATION SYSTEM<br />
Check the lubrication system for leaks.<br />
Operation of the central lubrication:check the lubrication of all the lubrication points and, if necessary, top<br />
up the reservoir.<br />
FUEL SYSTEM<br />
Replace the preliminary fuel filter/water separator filter element.<br />
Replace the fuel fine filter.<br />
Check the fuel system for leaks.<br />
ENGINE<br />
Check the (poly) V-belts and, if necessary, tighten or replace them.<br />
THE AIR INTAKE SYSTEM<br />
Check the attachment of the air intake system and check the system for leaks and damage.<br />
COOLING SYSTEM<br />
Check the cooling system for leaks and damage.<br />
STEERING MECHANISM/FAN DRIVE<br />
Hydraulic steering mechanism/fan drive: replace the filter element<br />
Hydraulic steering mechanism/fan drive: check the hoses and the connections<br />
Hydraulic steering mechanism/fan drive: check/top up the fluid level<br />
BRAKE SYSTEM, AIR CIRCUIT<br />
Check the brake components and lines for leaks and wear and check their attachment.<br />
WHEEL MOUNTING<br />
Lubricate the swivel axles and supporting arms<br />
DRIVE/CHASSIS<br />
Check all the accessible nuts and bolts on the chassis.<br />
Check whether the wheels are attached correctly (retighten).<br />
AIR CONDITIONING SYSTEM<br />
Check the attachment of the hose clips/connections of the heating and air conditioning lines.<br />
Check the air conditioning installation/operation.<br />
GEARBOX<br />
Check the gearbox for leaks.<br />
Check the gearbox oil level and, if necessary, top it up.<br />
2 - 4 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
O<br />
First service<br />
BEFORE THE TEST DRIVE<br />
Check the air compressor’s cut-in and cut-out pressures.<br />
Check the cold start and supple starting.<br />
Check/correct the idling and maximum engine speeds.<br />
Inspect the low pressure and driving height safety devices.<br />
Check the collision and acceleration safety devices (bus-stop brake + anti double-check relay valve).<br />
Check whether the lights that indicate that the main switch and the contact switch are turned on work.<br />
Check whether the temperature gauge, pressure gauge and liquid level gauges work.<br />
Check whether the reverse buzzer works.<br />
Check whether the horn works.<br />
Check whether the low pressure buzzer and warning light work.<br />
Check whether the kneeling function works.<br />
Check whether the kneeling function safety device works.<br />
Check whether the steering column switch works.<br />
DURING THE TEST DRIVE<br />
Check all the driving and braking functions.<br />
Check the operation of the retarder.<br />
Visually check whether there is a permissible amount of smoke in the exhaust gas.<br />
Check the shifting of the gearbox and neutral gear (NBS).<br />
Check the operation of the fan when the engine is warm.<br />
Check whether the acceleration safety device works.<br />
Check whether the speedometer and milometer work.<br />
Check whether the temperature and pressure gauges work.<br />
Check whether the air conditioning works.<br />
AFTER THE TEST DRIVE<br />
Check for leaks in and under the vehicle/rectify any leaks.<br />
DD033601<br />
2 - 5
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
2.5 INTERMEDIATE SERVICE<br />
An intermediate service is indicated in the <strong>maintenance</strong> work<br />
by the "T service" symbol.<br />
2.5.1 T SERVICE<br />
The intermediate <strong>maintenance</strong> work is given in the table<br />
below. Use a copy of this list for registration purposes to tick<br />
the work that has been carried out.<br />
T service = Intermediate service<br />
BODYWORK, ELECTRICAL UNIT<br />
O Check the adjustability of the steering column<br />
O Check/top up the battery fluid.<br />
O Check the immobilizer/non-repeat starting device.<br />
O Read, save and delete faults with the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> diagnosis equipment<br />
O Water heater: check the condition of the fuel and water lines and check them for leaks.<br />
O Water heater: check the air supply and the emission gas removal pipes for damage/contamination.<br />
O Water heater: check the flame monitoring glass for dirt and, if necessary, clean it.<br />
LUBRICATION SYSTEM<br />
O Change the engine oil (see comment 01).<br />
O Replace the engine oil filter.<br />
O Sump filling unit: check/top up the oil level.<br />
O Sump filling unit: check the operation.<br />
O Check the lubrication system for leaks.<br />
O Operation of the central lubrication: check the lubrication of all the lubrication points and top up the reservoir.<br />
FUEL SYSTEM<br />
O Drain/clean the fuel system water separator.<br />
O Check the fuel system for leaks.<br />
ENGINE<br />
O Check the V-belt(s) and, if necessary, tension or replace it (them) (see comment 03).<br />
O Check the poly V-belts and, if necessary, replace them (see comment 03).<br />
THE AIR INTAKE SYSTEM<br />
O Check the air filter blockage indicator and, if necessary, replace it.<br />
O Check the intake system up to the turbo compressor.<br />
O Check the attachment of the intake system and check the system for leaks and damage.<br />
EXHAUST SYSTEM<br />
O Check the attachment of the exhaust system and check the system for leaks.<br />
O Check the exhaust system’s heat shield and insulation.<br />
O Check the exhaust gas back pressure/clean the (SMF) soot filter.<br />
COOLING SYSTEM<br />
O Check/top up the coolant level.<br />
O Check the entire cooling system for leaks and damage.<br />
O Clean the radiator/intercooler/oil cooler.<br />
2 - 6 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
T service = Intermediate service<br />
STEERING MECHANISM/FAN DRIVE<br />
O Hydraulic steering mechanism/fan drive: check/top up the fluid level<br />
O Hydraulic steering mechanism/fan drive: check the lines/hoses.<br />
O Check the steering mechanism’s bevel box for wear and leaks.<br />
O Check all of the steering mechanism’s pivot points for wear and whether they are sealed.<br />
O Check the swivel axle play<br />
O Lubricate the swivel axles and the supporting arms if there is no central lubrication system (see comment<br />
02).<br />
O Lubricate the idler arms if there is no central lubrication.<br />
BRAKE SYSTEM, AIR CIRCUIT<br />
O Drain the condensation from the air reservoirs.<br />
O Check the brake components and lines for leaks, wear and check their attachment<br />
O Check the thickness of the brake lining/brake pads.<br />
O Inspect the brake caliper’s automatic adjusting device.<br />
O Check the brake discs for wear and check the thickness.<br />
WHEEL MOUNTING<br />
O Check the attachment of the shock absorbers and check them for leaks.<br />
O Inspect the axle suspension’s pivot points (and those of the pneumatic suspension).<br />
O Check the pneumatic suspension air bellows.<br />
O Check the operation of the chassis’ pneumatic suspension.<br />
DRIVE AND CHASSIS<br />
O Check the rear axle for leaks.<br />
O Check/top up the rear axle’s oil level.<br />
O Change the rear axle oil + replace the bleed unit (see comment 01 and comment 03).<br />
O Visually inspect the nuts of the driveline and the rear axle.<br />
O Check the grease lubricated hubs for leaks.<br />
O Check the tyres and rims for wear and damage<br />
O Check the attachment of the wheels (retighten).<br />
O Check the tyre pressure<br />
GEARBOX<br />
O Check the gearbox oil level and, if necessary, top it up.<br />
O Change the automatic gearbox's oil and replace the oil filter (see comment 01 and comment 03).<br />
BEFORE THE TEST DRIVE<br />
O Check the air compressor’s cut-in and cut-out pressures.<br />
O Check the cold start and supple starting.<br />
O Check/correct the idling and maximum engine speeds.<br />
O Inspect the low pressure and driving height safety devices.<br />
O Check the collision and acceleration safety devices (bus-stop brake + anti double-check relay valve).<br />
O Check whether the lights that indicate that the main switch and the contact switch are turned on work.<br />
O Check whether the temperature gauge, pressure gauge and liquid level gauges work.<br />
O Check whether the reverse buzzer works.<br />
O Check whether the horn works.<br />
DD033601<br />
2 - 7
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
T service = Intermediate service<br />
O Check whether the low pressure buzzer and warning light work.<br />
O Check whether the kneeling function works.<br />
O Check whether the kneeling function safety device works.<br />
O Check whether the steering column switch works.<br />
DURING THE TEST DRIVE<br />
O Check all the driving and braking functions.<br />
O Check the operation of the retarder.<br />
O Visually check whether there is a permissible amount of smoke in the exhaust gas.<br />
O Check the shifting of the gearbox and neutral gear (NBS).<br />
O Check the operation of the fan when the engine is warm.<br />
O Check whether the acceleration safety device works.<br />
O Check whether the speedometer and milometer work.<br />
O Check whether the temperature and pressure gauges work.<br />
O Check whether the air conditioning works.<br />
AFTER THE TEST DRIVE<br />
O Check for leaks in and under the vehicle/rectify any leaks.<br />
COMMENTS<br />
01 For the changing interval, see 1 - 1. Service intervals (1 -1).<br />
02 Every year with a maximum of 90,000 km.<br />
03 Must be recorded in the stamp overview.<br />
2 - 8 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
2.6 DISTANCE-DEPENDENT SERVICE<br />
Distance-dependent <strong>maintenance</strong> is indicated in the <strong>maintenance</strong><br />
work by the "O service" symbol.<br />
2.6.1 O SERVICE<br />
The distance-dependent <strong>maintenance</strong> work is given in the<br />
table below. Use a copy of this table for registration purposes<br />
to tick off the work that has been carried out.<br />
For a distance-dependent service, both<br />
the T service table and the O service table<br />
must be used.<br />
O service = distance-dependent <strong>maintenance</strong> work<br />
BODYWORK, ELECTRICAL UNIT<br />
O Check the pedal rubbers for wear.<br />
O Check/clean the battery connections and cables.<br />
O Check the earth connections and the positive feed-throughs.<br />
O Change the main fuses (see comment 05).<br />
O Check the antichip coating and, if necessary, repair it.<br />
O Replace the antichip coating every 3 years (see comment 01).<br />
O Check the anticorrosion treatment and, if necessary, repair it.<br />
O Replace the anticorrosion treatment every 3 years (see comment 01).<br />
O Check the water heater.<br />
- Check the electrical connections and the fuses.<br />
- Check the bottom of the built-in box for dirt/grease, particularly at the emission gas outlet.<br />
- Remove the incineration ashes from the inside of the combustion chamber.<br />
- Replace the injector.<br />
- Check the fuel pressure and, if necessary, adjust it (10 bar).<br />
- Check the ignition electrode.<br />
- Carry out a component test using the diagnosis equipment.<br />
- Check the CO 2 emission and, if necessary, adjust the water heater.<br />
- Check whether the water pumps work correctly and check them for leaks.<br />
- Check whether the water taps work correctly and check them for leaks.<br />
- Replace the parking heater pump and lines every 5 years.<br />
- Replace the fuel filter.<br />
O Check the operation of the R36 switch.<br />
O Check the DTCO 1381/TSU 1391 every 2 years.<br />
LUBRICATION SYSTEM<br />
O Sump filling unit: check the lines and connections for damage and leaks.<br />
FUEL SYSTEM<br />
O Replace the filter element for the preliminary fuel filter/water separator.<br />
O Replace the fuel fine filter.<br />
O Clean the filter in the fuel tank (see comment 03).<br />
DD033601<br />
2 - 9
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
O service = distance-dependent <strong>maintenance</strong> work<br />
O Clean the filter in the AdBlue tank (see comment 03).<br />
O Check the fuel tank bleed system.<br />
ENGINE<br />
O Check/correct the valve clearance (see comment 04).<br />
O Check the engine bracket's attachment and the rubbers for wear (once a year)<br />
O Check the compressor lines.<br />
O Check the condition of the alternator (see comment 02).<br />
O Check the condition of the starter motor (see comment 02).<br />
O Check the air conditioning compressor.<br />
O Replace the air conditioning compressor oil (see comment 08).<br />
THE AIR INTAKE SYSTEM<br />
O Check the air intake dust separation valve.<br />
EXHAUST SYSTEM<br />
O Replace the exhaust gas after-treatment system’s AdBlue filter element.<br />
O Replace the exhaust gas after-treatment system’s AdBlue air filter/oil separator.<br />
O Check the exhaust gas after-treatment system.<br />
COOLING SYSTEM<br />
O Check the antifreeze concentration in the cooling system.<br />
O Change the coolant (see comment 01 and comment 06).<br />
STEERING MECHANISM/FAN DRIVE<br />
O Hydraulic steering mechanism/fan drive: replace the filter element (see comment 03).<br />
O Hydraulic steering mechanism/fan drive: change the oil (see comment 03).<br />
O Check the power steering and the limiting pressure.<br />
BRAKE SYSTEM, AIR CIRCUIT<br />
O Replace the air dryer filter element.<br />
O Check the brake deceleration.<br />
O Lubricate the brake caliper's guide sleeves and bushes. a<br />
O Check the Haldex oil separator (see comment 07).<br />
O Overhaul the (spring) brake cylinders (see comment 10).<br />
WHEEL MOUNTING<br />
O Check the attachment and the condition of the axle and the wheel suspension.<br />
O Check the driving height (if necessary, use a height gauge).<br />
DRIVE/CHASSIS<br />
O Clean the gearbox bleed valve.<br />
O Check the drive shafts, slip joints and universal joints for wear.<br />
O Check the wheel bearing play.<br />
O Change the grease of the grease lubricated hubs (see comment 09).<br />
O Check the tyres and rims for wear and damage<br />
O Check the attachment of the bodywork.<br />
O Clean the underside of the chassis.<br />
O Check the powder coating/paint coating/layer of zinc for damage.<br />
2 - 10 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
O service = distance-dependent <strong>maintenance</strong> work<br />
GEARBOX<br />
O Clean the gearbox bleed valve.<br />
COMMENTS<br />
01 Must be recorded in the stamp overview.<br />
02 Every 250,000 km.<br />
03 Every two years.<br />
04 Check the valve clearance after the second Y service every second year and, if necessary, adjust it (e.g.<br />
1st – 2nd – 4th- 6th year).<br />
05 Every 300,000 km.<br />
06 Every 4 years with a maximum of 400,000 km.<br />
07 Every 50,000 km or twice a year.<br />
08 Thermoking air conditioning compressor: every year, preferably before the start of the summer.<br />
09 Every 4 years with a maximum of 500,000 km (ZF RL75EC, ZF AV132).<br />
10 Every 3 years with a maximum of 300,000 km.<br />
a. Only for an SB7000 brake caliper.<br />
DD033601<br />
2 - 11
MAINTENANCE INFORMATION<br />
PR – ND <strong>maintenance</strong> work<br />
Citea CLF/SLF PR - ND<br />
2 - 12 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
Service stamps<br />
3. SERVICE STAMPS<br />
3.1 INTRODUCTION<br />
The services that are carried out can be registered on the following pages in order to create a full service history for<br />
your Citea CLF/SLF PR - ND. This registration is also important for any warranty claims.<br />
Furthermore, a fully updated and logical service history increases the (part-exchange) value of your Citea CLF/SLF<br />
PR - ND.<br />
3.2 STAMP OVERVIEW<br />
First inspection: 7500 - 10,000 km<br />
Milometer reading:<br />
.....................................<br />
Date:<br />
.....................................<br />
Workshop initials:<br />
Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong><br />
dealer:<br />
.....................................<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
T / X / Y / O a service:<br />
Milometer reading:<br />
.....................................<br />
Date:<br />
.....................................<br />
Workshop initials:<br />
a. Cross out what is not applicable.<br />
Other work<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Replace the coolant<br />
Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong><br />
dealer:<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
DD033601<br />
3 - 1
MAINTENANCE INFORMATION<br />
Service stamps<br />
Citea CLF/SLF PR - ND<br />
T / X / Y / O a service:<br />
Milometer reading:<br />
.....................................<br />
Date:<br />
.....................................<br />
Workshop initials:<br />
a. Cross out what is not applicable.<br />
Other work<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Replace the coolant<br />
Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
T / X / Y / O a service:<br />
Milometer reading:<br />
.....................................<br />
Date:<br />
.....................................<br />
Workshop initials:<br />
a. Cross out what is not applicable.<br />
Other work<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Replace the coolant<br />
Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
T / X / Y / O a service:<br />
Milometer reading:<br />
.....................................<br />
Date:<br />
.....................................<br />
Workshop initials:<br />
a. Cross out what is not applicable.<br />
Other work<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Replace the coolant<br />
Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
3 - 2 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
Service stamps<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
DD033601<br />
3 - 3
MAINTENANCE INFORMATION<br />
Service stamps<br />
Citea CLF/SLF PR - ND<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
3 - 4 DD033601
Citea CLF/SLF PR - ND<br />
MAINTENANCE INFORMATION<br />
Service stamps<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
DD033601<br />
3 - 5
MAINTENANCE INFORMATION<br />
Service stamps<br />
Citea CLF/SLF PR - ND<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
T / X / Y / O a service: Other work Stamp from the <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> dealer:<br />
Milometer reading:<br />
.....................................<br />
Change the gearbox oil<br />
Change the retarder oil<br />
Date:<br />
.....................................<br />
Change the rear axle oil<br />
Replace the (poly) V-belt(s)<br />
Workshop initials: Replace the coolant<br />
Anticorrosion/antichip coating<br />
..................................... Open tubes internally treated with wax<br />
Comments:..................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
....................................................................................................................................................................................<br />
a. Cross out what is not applicable.<br />
3 - 6 DD033601
Citea CLF/SLF PR - ND<br />
DOCUMENTATION REPORT FORM<br />
If you have any suggestions and/or comments regarding<br />
our documentation, or if you have observed any errors,<br />
then please complete this form and return it to:<br />
<strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong><br />
<strong>Training</strong> and Documentation<br />
Company name : ..............................................................<br />
P.O. Box 645<br />
5550 AP Valkenswaard<br />
Name : ...............................................................<br />
The Netherlands<br />
Fax: +31 (0)40 2084499<br />
Signature : ...............................................................<br />
Chassis number: .........................................................<br />
Concerns document order<br />
number: ......................................................... Version: .........................................<br />
Type of document:<br />
Driver<br />
Climate system<br />
(tick what is applicable)<br />
Maintenance<br />
Electrical circuit diagram<br />
Workshop<br />
<strong>Training</strong><br />
Components<br />
Other<br />
Type of error:<br />
(tick what is applicable)<br />
Linguistic (description is not<br />
correct)<br />
Error in the technical information<br />
(values)<br />
Illustrations<br />
Additional information:<br />
(texts, page number, etc.)<br />
.............................................................................................................................<br />
.............................................................................................................................<br />
.............................................................................................................................<br />
.............................................................................................................................<br />
....................................................<br />
Your report will be taken seriously by <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong><br />
and, if necessary, will be immediately incorporated in the<br />
document.<br />
DD033601
Documentation Report Form<br />
Citea CLF/SLF PR - ND<br />
4 - 2 DD033601