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WIRTGEN GROUP: PARTS AND MORE 2009. - Resansil

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<strong>WIRTGEN</strong> <strong>GROUP</strong>:<br />

<strong>PARTS</strong> <strong>AND</strong> <strong>MORE</strong> <strong>2009.</strong><br />

ROAD TECHNOLOGIES<br />

www.wirtgen-group.com


Wirtgen GmbH<br />

Leads the world market for road milling machines<br />

Wirtgen GmbH 6<br />

Picks 8<br />

Top-quality picks 8<br />

Picks for road milling machines 13<br />

Picks for cold recyclers and soil stabilizers 34<br />

Picks for Surface Miners 46<br />

Toolholders 52<br />

Toolholder systems 52<br />

Welded toolholders 62<br />

Ejectors 65<br />

Milling drums 66<br />

Milling drums from the market leader 66<br />

Milling drums for your machine 70<br />

Retrofittings side milling wheel and saw blades 82<br />

Retrofittings Rumble Strip 84<br />

Retrofittings FCS-kits 86<br />

6 © 2009 by Wirtgen GmbH


Milling drum housing 88<br />

Scraper blades and service packages scraper blades 88<br />

Wear protection segments 92<br />

Movable bearing 94<br />

Conveyors 96<br />

Conveyor belts 96<br />

Drive and return pulleys 100<br />

Idle pulleys 102<br />

Belt bearing 106<br />

Belt covers and protective grids 110<br />

Water system 112<br />

Service packages for pump- and nozzle units 112<br />

Levelling 116<br />

Levelling systems for road milling machines 116<br />

Components of the levelling system 124<br />

Retrofit kits – levelling 126<br />

Crawler unit parts 132<br />

Crawler track units 132<br />

Track pads 134<br />

Track rollers 140<br />

Other crawler unit parts 144<br />

Tyres and wheels 146<br />

Engine attachment parts 150<br />

Diesel engines, alternators, starters 150<br />

Exhaust silencer and exhaust system 154<br />

Gearboxes and sealing kits 158<br />

Clutches 164<br />

Power belts, belt pulleys, tensioner system 170<br />

Hydraulic parts 174<br />

Hydraulic pumps and -motors 174<br />

Hydraulic cylinders 184<br />

Other hydraulic parts 188<br />

Hall sensors, proportional amplifiers 192<br />

Electrical accessories 194<br />

Electrical Service Kits 194<br />

Work light, patrol light, horn 196<br />

Control- and joysticks 198<br />

Proximity switch, battery switch, emergency stop switch 200<br />

Emergency Kits for your machine 202<br />

Cabin 204<br />

Operator seat and roof covers 204<br />

Latch closing for all doors/flaps 204<br />

Sun protector CGC-display 204<br />

Tools 206<br />

Tools for milling drums 206<br />

Test Kits 208<br />

Special service tools 210<br />

Filters and service packages for filter 212<br />

Lubricants 224<br />

Maintenance kits 230<br />

Electric and hydraulic vibrators 234<br />

© 2009 by Wirtgen GmbH<br />

7


Get ahead with quality picks<br />

for high-performance milling machines<br />

<strong>WIRTGEN</strong> and BETEK –<br />

in partnership for their mutual<br />

customers<br />

A fast advance rate, plus few tool<br />

changes, equals high daily output. To<br />

make this equation for low operating<br />

costs work out right, you need power ful<br />

machines and high-quality tools. Only<br />

picks of the highest quality, which are<br />

closely adapted to the machine and application,<br />

can guarantee a long service<br />

life and flawless rotation.<br />

The yearlong system partnership between<br />

<strong>WIRTGEN</strong> and BETEK purposefully<br />

pursues the path of constant improvement<br />

based on many mutual application<br />

experiences. New applications<br />

are often the impetus for optimisations<br />

or even for new cutting tool developments.<br />

Wirtgen, together with BETEK, recognises<br />

the critical nature of this issue and<br />

has taken steps to ensure better economic<br />

efficiency. The technical expertise<br />

of the two leading manufacturers<br />

has been pooled to result in unique collaboration<br />

in all sectors: development,<br />

production and quality assurance, as<br />

well as sales and advice for the customer<br />

on site.<br />

Despite the high requirements placed<br />

on the engineers in both companies,<br />

short development times up to series<br />

maturity are maintained, another proof<br />

of the collaboration that benefits the<br />

customers.<br />

8 © 2009 by Wirtgen GmbH


Quality as a result of<br />

production, not follow-up<br />

controls<br />

Consistent quality management, certified<br />

to DIN EN ISO 9001 and 9002,<br />

guarantees high quality at BETEK in<br />

every production step, all the way to<br />

final inspection. Similarly, the environmental<br />

friendliness of the production<br />

process is certified to DIN ISO 14 001.<br />

Optimum milled results ensure<br />

the customer’s success<br />

The result is coordinated system components<br />

with a high savings potential<br />

for users. The user gets everything he<br />

needs from a single source and reliable<br />

delivery to any job site around the globe.<br />

Comprehensive support is provided to<br />

the user, even on a job site if necessary.<br />

If problems or questions arise, a solution<br />

is elaborated immediately, even if<br />

it means providing special tools for difficult<br />

milling tasks. Rising sales figures<br />

confirm the effectiveness of this formula<br />

for success, the main objective of which<br />

is to ensure customer satisfaction.<br />

© 2009 by Wirtgen GmbH<br />

9


Original Wirtgen-Betek picks for road milling<br />

machines: Low operating costs in daily use<br />

The tried-and-tested E design for picks has been<br />

developed further and extended<br />

to the complete tool system:<br />

The Rotary System …<br />

… the pick system with improved wear characteristics<br />

ensuring the best possible milling performance<br />

…the pick<br />

Extremely long tool life<br />

due to the optimized carbide tip<br />

Pick with E design<br />

Shank is less inclined to break<br />

due to larger transition radii<br />

Optimized retaining loops<br />

10 © 2009 by Wirtgen GmbH


… the plate<br />

Larger outside diameter of 45 mm<br />

reduces toolholder wear<br />

Larger and more precisely bevelled seat<br />

ensures that the pick is held more securely<br />

Smaller inside diameter<br />

increases pretension of the R-sleeve<br />

for easier pick assembly<br />

E design in the outer edge of the plate<br />

…the R-sleeve<br />

New Twin-Stop retaining loops<br />

ensure more reliable retention and less wear<br />

Longer sleeve life due to thicker wall (+5%)<br />

Longer service life due to new sleeve material<br />

Smaller gap on the R-sleeve increases retention<br />

Greater hardness (46-50 HRC)<br />

improves retention and service life<br />

High-quality coating for reliable assembly<br />

and disassembly<br />

© 2009 by Wirtgen GmbH<br />

11


State-of-the-art picks<br />

for optimum milling performance<br />

Cutting-edge technology<br />

There are different types of carbide<br />

metal. To withstand the extreme temperature<br />

stresses resulting when milling<br />

road pavements, the carbide metal<br />

tips of our cutting tools are manufactured<br />

from particularly coarse-grained<br />

tungsten carbide components. They<br />

conduct the heat away much better<br />

than conventional carbide metal alloys,<br />

a feature that noticeably reduces wear<br />

and tear.<br />

The welding<br />

The carbide metal tip of the cutting tool<br />

is firmly welded to a steel body. Carbide<br />

metal and steel expand to different<br />

degrees when exposed to heat. To<br />

ensure that this “tension-filled” bond<br />

withstands even peak loads safely and<br />

durably, we use a specially developed<br />

brazing method characterized by exceptionally<br />

high strength. This highly<br />

important quality feature is checked<br />

and assured continually by carrying out<br />

stringent endurance tests during the<br />

manufacturing process.<br />

The steel body<br />

The tool head must withstand tremendous<br />

shear stresses and impact loads.<br />

At the same time, the tool must sit in the<br />

toolholder safely and durably during its<br />

entire service life. Wirtgen cutting tools<br />

have a steel body combining both qualities<br />

in an optimum manner. To achieve<br />

this, the tool head and tool shaft are<br />

manufactured to different degrees of<br />

hardness in a special operation. While<br />

the tough tool shaft effectively absorbs<br />

the forces occurring close to the toolholder,<br />

the tool head is specially hardened,<br />

making it highly wear-resistant<br />

when in direct contact with the material<br />

to be milled.<br />

The plate<br />

Wirtgen road cutting tools feature a<br />

wear plate that is tailored to accurately<br />

fit the toolholder. It fully covers the<br />

upper part of the holder and absorbs<br />

a large percentage of the wear exposure.<br />

The plate consists of 4 mm thick, highgrade<br />

tempered spring steel and is bevelled<br />

towards the shaft, i.e. has a conical<br />

shape. The bevel fits precisely into<br />

the holder guide, ensuring that the cutting<br />

tool is continuously aligned in the<br />

holder.<br />

Secure hold and fast<br />

replacement<br />

Wirtgen road cutting tools feature a cylindrical<br />

clamping sleeve. Length and<br />

diameter of the sleeve are subject to extremely<br />

narrow tolerances in the manufacturing<br />

process. This feature not only<br />

results in distinctly less wear and tear of<br />

the tools and toolholders but additionally<br />

prevents the tools from falling out,<br />

thus avoiding unnecessary downtimes<br />

and higher costs for wearing parts. A<br />

high-quality coating enables the new<br />

cutting tools of the rotation series to be<br />

mounted and removed quite easily.<br />

12 © 2009 by Wirtgen GmbH


The complete delivery range of picks 2009<br />

for milling machines<br />

Carbide tip<br />

Carbide weight<br />

Miniature picks<br />

Standard with<br />

extractor groove<br />

Standard without<br />

extractor groove<br />

Ø 13 Ø 20 Ø 20 Ø 20<br />

Special models<br />

W4<br />

19.68 g<br />

WM4 / 13<br />

Part No.<br />

182598<br />

Page 16<br />

W4 E R<br />

Part No.<br />

2088082<br />

Page 18<br />

W5<br />

23.40 g<br />

W5 E R<br />

Part No.<br />

2088085<br />

Page 19<br />

W5 E H R<br />

Part No.<br />

2088095<br />

Page 20<br />

W6<br />

30.17 g<br />

W6 R<br />

Part No.<br />

2069413<br />

Page 21<br />

W6 H R<br />

Part No.<br />

2069412<br />

Page 22<br />

W6 S R<br />

Part No.<br />

2088106<br />

Page 25<br />

W6 SG<br />

22.89 g<br />

W6 SG R<br />

Part No.<br />

2088110<br />

Page 26<br />

W6 AOC<br />

32.5 g<br />

W6 AOC R<br />

Part No.<br />

2088108<br />

Page 30<br />

W6 E<br />

32.87 g<br />

W6 E R<br />

Part No.<br />

2088087<br />

Page 23<br />

W6 E H R<br />

Part No.<br />

2088103<br />

Page 24<br />

W7<br />

41.50 g<br />

W7 E R<br />

Part No.<br />

2069414<br />

Page 27<br />

W7 E H R<br />

Part No.<br />

2064871<br />

Page 28<br />

W8 E<br />

48.37 g<br />

W8 E H R<br />

Part No.<br />

2088104<br />

Page 29<br />

W1-8 9.01 g<br />

WM1 / 13<br />

Part No.<br />

193701<br />

Page 17<br />

W1-10 24.59 g<br />

W1-10 R<br />

Part No.<br />

2088081<br />

Page 31<br />

W1-13 38.78 g<br />

W1-15 47.82 g<br />

W1-13 R<br />

Part No.<br />

2088090<br />

Page 32<br />

W1-15 R<br />

Part No.<br />

2088093<br />

Page 33<br />

© 2009 by Wirtgen GmbH<br />

13


Selection table 2009<br />

for road milling machines<br />

Machine type<br />

Used in<br />

soft asphalt medium-hard asphalt hard asphalt concrete<br />

SF300 C, W 350, W 350 E<br />

W 35, W 35 DC,<br />

SF 500 C-C/3-C/4, W 500,<br />

W 50, W 50 DC*<br />

WM4 / 13<br />

Part No.: 182598<br />

Page 16<br />

WM1 / 13<br />

Bestell Nr.: 193701<br />

Page 17<br />

SF 300 C<br />

W 350, W 350 E<br />

W 35, W 35 DC<br />

SF 500 C-C/3-C/4<br />

W4 E R<br />

Part No.: 2088082<br />

Page 18<br />

W1-10 R<br />

Bestell Nr.: 2088081<br />

Page 31<br />

W 500<br />

W 50, W 50 DC<br />

500 DC<br />

SF 1000 C / CBA<br />

W5 E R<br />

Part No.: 2088085<br />

Page 19<br />

W6 E R<br />

Bestell Nr.: 2088097<br />

Page 23<br />

W 600 DC / W 1000 L<br />

W1-13 R<br />

Bestell Nr.: 2088090<br />

Page 32<br />

W 1000<br />

W 60 / W 100<br />

W5 E H R<br />

Part No.: 2088095<br />

Page 20<br />

W6 E H R<br />

Bestell Nr.: 2088103<br />

Page 24<br />

*Version with fine milling drums and micro fine milling drums with toolholder system HT4 and HT04<br />

14 © 2009 by Wirtgen GmbH


Machine type<br />

Used in<br />

soft asphalt medium-hard asphalt hard asphalt concrete<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

W 100 F, W 120 F,<br />

W 130 F<br />

1300 - 1500 DC<br />

W6 E R<br />

Bestell Nr.: 2088097<br />

Page 23<br />

W6 R<br />

Bestell Nr.: 2069413<br />

Page 21<br />

W 150<br />

1900 - 2000 DC<br />

W1-13 R<br />

Bestell Nr.: 2088090<br />

Page 32<br />

W 1500<br />

W6 E H R<br />

Bestell Nr.: 2088103<br />

Page 24<br />

W6 H R<br />

Bestell Nr.: 2069412<br />

Page 22<br />

W 1900<br />

W 2000<br />

2100 DC<br />

W6 R<br />

Bestell Nr.: 2069413<br />

Page 21<br />

W 2100<br />

W 2200<br />

W6 H R<br />

Bestell Nr.: 2069412<br />

Page 22<br />

W7 E H R<br />

Bestell Nr.: 2064871<br />

Page 28<br />

W8 E H R<br />

Bestell Nr.: 2088104<br />

Page 29<br />

W1-15 R<br />

Bestell Nr.: 2088093<br />

Page 33<br />

© 2009 by Wirtgen GmbH<br />

15


Pick WM4 / 13<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

200 picks per toolbox<br />

Weight:<br />

approx. 18.4 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

12000 picks<br />

Quantity overseas palette:<br />

10800 picks<br />

ø 16<br />

ø 8.5<br />

16<br />

11<br />

Optimum changing time WM4 / 13<br />

The miniature pick with a shank diameter of 13 mm<br />

for super-fine milling drums<br />

WM4 / 13<br />

Part No.: 182598<br />

Optimized carbide tip<br />

for low cutting forces<br />

and long service life<br />

28<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

55<br />

Hardened pick head<br />

for optimized pick life<br />

ø 26<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel<br />

for constant tensioning force,<br />

even during long duty periods.<br />

ø 13<br />

Unit of<br />

measurement in mm<br />

16 © 2009 by Wirtgen GmbH


Pick WM1 / 13<br />

for road milling machines<br />

Our delivery service<br />

ø 8<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

200 picks per toolbox<br />

Weight:<br />

approx. 18.4 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

12000 picks<br />

Quantity overseas palette:<br />

10800 picks<br />

15<br />

11<br />

Optimum changing time WM1 / 13<br />

The miniature pick with 13 mm shank diameter<br />

for super-fine milling drums for milling concrete<br />

WM1 / 13<br />

Part No.: 193701<br />

Cylindrical carbide tip<br />

for use in hard milling materials,<br />

ensuring low cutting forces<br />

and a long service life<br />

28<br />

Optimized carbide tip<br />

for low cutting forces<br />

and long service life<br />

55<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

ø 26<br />

Hardened pick head<br />

for optimized pick life<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel<br />

for constant tensioning force,<br />

even during long duty periods.<br />

ø 13<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

17


Pick W4 E R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 13.6 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 16<br />

ø 8.5<br />

16<br />

9.1<br />

Optimum changing time W4 E R<br />

The all-round pick for use on any site<br />

in small milling machines<br />

W4 E R<br />

Part No.: 2088082<br />

Optimized carbide tip for low cutting forces<br />

and long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outer diameter of 45 mm<br />

for low degree of toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

ø 30<br />

88<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled, cylindrical R-sleeve<br />

for a constant clamping force,<br />

even over a long period of service<br />

4<br />

Prestressed R-sleeve for simple<br />

and rapid pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

18 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W5 E R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 14.8 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 17.5<br />

ø 9.5<br />

16<br />

8.6<br />

Optimum changing time W5 E R<br />

The universal pick in the one-metre class<br />

for all job sites<br />

W5 E R<br />

Part No.: 2088085<br />

All-round carbide tip for tough operations<br />

in small milling machines and<br />

machines of the one-metre class<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

ø 34<br />

88<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

19


Pick W5 E H R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 15 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 17.5<br />

ø 9.5<br />

16<br />

8.8<br />

Optimum changing time W5 E H R<br />

The pick with the excellent price-performance ratio<br />

W5 E H R<br />

Part No.: 2088095<br />

All-round carbide tip for tough operations<br />

in small milling machines and<br />

machines of the one-metre class<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

ø 34<br />

88<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

20 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W6 R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 15.1 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 19<br />

ø 10.5<br />

17.5<br />

9.4<br />

Optimum changing time W6 R<br />

One of the top-selling large milling machine picks worldwide<br />

for use on all job sites<br />

W6 R<br />

Part No.: 2069413<br />

Long, sturdy carbide tip<br />

for all-round use in large milling machines<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

ø 34<br />

88<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

21


Pick W6 H R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 15.8 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 19<br />

ø 10.5<br />

17.5<br />

9.4<br />

Optimum changing time W6 H R<br />

The cost-efficient “excavating pick” for large job sites<br />

W6 H R<br />

Part No.: 2069412<br />

Long, sturdy carbide tip<br />

for all-round use in large milling machines<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 34<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

4<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

22 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W6 E R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 15.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 19<br />

ø 10.5<br />

19.6<br />

11.6<br />

Optimum changing time W6 E R<br />

The cost-effective pick for high milling performance<br />

W6 E R<br />

Part No.: 2088087<br />

Extremely long carbide tip<br />

for long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

ø 34<br />

88<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

23


Pick W6 E H R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16.3 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 19<br />

ø 10.5<br />

19.6<br />

11.6<br />

Optimum changing time W6 E H R<br />

The pick with an impressive service life<br />

W6 E H R<br />

Part No.: 2088103<br />

Extremely long carbide tip<br />

for long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 34<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

24 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W6 S R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 13.8 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 19<br />

ø 10.5<br />

17.5<br />

9.4<br />

Optimum changing time W6 S R<br />

The high-performance pick with a reinforced steel base<br />

for milling and stabilizing work<br />

W6 S R<br />

Part No.: 2088106<br />

Long, sturdy carbide tip<br />

for all-round use in large milling machines<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

48<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 37<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

4<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

25


Pick W6 SG R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 14 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 19<br />

10<br />

1.5<br />

Optimum changing time W6 SG R<br />

The all-round pick for milling materials<br />

which are tough or interspersed with stones<br />

W6 SG R<br />

Part No.: 2088110<br />

Optimized carbide tip<br />

for low cutting forces and long service life<br />

Thanks to new hard-metal technology,<br />

particularly fracture-resistant<br />

for recycling and stabilisation<br />

Special hard soldering process<br />

to ensure a high-strength joint<br />

between the carbide and the steel base<br />

41<br />

Hardened pick head<br />

for optimized pick life<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outer diameter of 45 mm<br />

for low degree of toolholder wear<br />

and optimum pick rotation<br />

ø 37<br />

80<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 45<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

26 © 2009 by Wirtgen GmbH


NEW!<br />

The new Pick W7 E R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 20.5<br />

ø 11<br />

20.5<br />

12<br />

Optimum changing time W7 E R<br />

The new pick with the large range of possible uses<br />

W7 E R<br />

Part No.: 2069414<br />

Exceedingly long carbide tip<br />

for long tool life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimum pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outer diameter of 45 mm<br />

for low degree of toolholder wear<br />

and optimum pick rotation<br />

ø 34<br />

88<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

27


Pick W7 E H R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 20.5<br />

ø 11<br />

20.5<br />

12<br />

Optimum changing time W7 E H R<br />

The pick with an impressive service life<br />

thanks to its large carbide tip<br />

W7 E H R<br />

Part No.: 2064871<br />

Extremely long carbide tip<br />

for long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 34<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

4<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

28 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W8 E H R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 22<br />

ø 11.5<br />

23<br />

13.6<br />

Optimum changing time W8 E H R<br />

The pick with a particularly robust carbide tip<br />

for milling the hardest pavements<br />

W8 E H R<br />

Part No.: 2088104<br />

Extremely robust carbide tip<br />

for milling particularly hard pavements<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 34<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

4<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

29


Pick W6 AOC R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 19<br />

ø 11.5<br />

15.5<br />

9.4<br />

Optimum changing time W6 AOC R<br />

The pick for milling asphalt on concrete<br />

W6 AOC R<br />

Part No.: 2088108<br />

Long, sturdy carbide tip<br />

for all-round use in large milling machines<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 34<br />

88<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

30 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W1-10 R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 14.4 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 10<br />

25<br />

18.5<br />

Optimum changing time W1-10 R<br />

The robust pick for milling concrete pavements<br />

with small milling machines<br />

W1-10 R<br />

Part No.: 2088081<br />

Cylindrical carbide tip for use<br />

in hard milling materials, ensuring<br />

low cutting forces and a long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Extractor groove in pick head<br />

for extracting picks with a pick puller<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

ø 30<br />

88<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

31


Pick W1-13 R<br />

for road milling machines<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

50 picks per toolbox<br />

Weight:<br />

approx. 16.5 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 13<br />

25<br />

17.3<br />

Optimum changing time W1-13 R<br />

The pick with an outstanding price-performance ratio<br />

for cutting hard materials<br />

W1-13 R<br />

Part No.: 2088090<br />

Cylindrical carbide tip for use<br />

in hard milling materials, ensuring<br />

low cutting forces and a long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

ø 33<br />

88<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

32 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W1-15 R<br />

for road milling machines<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 17.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

3000 picks<br />

Quantity overseas palette:<br />

2700 picks<br />

ø 15<br />

25<br />

15.8<br />

Optimum changing time W1-15 R<br />

The pick for cutting hard materials<br />

with high-performance large milling machines<br />

W1-15 R<br />

Part No.: 2088093<br />

Cylindrical carbide tip for use<br />

in hard milling materials, ensuring<br />

low cutting forces and a long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

48<br />

Hardened pick head<br />

for optimized pick life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

ø 33<br />

88<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

4<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 20<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

33


The complete delivery range of picks 2009<br />

for recycler<br />

Carbide tip<br />

Carbide weight<br />

Stabilizing<br />

and recycling<br />

Ø 22 Ø 25<br />

Stabilizing<br />

and recycling<br />

W6<br />

30.17 g<br />

W6 / 22 R<br />

Part No.<br />

2064872<br />

Page 36<br />

W6 SG<br />

22.89 g<br />

W6 SG / 22 R<br />

Part No.<br />

2064870<br />

Page 37<br />

WR6-SG<br />

Part No.<br />

2051324<br />

Page 42<br />

W7<br />

41.50 g<br />

W7 / 22 R<br />

Part No.<br />

2088113<br />

Page 38<br />

W8<br />

43.61 g<br />

W8 / 22 R<br />

Part No.<br />

2088117<br />

Page 39<br />

WR8-E<br />

Part No.<br />

129041<br />

Page 43<br />

W1-13 38.78 g<br />

W1-13 / 22 R<br />

Part No.<br />

2088111<br />

Page 40<br />

W1-15 47.82 g<br />

WR-15<br />

Part No.<br />

116074<br />

Page 44<br />

W1-17 73.69 g<br />

W1-17 / 22 R<br />

Part No.<br />

2088112<br />

Page 41<br />

W1-19 89.66 g<br />

WR-19<br />

Part No.<br />

2056891<br />

Page 45<br />

34 © 2009 by Wirtgen GmbH


Selection table 2009<br />

for recycler<br />

Machine type<br />

Shank diameter<br />

Used in<br />

Soil stabilization<br />

Stabilization<br />

of stony soil<br />

Cold recycling<br />

20 mm<br />

W6 S R<br />

Part No.:<br />

2088106<br />

Page 25<br />

W6 SG R<br />

Part No.:<br />

2088110<br />

Page 26<br />

WS 2000 / WS 2500<br />

WS 220 / WS 250<br />

22 mm<br />

W6 / 22 R<br />

Part No.:<br />

2064872<br />

Page 36<br />

W6 SG / 22 R<br />

Part No.:<br />

2064870<br />

Page 37<br />

W1-17 / 22 R<br />

Part No.:<br />

2088112<br />

Page 41<br />

25 mm<br />

WR8-E<br />

Part No.:<br />

129041<br />

Page 43<br />

WR-15<br />

Part No.:<br />

116074<br />

Page 44<br />

WR6-SG<br />

Part No.:<br />

2051324<br />

Page 42<br />

20 mm<br />

W6 S R<br />

Part No.:<br />

2088106<br />

Page 25<br />

W6 SG R<br />

Part No.:<br />

2088110<br />

Page 26<br />

W6 S R<br />

Part No.:<br />

2088106<br />

Page 25<br />

W6 / 22 R<br />

Part No.:<br />

2064872<br />

Page 36<br />

W6 SG / 22 R<br />

Part No.:<br />

2064870<br />

Page 37<br />

W7 / 22 R<br />

Part No.:<br />

2088113<br />

Page 38<br />

22 mm<br />

WR 2000<br />

WR 2400<br />

RACO 350<br />

WR 2500 / WR 2500 S<br />

W8 / 22 R<br />

Part No.:<br />

2088117<br />

Page 39<br />

W1-17 / 22 R<br />

Part No.:<br />

2088112<br />

Page 41<br />

W8 / 22 R<br />

Part No.:<br />

2088117<br />

Page 39<br />

25 mm<br />

WR8-E<br />

Part No.:<br />

129041<br />

Page 43<br />

WR-19<br />

Part No.:<br />

2056891<br />

Page 45<br />

WR6-SG<br />

Part No.:<br />

2051324<br />

Page 42<br />

WR6-SG<br />

Part No.:<br />

2051324<br />

Page 42<br />

WR8-E<br />

Part No.:<br />

129041<br />

Page 43<br />

© 2009 by Wirtgen GmbH<br />

35


Pick W6 / 22 R<br />

for cold recyclers/soil stabilizers<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 16.5 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 19<br />

ø 10.5<br />

17.5<br />

9.4<br />

Optimum changing time W6 / 22 R<br />

The economical all-round pick for recycling<br />

and soil stabilizing<br />

W6 / 22 R<br />

Part No.: 2064872<br />

Long, sturdy carbide tip<br />

for all-round use in large milling machines<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

Pick head with ridges<br />

for optimum pick rotation<br />

51<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

ø 40<br />

92<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

7<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

36 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W6 SG / 22 R<br />

for cold recyclers/soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 16 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 19<br />

10<br />

1.5<br />

Optimum changing time W6 SG / 22 R<br />

The particularly fracture-resistant and economical pick<br />

for recycling and soil stabilisation<br />

W6 SG / 22 R<br />

Part No.: 2064870<br />

Thanks to new hard-metal technology,<br />

particularly fracture-resistant<br />

for recycling and stabilization<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

44<br />

Pick head with ridges<br />

for optimum pick rotation<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

ø 40<br />

84<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

ø 45<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

7<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

37


Pick W7 / 22 R<br />

for cold recyclers/soil stabilizers<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 15.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 20.5<br />

ø 11<br />

20.5<br />

12<br />

Optimum changing time W7 / 22 R<br />

The pick with fracture-proof carbide tip<br />

W7 / 22 R<br />

Part No.: 2088113<br />

Extremely long carbide tip<br />

for long service life<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

Pick head with ridges<br />

for improved asphalt break-up<br />

and optimum pick rotation<br />

53<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 30<br />

92<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

7<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

38 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W8 / 22 R<br />

for cold recyclers/soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 17.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 22<br />

ø 11.5<br />

20<br />

11<br />

Optimum changing time W8 / 22 R<br />

The robust pick for recycling and soil stabilizing<br />

W8 / 22 R<br />

Part No.: 2088117<br />

Extremely robust carbide tip<br />

for milling particularly hard pavements<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

Particularly large pick head<br />

for long service life<br />

51<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 45<br />

ø 40<br />

7<br />

92<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

39


Pick W1-13 / 22 R<br />

for cold recyclers/soil stabilizers<br />

NEW!<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 17.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 13<br />

25<br />

18.5<br />

Optimum changing time W1-13 / 22 R<br />

The pick for soil stabilization jobs<br />

in material studded with stones<br />

W1-13 / 22 R<br />

Part No.: 2088111<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

53<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 45<br />

ø 40<br />

7<br />

92<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

40 © 2009 by Wirtgen GmbH


NEW!<br />

Pick W1-17 / 22 R<br />

for cold recyclers/soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

40 picks per toolbox<br />

Weight:<br />

approx. 17.9 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

2400 picks<br />

Quantity overseas palette:<br />

2160 picks<br />

ø 17<br />

28.5<br />

18.3<br />

Optimum changing time W1-17 / 22 R<br />

The extremely robust pick for soil stabilizing<br />

under extreme conditions<br />

W1-17 / 22 R<br />

Part No.: 2088112<br />

Very large and robust cylindrical carbide tip<br />

for use with particularly high impact loads<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

Particularly large pick head<br />

for long service life<br />

51<br />

Wear plate with outside diameter 45<br />

for low toolholder wear<br />

and optimum pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

ø 40<br />

92<br />

R-sleeve with Twin-Stop<br />

retaining loops for long toolholder life<br />

R-sleeve with smaller gap<br />

to reduce wear on the tool shank<br />

ø 45<br />

Thick-walled cylindrical R-sleeve<br />

of quenched and tempered steel for constant<br />

tensioning force, even during long duty periods<br />

7<br />

Pre-tensioned, coated R-sleeve<br />

for quick and easy pick assembly<br />

Long R-sleeve to minimize wear<br />

to the toolholder bore<br />

ø 22<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

41


Pick WR6-SG<br />

for soil stabilizers<br />

Our delivery service<br />

ø 19<br />

1.5<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

20 picks per toolbox<br />

Weight:<br />

approx. 14.4 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

1200 picks<br />

Quantity overseas palette:<br />

1080 picks<br />

10<br />

Optimum changing time WR6-SG<br />

The pick for soil stabilization jobs<br />

in material studded with stones<br />

WR6-SG<br />

Part No.: 2051324<br />

Hardened pick head<br />

for optimized pick life<br />

64<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Pick head with ridges<br />

for optimum pick rotation<br />

121<br />

Particularly large pick head<br />

for long service life<br />

ø 60<br />

ø 25<br />

Unit of<br />

measurement in mm<br />

42 © 2009 by Wirtgen GmbH


Pick WR8-E<br />

for soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

20 picks per toolbox<br />

Weight:<br />

approx. 14 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

1200 picks<br />

Quantity overseas palette:<br />

1080 picks<br />

ø 22<br />

ø 11.5<br />

20<br />

11.2<br />

Optimum changing time WR8-E<br />

The robust pick for soil stabilization jobs<br />

WR8-E<br />

Part No.: 129041<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

64<br />

Hardened pick head<br />

for optimized pick life<br />

Pick head with ridges<br />

for optimum pick rotation<br />

121<br />

Particularly large pick head<br />

for long service life<br />

ø 60<br />

ø 25<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

43


Pick WR-15<br />

for soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

20 picks per toolbox<br />

Weight:<br />

approx. 14.2 kg per toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

1200 picks<br />

Quantity overseas palette:<br />

1080 picks<br />

ø 15<br />

25<br />

16<br />

Optimum changing time WR-15<br />

The all-round pick for soil stabilizing<br />

WR-15<br />

Part No.: 116074<br />

Extremely long carbide tip<br />

or long service life<br />

64<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

Hardened pick head<br />

for optimized pick life<br />

121<br />

Pick head with ridges<br />

for optimum pick rotation<br />

ø 60<br />

Particularly large pick head<br />

for long service life<br />

ø 25<br />

Unit of<br />

measurement in mm<br />

44 © 2009 by Wirtgen GmbH


Pick WR-19<br />

for soil stabilizers<br />

Our delivery service<br />

Packaging:<br />

Handy toolbox<br />

Quantity:<br />

20 picks per toolbox<br />

Weight:<br />

approx. 14.4 kg je toolbox<br />

Dimensions:<br />

approx. 26 x 18.5 x 22 cm<br />

Quantity standard palette:<br />

1200 picks<br />

Quantity overseas palette:<br />

1080 picks<br />

ø 19<br />

30<br />

17<br />

Optimum changing time WR-19<br />

The exceedingly robust pick for soil stabilization<br />

under extreme conditions<br />

WR-19<br />

Part No.: 2056891<br />

Very large and robust cylindrical carbide tip<br />

for use with particularly high impact loads<br />

Special brazing process<br />

ensuring a high strength connection<br />

between carbide and steel body<br />

64<br />

Hardened pick head<br />

for optimized pick life<br />

121<br />

Pick head with ridges<br />

for optimum pick rotation<br />

ø 60<br />

Particularly large pick head<br />

for long service life<br />

ø 25<br />

Unit of<br />

measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

45


The complete delivery range of picks 2009<br />

for Surface Miner at a glance<br />

Carbide tip Carbide weight Ø 38-30<br />

Ø 42<br />

Without wear cladding<br />

With wear cladding<br />

W1-13 38.78 g<br />

WSM-13<br />

Part No.:<br />

95744<br />

Page 49<br />

W1-15 47.82 g<br />

WSM-15<br />

Part No.:<br />

47571<br />

Page 49<br />

W1-17 73.69 g<br />

WSM-17<br />

Part No.:<br />

48350<br />

Page 49<br />

W1-19 89.66 g<br />

WSM-19<br />

Part No.:<br />

70225<br />

Page 49<br />

WSM-19-42 E<br />

Part No.:<br />

2100411<br />

Page 51<br />

WSM-19-42 EP<br />

Part No.:<br />

2100408<br />

Page 51<br />

W1-22 139.96 g<br />

WSM-22<br />

Part No.:<br />

2056890<br />

Page 49<br />

WSM-22-42 E<br />

Part No.:<br />

2112489<br />

Page 51<br />

WSM-22-42 EP<br />

Part No.:<br />

2091737<br />

Page 51<br />

W1-25 205.17 g<br />

WSM-25<br />

Part No.:<br />

179215<br />

Page 49<br />

WSM-25-42 E<br />

Part No.:<br />

2100414<br />

Page 51<br />

WSM-25-42 EP<br />

Part No.:<br />

2100415<br />

Page 51<br />

Applications<br />

The applications listed here are guide numbers. The cuttability, cutting performance and pick wear depend upon the uniaxial<br />

pressure strength, the tensile strength, abrasiveness, crevasse formation and inhomogenity.<br />

Soft layers<br />

Medium-hard layers<br />

Hard layers<br />

Very hard layers<br />

Asphalt<br />

Sand<br />

Clay<br />

Brown coal<br />

Salt<br />

Concrete<br />

Shelly limestone<br />

Soft limestone<br />

Gypsum<br />

Marl<br />

Shale<br />

Granolithic concrete<br />

Limestone<br />

Hard anthracite<br />

Hard limestone<br />

Hard sandstone<br />

Dolomite<br />

Compressive strength Compressive strength Compressive strength Compressive strength<br />

0 - 20 N/mm 2 20 - 50 N/mm 2 50 - 80 N/mm 2 > 80 N/mm 2<br />

46 © 2009 by Wirtgen GmbH


Selection table 2009<br />

for Surface Miner<br />

Machine type<br />

Shank<br />

diameter<br />

Compressive strength Compressive strength Compressive strength Compressive strength<br />

0 - 20 N/mm 2 20 - 50 N/mm 2 50 - 80 N/mm 2 > 80 N/mm 2<br />

2100 SM 38/30 mm<br />

WSM-13<br />

Part No.:<br />

95744<br />

WSM-15<br />

Part No.:<br />

47571<br />

WSM-17<br />

Part No.:<br />

48350<br />

WSM-19<br />

Part No.:<br />

70225<br />

2200 SM 38/30 mm<br />

WSM-13<br />

Part No.:<br />

95744<br />

WSM-15<br />

Part No.:<br />

47571<br />

WSM-17<br />

Part No.:<br />

48350<br />

WSM-19<br />

Part No.:<br />

70225<br />

38/30 mm<br />

WSM-13<br />

Part No.:<br />

95744<br />

WSM-15<br />

Part No.:<br />

47571<br />

WSM-17<br />

Part No.:<br />

48350<br />

WSM-19<br />

Part No.:<br />

70225<br />

WSM-22<br />

Part No.:<br />

2056890<br />

WSM-25<br />

Part No.:<br />

179215<br />

2500 SM,<br />

3700 SM,<br />

4200 SM<br />

42 mm<br />

WSM-19-42 E<br />

Part No.:<br />

2100411<br />

WSM-22-42 E<br />

Part No.:<br />

2112489<br />

WSM-25-42 E<br />

Part No.:<br />

2100414<br />

WSM-19-42 EP WSM-22-42 EP WSM-25-42 EP<br />

Part No.:<br />

2100408<br />

Part No.:<br />

2091737<br />

Part No.:<br />

2100415<br />

© 2009 by Wirtgen GmbH<br />

47


Pick D = 38/30 mm<br />

for Surface Mining<br />

NEW!<br />

The Wirtgen Surface Miners are being<br />

used in numerous mines and construction<br />

sites worldwide. The operating<br />

costs arising during use can be significantly<br />

reduced by using high-quality<br />

milling picks. Here, the Wirtgen and<br />

Betek system partnership, one of the<br />

world’s leading carbide manufacturers,<br />

is especially successful.<br />

Selecting the appropriate cutting tool is<br />

of decisive importance for good cutting<br />

performance and even for the cutting<br />

tool service life itself.<br />

Very large and robust cylindrical<br />

carbide tip for use with particularly<br />

high impact loads<br />

Special brazing process ensuring a<br />

high strength connection between<br />

carbide and steel body<br />

Hardened pick head for<br />

optimized pick life<br />

Pick head with ridges for optimum<br />

pick rotation<br />

Large pick head for<br />

long service life<br />

Locking ring for defined pick<br />

seating in the toolholder<br />

48 © 2009 by Wirtgen GmbH


The complete delivery range of picks 2009<br />

D = 38/30 mm for Surface Miner<br />

WSM-13 Part No.: 95744<br />

WSM-15 Part No.: 47571<br />

WSM-17 Part No.: 48350<br />

ø 60<br />

ø 13<br />

25<br />

77<br />

77<br />

77<br />

ø 60<br />

ø 60<br />

ø 15<br />

ø 17.5<br />

77<br />

77<br />

24<br />

28.5<br />

Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281<br />

WSM-19 Part No.: 70225<br />

WSM-22 Part No.: 2056890<br />

WSM-25 Part No.: 179215<br />

77<br />

ø 60<br />

ø 60<br />

ø 70<br />

ø 19<br />

ø 22<br />

ø 25<br />

30<br />

34<br />

35<br />

Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281<br />

Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

49


Pick D = 42 mm<br />

for Surface Mining<br />

NEW!<br />

Wirtgen Surface Miners provide economical<br />

and ecological solutions for<br />

mining, earth work and rock cutting.<br />

Rock is cut, crushed and loaded in one<br />

single step. The yearlong experiences<br />

gained in the R-sleeve pick sector while<br />

developing the 42 pick series are now<br />

also being used in the mining sector.<br />

The R-sleeve ensures reliable pick holding<br />

in the toolholder. At the same time,<br />

installing and removing the cutting tool<br />

has been made much easier. The robust<br />

shaft withstands enormous shearing<br />

forces and impact stress. The wear<br />

disk absorbs most of the wear stress.<br />

Very large and robust cylindrical<br />

carbide tip for use with particularly<br />

high impact loads<br />

Special brazing process ensuring a<br />

high strength connection between<br />

carbide and steel body<br />

Hardened pick head for<br />

optimized pick life<br />

Pick head with ridges<br />

for optimum pick rotation<br />

Particularly large pick head<br />

for long service life<br />

Wear plate with outside diameter 77.5<br />

for low toolholder wear and optimum<br />

pick rotation<br />

Centring function on the wear plate<br />

for low wear toolholder bore<br />

R-sleeve with Twin-Stop retaining<br />

loops for long toolholder life<br />

Thick-walled cylindrical R-sleeve of<br />

quenched and tempered steel for<br />

constant tensioning force, even during<br />

long duty periods<br />

Mounting groove for simple pick<br />

installation and removal<br />

50 © 2009 by Wirtgen GmbH


NEW!<br />

The complete delivery range of picks 2009<br />

D = 42 mm for Surface Miner<br />

WSM-19-42 E<br />

Part No.: 2100411<br />

WSM-22-42 E<br />

Part No.: 2112489<br />

WSM-25-42 E<br />

Part No.: 2100414<br />

ø 77.5 ø 77.5 ø 77.5<br />

ø 19<br />

ø 77.5 ø 77.5 ø 77.5<br />

30<br />

77<br />

77<br />

77<br />

30<br />

34<br />

35<br />

77<br />

77<br />

77<br />

ø 22<br />

ø 25<br />

WSM-19-42 EP<br />

Part No.: 2100408<br />

WSM-22-42 EP<br />

Part No.: 2091737<br />

WSM-25-42 EP<br />

Part No.: 2100415<br />

34<br />

35<br />

ø 19<br />

ø 22<br />

ø 25<br />

Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

51


Original Wirtgen quick-change toolholder systems –<br />

The standard of quality and economy<br />

Optimized systems for picks<br />

and toolholders<br />

Toolholders are highly stressed components.<br />

Almost the entire engine power is<br />

converted into cutting performance via<br />

the toolholders. When cutting through<br />

extremely hard materials, a toolholder<br />

must withstand up to five million load<br />

cycles during its service life and guarantee<br />

optimum rotation of the picks. That<br />

is why Wirtgen engineers attach particular<br />

importance to using extremely<br />

wear-resistant materials and optimally<br />

designed toolholder systems.<br />

Toolholder system HT11 (from 2005)<br />

Wirtgen – setting standards in<br />

toolholder systems<br />

Instead of welding the toolholders onto<br />

the drum as in older machines, Wirtgen’s<br />

concept was to develop holders<br />

which could be replaced quickly and<br />

easily.<br />

The first generation of Wirtgen quickchange<br />

toolholders was ready for series<br />

production in 1992 and ensured that<br />

worn or damaged toolholders could<br />

be replaced in a matter of minutes: on<br />

site and without requiring any cut-off or<br />

welding machines. The cash value of<br />

this advantage was immediately appreciated<br />

by the contractors.<br />

In addition to being easy to replace,<br />

the Wirtgen quick-change toolholder<br />

systems are characterized by a long<br />

service life, thanks to the elimination<br />

of welds and the use of high-quality materials.<br />

Toolholder system HT3 (1997 - 2003)<br />

The success of Wirtgen´s unique quickchange<br />

toolholder systems is due not<br />

only to the detailed theoretical analyses<br />

and computer simulations, but also to<br />

exhaustive practical tests by customers<br />

on innumerable sites and in extreme<br />

special jobs.<br />

Toolholder system HT2 (1992 - 1996)<br />

52 © 2009 by Wirtgen GmbH


Manufacturing at the highest<br />

level of quality using modern<br />

production methods<br />

Road milling and recycler machine operating<br />

costs are essentially determined<br />

by the service lives of the perishable<br />

tools. That means it is exactly these<br />

parts that must satisfy the highest quality<br />

requirements.<br />

By manufacturing with the forging process,<br />

high quality materials are cost-effective<br />

processed and, moreover, attain<br />

enormously high component strengths.<br />

Tight tolerance ranges are maintained<br />

during the subsequent machining to<br />

produce the most exacting components<br />

as required later in milling use, e.g., during<br />

fine milling.<br />

The concluding annealing and hardening<br />

of the toolholders is especially important<br />

because both the high degree<br />

of hardness ensures low wearing and<br />

the necessary tenacity are the most important<br />

attributes.<br />

Toolholders are exposed to many stress<br />

factors. For instance, the specific machine<br />

characteristics such as the motor<br />

power, milling width, milling depth<br />

and the rotary grinder line interval along<br />

with the environmental conditions, just<br />

like the material to be removed and the<br />

temperature all play an important role.<br />

Using the latest manufacturing and<br />

testing methods, Wirtgen supplies permanent<br />

toolholders with uniform quality,<br />

guaranteeing ideal service lives for<br />

the toolholder systems.<br />

Forging process for the upper part of the quick-change toolholder.<br />

High-precision, automatic machining of the upper part of the quick-change toolholder.<br />

Large milling machines<br />

max<br />

Large milling machines<br />

average<br />

Large milling machines<br />

min<br />

25<br />

20<br />

15<br />

Small milling machines<br />

max<br />

Small milling machines<br />

average<br />

Longitudinal wear in mm<br />

10<br />

5<br />

Small milling machines<br />

0 100 200 300 400 500 600 700 800 900 1000 1200<br />

min<br />

Operation hours<br />

Longitudinal wear of toolholders in large-volume and small milling machines as a function of operating hours.<br />

© 2009 by Wirtgen GmbH<br />

53


Toolholder system<br />

Rotary system<br />

The new toolholder system HT11-R<br />

with improved pick rotation:<br />

The Rotary system …<br />

… for reduced pick wear<br />

and easier pick assembly<br />

Recess in the back of the upper part<br />

Fine RAP particles are flushed<br />

out of the toolholder bore<br />

Constant flushing reduces<br />

sticking by the pick<br />

Additional pick cooling in the shank area<br />

Optimum access for driving out picks<br />

54 © 2009 by Wirtgen GmbH


The complete delivery range of toolholder<br />

Toolholder system<br />

Toolholder<br />

Dummy<br />

HT 11<br />

Accessory<br />

Shaft diameter<br />

Ø 13 Ø 20 Ø 22 Ø 25 Ø 38-30 Ø 42<br />

RSMToolholder HT11-R<br />

Part No. 187002<br />

Page 57<br />

Retainer screw HT11 M30x2<br />

Part No. 158501<br />

Page 57<br />

RSMToolholder HT11-R D22<br />

Part No. 199001<br />

Page 57<br />

Dummy upper part<br />

Part No. 194755<br />

Page 57<br />

Sealing plug HT11<br />

Part No. 158508<br />

Page 57<br />

RSMToolholder HT11<br />

D25, Part No. 199002<br />

Page 57<br />

Bottom part sealing HT11<br />

Part No. 1 pieces 158509<br />

Part No. 100 pieces<br />

187005<br />

Page 57<br />

HT 3<br />

Toolholder<br />

Dummy<br />

Accessory<br />

RSMToolholder HT3-R<br />

Part No. 198000<br />

Page 59<br />

Retainer screw HT3 M24x2<br />

Part No. 79998<br />

Page 59<br />

RSMToolholder HT3-R D22<br />

Part No. 198001<br />

Page 59<br />

Dummy upper part<br />

Part No. 101472<br />

Page 59<br />

Sealing plug HT3<br />

Part No. 126110<br />

Page 59<br />

HT 2<br />

Toolholder<br />

RSMToolholder HT2<br />

Part No. 49765<br />

Page 61<br />

RSMToolholder HT2-170<br />

Part No. 74801<br />

Page 61<br />

RSMToolholder HT2<br />

Part No. 82755<br />

Page 61<br />

RSMToolholder HT2 D22<br />

Part No. 59308<br />

Page 61<br />

RSMToolholder HT2-170 D22<br />

Part No. 97180<br />

Page 61<br />

Dummy<br />

Dummy upper part<br />

Part No. 89888<br />

Page 61<br />

Accessory<br />

Retainer screw HT2<br />

Part No. 56290<br />

Page 61<br />

HT 9<br />

Toolholder<br />

RSMToolholder HT9<br />

Part No. 137503<br />

Page 63<br />

HT 13<br />

Toolholder<br />

RSMToolholder HT13<br />

Part No. 2068238<br />

Page 63<br />

HT 5 plus<br />

Toolholder<br />

RSMToolholder HT5 plus<br />

Part No. 194362<br />

Page 63<br />

HT 5<br />

HT 04<br />

HT 4<br />

HT 03<br />

HT 02<br />

HT 01<br />

Edge<br />

protector<br />

HT6<br />

HT06<br />

HT14<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

Toolholder<br />

RSMToolholder<br />

HT04, Part No.<br />

57629, Page 63<br />

RSMToolholder HT4<br />

Part No. 72258<br />

Page 63<br />

RSMToolholder HT5<br />

Part No. 74745<br />

Page 63<br />

RSMToolholder HT03<br />

Part No. 5243<br />

Page 63<br />

RSMToolholder HT02<br />

Part No. 5244<br />

Page 63<br />

RSMToolholder HT01<br />

Part No. 36780<br />

Page 63<br />

Edge protector 3-er D20<br />

Part No. 69902<br />

Page 63<br />

RSMToolholder HT5 D22<br />

Part No. 124218<br />

Page 63<br />

Edge protector 3-er D22<br />

Part No. 162459<br />

Page 63<br />

RSMToolholder<br />

HT6, Part No.<br />

95781, Page 64<br />

RSMToolholder<br />

HT06, Part No.<br />

78556, Page 64<br />

RSMToolholder<br />

HT14, Part No.<br />

2068087, Page 64<br />

© 2009 by Wirtgen GmbH<br />

55


Quick-change toolholder system HT 11<br />

for road milling machines and cold recyclers<br />

Convenient replacement,<br />

fast servicing<br />

With the quick-change toolholder system<br />

HT11, Wirtgen has engineered a<br />

field-proven solution for road milling<br />

machines and recyclers, making the<br />

operation and servicing of the machines<br />

even more convenient, fast, and thus<br />

even more profitable.<br />

Enlarging the contact surface of the upper<br />

part to completely cover that of the<br />

bottom part ensures a tight fit between<br />

the two. A seal prevents dirt particles<br />

from entering the gap between upper<br />

part and bottom part during the milling<br />

operation.<br />

Upper part HT11-R<br />

for improved tool rotation<br />

Optimum rotation of the cutting tools<br />

is often impaired by material soiling the<br />

toolholder’s drill hole. With the upper<br />

part type HT11-R, the fine particles of<br />

milled material are flushed from the drill<br />

hole via a recess at the back of the upper<br />

part. The pick is essentially prevented<br />

from sticking in the bore and the pick<br />

can be used for a significantly longer<br />

period of time due to the improved rotation.<br />

Easier access with the Wirtgen ejector<br />

tools makes life even simpler.<br />

Fine RAP particles are<br />

flushed out of the bore<br />

through the recess.<br />

Complete coverage by<br />

the upper part provides<br />

improved protection of<br />

the bottom part<br />

Up to 20 percent longer service<br />

life of the upper part<br />

thanks to System 45<br />

Wear markers<br />

at intervals of 5 mm<br />

Optimised shank angle<br />

geometry for greater<br />

component strength<br />

Sealing plug<br />

for bolt head<br />

Chip breaking web for additional<br />

crushing of<br />

milled material<br />

Seal between upper and<br />

bottom parts for simple<br />

and quick assembly/<br />

dismantling of the upper part<br />

Strong fixing screw<br />

with M30x2 thread and<br />

17 mm hexagon socket<br />

Conical stud for<br />

reliable transmission<br />

of clamping force<br />

Contact surface between<br />

upper and bottom parts<br />

increased by 75 percent to<br />

prolong the surface life of the<br />

bottom part<br />

56 © 2009 by Wirtgen GmbH


Toolholder HT11-R<br />

Part No.: 187002<br />

Toolholder HT11-R D22<br />

Part No.: 199001<br />

Toolholder HT11 D25<br />

Part No.: 199002<br />

Shaft diameter 20 mm Shaft diameter 22 mm Shaft diameter 25 mm<br />

Dummy upper part HT11<br />

Part No.: 194755<br />

Sealing plug HT11<br />

Part No.: 158508<br />

Retainer screw HT11 M30x2<br />

Part No.: 158501<br />

Bottom part sealing HT11<br />

Part No. 1 piece: 158509<br />

Part No. 100 pieces: 187005<br />

© 2009 by Wirtgen GmbH<br />

57


Quick-change toolholder system HT3<br />

(1997-2004)<br />

The quick-change toolholder system<br />

HT3 is a further development of the first<br />

generation of Wirtgen’s quick-change<br />

toolholders taking practical experience<br />

into account. The system was decisively<br />

optimized in 2001 when the contact<br />

surface of the wear plate was increased<br />

by more than 50% to 44 mm, thus reducing<br />

wear on both the pick and the<br />

toolholder.<br />

Since then, the “HT3 Plus” system has<br />

already proved its value on numerous<br />

milling drums. In addition to the contact<br />

surface, the protective cladding on the<br />

upper part has also been enlarged. The<br />

additional wear volume similarly extends<br />

the service life.<br />

• Standard upper part for picks with<br />

20 mm shank for<br />

- cold milling machines W 600 DC,<br />

W 1000 L, W 1000, W 1000 F,<br />

W 1200 F, W 1300 F, 1300-2000 DC,<br />

W 1500, W 1900, W 2000, 2100 DC,<br />

W 2100 and W 2200<br />

- recycler WR 2500 and WR 2500 S<br />

• Special upper part for picks with<br />

22 mm shank<br />

- for recycler WR 2500, WR 2500 S<br />

and soil stabilizer Raco 350<br />

• Dummy upper part to protect the bottom<br />

part of the quick-change toolholder<br />

in modified pick arrangements for<br />

- milling machines with fine milling<br />

drums<br />

- recycler WR 2500 und WR 2500 S<br />

Upper part reliably<br />

supported by bottom part<br />

Large contact surface<br />

with system 45<br />

for low wear and tear<br />

Fine RAP particles are<br />

flushed out of the bore<br />

through the recess.<br />

Wear marker<br />

for simple monitoring<br />

Optimized head shape<br />

for better wear values<br />

Same upper part<br />

for all milling drums<br />

Sealing plug for<br />

screw protection<br />

Pentagonal shank for<br />

accurate positioning<br />

Screw without limiting stop,<br />

with self-locking thread<br />

58 © 2009 by Wirtgen GmbH


Toolholder HT3-R<br />

Part No.: 198000<br />

Toolholder HT3-R D22<br />

Part No.: 198001<br />

Shaft diameter 20 mm<br />

Shaft diameter 22 mm<br />

Dummy upper part HT3<br />

Part No.: 101472<br />

Sealing plug HT3<br />

Part No.: 126110<br />

Retainer screw HT3 M24x2<br />

Part No.: 79998<br />

© 2009 by Wirtgen GmbH<br />

59


Quick-change toolholder system HT2<br />

(1992-1996)<br />

The quick-change toolholder system<br />

HT2 was especially developed for a<br />

wide variety of machine types and applications.<br />

• Standard upper part for picks with<br />

20 mm shank<br />

- for milling machines W 1000 F,<br />

1300-2000 DC and 2100 DC<br />

• Standard upper part for picks with<br />

20 mm shank<br />

- for milling machine W 1000<br />

- for recycler WR 2500<br />

• Correcting upper part with modified<br />

square shank for use on milling<br />

drums with more than 2000 hours of<br />

operation<br />

- for milling machines 1300-2000 DC<br />

and 2100 DC<br />

• Dummy upper part to protect the bottom<br />

part of the quick-change toolholder<br />

in modified pick arrangements<br />

- for milling machines with fine<br />

milling drums<br />

- for recycler WR 2500<br />

• Special upper part for picks with<br />

22 mm shank<br />

- for recycler WR 2500<br />

60 © 2009 by Wirtgen GmbH


Toolholder HT2<br />

Part No.: 49765<br />

Toolholder HT2-170<br />

Part No.: 74801<br />

Toolholder HT2<br />

Part No.: 82755<br />

56<br />

56<br />

56<br />

ø 20<br />

ø 20<br />

ø 20<br />

Shaft diameter 20 mm<br />

Shaft diameter 20 mm<br />

Shaft diameter 20 mm<br />

Toolholder HT2 D22<br />

Part No.: 59308<br />

Toolholder HT2-170 D22<br />

Part No.: 97180<br />

56<br />

56<br />

ø 22<br />

ø 22<br />

Shaft diameter 22 mm<br />

Shaft diameter 22 mm<br />

Dummy upper part<br />

Part No.: 89888<br />

Retainer screw HT2<br />

Part No.: 56290<br />

ø 30<br />

50<br />

67<br />

M 20 x 2,5<br />

© 2009 by Wirtgen GmbH<br />

61


Welded toolholders for road milling machines,<br />

cold recyclers and soil stabilizers<br />

Small toolholders for<br />

miniature pick systems<br />

with shank diameter 13 mm<br />

The miniature pick system is used on<br />

milling drums or various cutting wheels<br />

requiring extremely small installed sizes.<br />

Two types are available here:<br />

• HT04: Wrought toolholder for miniature<br />

picks without positioning.<br />

• HT4: Socket-type toolholders for miniature<br />

picks with precise positioning in<br />

a prepared milling drum tube.<br />

Toolholders for picks with<br />

shank diameter 20 mm<br />

These toolholders represent the worldwide<br />

standard for the conventional<br />

shank diameter of round shank picks<br />

for road milling machines.<br />

Good weldability and a long service life<br />

are due to the use of high-quality materials<br />

and special tempering processes.<br />

The following types are available:<br />

• Toolholder HT02 and HT03: Simple,<br />

forged toolholders. Without positioning.<br />

• Toolholder HT01: Tried-and-tested<br />

nopped holder with large contact<br />

area (diameter 42 mm) and two positioning<br />

pins for accurate positioning<br />

on the welded helical elements. The<br />

toolholders are chamfered for easier<br />

welding.<br />

• Toolholder HT5: Socket-type toolholders<br />

for round shank picks with<br />

accurate positioning on a prepared<br />

milling drum tube.<br />

• Edge protectors: Triple toolholders<br />

with preset contact angles. Primarily<br />

used in the outer ring areas of milling<br />

drums on large machines.<br />

• Toolholder HT 5 plus: Sleeve-type<br />

toolholder with pick contact area enlarged<br />

to 44 mm to reduce toolholder<br />

wear. Can be accurately positioned<br />

on the prepared milling drum case.<br />

Toolholders for picks with<br />

shank diameter 25 mm<br />

• Toolholder HT9: Simple, forged toolholders.<br />

Without positioning.<br />

• Toolholder HT 13: Sleeve-type toolholders<br />

for picks with 25 mm shank,<br />

especially for soil stabilization and<br />

cold recycling. Can be positioned<br />

on prepared retainers on the milling<br />

drum.<br />

Edge protection for picks with<br />

shank diameter 20 and 22 mm<br />

• Edge protectors: Triple toolholders<br />

with preset contact angles. Primarily<br />

used in the outer ring areas of milling<br />

drums on large machines.<br />

62 © 2009 by Wirtgen GmbH


Toolholder HT04<br />

Part No.: 57629<br />

Toolholder HT01<br />

Part No.: 36780<br />

Toolholder HT02<br />

Part No.: 5244<br />

Shaft diameter 13 mm<br />

Toolholder HT4<br />

Part No.: 72258<br />

Shaft diameter 20 mm<br />

Shaft diameter 20 mm<br />

Toolholder HT03<br />

Part No.: 5243<br />

Toolholder HT5<br />

Part No.: 74745<br />

Toolholder HT5 plus<br />

Part No.: 194362<br />

Toolholder HT5 D22<br />

Part No.: 124218<br />

Toolholder HT9<br />

Part No.: 13750<br />

Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 22 mm<br />

Shaft diameter 25 mm<br />

Toolholder HT13<br />

Part No.: 2068238<br />

Edge protector 3-er D20<br />

Part No.: 69902<br />

Edge protector 3-er D22<br />

Part No.: 162459<br />

Shaft diameter 25 mm Shaft diameter 20 mm Shaft diameter 22 mm<br />

© 2009 by Wirtgen GmbH<br />

63


Welded toolholders<br />

for Surface Miners<br />

Highly robust toolholders for<br />

Surface Miners<br />

The toolholders on Surface Miners are<br />

subjected to extremely high stresses,<br />

particularly when cutting through hard<br />

rock. Unlike the relatively homogeneous<br />

structure of an asphalt pavement,<br />

the irregular rock formations can cause<br />

enormous peak loads on the individual<br />

toolholders. For this reason, special<br />

systems have been developed in which<br />

all the components and their connections<br />

on the milling drum are adapted<br />

specifically to the loads encountered.<br />

• Toolholder HT06: Heavy-duty nopped<br />

holder with two positioning pins for<br />

accurate positioning on the welded<br />

helical elements. The toolholders are<br />

chamfered for easier welding.<br />

• Toolholder HT6: Socket-type toolholder<br />

for round shank picks with<br />

precise positioning on the prepared<br />

bottom part of the milling drum tube.<br />

The toolholder is specially shaped in<br />

relation to the bottom part so that high<br />

loads can be transmitted, but only<br />

small loads are applied to the welds<br />

during operation. The increased wall<br />

thickness of the toolholder head offers<br />

sufficient reserve strength to permit<br />

use on machines with higher drive<br />

ratings.<br />

• Toolholder HT14: In bushed form,<br />

similar to the HT6 toolholder but with<br />

42 mm pick bore and increased outer<br />

diameter as wear cladding.<br />

Toolholder HT06<br />

Part No.: 78556<br />

Toolholder HT6<br />

Part No.: 95781<br />

Toolholder HT14<br />

Part No.: 2068087<br />

Shaft diameter 38-30 mm<br />

Shaft diameter 38-30 mm<br />

Shaft diameter 42 mm<br />

64 © 2009 by Wirtgen GmbH


Original Wirtgen ejectors<br />

for optimum transport of material and long service life<br />

Long-life ejectors<br />

Optimally arranged ejectors on the milling<br />

drum facilitate the direct transfer of<br />

the reclaimed asphalt pavement (RAP)<br />

from the drum chamber to the loading<br />

conveyor. These ejectors owe their long<br />

service life to a special steel alloy containing<br />

mixed carbides.<br />

An adequate wearing course on the<br />

ejector bar is required at all times to ensure<br />

a troublefree milling process and<br />

smooth transport of the material. If this<br />

is not the case, the ejectors on the milling<br />

drum should be replaced completely.<br />

Selection and ordering are easier<br />

with our service packages.<br />

Ejector width 150 mm<br />

Part No.: 45220<br />

Ejector width 250 mm<br />

Part No.: 44097<br />

Machine type Milling width* Description<br />

No. of<br />

ejectors<br />

Part No.**<br />

W 600 DC, W 1000 L, W 1000,<br />

W 60, W 100<br />

W 1000 F, W 1200 F, W 1300 F,<br />

W 100 F, W 120 F, W 130 F, W 150<br />

W 1500, W 1900<br />

400/500/600 Sevice package ejectors 150/5 5 194342<br />

1000 Sevice package ejectors 150/4 4 194343<br />

1000/1200 Sevice package ejectors 150/6 6 194344<br />

1320 Sevice package ejectors 250/6 6 194345<br />

1320/2000 Sevice package ejectors 250/6 6 194345<br />

1500 Sevice package ejectors 250/5 5 194346<br />

1300-2000 DC, W 2000, 2100 DC, W 2100 2000/2100/2200 Sevice package ejectors 250/6 6 194345<br />

W 2200 2200/3800/4300 Sevice package ejectors 250/6 6 194345<br />

*Valid for standard pick spacing LA15 and system HT3 / HT11<br />

**Service package includes the listed number of ejectors, screws/nuts and loctite 243<br />

© 2009 by Wirtgen GmbH<br />

65


Milling drums from the market leader<br />

The leader in engineering design<br />

and production<br />

of milling drums<br />

Milling drums designed and produced<br />

in the Windhagen plant form the central<br />

element of the Wirtgen road milling<br />

machines known throughout the world.<br />

The mere fact that Wirtgen is a market<br />

leader in this sector explains the importance<br />

of cutting technology within the<br />

company.<br />

It also explains why Wirtgen has continuously<br />

invested in expanding this central<br />

area of competence to the benefit of<br />

the company’s customers.<br />

The key to versatile milling<br />

machines<br />

Operators want to use their milling machines<br />

for as many different jobs as<br />

possible. That is why Wirtgen supplies<br />

a large variety of optional drums as part<br />

of its standard range.<br />

This allows the customer to engage in<br />

a wealth of applications for machining<br />

pavements, performing recycling contracts<br />

or in the selective extraction of<br />

hard rock. The decision to buy a Wirtgen<br />

machine is underlined by this versatility.<br />

66 © 2009 by Wirtgen GmbH


Pavement markings are removed quickly and<br />

accurately with a special unit.<br />

Special projects bring<br />

proximity to the customer<br />

New requirements are repeatedly imposed<br />

upon the construction industry<br />

and that is why almost never a day<br />

passes without Wirtgen receiving at<br />

least one enquiry for a solution using<br />

milling technology.<br />

And solutions have evidently been<br />

found, as proved by the numerous special<br />

milling drums supplied for machines<br />

built by Wirtgen and other companies,<br />

as well as for special machines, such<br />

as stationary processing plants or even<br />

minesweepers.<br />

The engineering design and production<br />

departments are equipped with stateof-the-art<br />

CAD- and CNC-technology<br />

so that these solutions can be realized<br />

cost-efficiently. The new product is<br />

born on a computer screen and based<br />

on decades of experience accumulated<br />

by the engineering and production<br />

experts. It is then optimized with the<br />

aid of intelligent computer programs.<br />

Finally, after corresponding simulations<br />

and analyzes, and after approval by the<br />

competent project manager, the data<br />

are transferred online to the production<br />

department so that the customer can<br />

use his special milling drum on-site in<br />

the shortest possible space of time.<br />

Milling drum Fine milling drum Saw blade<br />

Cutting wheel Micro fine milling drum Micro fine milling drum<br />

A choice of different drums for the W 350 showing the various possibilities of the original Wirtgen milling drums.<br />

© 2009 by Wirtgen GmbH<br />

67


Original Wirtgen fine milling drums<br />

for new milling jobs with optimized surface results<br />

Fine milling drum<br />

LA6x2<br />

pick spacing:<br />

6 x 2 mm<br />

Fine milling drum<br />

LA8<br />

pick spacing:<br />

8 mm<br />

Milling drum LA15<br />

pick spacing:<br />

15 mm<br />

Fine milling is setting new<br />

standards in milling results<br />

world-wide<br />

By special and precise finishing processes<br />

Wirtgen can nowadays design<br />

pick spacings up to 3 mm.<br />

So milling contractors are offered a<br />

multitude of new applications: Their<br />

Wirtgen milling machines can work<br />

on sites with high quality demands on<br />

the surface. The new patented Flexible<br />

Cutter System (FCS) makes the milling<br />

drum exchange much easier.<br />

The various uses of Wirtgen fine milling drums<br />

Improving the skid resistance of the pavement<br />

Restoring the evenness / levelling<br />

Preparing to apply thin pavement layers<br />

Preparing the pavement for the application of<br />

road markings<br />

Milling off resin surfaces / synthetic surfaces<br />

in factory halls<br />

Removing surface courses meanwhile<br />

exposed to high traffic loads<br />

68 © 2009 by Wirtgen GmbH


ECO Cutter LA20<br />

Milling LA15<br />

LA20<br />

LA15<br />

Fine milling LA8<br />

Fine milling LA6<br />

LA8<br />

LA6<br />

Micro fine milling LA5<br />

Micro fine milling LA4<br />

LA5<br />

LA4<br />

Micro fine milling LA3<br />

Micro fine milling LA2<br />

LA3<br />

LA2<br />

a<br />

b<br />

c<br />

a = Pick spacing in mm 20 15 8 6 5 4 3 2<br />

b = Theoretical base<br />

height in mm<br />

c = Theoretical disruption<br />

angle in degree<br />

5.77 4.33 2.31 1.73 1.44 1.15 0.87 0.58<br />

120 120 120 120 120 120 120 120<br />

© 2009 by Wirtgen GmbH<br />

69


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

68850 Milling drum 350 12 100 HT01 36 36780 36<br />

133848 Milling drum 500 12 100 HT01 47 36780 47<br />

105073 Milling drum 200 10 100 HT02 29 5244 29<br />

151642 Milling drum 100 10 100 HT02 16 5244 16<br />

139699 Fine milling drum 450+2x25 6x2 30 HT4 164 72258 164<br />

81564 Fine milling drum 300+2x25 6x2 30 HT4 116 72258 116<br />

W 350<br />

72257 Fine milling drum 350 6x2 30 HT4 116 72258 116<br />

74737 Fine milling drum 350 6 50 HT5 57 74745 57<br />

129694<br />

134590<br />

140808<br />

Micro fine milling<br />

drum<br />

Micro fine milling<br />

drum<br />

Micro fine milling<br />

drum<br />

300+2x25 3 30 HT4 117 72258 117<br />

150+2x25 3 30 HT4 67 72258 67<br />

350 3 30 HT4 117 72258 117<br />

105487 Cutting wheel 80 160 HT02 18 5244 18<br />

86750 Saw blade 19 100 18<br />

*Unit of measurement in mm<br />

78569 Saw blade 14 100 24<br />

70 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

187363 Milling drum 350 12 60 HT01 36 36780 36<br />

187372 Fine milling drum 350 6 50 HT5 57 74745 57<br />

W 35<br />

187368<br />

Micro fine milling<br />

drum<br />

350 3 30 HT4 117 72258 117<br />

194764<br />

Micro fine milling<br />

drum<br />

150+2x25 3 30 HT4 67 72258 67<br />

194767<br />

Micro fine milling<br />

drum<br />

200+2x25 3 30 HT4 83 72258 83<br />

194770<br />

Micro fine milling<br />

drum<br />

250+2x25 3 30 HT4 99 72258 99<br />

192947<br />

Micro fine milling<br />

drum<br />

300+2x25 3 30 HT4 117 72258 117<br />

188357 Cutting wheel 80 60 HT02 12 5244 12<br />

187228 Milling drum 500 12 110 HT01 47 36780 47<br />

193418 Fine milling drum 500 6 50 HT5 82 74745 82<br />

187201 Milling drum 350 12 110 HT01 36 36780 36<br />

187267 Fine milling drum 350 6 50 HT5 57 74745 57<br />

W 35 DC<br />

187266<br />

Micro fine milling<br />

drum<br />

350 3 30 HT4 117 72258 117<br />

193416<br />

Micro fine milling<br />

drum<br />

150+2x25 3 30 HT4 67 72258 67<br />

195052<br />

Micro fine milling<br />

drum<br />

200+2x25 3 30 HT4 83 72258 83<br />

195053<br />

Micro fine milling<br />

drum<br />

250+2x25 3 30 HT4 99 72258 99<br />

193337<br />

Micro fine milling<br />

drum<br />

300+2x25 3 30 HT4 117 72258 117<br />

193419<br />

Micro fine milling<br />

drum<br />

450+2x25 3 30 HT4 166 72258 166<br />

188358 Cutting wheel 80 110 HT02 12 5244 12<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

71


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

67920 Milling drum 500 15 160 HT01 50 36780 50<br />

89502 Fine milling drum 500 6 50 HT5 82 74745 82<br />

W 500<br />

56855 Cutting wheel 80 220 HT02 24 5244 24<br />

113292 Saw blade 19 120 16<br />

79855 Saw blade 14 120 24<br />

166076 Milling drum 500 15 160 HT01 50 36780 50<br />

172193 Milling drum 400 12 160 HT01 46 36780 46<br />

172195 Milling drum 300 12 160 HT01 38 36780 38<br />

W 50<br />

172199 Fine milling drum 500 6 50 HT5 82 74745 82<br />

172201<br />

Micro fine milling<br />

drum<br />

300+2x25 3 30 HT4 117 72258 117<br />

179276<br />

Micro fine milling<br />

drum<br />

500 3 30 HT5 166 74745 166<br />

176725 Milling drum Rinne 500 15 160 HT5 40 74745 40<br />

*Unit of measurement in mm<br />

172197 Cutting wheel 80 160 HT02 24 5244 24<br />

72 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

166444 Milling drum 500 15 210 HT01 50 36780 50<br />

178814 Milling drum 400 12 210 HT01 46 36780 46<br />

178815 Milling drum 300 12 210 HT01 38 36780 38<br />

183191 Fine milling drum 450+2x25 6x2 30 HT4 164 72258 164<br />

W 50 DC<br />

177179 Fine milling drum 500 6 50 HT5 82 74745 82<br />

178362<br />

Micro fine milling<br />

drum<br />

500 3 30 HT4 166 72258 166<br />

183119 Cutting wheel 80 210 HT02 24 5244 24<br />

179301 Cutting wheel 80 300 HT02 30 5244 30<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

73


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

185260 Milling drum 600 15 300 HT11 54 187002 66<br />

185276 Milling drum 500 15 300 HT11 46 187002 58<br />

W 600 DC<br />

185277 Milling drum 400 15 300 HT11 40 187002 52<br />

185278 Milling drum 300 15 250 HT11 32 187002 56<br />

111335 Cutting wheel 80 250 HT02 36 5244 36<br />

185260 Milling drum 600 15 300 HT11 54 187002 75<br />

W 60<br />

185276 Milling drum 500 15 300 HT11 46 187002 67<br />

185277 Milling drum 400 15 300 HT11 40 187002 61<br />

W 1000 L<br />

184990 Milling drum 1000 15 250 HT11 80 187002 92<br />

185272 Fine milling drum 1000 8 100 HT11 130 187002 130<br />

W 1000 04.10 71250 Milling drum 1000 15 180 HT01 80 36780 84<br />

W 1000 05.10<br />

184990 Milling drum 1000 15 250 HT11 80 187002 92<br />

185272 Fine milling drum 1000 8 100 HT11 130 187002 130<br />

2049635 Milling drum 1000 15 300 HT11 80 187002 92<br />

W 100<br />

2049700 FCS milling drum 1000 15 300 HT11 80 187002 92<br />

2062030<br />

2062033<br />

*Unit of measurement in mm<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

1000 8 100 HT11 130 187002 130<br />

1000 6x2 30 HT5 340 74745 340<br />

74 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

185280 Milling drum 1000 15 300 HT11 84 187002 102<br />

185279 Fine milling drum 1000 8 100 HT11 131 187002 149<br />

161484 Fine milling drum 1000 6x2 30 HT5 340 74745 340<br />

185288 FCS milling drum 1000 15 300 HT11 84 187002 102<br />

185286 FCS milling drum 900 15 300 HT11 84 187002 102<br />

W 1000 F<br />

185296 FCS milling drum 750 15 300 HT11 66 187002 84<br />

185285 FCS milling drum 600 12 300 HT11 62 187002 80<br />

185313 FCS milling drum 500 15 300 HT11 48 187002 72<br />

185309 FCS milling drum 300 12 300 HT11 31 187002 55<br />

185295 FCS fine milling drum 1000 8 100 HT11 131 187002 149<br />

185319 FCS fine milling drum 1000 6 50 HT11 168 187002 168<br />

150396 FCS fine milling drum 1000 6x2 30 HT5 340 74745 340<br />

185290 Milling drum 1200 15 300 HT11 97 187002 115<br />

185284 Fine milling drum 1200 8 100 HT11 156 187002 174<br />

185287 FCS milling drum 1200 15 300 HT11 97 187002 115<br />

185288 FCS milling drum 1000 15 300 HT11 84 187002 102<br />

185286 FCS milling drum 900 15 300 HT11 84 187002 102<br />

W 1200 F 185296 FCS milling drum 750 15 300 HT11 66 187002 84<br />

185285 FCS milling drum 600 12 300 HT11 62 187002 80<br />

185313 FCS milling drum 500 15 300 HT11 48 187002 72<br />

185309 FCS milling drum 300 12 300 HT11 31 187002 55<br />

185297 FCS fine milling drum 1200 8 100 HT11 156 187002 174<br />

179345 FCS fine milling drum 1200 6x2 30 HT5 410 74745 410<br />

185281 Milling drum 1320 15 300 HT11 105 187002 123<br />

185312 FCS milling drum 1320 15 300 HT11 105 187002 123<br />

185308 FCS fine milling drum 1320 8 100 HT11 170 187002 188<br />

185287 FCS milling drum 1200 15 300 HT11 97 187002 115<br />

W 1300 F<br />

185288 FCS milling drum 1000 15 300 HT11 84 187002 102<br />

185286 FCS milling drum 900 15 300 HT11 84 187002 102<br />

185296 FCS milling drum 750 15 300 HT11 66 187002 84<br />

185285 FCS milling drum 600 12 300 HT11 62 187002 80<br />

185313 FCS milling drum 500 15 300 HT11 48 187002 72<br />

185309 FCS milling drum 300 12 300 HT11 31 187002 55<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

75


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

192631 Milling drum 1000 15 320 HT11 84 187002 102<br />

194882 FCS milling drum 1000 15 320 HT11 81 187002 99<br />

197836 FCS milling drum 600 12 290 HT11 62 187002 80<br />

W 100 F<br />

2054765 FCS milling drum 500 15 290 HT11 48 187002 72<br />

2062045 FCS milling drum 300 12 290 HT11 31 187002 55<br />

2062047<br />

2062046<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

1000 8 100 HT11 131 187002 149<br />

1000 6x2 30 HT5 340 74745 340<br />

199687 Milling drum 1200 15 320 HT11 97 187002 115<br />

197661 FCS milling drum 1200 15 320 HT11 97 187002 115<br />

2062050 FCS milling drum 900 15 290 HT11 84 187002 102<br />

W 120 F<br />

197836 FCS milling drum 600 12 290 HT11 62 187002 80<br />

2054765 FCS milling drum 500 15 290 HT11 48 187002 72<br />

2062045 FCS milling drum 300 12 290 HT11 31 187002 55<br />

2062052<br />

2062051<br />

*Unit of measurement in mm<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

1200 8 100 HT11 156 187002 174<br />

1200 6x2 30 HT5 410 74745 410<br />

76 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

2057623 Milling drum 1300 15 320 HT11 103 187002 121<br />

2062068 FCS milling drum 1300 15 320 HT11 103 187002 121<br />

2062050 FCS milling drum 900 15 290 HT11 84 187002 102<br />

W 130 F<br />

197836 FCS milling drum 600 12 290 HT11 62 187002 80<br />

2054765 FCS milling drum 500 15 290 HT11 48 187002 72<br />

2062045 FCS milling drum 300 12 290 HT11 31 187002 55<br />

2062071<br />

2062070<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

1300 8 100 HT11 167 187002 185<br />

1300 6x2 30 HT5 444 74745 444<br />

1300 DC<br />

185269 Milling drum 1320 15 300 HT11 105 187002 123<br />

185275 Fine milling drum 1320 8 100 HT11 169 187002 187<br />

1500 DC 185268 Milling drum 1500 15 300 HT11 117 187002 135<br />

185268 Milling drum 1500 15 300 HT11 117 187002 135<br />

W 1500<br />

185269 Milling drum 1320 15 300 HT11 105 187002 123<br />

*Unit of measurement in mm<br />

185275 Fine milling drum 1320 8 100 HT11 169 187002 187<br />

© 2009 by Wirtgen GmbH<br />

77


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

2080530 Milling drum 1200 15 320 HT11 97 187002 115<br />

2062050 FCS milling drum 900 15 280 HT11 84 187002 102<br />

197836 FCS milling drum 600 12 280 HT11 62 187002 80<br />

197661 FCS milling drum 1200 15 320 HT11 97 187002 115<br />

W 150<br />

2062052<br />

2062051<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

1200 8 100 HT11 156 187002 174<br />

1200 6x2 30 HT5 410 74745 410<br />

2081393 Milling drum 1500 15 320 HT11 117 187002 135<br />

2090867 FCS milling drum 1500 15 320 HT11 117 187002 135<br />

2090830<br />

FCS fine milling<br />

drum<br />

1500 8 100 HT11 193 187002 211<br />

2090831<br />

*Unit of measurement in mm<br />

FCS fine milling<br />

drum<br />

1500 6x2 30 HT5 510 74745 510<br />

78 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

1900 DC<br />

2000 DC<br />

185267 Milling drum 1905 15 300 HT11 144 187002 162<br />

185265 Fine milling drum 1905 8 100 HT11 242 187002 260<br />

185266 Milling drum 2010 15 300 HT11 144 187002 162<br />

185264 Fine milling drum 2010 8 100 HT11 256 187002 274<br />

185300 Milling drum 2000 15 300 HT11 144 187002 162<br />

185283 Fine milling drum 2000 8 100 HT11 256 187002 274<br />

W 1900<br />

123977 Fine milling drum 2000 6x2 30 HT5 672 74745 672<br />

185301 FCS milling drum 2000 15 300 HT11 144 187002 162<br />

185298<br />

144986<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

2000 8 100 HT11 256 187002 274<br />

2000 6x2 30 HT5 672 74745 672<br />

185300 Milling drum 2000 15 300 HT11 144 187002 162<br />

185282 Milling drum 2200 15 300 HT11 156 187002 174<br />

185283 Fine milling drum 2000 8 100 HT11 256 187002 274<br />

W 2000<br />

123977 Fine milling drum 2000 6x2 30 HT5 672 74745 672<br />

185294 Fine milling drum 2200 8 100 HT11 280 187002 298<br />

185301 FCS milling drum 2000 15 300 HT11 144 187002 162<br />

185298<br />

144986<br />

*Unit of measurement in mm<br />

FCS fine milling<br />

drum<br />

FCS fine milling<br />

drum<br />

2000 8 100 HT11 256 187002 274<br />

2000 6x2 30 HT5 672 74745 672<br />

© 2009 by Wirtgen GmbH<br />

79


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

185270 Milling drum 2100 15 300 HT11 150 187002 168<br />

185274 Milling drum 2200 15 300 HT11 168 187002 186<br />

2100 DC<br />

185263 Milling drum 2000 15 300 HT11 150 187002 168<br />

185273 Fine milling drum 2100 8 100 HT11 270 187002 288<br />

185271 Fine milling drum 2000 8 100 HT11 258 187002 276<br />

185274 Milling drum 2200 15 300 HT11 168 187002 186<br />

185270 Milling drum 2100 15 300 HT11 150 187002 168<br />

W 2100<br />

185263 Milling drum 2000 15 300 HT11 150 187002 168<br />

185273 Fine milling drum 2100 8 100 HT11 270 187002 288<br />

185271 Fine milling drum 2000 8 100 HT11 258 187002 276<br />

185310 Milling drum 2200 15 350 HT11 170 187002 188<br />

185307 FCS milling drum 4300 15 350 HT11 317 187002 344<br />

185299 FCS milling drum 3800 15 350 HT11 288 187002 315<br />

W 2200<br />

185317 FCS milling drum 3500 15 350 HT11 268 187002 295<br />

185316 FCS milling drum 3000 15 350 HT11 230 187002 262<br />

185315 FCS milling drum 2500 15 350 HT11 201 187002 219<br />

185314 FCS milling drum 2200 15 350 HT11 170 187002 188<br />

*Unit of measurement in mm<br />

80 © 2009 by Wirtgen GmbH


Original Wirtgen milling drums<br />

delivery range 2009<br />

Machine Milling drum Toolholder Picks<br />

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.<br />

RACO 350 185289 Milling drum 2350 16 450<br />

WS 2200 187932 Milling drum 2150 40 500<br />

WS 220 2099082 Milling drum 2150 40 500<br />

WS 2500 187931 Milling drum 2500 40 500<br />

WS 250 2099080 Milling drum 2500 40 500<br />

WR 2000 185318 Milling drum 2000 20 500<br />

WR 2400 191097 Milling drum 2400 20 500<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

176 199001 208<br />

74 199001 90<br />

78 199001 96<br />

82 199001 98<br />

104 199001 104<br />

134 199001 158<br />

154 199001 178<br />

WR 2500<br />

185305 Milling drum 2438 30x2 500<br />

187094 Milling drum 3048 30x2 500<br />

HT11<br />

D22<br />

HT11<br />

D22<br />

192 199001 216<br />

192 199001 216<br />

2100 SM<br />

95819 Milling drum 2000 35 300 HT6 76 95781 76<br />

118216 Milling drum 2000 50 250 HT6 60 95781 60<br />

2200 SM<br />

127333 Milling drum 2200 38 300 HT6 76 95781 76<br />

141663 Milling drum 2200 76 300 HT6 46 95781 46<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

81


Original Wirtgen cutting wheels –<br />

set standards for quality and cost-efficiency<br />

There are many applications in road<br />

construction in which asphalt pavements<br />

have to be cut, be it for building<br />

channels, expansion cuts, when laying<br />

cables, for tie-in milling, cutting round<br />

tram lines, and many more. These jobs<br />

can also be handled quickly and costefficiently<br />

with the versatile Wirtgen<br />

milling machines.<br />

The range with which Wirtgen once<br />

again demonstrates the flexibility and<br />

versatility of its machines extends from<br />

the installation of narrow milling drums<br />

through the use of cutting wheels to<br />

complete kits for mounting cutting<br />

wheels at the side.<br />

Quick and easy installation<br />

of the side cutting wheel<br />

on numerous cold milling<br />

machines<br />

Complete kits for simple<br />

extension of functionality<br />

Optimized adapter between milling<br />

drum gearbox and<br />

milling drum for reliable<br />

power transmission<br />

Modified covers for safe, clean<br />

milling and cutting<br />

Tooled with original Wirtgen<br />

picks for optimum results<br />

and a long tool life<br />

Ideally designed cutting<br />

wheel for powerful cutting<br />

in asphalt pavements<br />

82 © 2009 by Wirtgen GmbH


Saw blades (milling width 14 to 25 mm) to be mounted into the milling drum housing<br />

Machine type Type Milling width* Milling depth* Cutting circle* Part No.<br />

W 35 DC<br />

Saw blade 14 100 460 78569<br />

Saw blade 19 100 460 86750<br />

Saw blade 14 100 460 78569<br />

W 350<br />

Saw blade 19 100 460 86750<br />

Saw blade 25 100 460 123976<br />

Saw blade 14 120 614 79855<br />

W 500<br />

Saw blade 19 120 614 113292<br />

Saw blade 25 120 610 129146<br />

W 50 Saw blade 14 160 590 180543<br />

Delivery range: saw blade only<br />

*Unit of measurement in mm<br />

Milling drums (milling width 80 to 100 mm) to be mounted into the milling drum housing<br />

Machine type Type Milling width* Milling depth* Toolholder Part No.<br />

W 350 Milling drum 100 110 HT02 151642<br />

W 35 Milling drum 80 60 HT02 188357<br />

W 35 DC Milling drum 80 110 HT02 188358<br />

W 50 DC Milling drum 80 210 HT02 183119<br />

W 600 DC Milling drum 80 250 HT02 111335<br />

W 1000 F - FCS Milling drum 80 280 HT02 180832<br />

Delivery range: milling drum only<br />

*Unit of measurement in mm<br />

Kit for outer cutting wheels<br />

Machine type Type Milling width* Milling depth* Toolholder Part No.<br />

W 350 Attaching drum cpl. 80 160 HT02 107126<br />

W 35 DC Attaching drum cpl. 80 180 HT02 195212<br />

W 500 Attaching drum cpl. 80 220 HT02 78544<br />

W 50 Attaching drum cpl. 80 250 HT02 175772<br />

W 50 DC Attaching drum cpl. 80 300 HT02 179296<br />

W 600 DC Attaching drum cpl. 80 300 HT02 103988<br />

Delivery range: Cutting wheel, adapter milling drum gearbox for milling drum, necessary cover hoods, picks and neccessary small material<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

83


Original Wirtgen Rumble Strip –<br />

effective production of rumble strips by milling<br />

So-called rumble strips with specially<br />

cut uneven surface are increasingly<br />

being produced along the roadside<br />

to increase traffic safety by warning<br />

drivers if the latter are in danger of veering<br />

off the road.<br />

A simple conversion is all that is needed<br />

to cut rumble strips in the pavement with<br />

a small milling machine from Wirtgen.<br />

This option opens up further possible<br />

uses for the small milling machines from<br />

Wirtgen, improving their cost-efficiency<br />

still further.<br />

84 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Wheel for<br />

Rumble Strip<br />

Milling drum<br />

Milling width* Toolholder Pick spacing Part No.<br />

W 350 0001 - 9999 174463 350 HT4 LA6 x 2 72257<br />

0001 - 0038 174463<br />

W 35<br />

350 HT4 LA6 x 2 187367<br />

0039 - 9999 194144<br />

W 35 DC 0001 - 9999 194144 350 HT4 LA6 x 2 187261<br />

W 500 0001 - 9999 181984 350 HT4 LA6 x 2 155708<br />

0000 - 0067 181620<br />

W 50<br />

350 HT4 LA6 x 2 181952<br />

0068 - 9999 186680<br />

0000 - 0050 181620<br />

W 50 DC<br />

Milling drum required<br />

0051 - 9999 186680<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

85


Original Wirtgen FCS milling units<br />

for different milling jobs using one machine<br />

A machine‘s profitability is boosted<br />

considerably if it can be used on different<br />

sites for a variety of jobs. Flexibility<br />

is becoming an increasingly important<br />

feature for cold milling machines.<br />

With its Flexible Cutter System (FCS),<br />

Wirtgen has developed a patented system<br />

allowing several different milling<br />

widths to be handled by one and the<br />

same machine.<br />

The changeover between widths is a<br />

simple matter and easily performed directly<br />

on site. The Flexible Cutter System<br />

is designed so that it can also be<br />

retrofitted on older machines.<br />

Simple change of milling drum<br />

increases flexibility<br />

Wirtgen picks with<br />

extremely long tool life<br />

Rapid installation of the<br />

bottom scraper component<br />

on tandem scrapers for rapid<br />

adjustment to different jobs<br />

Bottom scraper<br />

component adapted<br />

to the FCS width<br />

Carbide-tipped scraper edges<br />

with long service life for a<br />

clean milled surface<br />

Original Wirtgen FCS milling drum<br />

with minimum milling width<br />

86 © 2009 by Wirtgen GmbH


Machine type<br />

Carriage for<br />

milling drums<br />

Scraper FCS<br />

Milling unit<br />

Width* Part No. Milling width* Toolholder Part No.<br />

W 50 177240 500 172594<br />

W 50 DC 177240 500 174425<br />

W 600 DC 105240<br />

W 60 105240<br />

W 1000 F 07.10 105240 1000 160152<br />

W 100 F 105240 1000 191423<br />

W 1200 F 07.10 105240 1200 161390<br />

W 120 F 105240 1200 191424<br />

W 1300 F 07.10 105240 1320 161392<br />

W 130 F 105240 1300 191425<br />

W 150** 105240<br />

included in delivery of machine<br />

options FCS<br />

400 HT01 172145<br />

300 HT01 172146<br />

400 HT01 176432<br />

300 HT01 176433<br />

500 HT11 187129<br />

400 HT11 187130<br />

300 middle HT11 187131<br />

400 HT11 2066690<br />

500 HT11 2056257<br />

300 HT11 187206<br />

500 HT11 187207<br />

600 HT11 187208<br />

750 HT11 187209<br />

900 HT11 187210<br />

300 HT11 2061113<br />

500 HT11 2054508<br />

600 HT11 198499<br />

300 HT11 187206<br />

500 HT11 187207<br />

600 HT11 187208<br />

750 HT11 187209<br />

900 HT11 187211<br />

1000 HT11 187212<br />

300 HT11 2061113<br />

500 HT11 2054508<br />

600 HT11 198499<br />

900 HT11 2061114<br />

300 HT11 187206<br />

500 HT11 187207<br />

600 HT11 187208<br />

750 HT11 187209<br />

900 HT11 187213<br />

1000 HT11 187214<br />

300 HT11 2061113<br />

500 HT11 2054508<br />

600 HT11 198499<br />

900 HT11 2061127<br />

600 HT11 2090951<br />

900 HT11 2090952<br />

Delivery range of scraper FCS: Parts for function of scraper FCS. Delivery range of milling units: Milling drum with picks, scraper lower part,<br />

scraper blades and additonal material for fixation. *Unit of measurement in mm **only machines with option 2086129 „FCS drum housing<br />

FB1200“<br />

© 2009 by Wirtgen GmbH<br />

87


Original Wirtgen scraper blades<br />

for clean milled surfaces<br />

Long-life scraper blades<br />

The scraper on the rear panel of the<br />

milling machine seals the drum chamber<br />

so that the reclaimed asphalt pavement<br />

can be taken up cleanly. In addition,<br />

it smoothes the milled surface by<br />

shearing off the higher asphalt ridges.<br />

Carbide-tipped scrapers are used for<br />

this purpose.<br />

Scraper blades “Type 1”<br />

Scraper blade B100<br />

Part No.: 56731<br />

Scraper blade B145<br />

Part No.: 60117<br />

Scraper blade FB50<br />

Part No.: 8838<br />

Scraper blade B145 R<br />

Part No.: 56336<br />

Scraper blade B145 L<br />

Part No.: 56335<br />

• Scraper FB 50: Hardmetal elements<br />

with a scraper width of 50 mm can be<br />

replaced individually.<br />

• “Type 1” scraper blades: One-part<br />

carbide-tipped scraper blades in different<br />

widths can be screwed onto<br />

the scraper blade side-by-side in accordance<br />

with the working width of<br />

the milling machine. Hardmetal elements<br />

on the right or left ensure that<br />

these scrapers can also be fitted at<br />

the edges.<br />

Scraper blade B248<br />

Part No.: 43408<br />

Scraper blade B248 R<br />

Part No.: 44638<br />

Scraper blade B248 L<br />

Part No.: 44639<br />

88 © 2009 by Wirtgen GmbH


Scraper blades “Type 2”<br />

Scraper blade B100 Typ 2<br />

Part No.: 146459<br />

Scraper blade B145 Typ 2<br />

Part No.: 146515<br />

The new scraper blades ensure that the<br />

reclaimed asphalt pavement is taken<br />

up cleanly and even more efficiently<br />

behind the machine. The new “Type 2”<br />

scraper blades differ from the previous<br />

scraper blades through their outer contours<br />

and through the form of the hardmetal<br />

elements. Performance has been<br />

improved in particular by the optimized<br />

position of the hard metal.<br />

“Type 2” scraper blades: One-part carbide-tipped<br />

scraper blades in different<br />

widths are screwed onto the scraper<br />

plate side-by-side in accordance with<br />

the working width of the milling machine.<br />

Hard-metal elements on the right<br />

or left ensure that these scrapers can<br />

also be fitted at the edges.<br />

Scraper blade B145 R Typ 2<br />

Part No.: 146460<br />

Scraper blade B145 L Typ 2<br />

Part No.: 146461<br />

Scraper blade B248 Typ 2<br />

Part No.: 146456<br />

Scraper blade B248 L Typ 2<br />

Part No.: 146457<br />

Scraper blade B248 R Typ 2<br />

Part No.: 146458<br />

© 2009 by Wirtgen GmbH<br />

89


Service packages for scraper blades<br />

Machine type<br />

Series range<br />

Standard<br />

FCS version***<br />

Milling width* Part No.** Type Milling width* Part No.** Type<br />

W 500 0001 - 9999 500 194396 1<br />

W 50, W 50 DC 0001 - 9999 500 194390 1<br />

300 194397 1<br />

400 194398 1<br />

W 600 DC,<br />

W 1000 L<br />

0420 - 9999<br />

500 194399 1<br />

600 194400 1<br />

1000 194401 1<br />

W 1000, W 100 0001 - 9999 1000 194401 1<br />

1000 194402 1<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 06.10<br />

0001 - 9999<br />

1200 194403 1<br />

1320 194404 1<br />

1000 194402 1<br />

0001 - 0388<br />

1200 194403 1<br />

1320 194404 1<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 07.10<br />

0389 - 9999<br />

1000 194426 2<br />

1200 194414 2<br />

300 194421 2<br />

500 194422 2<br />

600 194412 2<br />

750 194424 2<br />

1320 194407 2<br />

900 194413 2<br />

1000 194426 2<br />

1000 194426 2<br />

300 194421 2<br />

500 194422 2<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0001 - 9999<br />

1200 194414 2<br />

600 194412 2<br />

750 194424 2<br />

1320 194407 2<br />

900 194413 2<br />

1000 194426 2<br />

*Unit of measurement in mm **Additional scraper blade lower parts will be required for FCS-version<br />

*** For version FCS: additional scraper lower parts required<br />

90 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Standard<br />

FCS version***<br />

Milling width* Part No.** Type Milling width* Part No.** Type<br />

1320 194415 FB50<br />

2000 DC 0001 - 9999<br />

1500 194416 FB50<br />

1905 194417 FB50<br />

2010 194418 FB50<br />

W 1500 0001 - 9999<br />

1300 194407 2<br />

1500 194408 2<br />

1200 2116633 1<br />

600 2116638 1<br />

W 150 0001 - 9999<br />

900 2116639 1<br />

1500 2116636 1<br />

1200 2116633 1<br />

W 1900, W 2000 0001 - 9999<br />

2000 194410 2<br />

2200 194409 2<br />

600 194412 2<br />

900 194413 2<br />

1200 194414 2<br />

2000 194410 2<br />

2000 194418 FB50<br />

2100 DC 0001 - 9999<br />

2100 194419 FB50<br />

2200 194420 FB50<br />

2000 194410 2<br />

W 2100 0001 - 9999<br />

2100 194411 2<br />

2200 194409 2<br />

W 2200 0001 - 9999 2200 194409 2<br />

*Unit of measurement in mm **Additional scraper blade lower parts will be required for FCS-version<br />

*** For version FCS: additional scraper lower parts required<br />

© 2009 by Wirtgen GmbH<br />

91


Original Wirtgen wear protection segments<br />

for a longer life of the milling drum housing<br />

To completely enclose the side of the<br />

milling drum housing and prevent material<br />

from escaping, the side plate is in<br />

full contact with the milled surface and<br />

therefore subject to natural wear.<br />

Special wear elements are used to minimise<br />

this wear and facilitate the replacement<br />

of worn parts. The wear elements<br />

are made of particularly wear-resistant<br />

material – partly tungsten carbide – and<br />

are easy to replace. The special shape<br />

of the front wear runner supports the<br />

lifting of the side plate, when the machine<br />

travels over edges with the side<br />

plate lowered.<br />

Wear protection segments<br />

Protector skid 50 x 625<br />

Part No.: 155630<br />

Protector skid 50 x 490<br />

Part No.: 157828<br />

HM-Protector skid 40 x 180<br />

Part No.: 113001<br />

Protector skid 2K 40 x 180<br />

Part No.: 2069177<br />

92 © 2009 by Wirtgen GmbH


Machine<br />

type<br />

Side plate segments front Side plate segments rear Scraper wear segments<br />

Description Qty. Part No. Description Qty. Part No. Description Qty. Part No.<br />

Protector skid<br />

50 x 490 (left)<br />

1 157828<br />

Protector skid 2K<br />

40 x 180<br />

1 2069177<br />

W 1500<br />

Protector skid<br />

50 x 625 (right)<br />

1 155630<br />

Protector skid 2K<br />

40 x 180<br />

1 2069177<br />

Protector skid<br />

50 x 625 (left)<br />

1 155630<br />

Protector skid 2K<br />

40 x 180<br />

1 2069177<br />

W150<br />

Protector skid<br />

50 x 625 (right)<br />

1 155630<br />

Protector skid 2K<br />

40 x 180<br />

1 2069177<br />

W 1900<br />

Protector skid<br />

50 x 625<br />

2 155630<br />

Protector skid 2K<br />

40 x 180<br />

2 2069177<br />

W 2000<br />

Protector skid<br />

50 x 625<br />

2 155630<br />

Protector skid 2K<br />

40 x 180<br />

2 2069177<br />

Protector skid 2K<br />

40 x 180<br />

8 2069177<br />

HM-Protector skid<br />

40 x 180<br />

113001<br />

Protector skid<br />

50 x 625<br />

2 155630<br />

2<br />

Protector skid 2K<br />

40 x 180<br />

2069177<br />

HM-Protector skid<br />

40 x 180<br />

113001<br />

W 2100, W2200<br />

Protector skid long*<br />

50 x 1700<br />

2 196501 Demounting of standard protector skid<br />

8<br />

Protector skid 2K<br />

40 x 180<br />

2069177<br />

Protector skid long*<br />

100 x 1700<br />

2 155628 Demounting of standard protector skid<br />

The number of the scraper wear segments is valid for the standard milling width of the corresponding milling machine.<br />

2K = 2-Components material with bonded plating · HM = Tungsten carbide · * Protector skid long = end-to-end protector skid reduces soil<br />

pressure, e.g. with soft soil.<br />

© 2009 by Wirtgen GmbH<br />

93


Original Wirtgen drum bearing<br />

for consistently powerful milling performance<br />

In the milling process, the drum bearing<br />

takes over the entire force to be transmitted<br />

to the ground by the machine. So<br />

that these extreme loads can be transmitted<br />

at all times, the components used<br />

for the movable bearing have been specially<br />

developed and carefully matched<br />

for these tough requirements.<br />

The perfect condition of all components<br />

in the movable bearing must be assured<br />

through regular maintenance in order to<br />

guarantee reliable operation even in adverse<br />

ambient conditions.<br />

High-precision bearing housing<br />

for perfect fit of the bearing<br />

Axial face seal of torsion-free chilled<br />

cast iron with lapped sealing faces<br />

and micro-pores<br />

for reliable lubrication<br />

and sealing<br />

Bearing shell for longitudinal<br />

expansion between milling drum<br />

and drum housing<br />

Self-aligning roller bearing with angular<br />

mobility and high cycle numbers<br />

O-ring for reliable sealing<br />

Retaining plate / torque<br />

arm prevents torsion<br />

between bearing housing<br />

and bearing shell<br />

Bearing shaft for precise<br />

attachment of the drum<br />

Locking ring prevents<br />

axial displacement of<br />

the bearing<br />

Accurately fitting cover<br />

Screw plug with magnet for<br />

checking the oil level and<br />

draining oil eliminates metal<br />

particles from the oil<br />

94 © 2009 by Wirtgen GmbH


Machine type<br />

W 1000 L,<br />

W 1000 (ab 0279), W 100,<br />

W 1000 F, W 1200 F,<br />

W 1300 F,<br />

W 100 F, W 120 F, W 130 F,<br />

W 1500, W 150, W 1900,<br />

W 2000<br />

Movable bearing<br />

complete*<br />

95594<br />

Description Qty. Part No.<br />

Pendulum roller bearing 1 21715<br />

Lid for movable bearing 1 92961<br />

Retainer plate 1 92962<br />

Locking ring 1 37616<br />

Screw plug 2 192799<br />

Face seal 1 92820<br />

O-Ring 1 27190<br />

Pendulum roller bearing 1 25490<br />

Lid for movable bearing 1 116284<br />

Retainer plate 1 116302<br />

W 2100, W 2200 120691<br />

Locking ring 1 25502<br />

Screw plug 2 192799<br />

Face seal 1 23355<br />

O-Ring 1 25492<br />

Pendulum roller bearing Ø 150 1 135876<br />

Pendulum roller bearing Ø 120 1 21715<br />

Distance ring 1 174224<br />

WR 2000 174267<br />

Lid 1 174225<br />

Screw plug 2 7164<br />

Face seal 1 23355<br />

O-Ring 1 115254<br />

Pendulum roller bearing 1 25490<br />

Lid for movable bearing 1 25384<br />

Retainer ring 2 23356<br />

WR 2500 99144<br />

Locking ring 1 25502<br />

Screw plug 2 31966<br />

Face seal 1 23355<br />

O-Ring 1 25492<br />

Pendulum roller bearing 1 25490<br />

Lid for movable bearing 1 116284<br />

WR 2500 S 155401<br />

Locking ring 1 25502<br />

Screw plug 2 192799<br />

Face seal 1 23355<br />

O-Ring 1 25492<br />

*Includes the parts listed and further parts, e.g. bearing shaft, bearing housing, screws and grease nipples.<br />

© 2009 by Wirtgen GmbH<br />

95


Original Wirtgen hot-vulcanized conveyor belts<br />

for maximum duty periods<br />

The performance of a Wirtgen road<br />

milling machine depends decisively<br />

on the performance of the conveyor<br />

system.<br />

Original Wirtgen conveyor belts are<br />

characterized by extremely smooth<br />

running and delivery rates of up to 1000<br />

tonnes per hour.<br />

Wirtgen conveyor belts are developed<br />

on the basis of hot-vulcanization and<br />

screw connections. Hot-vulcanized<br />

Original Wirtgen belts are manufactured<br />

in a single pass as endless belts<br />

and can therefore achieve maximum<br />

duty periods.<br />

Smooth running thanks<br />

to special profile<br />

Optimised transverse<br />

profile with integrated<br />

seal<br />

The highest conveyor capacity<br />

thanks to the particularly high cleats<br />

Extremely high tensile<br />

strength of up to 800 N<br />

per millimetre of belt width<br />

High abrasion resistance<br />

plus durable elasticity<br />

Asphalt-resistant upper layer<br />

Continuous connection<br />

of cleats and upper<br />

layer due to production<br />

in one process step<br />

Elastic intermediate layer<br />

Tear-resistant polyester-polyamide<br />

textile layers<br />

(up to five layers)<br />

Base layer with optimised coefficient<br />

of friction<br />

96 © 2009 by Wirtgen GmbH


Machine type Conveyor type Description Part No.<br />

W 35 DC Discharge conveyor Conveyor belt B250 182130<br />

W 500 Discharge conveyor Conveyor belt B400 50002<br />

W 50 Discharge conveyor Conveyor belt B400 50002<br />

W 50 DC Discharge conveyor Conveyor belt B400 50002<br />

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 97243<br />

W 1000 Discharge conveyor Conveyor belt B500 71776<br />

W 60, W 100 Discharge conveyor Conveyor belt B500 71776<br />

W 1000 F, W 1200 F, W 1300 F 06.10<br />

W 1000 F, W 1200 F, W 1300 F 07.10<br />

Loading conveyor Conveyor belt B600 90123<br />

Discharge conveyor Conveyor belt B600 51873<br />

Loading conveyor Conveyor belt B600 125134<br />

Discharge conveyor Conveyor belt B600 51873<br />

Loading conveyor Conveyor belt B650 191410<br />

W 100 F, W 120 F, W 130 F<br />

Discharge conveyor Conveyor belt B600 51873<br />

Discharge conveyor short* Conveyor belt B600 2068042<br />

1300 - 2000 DC<br />

W 1500, W 1900<br />

Loading conveyor Conveyor belt B800 52890<br />

Discharge conveyor Conveyor belt B800 57482<br />

Loading conveyor Conveyor belt B800 52890<br />

Discharge conveyor Conveyor belt B800 57482<br />

Loading conveyor Conveyor belt B650 2075932<br />

W150<br />

Discharge conveyor Conveyor belt B600 51873<br />

Discharge conveyor short* Conveyor belt B600 2068042<br />

W 2000<br />

2100 DC<br />

W 2100<br />

W 2200<br />

Loading conveyor Conveyor belt B800 112781<br />

Discharge conveyor Conveyor belt B800 57482<br />

Loading conveyor Conveyor belt B1000 53870<br />

Discharge conveyor Conveyor belt B1000 14920<br />

Loading conveyor Conveyor belt B1000 53870<br />

Discharge conveyor Conveyor belt B1000 138316<br />

Loading conveyor Conveyor belt B1100 116577<br />

Discharge conveyor Conveyor belt B1100 116578<br />

* For machines with short discharge conveyor<br />

© 2009 by Wirtgen GmbH<br />

97


Original Wirtgen screwed conveyor belts<br />

ensure flexibility on site<br />

Replacing a conveyor belt can be expensive<br />

if it cannot be done quickly<br />

and easily on site. Machines remain<br />

out of service for a comparatively long<br />

time when fitting a hot-vulcanized belt,<br />

as they have to be repaired with heavy<br />

equipment in the repair shop.<br />

Original Wirtgen screwed belts are<br />

therefore an appropriate complement to<br />

hot-vulcanized belts, as they can easily<br />

be fitted directly on site during the construction<br />

season.<br />

Except for the battery-powered screwdriver<br />

and fixation aids (such as a piece<br />

of wood), the kit includes all the materials<br />

needed for installation:<br />

• Conveyor belt<br />

• Connection<br />

• Screws<br />

• Bit<br />

• Instructions<br />

Original Wirtgen screwed belts can be<br />

carried compactly and conveniently in<br />

the site vehicles, so that the machines<br />

can be made ready for operation without<br />

further difficulty whenever the need<br />

arises.<br />

98 © 2009 by Wirtgen GmbH


Machine type Conveyor type Description Part No.<br />

W 50, W 50 DC, W 500 Discharge conveyor Conveyor belt B400 190752<br />

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 2057532<br />

W 1000 Discharge conveyor Conveyor belt B500 2057533<br />

W 60, W 100 Discharge conveyor Conveyor belt B500 2057533<br />

W 1000 F, W 1200 F, W 1300 F<br />

Loading conveyor Conveyor belt B600 193612<br />

Discharge conveyor Conveyor belt B600 2057531<br />

W 100 F, W 120 F, W 130 F<br />

Loading conveyor Conveyor belt B650 2057675<br />

Discharge conveyor Conveyor belt B600 2057531<br />

1300 - 2000 DC 05.20<br />

Loading conveyor Conveyor belt B800 196770<br />

Discharge conveyor Conveyor belt B800 2057530<br />

W 1500, W 1900<br />

Loading conveyor Conveyor belt B800 196770<br />

Discharge conveyor Conveyor belt B800 2057530<br />

W 150<br />

Loading conveyor Conveyor belt B650 2090466<br />

Discharge conveyor Conveyor belt B600 2057531<br />

W 2000<br />

Loading conveyor Conveyor belt B800 190751<br />

Discharge conveyor Conveyor belt B800 2057530<br />

2100 DC Loading conveyor Conveyor belt B1000 2057535<br />

W 2100<br />

Loading conveyor Conveyor belt B1000 2057535<br />

Discharge conveyor Conveyor belt B1000 2057536<br />

W 2200<br />

Loading conveyor Conveyor belt B1100 179277<br />

Discharge conveyor Conveyor belt B1100 179278<br />

© 2009 by Wirtgen GmbH<br />

99


Original Wirtgen drive and return pulleys<br />

for reliable conveyor belt drive<br />

The high milling performance of Wirtgen<br />

road milling machines requires reliable<br />

transportation of the milled material.<br />

With their special design and fabrication<br />

processes, original Wirtgen drive<br />

and return pulleys have been specially<br />

developed for these very tasks. A reliable<br />

power transmission, combined with<br />

a high running smoothness, guarantees<br />

the high economical efficiency of Wirtgen<br />

road milling machines.<br />

A long service life<br />

thanks to a special thick-walled,<br />

asphalt-resistant rubber mixture<br />

The diamond tread<br />

surface design avoids<br />

asphalt adhesions<br />

Reliable power transmission<br />

due to material properties<br />

with optimised coefficient<br />

of friction<br />

Dependable running smoothness<br />

due to steel construction<br />

with minimised process tolerances<br />

Precise centring of belt<br />

thanks to curved external contour<br />

with optimised form<br />

Long service life due<br />

to permanent connection<br />

of rubber and metal<br />

High running smoothness<br />

through use of at least nine<br />

supporting ribs<br />

Open design principle<br />

avoids asphalt adhesions<br />

High service life thanks to<br />

supporting ribs made from<br />

high-quality steel alloys<br />

Durable dimensional<br />

stability, even under<br />

extremely tough operating<br />

conditions, due to the robust<br />

steel structure<br />

100 © 2009 by Wirtgen GmbH


Machine type Conveyor type Description Part No.<br />

W 35 DC<br />

W 500<br />

W 50<br />

W 50 DC<br />

W 600 DC, W 1000 L<br />

W 1000<br />

W 60, W 100<br />

W 1000 F, W 1200 F, W 1300 F<br />

W 100 F, W 120 F, W 130 F<br />

1300 - 2000 DC 05.20<br />

W 1500, W 1900<br />

W 150<br />

W 2000<br />

2100 DC<br />

W 2100<br />

W 2200<br />

Discharge conveyor Drive pulley B250 182505<br />

Discharge conveyor Return pulley B250 182519<br />

Discharge conveyor Drive pulley B400 43231<br />

Discharge conveyor Return pulley B400 7654<br />

Discharge conveyor Drive pulley B400 43231<br />

Discharge conveyor Return pulley B400 7654<br />

Discharge conveyor Drive pulley B400 43231<br />

Discharge conveyor Return pulley B400 7654<br />

Discharge conveyor Drive pulley B400 43231<br />

Discharge conveyor Return pulley B400 7654<br />

Discharge conveyor Drive pulley B500 72052<br />

Discharge conveyor Return pulley B500 72060<br />

Discharge conveyor Drive pulley B500 72052<br />

Discharge conveyor Return pulley B500 72060<br />

Loading and discharge conveyor Drive pulley B600 90117<br />

Loading and discharge conveyor Return pulley B600 90059<br />

Loading conveyor Drive pulley B650 190358<br />

Loading conveyor Return pulley B650 190357<br />

Discharge conveyor Drive pulley B600 90117<br />

Discharge conveyor Return pulley B600 90059<br />

Loading conveyor Drive pulley B800 52667<br />

Loading conveyor Return pulley B800 52666<br />

Discharge conveyor Drive pulley B800 95865<br />

Discharge conveyor Return pulley B800 110871<br />

Loading conveyor Drive pulley B800 52667<br />

Loading conveyor Return pulley B800 52666<br />

Discharge conveyor Drive pulley B800 95865<br />

Discharge conveyor Return pulley B800 110871<br />

Loading conveyor Drive pulley B650 190358<br />

Loading conveyor Return pulley B650 190357<br />

Discharge conveyor Drive pulley B600 90117<br />

Discharge conveyor Return pulley B600 90059<br />

Loading and discharge conveyor Drive pulley B800 95865<br />

Loading and discharge conveyor Return pulley B800 110871<br />

Loading and discharge conveyor Drive pulley B1000 15092<br />

Loading and discharge conveyor Return pulley B1000 38279<br />

Loading and discharge conveyor Drive pulley B1000 138926<br />

Loading and discharge conveyor Return pulley B1000 128671<br />

Loading and discharge conveyor Drive pulley B1100 127761<br />

Loading and discharge conveyor Return pulley B1100 111225<br />

© 2009 by Wirtgen GmbH<br />

101


Original Wirtgen idle pulleys<br />

for low wear to conveyor belt<br />

Wirtgen conveyor belt systems combine<br />

a high conveyor capacity with a<br />

low power consumption.<br />

Original Wirtgen idle pulleys ensure lowfriction<br />

circulation of the conveyor belts.<br />

High-quality bearings of the pulleys and<br />

wear-resistant running surfaces are the<br />

essential features. Easily detachable<br />

connections make changing idle pulleys<br />

a simple task.<br />

The freely moveable individual rollers<br />

avoid asphalt adhesions<br />

Reduced stressing of the conveyor<br />

belt thanks to the generously<br />

dimensioned buffer rings<br />

High conveyor capacity as the belt<br />

automatically takes on a trough shape<br />

in the area of the rollers<br />

Fast pulley changing due to easily<br />

detachable yet stable connections<br />

with a high load-bearing capacity<br />

Highly hardened and<br />

tempered connecting elements<br />

for the greatest load-bearing<br />

capacity of the rollers<br />

Low-friction guiding due to<br />

high-quality anti-friction<br />

bearings with labyrinth seal<br />

Reliable directional stability<br />

due to lateral belt guidance<br />

Low wear through use of<br />

materials with a minimum<br />

coefficient of friction<br />

Effective guidance and<br />

cleaning of the belt<br />

thanks to fully rubberised<br />

belt rollers<br />

102 © 2009 by Wirtgen GmbH


Machine type<br />

Roller type<br />

No. of components used<br />

in loading conveyor<br />

in discharge conveyor<br />

Part No.<br />

W 35 DC Support idler B250 4 182129<br />

Idle pulley 2 54954<br />

W 500<br />

Support idler B400 10 8363<br />

Support idler B400 5 8362<br />

Belt roller B400 6 71844<br />

Idle pulley 4 54954<br />

W 50, W 50 DC<br />

Roller B400 9 171832<br />

Belt roller B400 3 71844<br />

Idle pulley 4 54954<br />

W 600 DC, W 1000 L<br />

Roller B400 4 99285<br />

Roller B400 6 99286<br />

Belt roller B400 5 71844<br />

Idle pulley 4 54954<br />

W 1000<br />

Roller B500 4 72068<br />

Roller B500 7 71777<br />

Belt roller B500 6 72067<br />

Idle pulley 4 54954<br />

W 60, W 100<br />

Roller B500 4 72068<br />

Roller B500 7 71777<br />

Belt roller B500 6 72067<br />

Idle pulley 2 4 54954<br />

W 1000 F, W 1200 F, W 1300 F<br />

06.10<br />

Roller B600 5 4 90120<br />

Roller B600 7 90122<br />

Belt roller B600 3 6 90121<br />

Idle pulley 4 4 54954<br />

W 1000 F, W 1200 F, W 1300 F<br />

07.10<br />

Roller B600 6 4 90120<br />

Roller B600 7 90122<br />

Belt roller B600 3 6 90121<br />

© 2009 by Wirtgen GmbH<br />

103


Machine type<br />

Roller type<br />

No. of components used<br />

in loading conveyor<br />

in discharge conveyor<br />

Part No.<br />

Idle pulley 2 4 54954<br />

Roller B650 6 190448<br />

W 100 F, W 120 F, W 130 F<br />

Belt roller B650 3 191392<br />

Roller B600 4 90120<br />

Roller B600 7 90122<br />

Belt roller B600 6 90121<br />

Idle pulley 2 4 54954<br />

1300 - 2000 DC 05.20<br />

Roller B800 10 111363<br />

Roller B800 4 65967<br />

Belt roller B800 2 5 52889<br />

Idle pulley 2 4 54954<br />

W 1500, W 1900<br />

Roller B800 10 111363<br />

Roller B800 4 65967<br />

Belt roller B800 2 x 52889 5 x 111348<br />

Idle pulley 2 54954<br />

Roller B650 4 190448<br />

W 150<br />

Belt roller B650 3 191392<br />

Roller B600 4 90120<br />

Roller B600 7 90122<br />

Belt roller B600 6 90121<br />

Idle pulley 4 4 54954<br />

W 2000<br />

Roller B800 5 10 111363<br />

Belt roller B800 2 5 111348<br />

104 © 2009 by Wirtgen GmbH


Machine type<br />

Roller type<br />

No. of components used<br />

in loading conveyor<br />

in discharge conveyor<br />

Part No.<br />

Belt cleaning idler B1000 6 14919<br />

Idle pulley 2 54954<br />

B1000 10 40746<br />

2100 DC<br />

B1000 5 40745<br />

Support idler B1000 18 9352<br />

Support idler B1000 9 15744<br />

Belt roller B1000 3 53907<br />

Idle pulley 4 4 54954<br />

Roller B1000 5 10 138312<br />

W 2100<br />

Belt roller B1000 2 146073<br />

Belt roller B1000 5 53907<br />

Idle pulley 4 54954<br />

Roller B1100 6 10 116524<br />

W 2200<br />

Belt roller B1100 2 146072<br />

Belt roller B1100 5 116747<br />

© 2009 by Wirtgen GmbH<br />

105


Original Wirtgen belt bearing elements<br />

for continuous transport of material<br />

The conveyors in Wirtgen road milling<br />

machines form an efficient system of<br />

moving and stationary parts via which<br />

the reclaimed asphalt pavement is<br />

transported in large volumes.<br />

Correctly tensioned belts for effective<br />

power transmission and robust bearings<br />

for the drive and return pulleys<br />

are essential requirements for reliable<br />

operation.<br />

The bearings and tensioner bearings<br />

used in Wirtgen conveyor systems meet<br />

with these requirements through the use<br />

of high-quality components combining<br />

maximum functional reliability with a<br />

long service life and smooth running.<br />

High-grade bearings and tensioner bearings guarantee troublefree operation and improve the reliability of the belt system.<br />

106 © 2009 by Wirtgen GmbH


Loading conveyor<br />

Machine type<br />

Series range<br />

Return pulley*<br />

Drive pulley<br />

Description Part No. Description Part No.<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F,<br />

W 100 F,<br />

W 120 F,<br />

W 130 F,<br />

0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691<br />

1300 - 2000 DC 0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691<br />

W 1500,<br />

W 1900,<br />

W 150<br />

0001 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 5691<br />

W 2000,<br />

W 2100,<br />

W 2200<br />

0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765<br />

0001 - 0337 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765<br />

2100 DC<br />

0338 - 9999 Bearing kit I 2 x 194427 Tensioner bearing cpl. 1765<br />

*Delivery range bearing kit I: tensioner bush, pendulum roller bearing, sealing lamella / bearing kit II: tensioner bush, pendulum roller bearing,<br />

intermediate ring, seal (Kits include parts for only one side of the return pulley).<br />

© 2009 by Wirtgen GmbH<br />

107


Discharge conveyor<br />

Machine type<br />

Series range<br />

Return pulley*<br />

Drive pulley<br />

Description Part No. Description Part No.<br />

W 35, W 35 DC 0001 - 9999 Flange bearing cpl. 2 x 182166 Flange bearing cpl. 182166<br />

W 500 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293<br />

W 50 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293<br />

W 50 DC 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293<br />

W 600 DC 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 56293<br />

W 1000 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691<br />

W 60, W 100,<br />

W 1000 F, W 1200 F,<br />

W 1300 F, W 100 F,<br />

W 120 F, W 130 F<br />

0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691<br />

0001 - 0437 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765<br />

1300 - 2000 DC<br />

0438 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765<br />

W 1500, W 1900 0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765<br />

W 150 0001 - 9999 Pedastral bearing cpl. 2 x 38511 Tensioner bearing cpl. 5691<br />

W 2000, W 2100,<br />

W 2200<br />

0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765<br />

2100 DC 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765<br />

*Delivery range bearing kit I: tensioner bush, pendulum roller bearing, sealing lamella / bearing kit II: tensioner bush, pendulum roller bearing,<br />

intermediate ring, seal (Kits include parts for only one side of the return pulley).<br />

108 © 2009 by Wirtgen GmbH


© 2009 by Wirtgen GmbH<br />

109


Original Wirtgen belt covers and grids<br />

for safe, clean transport of material<br />

Operator safety and protection of the<br />

environment must be assured under<br />

all circumstances during operation of a<br />

conveyor system.<br />

The belt cover effectively prevents reclaimed<br />

asphalt pavement falling off the<br />

conveyor causing injury to bystanders<br />

or damaging nearby vehicles. The protective<br />

grids underneath the belt prevent<br />

accidents due to the moving belt<br />

and also protect the belt itself against<br />

mechanical damage.<br />

Belt covers and grids are important<br />

safety elements which should be replaced<br />

without delay if damaged.<br />

Totally intact covers and grids on the conveyor are essential for ensuring safety and preventing material from dropping off.<br />

110 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Belt cover<br />

Protective grid<br />

Description Qty. Part No. Dimensions* Qty. Part No.<br />

W 500<br />

W 50,<br />

W 50 DC<br />

W 600 DC<br />

W 1000<br />

W 60, W 100<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F,<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0001 - 0236 Cover 1 56248 1500 x 500 2 56253<br />

0237 - 9999 Cover 1 72271 1500 x 500 2 56253<br />

0001 - 9999 Cover 1 174922 1450 x 598 2 164851<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 0342<br />

0001 - 0342<br />

0001 - 0342<br />

0343 - 9999<br />

0343 - 9999<br />

0343 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

1 99290 1450 x 598 2 164851<br />

1 105341 1450 x 598 2 164851<br />

1 105342 1450 x 598 2 164851<br />

1 71842 3 73134<br />

1 73117 3 73134<br />

1 73118 3 73134<br />

1 71842 1450 x 672 2 164849<br />

1 73117 1450 x 672 2 164849<br />

1 73118 1450 x 672 2 164849<br />

1 71842 1450 x 672 2 164849<br />

1 73117 1450 x 672 2 164849<br />

1 73118 1450 x 672 2 164849<br />

1 90175 1450 x 782 2 164853<br />

1 98886 1450 x 782 2 164853<br />

1 98887 1450 x 782 2 164853<br />

1300 - 2000 DC 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847<br />

W 1500,<br />

W 1900<br />

W 150<br />

0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847<br />

0001 - 9999<br />

0001 - 9999<br />

0001 - 9999<br />

Cover<br />

Standard conveyor<br />

Cover<br />

Folding conveyor bottom<br />

Cover<br />

Folding conveyor top<br />

1 90175 1450 x 782 2 164853<br />

1 98886 1450 x 782 2 164853<br />

1 98887 1450 x 782 2 164853<br />

W 2000 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847<br />

W 2100 0001 - 9999 Cover lateral 2 113500 1450 x 1182 2 164845<br />

W 2200 0001 - 9999 Cover lateral 2 113500 1450 x 1282 2 164843<br />

*Unit of measurement in mm<br />

© 2009 by Wirtgen GmbH<br />

111


Original Wirtgen water system<br />

for effective sprinkling during milling<br />

The water system comes complete with<br />

pump, filter, supply lines and nozzles.<br />

It has been optimised specifically for<br />

sprinkling during cold milling.<br />

The water system effectively reduces<br />

the generation of dust on the conveyor<br />

by thoroughly dampening it. In the<br />

drum housing, the water system cools<br />

the picks and improves their rotation,<br />

meaning that it is essential for assisting<br />

the milling process.<br />

The water system and its individual<br />

components are designed to provide<br />

high system pressure and a flow rate<br />

adapted to respective sprinkling requirements.<br />

Service packages for the water unit including sealing and repair kits, nozzles and nozzle units ensure any time an effective sprinkling.<br />

112 © 2009 by Wirtgen GmbH


Machine type<br />

Series<br />

range<br />

Water pump<br />

Sealing kits and repair kits<br />

Description Part No. Description Part No.<br />

W 350, W 35, W 35 DC 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445<br />

W 500<br />

0005 - 0281<br />

43912<br />

Water pump electric with drive<br />

0282 - 9999 72845<br />

Sealing kit for pump 48445<br />

W 50 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445<br />

W 50 DC 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617<br />

0001 - 0034<br />

168560<br />

W 600 DC,<br />

W 1000 L<br />

0035 - 0515 Water pump electric with drive<br />

112984<br />

Sealing kit for pump 15617<br />

0516 - 9999 168560<br />

W 60, W 100 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617<br />

W 1000 F 06.10 0001 - 9999 Water pump hydraulic with drive 72838<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

W 1000 F 07.10<br />

0001 - 0079 Water pump hydraulic with drive 72838<br />

0080 - 9999 Water pump hydraulic with drive 134122<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617<br />

1300 - 2000 DC 07.10 0026 - 9999 Water pump hydraulic with drive 72837<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

W 1500, W 1900 0026 - 9999 Water pump hydraulic with drive 72837<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

0001 - 0210 Water pump hydraulic with drive 72838 Repair kit for pump 75830<br />

W 2000<br />

0211 - 0774 Water pump hydraulic with drive 142023<br />

Repair kit for pump 153824<br />

Clutch pump / Motor 178413<br />

0775 - 9999 Water pump hydraulic with drive 194055<br />

© 2009 by Wirtgen GmbH<br />

113


Machine type<br />

2100 DC<br />

W 2100<br />

W 2200<br />

Series<br />

range<br />

Water pump<br />

Sealing kits and repair kits<br />

Description Part No. Description Part No.<br />

0001 - 0140 Water pump electric with drive 38575<br />

0141 - 9999 Water pump electric with drive 72838<br />

0001 - 0219 Water pump electric with drive 142023<br />

0220 - 9999 Water pump electric with drive 194055<br />

Sealing kit for pump 51168<br />

Sealing kit for hydraulic motor 41060<br />

Sealing kit for pump 109757<br />

Repair kit for motor 75830<br />

Sealing kit for pump 153824<br />

Clutch pump / Motor 178413<br />

0001 - 0059 Water pump hydraulic with drive 72837 Repair kit for motor 75830<br />

0060 - 0277 Water pump hydraulic with drive 142023<br />

0278 - 9999 Water pump hydraulic with drive 194055<br />

Repair kit for pump 153824<br />

Clutch pump / Motor 178413<br />

Machine type<br />

Series<br />

range<br />

Sprinkler system drum case<br />

Nozzle unit<br />

complete<br />

Single nozzles<br />

Valve for<br />

nozzle unit<br />

Sprinkler system<br />

conveyor<br />

Single nozzles<br />

Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No.<br />

W 35, W 35 DC 0001 - 9999 3 71765 3 15827 3 74328<br />

W 350 0001 - 9999 2 72621 2 15827 2 74328<br />

W 500 0005 - 9999 4 8667 4 15827<br />

W 50, W 50 DC 08.05<br />

09.05<br />

0001 - 9999 4 71765 4 15827<br />

W 50 10.05 0001 - 9999 4 71765 4 15827 4 74328<br />

W 600 DC 0001 - 9999 6 71765 6 15827 6 74328<br />

W 60 0001 - 9999 6 71765 6 15827 6 74328<br />

W 1000 L<br />

0001 - 0003 8 71765 8 15827<br />

0004 - 9999 8 112127 8<br />

8 74328<br />

W 100 0001 - 9999 9 71765 9 15827 9 74328<br />

W 1000 F, W 100 F 0001 - 9999 10 71765 10 15827 10 74328<br />

W 1200 F, W 1300 F,<br />

W 120 F, W 130 F<br />

0001 - 9999 12 12 15827 12<br />

114 © 2009 by Wirtgen GmbH


Machine type<br />

Series<br />

range<br />

Sprinkler system drum case<br />

Nozzle unit<br />

complete<br />

Single nozzles<br />

Valve for<br />

nozzle unit<br />

Sprinkler system<br />

conveyor<br />

Single nozzles<br />

Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No.<br />

1300 DC 05.20 0026 - 9999 8 73217 2 7537<br />

1500 DC 05.20 0033 - 9999 9 73217 2 7537<br />

1900 DC 05.20 0067 - 9999 10 73217 2 7537<br />

2000 DC 05.20 0038 - 9999 12 73217 2 7537<br />

W 1500 0001 - 9999 12 71765 12 15827 12 74328 8 7537<br />

W 1900 0001 - 9999 16 71765 16 15827 16 74328 8 7537<br />

0001 - 0111 16 71765 16 15827 16<br />

74328<br />

W 2000<br />

0112 - 0210 16 71765 20 15827 20<br />

8 7537<br />

0211 - 9999 18 112127 22 111743 22 74328<br />

0001 - 0117 13 38576 2<br />

2100 DC<br />

15827<br />

0118 - 9999 12 73217 3<br />

W 2100 (FB 2000) 0001 - 9999 16 112127 16 111743 16 74328 8 111743<br />

W 2100 (FB 2100) 0001 - 9999 17 112127 17 111743 17 74328 8 111743<br />

0001 - 0344 18 112127<br />

W 2200<br />

18 111743 18 74328 8 111743<br />

0345 - 9999 18 2073669<br />

© 2009 by Wirtgen GmbH<br />

115


Original Wirtgen levelling technology: Versatile modular<br />

system for precise control of the milling depth<br />

Modular system of Wirtgen<br />

levelling technology<br />

The purpose of a levelling system is to<br />

control the milling depth or angle automatically<br />

and accurately in relation to<br />

a reference line. This objective is outstandingly<br />

met by the modular system<br />

of the Original Wirtgen levelling technology.<br />

The system comprises one or more<br />

control panels, one or two milling depth<br />

controllers and one or more sensors. It<br />

can be used on all Wirtgen machines.<br />

The system‘s modular design ensures<br />

that the optimum configuration can be<br />

flexibly put together and used in accordance<br />

with the required application.<br />

LEVEL PRO control panel<br />

The new LEVEL PRO control panel delivers<br />

information on the levelling process<br />

and permits control of all system<br />

components. Ergonomic operation<br />

with user-friendly graphic displays and<br />

function keys is its most outstanding<br />

feature.<br />

Milling depth controller<br />

Users can choose between two milling<br />

depth controllers. The LEVEL PRO<br />

controller is the „brain“ behind the new<br />

system. It evaluates the signals from<br />

all sensors and controls both the machine‘s<br />

complete height adjustment<br />

and the new control panel. Outstanding<br />

milled results are constantly ensured by<br />

software with optimized control characteristics.<br />

The DLS1 controller combines<br />

control and operation in a single unit. It<br />

can be mounted directly on the operator‘s<br />

platform or on the side of the machine.<br />

Sensors<br />

The Wirtgen levelling system is just as<br />

diverse as the job sites on which the<br />

machines are used. Different sensors<br />

are available for the individual functions<br />

and to meet the various requirements<br />

imposed on the accuracy and precision<br />

of the treated surface.<br />

All sensors can be used with any milling<br />

depth regulator, and have compatible<br />

plugs: just plug them in and go!<br />

Control panel LEVEL PRO<br />

LEVEL PRO controller<br />

DLS1 controller<br />

Tracer Slope sensor Ultrasonic<br />

sensor<br />

Sonic-Ski sensor<br />

Revolution<br />

sensor<br />

Laser<br />

sensor<br />

3-D sensor<br />

116 © 2009 by Wirtgen GmbH


Original Wirtgen LEVEL PRO system<br />

The revolutionary levelling innovation<br />

At the end of an intensive development<br />

process, Wirtgen has added outstanding<br />

components to its modular system<br />

in the form of the innovative LEVEL PRO<br />

system. LEVEL PRO comprises one or<br />

more control panels and a digital controller.<br />

The ergonomic control panel includes<br />

user-friendly function keys and<br />

displays for set and actual values for the<br />

three control loops. Operation is essentially<br />

the same as that of the DLS1 controller.<br />

The user is intuitively guided by<br />

graphic symbols. The control loop in the<br />

middle permits simple preparation and<br />

switching of the sensors. Control loops<br />

are switched over at the push of a button.<br />

The control panels can be hooked<br />

on either on the operator‘s platform or<br />

on the side of the machine.<br />

The innovative digital controller LEVEL<br />

PRO is securely integrated into the machine<br />

and controls the milling depth on<br />

both sides of the machine. It simultaneously<br />

evaluates the signals from all<br />

installed sensors and clearly displays<br />

these on the control panel. At the same<br />

time, it permits intelligent switching and<br />

comparison between sensors. Highly<br />

sophisticated control algorithms ensure<br />

optimum results.<br />

The various components of the LEVEL PRO controller (cut away in the photograph) are<br />

enclosed in a weather-proof cast housing.<br />

Advantages at a glance:<br />

• Three control loops always in sight<br />

• Smooth switchover between sensors<br />

• Better results through digital signal<br />

processing<br />

• Intuitive operation with familiar pushbutton<br />

functions and icons<br />

• Easy handling due to the clear, ergonomic<br />

design<br />

• Better protection through fixed wiring,<br />

electrical box installation and covered<br />

control panel<br />

• New functions for simpler and<br />

quicker reconciliation of set and<br />

actual values<br />

• Milling depth memory for rapid<br />

switchover between set values<br />

• Several control panels can be used in<br />

parallel<br />

• Compatible with existing sensors and<br />

newer DLS1 controllers<br />

Milling depth controller can also be mounted<br />

on the side of the machine.<br />

© 2009 by Wirtgen GmbH<br />

117


Original Wirtgen milling depth controller DLS1<br />

Milling with maximum precision<br />

The Original Wirtgen milling depth controller<br />

DLS1 combines operation and<br />

control elements for each side of the<br />

machine. The controller is connected<br />

to the electrohydraulic levelling system<br />

in the control cabinet and a reference<br />

sensor via two electrical plug connections<br />

(either directly or via socket outlets<br />

in the machine). Newer DLS1 milling<br />

depth controllers can also be combined<br />

without difficulty with the innovative<br />

LEVEL PRO control panel for greater<br />

convenience.<br />

The DLS1 controller can be conveniently operated on the side of the machine<br />

Easy installation: DLS1 controller can be operated immediately after connection.<br />

Straightforward connection to existing sockets:<br />

S = Sensor sockets; R = controller sockets<br />

118 © 2009 by Wirtgen GmbH


Original Wirtgen sensors<br />

Practical, compatible, plug-in scanning components<br />

The control system for the milling depth<br />

is designed to permit connection of a<br />

variety of sensors. This ensures that the<br />

operator can choose the optimum sensor<br />

system for the job at hand. All sensors<br />

have compatible plugs, thus making<br />

modifications unnecessary. They<br />

simply plug in.<br />

With the new LEVEL PRO system, the<br />

connected sensors can be conveniently<br />

calibrated and switched over almost at<br />

the push of a button.<br />

Cable sensors are used for mechanical<br />

scanning on the side plates attached to<br />

the drum.<br />

The slope sensor is permanently mounted<br />

on the chassis and operates like an<br />

electronic pendulum.<br />

The non-contact ultrasonic sensors<br />

can not only scan the height of the side<br />

plate, but also the reference surface beside<br />

or in front of the milling drum.<br />

The Sonic Ski comprises several ultrasonic<br />

sensors and can be used both for<br />

scanning with guide wire and for scanning<br />

the height of a reference line.<br />

Multiplex systems use several ultrasonic<br />

and cable sensors at the same time.<br />

These systems are used for high accuracy<br />

profiling jobs.<br />

Laser sensors operate in combination<br />

with a laser transmitter to produce a<br />

defined area in space, e.g. in halls.<br />

3-dimensional GPS sensors and the<br />

Total Station make it possible to mill a<br />

digitally defined surface.<br />

Control panel LEVEL PRO<br />

LEVEL PRO controller<br />

DLS1 controller<br />

Tracer Slope sensor Ultrasonic<br />

sensor<br />

Sonic-Ski sensor<br />

Revolution<br />

sensor<br />

Laser<br />

sensor<br />

3-D sensor<br />

Various sensors can be connected to the controllers (LEVEL PRO or DLS1). The system is characterized by extremely simple handling and high<br />

operational reliability.<br />

© 2009 by Wirtgen GmbH<br />

119


Robust height sensing<br />

with cable and slope sensor<br />

For this type of levelling, the cable sensor<br />

is hooked onto the drum panels<br />

which glide over the reference surface.<br />

The long skid on the side panel compensates<br />

any unevenness in its length.<br />

When milling the second lane, the panel<br />

on one side glides on the milled surface<br />

which serves as a reference height.<br />

Cable sensors are operating very robustly<br />

also under difficult weather conditions<br />

and dust formation.<br />

Milling depth controlled<br />

by scanning the<br />

height (e.g. with a<br />

cable sensor)<br />

Milling depth controlled<br />

via a slope sensor<br />

Example for working with a slope sensor: the lhs. of the machine is controlled by scanning a<br />

grade line, the rhs. by means of a slope sensor along the unpaved edge.<br />

The new cable sensor III operates<br />

without internal contact. The cable is<br />

easily replaced with the replacement kit<br />

- even in cases of internal damage.<br />

The milling depth on one side can be<br />

controlled via the slope sensor. The<br />

corresponding side – right or left – can<br />

be selected on the control console. The<br />

main applications for this type of sensor<br />

include specific changes in the transverse<br />

grade by milling a roadway, for<br />

instance when changing the gradient<br />

to ensure that water runs off effectively,<br />

or if a height sensor cannot be used<br />

when milling up to the unpaved roadway<br />

edge.<br />

The new slope sensor with fluidimeter<br />

operates without wear and is characterized<br />

by outstanding durability.<br />

If the height cannot be sensed at the side, it can be sensed ahead of the drum with this equipment.<br />

120 © 2009 by Wirtgen GmbH


Scanning without contact,<br />

with the ultrasonic and Sonic Ski sensor<br />

The new slope sensor with fluidimeter<br />

operates without wear and is characterized<br />

by outstanding durability.<br />

The major advantage of this type of sensor<br />

lies not only in its accuracy, but also<br />

in the variety of ways in which it can be<br />

used for scanning: on the drum panel,<br />

beside the drum and also in front of the<br />

drum (milling right up to the unpaved<br />

roadway edge).<br />

The ultrasonic waves emitted at high<br />

frequency reach the preference surface<br />

...where they are reflected and<br />

detected by the sensor. The time<br />

between transmission and reception<br />

serves as an indicator for the distance<br />

between sensor and surface<br />

The simple and reliable principle underlying an ultrasonic sensor.<br />

The Sonic Ski is a multiple ultrasonic<br />

sensor permitting even more accurate<br />

milling depth control. It can be used<br />

both for scanning with grade wire and<br />

for scanning a reference area. The five<br />

sensors (plus one sensor for temperature<br />

compensation) make it easier to<br />

drive along the grade line and compensate<br />

any unevenness in the pavement to<br />

be removed.<br />

Sonic Ski arrangement for contactless<br />

scanning with grade wire.<br />

Sonic Ski arrangement for contactless<br />

scanning of a reference area.<br />

Potential uses of the Sonic Ski<br />

© 2009 by Wirtgen GmbH<br />

121


Scanning with the multiplex system for fine milling<br />

With the multiplex system, three, five or<br />

seven sensors are used on either one<br />

or both sides of the machine to scan<br />

the reference areas. The controller then<br />

forms a mean value from several measured<br />

values in order to compensate<br />

any unevenness. The system basically<br />

functions in the same way as a very long<br />

averaging ski, but is considerably more<br />

flexible and very much easier to handle<br />

(installation and removal after work).<br />

The sensors at the front and rear of the<br />

machine are normally ultrasonic sensors<br />

and can be ideally positioned with<br />

the aid of swivel arms.<br />

The sensor alongside the drum may be<br />

either an ultrasonic sensor or a cable<br />

sensor.<br />

Applications for this system include<br />

fine milling (in combination with a fine<br />

milling drum) in order to level deformed<br />

surface courses, or to allow water to run<br />

off and to restore skid-resistant properties.<br />

It can also be used to mill off a few<br />

millimeters prior to applying thin-layer<br />

paving.<br />

The three-fold multiplex system can<br />

be enlarged to a five-fold or seven-fold<br />

multiplex with the aid of distribution<br />

boxes, additional arms and sensors to<br />

achieve better evenness.<br />

Three, five or seven sensors are plugged in on each side of the machine and the controllers mounted<br />

on the side of the machine or on the operator‘s console when using the multiplex system.<br />

A very level milled surface is obtained by scanning three widely spaced points on the reference<br />

surface and calculating the mean average height.<br />

Moving arms allow the sensors to be set in<br />

the best possible position.<br />

Use of the slope sensor and multiplex-system yields optimum results when changing the grade<br />

over several milling lanes.<br />

122 © 2009 by Wirtgen GmbH


Comprehensive milling jobs with<br />

transducing sensors, laser sensors and 3-D system<br />

A grade line is required when carrying<br />

out extensive rehabilitation work, including<br />

replacement of several courses<br />

and surfacing with the aid of road finishers.<br />

This grade line can also be used<br />

as a reference line for the milling depth.<br />

In this case, the grade line is scanned<br />

by the arm of a transducing sensor. A<br />

slope sensor or appropriate height sensor<br />

is used to control the milling depth<br />

on the other side.<br />

In this case, the milling depth on the right-hand side of the machine is controlled via a grade<br />

line, while the left-hand side is controlled via a cable sensor on the drum panel.<br />

Adjustment of the milling depth via lasers<br />

is a special application.<br />

In this case, the reference surface is<br />

defined by a rotating laser beam emitted<br />

by a transmitter. The milling depth<br />

on the right and left-hand sides is adjusted<br />

by two receivers on the machine,<br />

regardless of the actual pavement geometry.<br />

This method is used, for example, in<br />

large halls or on large traffic areas, such<br />

as airports.<br />

The rotating laser beam is detected by the 5-channel laser sensor mounted on the machine.<br />

The machine‘s absolute position is<br />

measured with the aid of GPS and referenced<br />

to a digital model of the terrain.<br />

This makes it unnecessary to set up<br />

grade lines and the angle of inclination<br />

is adjusted automatically.<br />

3-D sensor on a large milling machine<br />

© 2009 by Wirtgen GmbH<br />

123


Summary of Original Wirtgen levelling components<br />

Sensor system Height regulation Slope regulation<br />

Operating mode<br />

Ultrasonic<br />

sensor<br />

Sonic-Skisensor<br />

Cable sensor<br />

Multiplex system<br />

(3 or 7)<br />

Transducing<br />

sensor<br />

Laser<br />

sensor<br />

Slope sensor<br />

Ground scanning at the<br />

front, rear and beside<br />

the milling drum<br />

Scanning<br />

on the side pane<br />

Scanning<br />

a grade line<br />

Increasing precision<br />

x<br />

x<br />

x<br />

with additional<br />

equipment<br />

Increasing precision<br />

x --- --- x<br />

x --- x --- --- --- x<br />

--- x --- --- x --- x<br />

Scanning<br />

a laser signal<br />

--- --- --- --- --- x x<br />

Description<br />

Part No.<br />

Control Panel LEVEL PRO 2082170<br />

Cover for LEVEL PRO console 2064305<br />

Milling depth regulator LEVEL PRO 2082171<br />

Milling depth regulator DLS1 2075279<br />

Milling depth indicator 178947<br />

Wire rope exchange set II 112024<br />

Cable sensor 161455<br />

Wire rope exchage set III 165399<br />

Cable sensor 181915<br />

Slope sensor fluid PWM/CAN 157449<br />

Ultrasonic sensor 58614<br />

Sonic-Ski-sensor 101244<br />

Revolution sensor digital 76309<br />

Laser sensor 112162<br />

external Multiplexbox (3) 2102694<br />

Splitter box for Multiplex (5 or 7) 179087<br />

124 © 2009 by Wirtgen GmbH


Original Wirtgen cables<br />

for optimal reliability<br />

Power and sensor cables are available<br />

in various lengths so that the control<br />

panel, DLS1 controller and sensors can<br />

be mounted on the machine in a variety<br />

of positions, thus significantly increasing<br />

flexibility in everyday work. Their<br />

spiral design makes them compact and<br />

yet sufficiently long – without causing<br />

interference.<br />

The power cables connect the control<br />

panels and DLS1 controllers with the<br />

machine. They ensure a secure supply<br />

of power and reliably transmit control<br />

data for the CAN bus via the installed<br />

wiring.<br />

The sensor cables connect the individual<br />

sensors to the milling depth<br />

regulators and transmit the measurement<br />

data. The cables and plugs are of<br />

highly durable design in order to ensure<br />

reliable function despite the rough conditions<br />

of constant use on a construction<br />

site.<br />

Part No.:<br />

102136<br />

Part No.:<br />

74459<br />

Part No.:<br />

117835<br />

Part No.: 117833<br />

Overview of the pre-installed receptacles:<br />

R = receptacle for controller DLS 1 and control panel LEVEL PRO; S = receptacle for sensors<br />

Description for socket outlet Length spiral/stretched Part No.<br />

Power cable for control panel LEVEL PRO R 1000 / 3000 192539<br />

Power cable, plug one-sided angular<br />

(10-polar, grey, with CAN)<br />

R 500 / 1750 117833<br />

Power cable (10-polar, yellow, without CAN) R - / 1500 102136<br />

Sensor cable (7-polar) S - / 700 98676<br />

Sensor cable (7-polar) S 900 / 3100 74459<br />

Sensor cable (7-polar) S 1500 / 5300 102137<br />

Sensor cable, plug and bush<br />

single sided angular (7-polar)<br />

S 900 / 3100 117835<br />

© 2009 by Wirtgen GmbH<br />

125


Original Wirtgen retrofit kits<br />

for specific extension of the levelling system<br />

Growing demands with regard to milling<br />

accuracy also impose higher requirements<br />

to be met by the machines used.<br />

The levelling system in Wirtgen road<br />

milling machines is designed to be so<br />

flexible that it can easily be adapted to a<br />

whole variety of requirements.<br />

With our retrofit kits, the machines can<br />

be specifically upgraded for new applications<br />

and areas of use.<br />

The functional efficiency of all Wirtgen machines can be expanded simply and effectively with the comprehensive retrofit kits for levelling<br />

control.<br />

126 © 2009 by Wirtgen GmbH


Height regulation<br />

Machine type<br />

Ultrasonic<br />

sensor<br />

SonicSki<br />

Cable sensor<br />

Scanning on the<br />

side pane<br />

Ground scanning at the front, rear<br />

and beside the drum<br />

Steigende Increasing Genauigkeit precision<br />

W 350<br />

W 35 *<br />

W 35 DC *<br />

W 500 * * 80940<br />

W 50 * * 176424<br />

W 50 DC * * 176424<br />

W 600 DC, W 1000 L * * 102004<br />

W 1000 * * 72764<br />

W 60, W 100 * * 2053793<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

* * 90017<br />

* * 90017<br />

W 100 F, W 120 F, W 130 F * * 190859<br />

W 150 * * 2070573 2094139<br />

1300-2000 DC 56280 109999 *<br />

W 1500, W 1900 143459 143462 143344 187202<br />

W 2000 143459 143462 119692 150177<br />

2100 DC 75455 109999 75669 *<br />

W 2100 143459 143462 119692 150177<br />

W 2200 143459 143462 124722 150177<br />

WR 2000 *<br />

WR 2400 *<br />

WR 2500 150604 *<br />

WR 2500 S 154763<br />

*dependent from machine specification - by request<br />

Recommendable<br />

Conditionally recommendable<br />

© 2009 by Wirtgen GmbH<br />

127


Height regulation<br />

Machine type<br />

Multiplex<br />

(3)<br />

Multiplex<br />

(5 or 7)<br />

Transducing sensor<br />

for scanning<br />

a grade line<br />

device 3D<br />

Laser sensor<br />

Increasing precision<br />

W 350 176839<br />

W 35 *<br />

W 35 DC * *<br />

W 500 * *<br />

W 50 * *<br />

W 50 DC * *<br />

W 600 DC, W 1000 L * *<br />

W 1000 * *<br />

W 60, W 100 * *<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

148619 * *<br />

* 75671 * 103887<br />

W 100 F, W 120 F, W 130 F 2102694 2102694 * * *<br />

W 150 2094143 2102694 * * *<br />

1300-2000 DC 178494 * 143461 * 103887<br />

W 1500, W 1900 178494 192041 143461 * 147234<br />

W 2000 119770 195635 75671 * 114056<br />

2100 DC 178494 192040 143461 * *<br />

W 2100 178494 191915 143461 * 148963<br />

W 2200 126112 191915 143461 * 148962<br />

WR 2000<br />

WR 2400<br />

WR 2500<br />

WR 2500 S<br />

*dependent from machine specification - by request<br />

Recommendable<br />

Conditionally recommendable<br />

128 © 2009 by Wirtgen GmbH


Slope regulation<br />

Machine type<br />

Slope sensor<br />

W 350<br />

W 35 *<br />

W 35 DC *<br />

W 500 *<br />

W 50 176425<br />

W 50 DC 176425<br />

W 600 DC, W 1000 L 102006<br />

W 1000 157708<br />

W 60, W 100 2053826<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

98213<br />

98213<br />

W 100 F, W 120 F, W 130 F 190858<br />

W 150 2108473<br />

1300-2000 DC 102321<br />

W 1500, W 1900 150841<br />

W 2000 *<br />

2100 DC 102321<br />

W 2100 *<br />

W 2200 *<br />

WR 2000 173133<br />

WR 2400 173133<br />

WR 2500 150602<br />

WR 2500 S 154765<br />

*dependent from machine specification - by request<br />

Recommendable<br />

Conditionally recommendable<br />

© 2009 by Wirtgen GmbH<br />

129


Original Wirtgen LEVEL PRO retrofit kits<br />

for innovative levelling in older machines<br />

The innovative LEVEL PRO grade and<br />

slope control system yields numerous<br />

advantages over traditional systems.<br />

For example, three control loops can be<br />

conveniently monitored with a glance<br />

at the control panel and controlled via<br />

ergonomic push-button and memory<br />

functions. The controller is installed in a<br />

safely protected position separate from<br />

the control panel and ensures optimum<br />

results through digital signal processing<br />

with simultaneous evaluation of the signals<br />

from various sensors. Several control<br />

panels can also be used in parallel<br />

(e.g. on the operator‘s console and on<br />

the side of the machine).<br />

So that these innovative advantages<br />

can also be used even when working<br />

on a job with older machines equipped<br />

with the traditional grade and slope<br />

control systems, the following kits can<br />

be installed to retrofit the LEVEL PRO<br />

system:<br />

• Retrofit kit, internal<br />

• Retrofit kit, external<br />

• Retrofit kit, control panel<br />

Please note the following information<br />

and the footnotes in the table of order<br />

data overleaf so that your retrofit kit can<br />

be installed without difficulty.<br />

Retrofit kit, internal<br />

The internal retrofit kit supplies the full<br />

scope of LEVEL PRO functions for selected<br />

machine models (see table of<br />

order data). With this kit, the controller<br />

is installed directly inside the existing<br />

control cabinet.<br />

The internal retrofit kit comprises the<br />

following parts:<br />

• 1 control panel*<br />

• 1 controller<br />

• 1 connecting cable<br />

• Installation instructions and material<br />

Retrofit kit, external<br />

The external retrofit kit encompasses<br />

the complete scope of LEVEL PRO<br />

functions, with few exceptions (see table<br />

of order data). The controller is installed<br />

externally under the storage box<br />

with a terminal box supplied with the kit<br />

(see photo on the left).*<br />

The external retrofit kit comprises the<br />

following parts:<br />

• 1 control panel*<br />

• 1 controller<br />

• 1 terminal box for the controller<br />

• 1 connecting cable<br />

• Installation instructions and material<br />

*on W 2000, W 2100, W 2200<br />

Retrofit kit, control panel<br />

Only the LEVEL PRO functions which<br />

are not dependent on the controller can<br />

be used when retrofitting an additional<br />

control panel with continued use of the<br />

DLS controller. The full functional scope<br />

is available if the machine is already<br />

equipped with a LEVEL PRO controller.<br />

The control panel retrofit kit comprises<br />

the following parts:<br />

• 1 control panel*<br />

• 1 connecting cable<br />

Slope sensor<br />

The machine must have a slope sensor<br />

in order to use the full scope of LEVEL<br />

PRO functions.<br />

This sensor requires a CAN bus connection<br />

(left-hand connector in the photo<br />

on the right).<br />

* Control panel including bracket and cover.<br />

130 © 2009 by Wirtgen GmbH


Machine type Model Series range<br />

Retrofit kit<br />

control unit 6<br />

Retrofit kit<br />

LEVEL PRO<br />

external/internal<br />

Part No.<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

06.10 0001 - 9999 Retrofit kit external 1,2,3,4,5 by request<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

07.10<br />

0001 - 0814 Retrofit kit external 1,2,3,4,5 by request<br />

0815 - 9999 Retrofit kit external 2,3,4,5<br />

0001 - 0211<br />

Retrofit kit external 1,2,3,4,5 2093518<br />

W 1500, W 1900 08.20<br />

0212 - 0331 Retrofit kit external 2,3,4,5 2093518<br />

2093512<br />

0332 - 0456 Retrofit kit external 4 2093518<br />

0457 - 0534 Retrofit kit internal 2093509<br />

0001 - 0128<br />

Retrofit kit external 1,3,4 2106267<br />

0129 - 0519 Retrofit kit external 1,2,3,4 2093514<br />

W 2000 06.20<br />

0520 - 0865 2093512<br />

Retrofit kit external 2,3,4 2093514<br />

0866 - 1072 Retrofit kit external 4 2093514<br />

1073 - 1134 Retrofit kit internal 2093509<br />

0001 - 0106<br />

Retrofit kit external 1,2,3,4 2093514<br />

W 2100 09.21<br />

0107 - 0259 2093512<br />

Retrofit kit external 2,4 2093514<br />

0260 - 0274 Retrofit kit internal 2093509<br />

0001 - 0159<br />

Retrofit kit external 1,2,3,4 2093514<br />

W 2200 08.21<br />

0160 - 0199 Retrofit kit external 2,3,4 2093514<br />

2093512<br />

0200 - 0362 Retrofit kit external 4 2093514<br />

0363 - 0399 Retrofit kit internal 2093509<br />

1<br />

Slope sensor, liquid 157449 may have to be retrofitted; 2 Kit for CAN slope sensor 2094293 required additionally; 3 Slope can only be changed<br />

over on the control panel. Slope control buttons on the machine are not operational; 4 Horn button on the control panel does not work;<br />

5<br />

Control panel can only be connected to the external LEVEL PRO; 6 When used with DLS controllers: only works with controller version 6.07/4<br />

(2075279) or 6.07/3 (161400) from S/N 949-055-055 onwards, with limited functionality.<br />

© 2009 by Wirtgen GmbH<br />

131


Original Wirtgen crawler track units<br />

for reliable traction<br />

With Wirtgen’s modern machines, reliable<br />

tractive power transmission goes<br />

without saying, even under the toughest<br />

conditions on site.<br />

Original Wirtgen crawler track units,<br />

with their bolted-on track pads, fulfil<br />

all requirements such as the greatest<br />

strength and stability and long service,<br />

even under extreme strain.<br />

Reduction of the number of wearing parts<br />

through modular building-block system<br />

Good hinging<br />

properties, even with<br />

extreme soiling<br />

Optimum wear properties due<br />

to induction hardened, curved<br />

running surfaces<br />

Hardened and tempered<br />

chain pins and chain<br />

bushings ensure maximum<br />

strain resistance<br />

and low wear (partly<br />

greased)<br />

The optimised expansion length<br />

ensures the highest dynamic<br />

load-bearing capacity of the<br />

bolted connection<br />

Special form ensures continuous<br />

edge stability<br />

High inherent strength of the crawler<br />

links, optimised according to the Finite<br />

Elements Method (FEM)<br />

132 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Track chain without<br />

track pads<br />

Track chain with track pads<br />

Description Part No. Description No. of pads Part No.<br />

W 1000 F, W 1200 F,<br />

W 1300 F, W 100 F,<br />

W 120 F, W 130 F<br />

0001 - 9999 Track chain W1/20 131296<br />

Track assey<br />

W1/20-260<br />

20 131303<br />

1300 - 2000 DC 0001 - 9999 Track chain W1/24 108750<br />

Track assey<br />

W1/24-260<br />

24 108756<br />

W 1500, W 1900 0001 - 9999 Track chain W1/24 108750<br />

Track assey<br />

W1/24-260<br />

24 108756<br />

W 150 0001 - 9999 Track chain W1/20 131296<br />

Track assey<br />

W1/20-260<br />

20 131303<br />

W 2000 0001 - 9999 Track chain W3/23 121236<br />

Track assey<br />

W3/23-300<br />

23 121235<br />

2100 DC 0001 - 9999 Track chain W4/25 43357<br />

Track assey<br />

W4/25-350<br />

25 43358<br />

W 2100 0001 - 0147 Track chain W4/24 41344<br />

Track assey<br />

W4/24-350<br />

24 41345<br />

W 2100 0148 - 9999 Track chain W4/24 191688<br />

Track assey<br />

W4/24-350<br />

24 193228<br />

W 2200 0001 - 9999 Track chain W5/26 176322<br />

Track assey<br />

W5/26-360<br />

26 176321<br />

SP 150 0001 - 9999 Track chain W1/20 131296<br />

Track assey<br />

W1/20-260<br />

20 131303<br />

SP 250, SP 500 0001 - 9999 Track chain W0/27 120561<br />

Track assey<br />

W0/27-300<br />

27 120610<br />

SP 850, SP 850 Vario 0001 - 9999 Track chain W2/25 41193<br />

Track assey<br />

W2/25-300<br />

25 41194<br />

SP 1500L, 2 Chains 0001 - 9999 Track chain W2/44 124980<br />

Track assey<br />

W2/44-300<br />

44 124979<br />

SP 1600 0001 - 9999 Track chain W5/31 147465<br />

Track assey<br />

W5/31-500<br />

31 147464<br />

© 2009 by Wirtgen GmbH<br />

133


Original Wirtgen pads<br />

POLY GRIP Standard System<br />

In the tough everyday conditions on job<br />

sites, plastic pads prevent the asphalt<br />

pavement being damaged by road milling<br />

machines. Wirtgen permanently cooperates<br />

with one of the world’s leading<br />

manufacturers of plastic components<br />

to optimize the material properties, form<br />

and quality of the pads. The latest result<br />

of this cooperation is the POLY GRIP<br />

series of pads which sets new standards<br />

in terms of service life and machine<br />

traction.<br />

Logo symbolizes<br />

Original Wirtgen part<br />

Special new polyurethane<br />

blend with extremely high<br />

resistance to tearing<br />

Longer service life due to<br />

30% higher polyurethane volume<br />

Optimized adhesive bond<br />

between steel and polyurethane<br />

High-strength pad bolts<br />

with rounded head for<br />

durable bolt connections<br />

Rounded edges, small bevels,<br />

with overlap in relation<br />

to the baseplate to prevent<br />

damaging kerbstones.<br />

Heavy-duty<br />

square pad nut<br />

Fine screw thread<br />

for reliable bolt<br />

connections<br />

Inclined running surface<br />

for optimized steering<br />

Highly tempered, all-round sandblasted<br />

and treated steel plate of special boron<br />

steel with good hinging properties<br />

134 © 2009 by Wirtgen GmbH


Machine type Track pad Part No. Bolt Nut<br />

W 1000 F, W 1200 F, W 1300 F,<br />

W 100 F, W 120 F, W 130 F<br />

POLY GRIP W1/260 150740 18501 18502<br />

W150 POLY GRIP W1/260 150740 18501 18502<br />

1300 - 2000 DC POLY GRIP W1/260 150740 18501 18502<br />

W 1500, W 1900 POLY GRIP W1/260 150740 18501 18502<br />

W 2000 POLY GRIP W3/300 150821 1861 1860<br />

2100 VC, 2100 DC POLY GRIP W4/350 144728 37824 37825<br />

W 2100 POLY GRIP W4/350 144728 37824 37825<br />

W 2200 POLY GRIP W5/360 144727 43500 43499<br />

SP 150 POLY GRIP W1/260 150740 18501 18502<br />

SP 250, SP 500 POLY GRIP W0/300 151757 120552 120553<br />

SP 850, SP 850 Vario,<br />

SP 1500L, 2 Chains<br />

POLY GRIP W3/300 150821 1861 1860<br />

SP 1600 POLY GRIP W5/500 151765 43500 43499<br />

© 2009 by Wirtgen GmbH<br />

135


Machine type<br />

Service kit per crawler track*<br />

Track pads per<br />

crawler track<br />

Service kit for high volume orders**<br />

Part No. Track pads per palette Part No.<br />

W 1000 F, W 1200 F, W 1300 F,<br />

W 100 F, W 120 F, W 130 F<br />

20 162455 200 2063664<br />

W 150 20 162455 200 2063664<br />

1300 - 2000 DC 24 85186 200 2063664<br />

W 1500, W 1900 24 85186 200 2063664<br />

W 2000 23 162456 200 2063665<br />

2100 VC, 2100 DC 25 85236 104 2063666<br />

W 2100 24 165045 104 2063666<br />

W 2200 26 130346 104 2063667<br />

SP 150 20 162455 200 2063664<br />

SP 250, SP 500<br />

SP 850, SP 850 Vario,<br />

SP 1500L, 2 Chains<br />

SP 1600<br />

*Service kit includes track pads, nuts and bolts needed for one crawler track<br />

**Service kit includes track pads, nuts and bolts needed for the specified quantity per palette<br />

136 © 2009 by Wirtgen GmbH


© 2009 by Wirtgen GmbH<br />

137


Original Wirtgen pads<br />

POLY GRIP Easy-Pad-System (EPS)<br />

Easy Pad System (EPS) is the latest innovation<br />

in the Original Wirtgen POLY<br />

GRIP pad series. This system allows<br />

the pads to be replaced simply by unscrewing<br />

them from the baseplate<br />

when the useful polyurethane layer is<br />

worn through. All components (baseplate,<br />

pad and set of screws) are available<br />

individually or as a service kit for<br />

each crawler track (with or without<br />

baseplate).<br />

Pad of special polyurethane blend<br />

with extremely high resistance to tearing<br />

Logo symbolizes<br />

Original Wirtgen part<br />

Compact, easily transported<br />

and easy to handle during<br />

installation<br />

Inclined running surface<br />

for optimum running behaviour<br />

Rounded edges, small bevels,<br />

with overlap in relation to the<br />

baseplate to prevent damaging<br />

kerbstones<br />

Closed surface ensures clean<br />

conditions on site and a larger<br />

wear volume (roughly 15% more<br />

as compared with the standard<br />

system)<br />

Steel inlays with screw<br />

thread ensure a secure<br />

metal-to-metal connection<br />

with the steel plate<br />

Secure screw connections<br />

using fine pitch screw<br />

thread, easy assembly<br />

thanks to easy access<br />

to the screw coupling<br />

Highly tempered baseplate, sand-blasted<br />

and coated all-round; made of special<br />

boron steel with good hinging properties<br />

138 © 2009 by Wirtgen GmbH


Machine type Baseplate Part No. Pad Part No. Set of screws* Part No.<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F,<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

POLY GRIP EPS<br />

W1/260 BASIS**<br />

2063489<br />

POLY GRIP EPS<br />

W1/260 PAD**<br />

2102696 100 pieces 2103002<br />

1300 - 2000 DC<br />

POLY GRIP EPS<br />

W1/260 BASIS**<br />

2063489<br />

POLY GRIP EPS<br />

W1/260 PAD**<br />

2102696 100 pieces 2103002<br />

W 1500,<br />

W 1900<br />

POLY GRIP EPS<br />

W1/260 BASIS**<br />

2063489<br />

POLY GRIP EPS<br />

W1/260 PAD**<br />

2102696 100 pieces 2103002<br />

W 150<br />

POLY GRIP EPS<br />

W1/260 BASIS**<br />

2063489<br />

POLY GRIP EPS<br />

W1/260 PAD**<br />

2102696 100 pieces 2103002<br />

W 2000<br />

POLY GRIP EPS<br />

W3/300 BASIS**<br />

2063490<br />

POLY GRIP EPS<br />

W3/300 PAD**<br />

2102697 100 pieces 2103002<br />

2100 VC,<br />

2100 DC<br />

POLY GRIP EPS<br />

W4/350 BASIS**<br />

2063491<br />

POLY GRIP EPS<br />

W4/350 PAD**<br />

2102698 50 pieces 2103003<br />

W 2100<br />

POLY GRIP EPS<br />

W4/350 BASIS**<br />

2063491<br />

POLY GRIP EPS<br />

W4/350 PAD**<br />

2102698 50 pieces 2103003<br />

W 2200<br />

POLY GRIP EPS<br />

W5/360 BASIS**<br />

2063492<br />

POLY GRIP EPS<br />

W5/360 PAD**<br />

2102699 50 pieces 2103003<br />

*Screws for securing the pad to the baseplate;<br />

**Tightening torques can be taken from the instructions enclosed<br />

© 2009 by Wirtgen GmbH<br />

139


Machine type<br />

Pads per crawler track<br />

Service kit I*<br />

Part No.<br />

Service kit II**<br />

Part No.<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F,<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

20 2063498 2063504<br />

1300 - 2000 DC 24 2063499 2063505<br />

W 1500,<br />

W 1900<br />

24 2063499 2063505<br />

W 150 20 2063498 2063504<br />

W 2000 23 2063500 2063506<br />

2100 VC,<br />

2100 DC<br />

25 2063501 2063507<br />

W 2100 24 2063502 2063649<br />

W 2200 26 2063503 2063650<br />

*Service kit includes baseplates, pads and all nuts and bolts needed for each crawler track<br />

**Service kit includes pads and all nuts and bolts needed for the specified quantity per palette<br />

140 © 2009 by Wirtgen GmbH


© 2009 by Wirtgen GmbH<br />

141


Original Wirtgen track rollers<br />

for high performance and low service requirements<br />

Wirtgen road milling machines are famous<br />

for their high advance speeds<br />

even with large milling depths.<br />

The crawler units and particularly the<br />

track rollers on road milling machines<br />

are exposed to very high load conditions.<br />

They have to absorb high machine<br />

loads and still provide outstanding<br />

in-line tracking.<br />

Wirtgen uses high-quality track rollers<br />

mounted in antifriction or rolling bearings<br />

which have been exclusively developed<br />

for the respective machine types<br />

concerned. Particular attention is paid<br />

to ensuring optimum performance with<br />

low service requirements.<br />

Friction ring seal<br />

Sealing ring of temperatureresistant<br />

material<br />

Deflection-free permanent mould<br />

casting material with micro-porosity<br />

for reliable oil lubrication<br />

Lapped sealing surfaces<br />

Additional<br />

lubrication<br />

passages<br />

O-ring seal<br />

High-quality<br />

sleeves of special<br />

bronze and<br />

durable antifriction<br />

bearings<br />

(not illustrated)<br />

Super-polished<br />

axle surface<br />

Filled with<br />

synthetic,<br />

biodegradable<br />

lubricant<br />

Reliable axle lock provided by<br />

a high tensile strength split pin<br />

Extremely hard, high-precision<br />

profiled rolling surfaces,<br />

complementing the Wirtgen track chains<br />

142 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Track roller friction bearing<br />

Track roller antifriction bearing<br />

Description Part No. Description Part No.<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0001 - 9999 Track roller W1 R HE 193999<br />

0001 - 9999 Track roller W1 HE 191936<br />

1300 - 2000 DC 0001 - 9999 Track roller W1 F 32007 Track roller W1 R HE 193999<br />

W 1500,<br />

W 1900<br />

0001 - 9999 Track roller W1 F 32007 Track roller W1 R HE 193999<br />

W 150 0001 - 9999 Track roller W1 HE 191936<br />

W 2000 0001 - 9999 Track roller W3 HE 2066123<br />

2100 VCL,<br />

2100 DCL<br />

0001 - 9999 Track roller W2 F 41190<br />

2100 DC 0001 - 9999 Track roller W4 HE 2070670<br />

W 2100 0001 - 9999 Track roller W4 HE 2070670<br />

W 2200 0001 - 9999 Track roller W5 F 118719<br />

SP 150 0001 - 9999 Track roller W1 HE 191936<br />

SP 250,<br />

SP 500<br />

0001 - 9999 Track roller W0 F 120585<br />

SP 850,<br />

SP 850 Vario<br />

0001 - 9999 Track roller W2 F 41190<br />

SP 1600 0001 - 9999 Track roller W5 F/S 71674<br />

© 2009 by Wirtgen GmbH<br />

143


Original Wirtgen crawler unit parts<br />

for effective power transmission<br />

The Wirtgen vehicles are designed to<br />

translate motive power into powerful<br />

feed during the milling process even in<br />

tough everyday site conditions.<br />

All parts are precisely shaped and dimensioned<br />

to match the chain and<br />

ensure both effective power transmission<br />

and precise maintenance of the set<br />

course. The materials used guarantee a<br />

long service life and high functional reliability.<br />

Pre-assembled idler units and tensioner<br />

systems permit rapid replacement, thus<br />

boosting the machine‘s availability.<br />

Sprocket of hardened,<br />

highly wear-resistant cast steel<br />

for a long service life<br />

Sound-proofing chain slide bar of<br />

self-lubricating polyamide material<br />

Impact-resistant, maintenance-free<br />

hydraulic tensioner ensures the correct<br />

tensioning pressure at all times<br />

Oil-lubricated guide<br />

wheel of wear-resistant<br />

material for precise<br />

tracking<br />

Perfect fit for<br />

optimum power<br />

transmission<br />

High-precision articulated bearings<br />

with optimum sliding properties<br />

and high<br />

load-bearing capacity<br />

Edge-hardened wear<br />

tracks for durable<br />

operation without<br />

drifting<br />

144 © 2009 by Wirtgen GmbH


Machine type<br />

Series<br />

range<br />

Drive<br />

wheel<br />

Idler*<br />

Idler unit cpl.**<br />

Friction bearing<br />

Front Rear<br />

Chain slide<br />

bar<br />

Ball- and socket<br />

Bush<br />

bearing<br />

W 1000 F 07.10 0008-9999 55602 87705 2 x 18503<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001-9999 55602 87705 2056527 2 x 18503<br />

W 150 0001-9999 55602 87705 2056527 2 x 18503<br />

W 1900<br />

W 2000<br />

0001-0107 55602 87705 106030 106031 2 x 55660<br />

0108-9999 55602 87705 106030 106031 2 x 18503<br />

0001-0293 121234 121232 121231 121231 138451 2 x 121258<br />

0294-9999 121234 121232 121231 121231 138451 2 x 153718<br />

2100 DC 0001-9999 41346 73749 43356 43356 41354 2 x 55592<br />

W 2100<br />

W 2200<br />

0001-0147 41346 73749 138451 2 x 20345<br />

0148-9999 41346 191689 138451 2 x 20345<br />

0001-0115 133013 133014 133018 2 x 133017<br />

0116-9999 133013 133014 133018 2 x 21063<br />

SP 150 0001-9999 55602 87705 2056527 2 x 18503<br />

*includes drive wheel, tensioner unit complete<br />

**includes drive wheel, drive wheel steering and tensioner unit complete<br />

Machine type<br />

Series<br />

range<br />

Tensioner unit<br />

Spring-/grease-system<br />

Tensioner unit complete<br />

Front<br />

Rear<br />

Grease<br />

nipple<br />

Sealing kit<br />

Tensioner<br />

Tensioner unit<br />

Hydraulic cylinder-system<br />

Tensioner unit<br />

complete<br />

Sealing kit<br />

Tensioner<br />

W 1000 F 07.10 0008-9999 129987 129989<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001-9999 2056849 2056852<br />

W 150 0001-9999 2056849 2056852<br />

W 1900<br />

W 2000<br />

0001-0107 106035 106036 38480 101814<br />

0108-9999 106035 106036 38480 101814<br />

0001-0293 121233 121233 38480 149063<br />

0294-9999 121233 121233 38480 149063<br />

2100 DC 0001-9999 51329 51329 38480 38479<br />

W 2100<br />

W 2200<br />

0001-0147 133015 133016<br />

0148-9999 133015 133016<br />

0001-0115 133015 133016<br />

0116-9999 133015 133016<br />

SP150 0001-9999 2056849 2056852<br />

© 2009 by Wirtgen GmbH<br />

145


Original Wirtgen wheels<br />

custom-built and low-wear<br />

Machine traction is an important basic<br />

prerequisite for optimum milling performance.<br />

Milling machine and wheels<br />

must be matched precisely.<br />

Original Wirtgen wheels have been specially<br />

developed on the basis of many<br />

years of practical experience to ensure<br />

optimum working results by Wirtgen‘s<br />

small milling machines and cold and hot<br />

recyclers, as well as to minimize wear<br />

costs. Wheels of cut-resistant elastomer<br />

rubber should be used for small milling<br />

machines. High-quality pneumatic and<br />

solid rubber tyres are recommended for<br />

cold recyclers.<br />

Surface cross-section is<br />

specifically matched to<br />

each model<br />

Calm and consistent machine<br />

performance due to shock<br />

absorbant material properties<br />

Exact fit via<br />

centering bolt<br />

Wheel body<br />

meets with<br />

highest<br />

demands<br />

Longlasting rubber<br />

to steel bond<br />

Highly optimized wear and<br />

tear resistant vulcanized<br />

elastomer rubber compound<br />

146 © 2009 by Wirtgen GmbH


Tyres and wheels<br />

Machine type Series range Position wheel complete Rubber tyre<br />

W 350,<br />

W 350 E<br />

0001 - 9999<br />

Front 56529 57151<br />

Rear 109638<br />

0001 - 9999 Front 181822<br />

W 35<br />

0001 - 0039 Rear 109638<br />

0040 - 9999 Rear 181793<br />

W 35 DC 0001 - 9999<br />

Front 181822<br />

Rear 181793<br />

3wheel front + rear 53348 57151<br />

W 500 0001 - 9999<br />

4wheel front 62602 74626<br />

4wheel rear 53348 57151<br />

3wheel front 180726<br />

0001 - 9999<br />

4wheel front 180218<br />

W 50 08.05<br />

0001 - 0067 3wheel, 4wheel rear 172139 171108<br />

0068 - 9999 3wheel, 4wheel rear 180719<br />

3wheel front 180726<br />

W 50 10.05 0001 - 9999<br />

4wheel front 180218<br />

3wheel, 4wheel rear 180719<br />

© 2009 by Wirtgen GmbH<br />

147


Machine type Series range Position wheel complete Rubber tyre<br />

0001 - 0099 3wheel front 180726<br />

0100 - 9999 3wheel front 189552<br />

W 50 DC<br />

0001 - 0099 4wheel front 180218<br />

0100 - 9999 4wheel front 189287<br />

0001 - 0050 3wheel, 4wheel rear 173684 57151<br />

0051 - 9999 3wheel, 4wheel rear 180719<br />

0001 - 0034 3wheel front 97720 57151<br />

0035 - 9999 3wheel front 111868 56052<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 0106 4wheel front 102476 74626<br />

0107 - 9999 4wheel front 117051 117053<br />

0001 - 9999 3wheel, 4wheel rear 97720 57151<br />

3wheel front 199581<br />

W 60,<br />

W 100<br />

0001 - 9999<br />

4wheel front 199580<br />

3wheel, 4wheel rear 199575<br />

W 1000 0001 - 9999 Front + rear 72790 1512<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

0001 - 9999 Front + rear 90040 1512<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 9999 Front + rear 125782 123417<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 Front + rear 125782 123417<br />

148 © 2009 by Wirtgen GmbH


Air and full rubber tires<br />

Machine type Series range Position wheel complete Tyre Tube<br />

Left front + rear 173541<br />

WR 2000 0001 - 9999<br />

174912<br />

Right front + rear 173542<br />

Left front + rear 131456<br />

WR 2400 0001 - 9999<br />

131453 140981<br />

Right front + rear 131455<br />

WR 2500,<br />

WR 2500 S<br />

0001 - 9999<br />

Left front + rear 131456<br />

Right front + rear 131455<br />

131453 140981<br />

Left front 142753<br />

Right front 142752<br />

80017<br />

Raco 350 0001 - 9999<br />

Left rear 142755<br />

137211<br />

Right rear 142754<br />

Left front + rear<br />

HM 4500 0001 - 9999<br />

15680 15374 15375<br />

Right front + rear<br />

RX 4500 0001 - 9999 Front + rear 32627 32023<br />

Left front + rear<br />

TCM 950 0001 - 9999<br />

97433 106455<br />

Right front + rear<br />

Left front + rear<br />

TCM 1800 0001 - 9999<br />

97433 106455<br />

Right front + rear<br />

© 2009 by Wirtgen GmbH<br />

149


Original Wirtgen engine attachment parts<br />

for durable power generation<br />

The engine is the central element in<br />

every machine; its reliable operation is<br />

absolutely essential for operation of the<br />

machine. Together with the attachments<br />

and the complete machine, the engines<br />

used in Wirtgen machines make up a<br />

complex system assuring generation of<br />

the required power density while simultaneously<br />

ensuring compliance with the<br />

highest environmental standards.<br />

To preserve these properties in the long<br />

term, only high-grade parts should be<br />

used for servicing. Original Wirtgen<br />

parts guarantee that the individual<br />

components are compatible with one<br />

another and ensure permanent power<br />

generation through high quality.<br />

These high-grade Wirtgen components for internal combustion engines guarantee reliable operation and extend the life of the engine.<br />

150 © 2009 by Wirtgen GmbH


Machine type Series range Diesel engine* Starter Solenoid<br />

0001 - 0153 66725<br />

0154 - 0345 86251<br />

74318 74321<br />

W 350<br />

0346 - 0426 124616 125139<br />

0427 - 0594 124616 173682<br />

178017<br />

0595 - 9999 175813 179901 192871<br />

W 35<br />

0001 - 0046 182121<br />

0047 - 9999 2070519<br />

179901 192871<br />

W 35 DC<br />

0001 - 0399 182105 179901 192871<br />

0400 - 9999 2102888<br />

W 500<br />

0001 - 0903 47629<br />

0904 - 9999 105064<br />

59796 69435<br />

W 50 08.05 0001 - 9999 169585 179901 192871<br />

W 50 10.05<br />

W 50 DC<br />

0001 - 0199 169585 179901 192871<br />

0200 - 9999 2106537<br />

0001 - 0234 169584 79141 171032<br />

0235 - 9999 2062194 79141<br />

W 600 DC,<br />

W 1000 L<br />

W 1000<br />

0001 - 0515 93736<br />

0516 - 9999 166643<br />

0001 - 0286 69065<br />

0287 - 0577 92754<br />

79141 79142<br />

77605 76904<br />

0578 - 9999 155810 162128<br />

W 60, W 100 0001 - 9999 196471 79141<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 9999 90050 79141 79142<br />

0001 - 0329 125230<br />

79141 79142<br />

0330 - 0559 155237<br />

0560 - 9999 176460 79141<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 189873 2056616<br />

1300 - 2000 DC<br />

W 1500, W 1900<br />

*Original delivery status<br />

0001 - 0099 55774<br />

0100 - 9999 86345<br />

0055 - 0223 139144<br />

0224 - 0331 177271<br />

0332 - 9999 194630<br />

68612 72599<br />

152955<br />

© 2009 by Wirtgen GmbH<br />

151


Machine type Series range Diesel engine* Starter Solenoid<br />

W 150 0001 - 9999 2060926 2056616<br />

0001 - 0202 112114<br />

W 2000<br />

0203 - 0865 148654<br />

123808<br />

0866 - 9999 190692<br />

2100 DC<br />

0001 - 0282 37891<br />

0283 - 9999 86344<br />

43124 72599<br />

0001 - 0008 138582<br />

W 2100<br />

0009 - 0129 148655<br />

123808<br />

0130 - 9999 180041 192886<br />

0001 - 0199 116816<br />

W 2200<br />

0200 - 0499 182140<br />

40810<br />

0500 - 9999 2080410<br />

WR 2000<br />

0001 - 0174 166999<br />

0175 - 9999 2051050<br />

181865<br />

WR 2400 0001 - 9999 184586 152955<br />

WR 2500<br />

0001 - 0041 37891<br />

0042 - 9999 86344<br />

43124 72599<br />

WR 2500 S<br />

0001 - 0355 152323 43124<br />

0356 - 9999 2100034<br />

*Original delivery status<br />

Machine type Series range Alternator V-belts<br />

W 350<br />

W 35<br />

W 35 DC<br />

0001 - 0153<br />

0154 - 0345<br />

74317<br />

0346 - 0426<br />

0427 - 0594<br />

0595 - 9999 187670<br />

0001 - 0046<br />

0047 - 9999<br />

74319<br />

182238 78146<br />

0001 - 0399 182238 78146 (2x)<br />

0400 - 9999<br />

W 500<br />

0001 - 0903<br />

0904 - 9999<br />

56846 58481<br />

W 50 08.05 0001 - 9999 130869 74319<br />

W 50 10.05<br />

W 50 DC<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 0199 130869 74319<br />

0200 - 9999<br />

0001 - 0234<br />

0235 - 9999<br />

0001 - 0515 78331<br />

0516 - 9999 78331<br />

164968 173968<br />

Alternator: 78147<br />

Fan: 131543<br />

Water-/Diesel pump: 148428<br />

Alternator: 182110<br />

Fan: 182112<br />

Water-/Diesel pump: 182189<br />

152 © 2009 by Wirtgen GmbH


Machine type Series range Alternator V-belts<br />

W 1000<br />

0001 - 0286<br />

0287 - 0577<br />

77604<br />

Alternator/Fan: 76903<br />

Water pump: 76902<br />

0578 - 9999 162129<br />

Alternator/Fan: 162120<br />

Water pump: 162119<br />

W 60, W 100 0001 - 9999 164968 2064575<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 9999 130869<br />

Alternator: 78147<br />

Fan: 98376<br />

Water-/Diesel pump: 148428<br />

0001 - 0329<br />

78331 Alternator: 78147<br />

0330 - 0559<br />

Fan: 131543<br />

Water-/Diesel pump: 148428<br />

0560 - 9999 182687<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 2056612 2056620<br />

1300 - 2000 DC<br />

W 1500,<br />

W 1900<br />

0001 - 0099 40621 40417<br />

0100- 9999 40621<br />

0055 - 0223<br />

0224 - 0331<br />

162678 145048<br />

0332 - 9999 162678 2045711<br />

Alternator/Water pump: 40417<br />

Water pump super charge cooler: 92101<br />

W 150 0001 - 9999 2056612 2056620<br />

W 2000<br />

0001 - 0202<br />

0203 - 0865<br />

18631<br />

Alternator: 92101<br />

Intermediate drive alternator: 5552<br />

0866 - 9999 18631 192894<br />

2100 DC<br />

0001 - 0282 40621 40417<br />

0283 - 9999 40621<br />

Alternator/Water pump: 40417<br />

Water pump super charge cooler: 92101<br />

W 2100<br />

0001 - 0008<br />

0009 - 0129<br />

18631<br />

Alternator: 92101<br />

Intermediate drive alternator: 5552<br />

0130 - 9999 18631 192894<br />

W 2200<br />

0001 - 0199<br />

0200 - 0499<br />

0500 - 9999<br />

129553<br />

Alternator: 5561<br />

Compressor: 5546<br />

Alternator: 2096363<br />

Compressor: 5544<br />

WR 2000<br />

0001 - 0174 181864 181866<br />

0175 - 9999 181864 2065274<br />

WR 2400 0001 - 9999 162678 2065247<br />

WR 2500<br />

WR 2500 S<br />

0001 - 0041 40621 40417<br />

0042 - 9999 40621<br />

0001 - 0355 163905 40417<br />

0356 - 9999 2121298<br />

Alternator/Water pump: 40417<br />

Water pump super charge cooler: 92101<br />

© 2009 by Wirtgen GmbH<br />

153


Original Wirtgen exhaust silencer and exhaust system<br />

An engine‘s exhaust system does far<br />

more than simply discharge exhaust<br />

gases from the engine into the surroundings.<br />

In addition to effective<br />

soundproofing, a well designed exhaust<br />

system also improves circulation of the<br />

combustion air and optimizes the engine<br />

performance.<br />

Original Wirtgen parts for the exhaust<br />

silencer and exhaust system stand out<br />

through their top-quality workmanship<br />

and accurate fit. The use of materials<br />

with high resistance to corrosion guarantees<br />

a long service life for the parts.<br />

Bellow expansion joint of<br />

corrosion-proof stainless steel<br />

Precisely fitting clamp<br />

for reliable clamping and<br />

durable connection<br />

Expansion joint for effective<br />

compensation of vibrations<br />

between engine and exhaust<br />

silencer<br />

Exhaust end pipe<br />

adapted to the shape<br />

of the machine<br />

Effective sound-proofing<br />

through precisely matching<br />

exhaust silencer<br />

Precisely tuned with<br />

the engine for high<br />

temperature resistance<br />

Heat-resistant paint coating for<br />

improved protection against corrosion<br />

High-quality clamp for<br />

precise attachment of the<br />

exhaust silencer<br />

154 © 2009 by Wirtgen GmbH


Machine type Series range Exhaust silencer cpl.*<br />

Sealing on turbo<br />

charger<br />

Tube<br />

W 350 0001 - 9999 74312 69046<br />

W 35 0001 - 9999 74312<br />

W 35 DC<br />

0001 - 0399 74312<br />

0400 - 9999 74312<br />

W 500 0001 - 9999 58828 60003<br />

W 50 08.05<br />

0001 - 0100 172368<br />

0101 - 9999 187264<br />

74312 187256<br />

W 50 10.05<br />

0001 - 0199 187264 74312<br />

0200 - 9999 2108255 74312<br />

W 50 DC 0001 - 9999 172369 189039<br />

W 600 DC, W 1000 L<br />

0001 - 0515 118749<br />

0516 - 9999 166253<br />

0001 - 0286 72111<br />

W 1000<br />

0287 - 0577 96478<br />

0578 - 9999 155667<br />

W 60, W 100 0001 - 9999 2048675 / 2048469<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 9999 186489 153348<br />

0001 - 0203 186489 153348<br />

0204 - 9999 186489 146633<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 191431<br />

1300 - 2000 DC 0001 - 9999 58444<br />

W 1500, W 1900<br />

0001 - 0331 145167<br />

0332 - 9999 183426 145167<br />

W 2000<br />

0001 - 0865 123453<br />

0866 - 9999 190337<br />

123649<br />

2100 DC 0001 - 9999 44143<br />

W 2100<br />

W 2200<br />

0001 - 0129 139352 199630<br />

0130 - 9999 192357<br />

0001 - 0499 121042<br />

0500 - 9999<br />

WR 2000 0001 - 9999 174975 174094<br />

WR 2400 0001 - 9999 183426<br />

Driving direction ahead: 190589<br />

Driving direction behind: 190590<br />

At the exhaust silencer: 192605<br />

WR 2500 0001 - 9999 80353 / 80354**<br />

0001 - 0355 162555 161648 / 161147**<br />

WR 2500 S<br />

0356 - 9999<br />

Clamp 1: Clamp between tube and silencer pipe<br />

Clamp 2: Clamp between silencer pipe and exhaust end pipe<br />

*includes tube, exhaust silencer, exhaust end pipe, clamps<br />

**Tube in driving direction front/rear<br />

© 2009 by Wirtgen GmbH<br />

155


Machine type Series range Clamp 1 Exhaust silencer<br />

Fixation exhaust<br />

silencer<br />

W 350 0001 - 9999 74314 16125<br />

W 35 0001 - 9999 183141<br />

W 35 DC<br />

0001 - 0399 183141<br />

0400 - 9999 2102890<br />

W 500 0001 - 9999 60535 105708<br />

W 50 08.05<br />

0001 - 0100<br />

0101 - 9999<br />

187258 187255<br />

W 50 10.05<br />

0001 - 0199 187258 187255<br />

0200 - 9999 187258 2108255<br />

W 50 DC 0001 - 9999 191272 191270<br />

W 600 DC, W 1000 L<br />

0001 - 0515 182476 96760 101248<br />

0516 - 9999 166252<br />

W 1000<br />

0001 - 0286<br />

0287 - 0577<br />

96471 72113<br />

0578 - 9999 71479 155666 155665<br />

W 60, W 100 0001 - 9999 2048512<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

0001 - 9999 96755 72113<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 0203 125649<br />

0204 - 9999 146632<br />

125651<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 2044862 191430<br />

1300 - 2000 DC 0001 - 9999 71479 58856 57305<br />

W 1500, W 1900<br />

0001 - 0331<br />

0332 - 9999<br />

71479 58856 57305<br />

W 2000<br />

0001 - 0865 114212<br />

0866 - 9999 190332<br />

2100 DC 0001 - 9999 86079 38237 38939<br />

W 2100<br />

W 2200<br />

0001 - 0129 80424<br />

0130 - 9999<br />

0001 - 0499 180443<br />

0500 - 9999 2090422<br />

WR 2000 0001 - 9999 174093<br />

WR 2400 0001 - 9999<br />

Driving direction ahead: 19102<br />

At the exhaust silencer: 192606<br />

192604<br />

WR 2500 0001 - 9999 80391 80356<br />

0001 - 0355 161646<br />

WR 2500 S<br />

0356 - 9999<br />

Clamp 1: Clamp between tube and silencer pipe<br />

*includes tube, exhaust silencer, exhaust end pipe, clamps<br />

Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear<br />

156 © 2009 by Wirtgen GmbH


Machine type Series range Exhaust end pipe Clamp 2 Rain cover<br />

W 350 0001 - 9999 69195 69063 69046<br />

W 35 0001 - 9999 182242 141089<br />

W 35 DC<br />

0001 - 0399 182242 141089<br />

0400 - 9999 2105178 141089<br />

W 500 0001 - 9999 58129 15541<br />

W 50 08.05<br />

0001 - 0100 187257<br />

0101 - 9999 187265<br />

187259<br />

W 50 10.05<br />

0001 - 0199 187265 187259<br />

0200 - 9999 187265 187259<br />

W 50 DC 0001 - 9999 191271 187259<br />

W 600 DC, W 1000 L<br />

0001 - 0515<br />

0516 - 9999<br />

172786 73011<br />

0001 - 0286 72114<br />

W 1000<br />

0287 - 0577<br />

0578 - 9999<br />

96467<br />

73011<br />

W 60, W 100 0001 - 9999 2048555 52189<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

0001 - 9999 125650 102858<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 9999 125650 102858<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 191429 2044866<br />

1300 - 2000 DC 0001 - 9999 12754<br />

W 1500, W 1900<br />

W 2000<br />

0001 - 0331<br />

0332 - 9999<br />

0001 - 0865<br />

0866 - 9999<br />

12754<br />

16921<br />

2100 DC 0001 - 9999<br />

W 2100<br />

0001 - 0129 11291<br />

0130 - 9999 194768<br />

W 2200<br />

0001 - 0499<br />

0500 - 9999<br />

141008 19686<br />

WR 2000 0001 - 9999 101636<br />

WR 2400 0001 - 9999 16921<br />

WR 2500 0001 - 9999 80374 80424<br />

WR 2500 S<br />

0001 - 0355 161649<br />

0356 - 9999<br />

Clamp 1: Clamp between tube and silencer pipe<br />

Clamp 2: Clamp between silencer pipe and exhaust end pipe<br />

161648 / 161647**<br />

*includes tube, exhaust silencer, exhaust end pipe, clamps<br />

**Tube in driving direction front/rear<br />

© 2009 by Wirtgen GmbH<br />

157


Original Wirtgen gearboxes<br />

for power transmission with maximum efficiency<br />

Special gearboxes are used at various<br />

points to transmit engine power to the<br />

individual consumers. All the gearboxes<br />

in Wirtgen machines are optimally designed<br />

for the forces to be transmitted<br />

as well as for the dynamic forces resulting<br />

from the milling process. They are<br />

characterized by high efficiency and<br />

functional reliability.<br />

In addition to individual parts, Wirtgen<br />

also offers complete sealing kits for the<br />

maintenance jobs necessitated above<br />

all by natural wear and tear in tough<br />

on-site conditions. Together with thorough<br />

servicing, these sets significantly<br />

extend the service life of the gearboxes<br />

concerned.<br />

In tough everyday site conditions, Wirtgen gearboxes optimally transmit power in accordance with the individual requirements, while the sealing<br />

kits ensure a long gearbox life with minimum effort.<br />

158 © 2009 by Wirtgen GmbH


Gearbox and sealing kits<br />

Machine type<br />

Series<br />

range<br />

Version advance drive<br />

Drive gearbox<br />

Gearbox<br />

Sealing kit<br />

cpl.<br />

Face seal<br />

Brake disc<br />

0001 - 0058 46176 193511 53141 193482<br />

W 350<br />

0059 - 0265<br />

76491 88219 108969 193484<br />

0266 - 9999<br />

W 35 0001 - 9999 76491 88219 108969 193484<br />

W 35 DC 0001 - 9999<br />

W 500<br />

W 50 08.05<br />

0112 - 0297<br />

0298 - 9999<br />

0001 - 0100<br />

0101 - 9999<br />

One wheel drive front 76491<br />

88219 108969 193484<br />

Four wheel drive front 79354<br />

Four wheel drive rear 180790 193573<br />

Front 53344 45665<br />

Rear left and right 53345 193550 45665 144901<br />

Front 53344 45665<br />

Rear left and right 53345 193550 45665 144901<br />

3-wheel front 170611<br />

4-wheel front 170695<br />

3-wheel front 186032<br />

4-wheel front 186031<br />

Right rear 170576<br />

0001 - 0067<br />

Left rear 170610<br />

0068 - 0100 Rear left and right 170610<br />

0101 - 9999<br />

W 50 10.05 0001 - 9999<br />

W 50 DC<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 0099<br />

0100 - 9999<br />

Right rear 186095<br />

Left rear 186030<br />

185046<br />

185045<br />

3-wheel front 186032 185046<br />

4-wheel front 186031<br />

Right rear 186095 185045<br />

Left rear 186030<br />

3-wheel front 170615 185046<br />

4-wheel front 170696 185045<br />

3-wheel front 76490<br />

4-wheel front 187884<br />

Right rear 170613<br />

0001 - 0050<br />

Left rear 170614<br />

0051 - 0099 Rear left and right 170614<br />

0100 - 9999 Rear left and right 186033<br />

0001 - 9999<br />

185045<br />

108969<br />

3-wheel front 76490 108969<br />

3-wheel rear 76491 88219 108969 193484<br />

4-wheel front 79353 108969<br />

4-wheel rear 79354 88219 108969 193484<br />

© 2009 by Wirtgen GmbH<br />

159


Gearbox and sealing kits<br />

Machine type<br />

Series<br />

range<br />

Version advance drive<br />

Drive gearbox<br />

Gearbox<br />

Sealing kit<br />

cpl.<br />

Face seal<br />

Brake disc<br />

W 1000<br />

W 60, W 100 0001 - 9999<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 07.10<br />

W 100 F, W 120 F,<br />

W 130 F<br />

1300 - 2000 DC<br />

W 1500,<br />

W 1900<br />

0001 - 0010 Front and rear 46176 193511 53141 193482<br />

0011 - 0374 Front and rear 76491 88219 108969 193484<br />

0001 - 0038<br />

0039 - 0149<br />

0150 - 0317<br />

0318 - 9999<br />

0001 - 9999<br />

0001 - 0058<br />

0059 - 9999<br />

0001 - 9998<br />

3-wheel front 76490 108969<br />

3-wheel rear 76491 88219 108969 193484<br />

4-wheel front 79353 108969<br />

4-wheel rear 79354 88219 108969 193484<br />

Wheel machine 76491<br />

Chain machine 121257<br />

Wheel machine 76491<br />

Chain machine 121257<br />

Wheel machine 76491<br />

Chain machine 121257<br />

Wheel machine 76491<br />

Chain machine 121257<br />

Wheel machine 76491<br />

Chain machine 121257<br />

88219 108969 193484<br />

88219 108969 193484<br />

Front 76491 88219 108969 193484<br />

Rear 76490 108969<br />

Front 76491 88219 108969 193484<br />

Rear 76490 108969<br />

Front 76491 88219 108969 193484<br />

Rear 76490 108969<br />

Front 2077529 88219 108969 193484<br />

9998 - 9999<br />

Rear 2077528 108969<br />

W 150 0001 - 9999 Front and rear 121257 88219 108969 193484<br />

W 2000 0001 - 9999<br />

2100 DC<br />

0001 - 0041<br />

0042 - 0120<br />

0121 - 0269<br />

0270 - 0345<br />

0346 - 9999<br />

Front 109926 193547 157184 123648<br />

Rear 109915 157184<br />

Front 34959 53873 50731<br />

Rear 34958 53872 50731 40511<br />

Front 45869 50731<br />

Rear 45868 53873 50731 40511<br />

Front 72844 50731<br />

Rear 72842 53873 50731 40511<br />

Front 85960 109178<br />

Rear 85961 109173 109178 109172<br />

Front 85960 109178<br />

Rear 85961 109173 109178 109172<br />

160 © 2009 by Wirtgen GmbH


Gearbox and sealing kits<br />

Machine type<br />

Series<br />

range<br />

Version advance drive<br />

Drive gearbox<br />

Gearbox<br />

Sealing kit<br />

cpl.<br />

Face seal<br />

Brake disc<br />

0001 - 0091<br />

Front 139024 193512 156316 156326<br />

Rear 139025 156316<br />

W 2100<br />

0092 - 0117<br />

Front 139024 193512 156316 156326<br />

Rear 139025 156316<br />

0118 - 9999<br />

Front 139024 193512 156316 156326<br />

Rear 139025 156316<br />

W 2200<br />

0001 - 0208<br />

0209 - 9999<br />

Front 117831 193514 144398 144305<br />

Rear 117830 144398<br />

Front 117831 193514 144398 144305<br />

Rear 117830 144398<br />

WR 2000 0001 - 9999 166995 193513 181697 181695<br />

WR 2400<br />

WR 2500<br />

0001 - 0003 80024 133331 51433 132160<br />

0004 - 9999 188848 2063096 181697 156326<br />

0001 - 0109 80024 51433<br />

0110 - 9999 80024 133331 51433 132160<br />

WR 2500 S 0001 - 9999 80024 133331 51433 132160<br />

Machine type<br />

Series range<br />

Gearbox and sealing kits<br />

Milling drum gearbox<br />

Pump splitter gearbox<br />

Gearbox Sealing ring Face seal Gearbox Sealing ring<br />

0001 - 0058 66627<br />

W 350<br />

0059 - 0265 66627<br />

84811 86496<br />

0266 - 9999 101979<br />

W 35 0001 - 9999 101979 84811 86496<br />

W 35 DC<br />

0001 - 0229 180701<br />

186608 186527<br />

0230 - 9999 2073690<br />

0112 - 0297 64547<br />

W 500<br />

0298 - 9999 72605 37514<br />

© 2009 by Wirtgen GmbH<br />

161


Machine type<br />

Series range<br />

Gearbox and sealing kits<br />

Milling drum gearbox<br />

Pump splitter gearbox<br />

Gearbox Sealing ring Face seal Gearbox Sealing ring<br />

W 50 08.05 0001 - 9999 168008 7762 186527<br />

W 50 10.05<br />

0001 - 0123 168008 7762 186527<br />

0124 - 9999 2086584 7762 186527<br />

W 50 DC 0001 - 9999 164068 7762 186528<br />

W 600 DC 0001 - 9999 92668 79827 155375<br />

W 60 0001 - 9999 92668 79827 155375<br />

W 1000 L 0001 - 9999 70197 79827 51433<br />

W 1000 0001 - 0374 70197 79827 51433<br />

W 100 0001 - 9999 70197 79827 51433<br />

0001 - 0038 90127 79827 51433 90054<br />

0039 - 0131 90127 79827 51433 12970<br />

25105*<br />

139936<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F<br />

0132 - 0149 90127 79827 51433 138848<br />

0150 - 0317 90127 79827 51433 138193<br />

139937*<br />

139938<br />

0318 - 0869 90127 79827 51433 155735<br />

25105*<br />

139936<br />

0870 - 9999 90127 79827 51433 2044777<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999<br />

190070<br />

190073 FCS<br />

25105 51433 190201<br />

139936*<br />

2061878<br />

1300 - 2000 DC<br />

0001 - 0058 52364<br />

51433<br />

73747<br />

0059 - 9999 87709 109164<br />

36963 84811<br />

*Replacement of both sealing rings is recommended<br />

162 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Gearbox and sealing kits<br />

Milling drum gearbox<br />

Pump splitter gearbox<br />

Gearbox Sealing ring Face seal Gearbox Sealing ring<br />

W 1500 0001 - 9999 87708 73747 109164 36963 84811<br />

W 1900<br />

0001 - 0253 87708 73747 109164<br />

0254 - 9999 126869 155158 129617<br />

36963 84811<br />

W 2000 0001 - 9999 126869 155158 129617 113038<br />

25106*<br />

82052<br />

2100 DC<br />

0042 - 0345 42133 37502<br />

0346 - 9999 102414 63606 123738<br />

36963 84811<br />

0001 - 0091 136986<br />

W 2100<br />

0092 - 0117 172841<br />

155158 154190 140837<br />

25106*<br />

82052<br />

0118 - 9999 177662<br />

W 2200<br />

0001 - 0208 112600 7750<br />

0209 - 9999 180038 45451<br />

161345 113042<br />

25106*<br />

178531<br />

WR 2000 0001 - 9999 166990 191906 171519<br />

WR 2400 0001 - 9999 166990 191906 190252<br />

25106*<br />

82052<br />

25106*<br />

82052<br />

0001 - 0058 80018<br />

0059 - 0109 99913 133332<br />

11217 36963<br />

WR 2500<br />

0110 - 0212 99913 133332 11217<br />

84811<br />

0213 - 0309 130940 144443<br />

0310 - 9999 156488 144443<br />

144440<br />

108797<br />

WR 2500 S 0001 - 9999 156488 144443 144440 108797 84811<br />

WS 2200, WS 2500 0001 - 9999 191906 7765 106467<br />

*Replacement of both sealing rings is recommended<br />

© 2009 by Wirtgen GmbH<br />

163


Original Wirtgen clutches effectively transfer power<br />

The clutches in milling machines must<br />

be capable of transmitting their high<br />

power output and reliably connecting<br />

and disconnecting the power in the milling<br />

power train.<br />

Wirtgen clutches are specially designed<br />

for use in the respective power<br />

train. They are optimised to handle the<br />

stresses generated by the dynamic action<br />

of the cutting process.<br />

Based on machine requirements and<br />

field experience, Wirtgen has developed<br />

individual service packages. The natural<br />

wear of the clutch element, toothed<br />

ring and outer discs is compensated for.<br />

During maintenance work, replacing all<br />

the seals included in the seal kit ensures<br />

reliable operation.<br />

Grooved ring of heatresistant<br />

material<br />

Optimized cylinder-piston<br />

combination for mobility<br />

with zero backlash<br />

O-ring for reliably sealing<br />

the clutch housing<br />

Locking ring for reliable<br />

absorption of axial forces<br />

High-precision diecast<br />

gear rim for accurate<br />

power transmission<br />

Clutch insert<br />

of steel for<br />

reliable power<br />

transmission<br />

Outer disc with<br />

optimized coating<br />

for powerful frictional<br />

engagement<br />

Robust thrust plate for<br />

pre-tensioning<br />

Fatigue-proof thrust springs<br />

designed for a large number<br />

of load cycles<br />

Reliable power transmission<br />

to clutch pin and hub<br />

164 © 2009 by Wirtgen GmbH


Machine type Description Series range Qty. Part No.<br />

Clutch complete<br />

0001 - 0449 1 66626<br />

0450 - 9999 1 148656<br />

Clutch element<br />

0001 - 0449 1 74339<br />

0450 - 9999 1 185025<br />

W 350<br />

Toothed ring 0001 - 9999 1 1556<br />

Outer disk 0001 - 9999 1 5568<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit<br />

0001 - 0449 1 74338<br />

0450 - 9999 1 185019<br />

Clutch complete 0001 - 9999 1 182230<br />

W 35<br />

W 35 DC<br />

Friction disk 0001 - 9999 1 2061213<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit 0001 - 0449 1 195516<br />

Clutch complete 0001 - 9999 1 184685<br />

Toothed ring 0001 - 9999 1 2061230<br />

W 50<br />

Outer disk 0001 - 9999 2 2061232<br />

Inner disk 0001 - 9999 1 2061231<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit 0001 - 9999 1 195515<br />

Clutch complete 0001 - 9999 1 180703<br />

Toothed ring 0001 - 9999 1 2061230<br />

W 50 DC<br />

Outer disk 0001 - 9999 3 2061232<br />

Inner disk 0001 - 9999 2 2061231<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit 0001 - 9999 1 195515<br />

We recommend to always replace outer disc and toothed ring both together.<br />

© 2009 by Wirtgen GmbH<br />

165


Machine type Description Series range Qty. Part No.<br />

Clutch complete 0001 - 9999 1 70196<br />

Clutch element 0001 - 9999 1 76650<br />

W 600 DC<br />

W 1000 L<br />

W 1000<br />

Toothed ring 0001 - 9999 1 1568<br />

Outer disk 0001 - 9999 2 13882<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit 0001 - 9999 1 76651<br />

Clutch complete 0001 - 9999 1 2063641<br />

Toothed ring 0001 - 9999 1 2061284<br />

W 60<br />

W 100<br />

Outer disk 0001 - 9999 2 13882<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit 0001 - 9999 1 185020<br />

Clutch complete<br />

0001 - 0149 1 70196<br />

0150 - 9999 1 138200<br />

Toothed ring 0001 - 9999 1 1568<br />

W 1000 F<br />

W 1200 F<br />

W 1300 F 07.10<br />

Outer disk 0001 - 9999 2 13882<br />

Rotary duct 0001 - 9999 1 68180<br />

Sealing kit<br />

0001 - 0149 1 76651<br />

0150 - 9999 1 185020<br />

Clutch complete 0001 - 9999 1 190202<br />

Clutch element 0001 - 9999 1 2061289<br />

W 100 F<br />

W 120 F<br />

W 130 F<br />

Toothed ring 0001 - 9999 1 2061284<br />

Outer disk 0001 - 9999 2 13882<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 2061297<br />

We recommend to always replace outer disc and toothed ring both together.<br />

166 © 2009 by Wirtgen GmbH


Machine type Description Series range Qty. Part No.<br />

Clutch complete<br />

0001 - 0524 1 73213<br />

0525 - 9999 1 101822<br />

Clutch element<br />

0001 - 0524 1 58717<br />

0525 - 9999 1 135110<br />

1300 - 1500 DC<br />

Toothed ring<br />

0001 - 0524 1 59946<br />

0525 - 9999 1 135109<br />

Outer disk<br />

0001 - 0524 3 13882<br />

0525 - 9999 3 2068961<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit<br />

0001 - 0524 1 74364<br />

0525 - 9999 1 134277<br />

Clutch complete<br />

0002 - 0463 1 159247<br />

0464 - 9999 1 101823<br />

Clutch element<br />

0001 - 0463 1 58717<br />

0464 - 9999 1 135110<br />

1900 - 2000 DC 05.20<br />

Toothed ring<br />

0001 - 0463 1 59946<br />

0464 - 9999 1 135109<br />

Outer disk<br />

0002 - 0463 3 13882<br />

0464 - 9999 3 2068961<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit<br />

0001 - 0463 1 74364<br />

0464 - 9999 1 134277<br />

Clutch complete 0113 - 9999 1 159244<br />

Toothed ring 0113 - 9999 1 133789<br />

W 1500<br />

Outer disk 0113 - 9999 2 82243<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0113 - 9999 1 185024<br />

We recommend to always replace outer disc and toothed ring both together.<br />

© 2009 by Wirtgen GmbH<br />

167


Machine type Description Series range Qty. Part No.<br />

Clutch complete 0129 - 9999 1 159245<br />

Clutch element 0001 - 9999 1 135110<br />

W 1900<br />

Toothed ring 0001 - 9999 1 135109<br />

Outer disk 0001 - 9999 3 2068961<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0129 - 9999 1 134277<br />

Clutch complete 0001 - 9999 1 190202<br />

Clutch element 0001 - 9999 1 2061289<br />

W 150<br />

Toothed ring 0001 - 9999 1 2061284<br />

Outer disk 0001 - 9999 2 13882<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 2061297<br />

Clutch complete 0001 - 9999 1 113902<br />

Clutch element 0001 - 9999 1 156163<br />

W 2000<br />

W 2100<br />

Toothed ring 0001 - 9999 1 133789<br />

Outer disk 0001 - 9999 2 82243<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 155377<br />

Clutch complete 0118 - 9999 1 82041<br />

Clutch element 0118 - 9999 1 65601<br />

2100 DC<br />

Toothed ring 0118 - 9999 1 65598<br />

Outer disk 0118 - 9999 3 82243<br />

Rotary duct 0118 - 9999 1 66852<br />

Sealing kit 0118 - 9999 1 65603<br />

Clutch complete 0001 - 9999 1 116937<br />

Clutch element 0001 - 9999 1 156164<br />

W 2200<br />

Toothed ring 0001 - 9999 1 155368<br />

Outer disk 0001 - 9999 2 155369<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 155378<br />

168 © 2009 by Wirtgen GmbH


Machine type Description Series range Qty. Part No.<br />

Clutch complete 0001 - 9999 1 159871<br />

Clutch element 0001 - 9999 1 185021<br />

WR 2000<br />

Toothed ring 0001 - 9999 1 59946<br />

Outer disk 0001 - 9999 3 13882<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 185022<br />

Clutch complete 0001 - 0043 1 113902<br />

Clutch complete 0044 - 9999 1 2068894<br />

Clutch element 0001 - 9999 1 156163<br />

WR 2400<br />

Toothed ring 0001 - 9999 1 133789<br />

Outer disk 0001 - 9999 2 82243<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 155377<br />

Clutch complete 0001 - 9999 1 82039<br />

Clutch element 0001 - 9999 1 65601<br />

WR 2500<br />

Toothed ring 0001 - 9999 1 65598<br />

Outer disk 0001 - 9999 2 82243<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 65603<br />

Clutch complete 0001 - 9999 1 155280<br />

Clutch element 0001 - 9999 1 185026<br />

WR 2500 S<br />

Toothed ring 0001 - 9999 1 182696<br />

Outer disk 0001 - 9999 3 82243<br />

Rotary duct 0001 - 9999 1 66852<br />

Sealing kit 0001 - 9999 1 185023<br />

© 2009 by Wirtgen GmbH<br />

169


Original Wirtgen power belts and belt pulleys<br />

for reliable power transmission<br />

The power belts and belt pulleys make<br />

up a system that reliably transmits power<br />

from the engine to the milling drum<br />

and dampens disturbing vibrations. In<br />

the highly dynamic environment of the<br />

milling drum drive, this system is therefore<br />

the heart of the machine.<br />

The durable power belts and belt pulleys<br />

are precisely coordinated and optimised<br />

with regard to their coefficients<br />

of friction, so as to enable reliable transmission<br />

of the high tractive forces. The<br />

belt pulleys are made of high-precision<br />

casting materials and are dynamically<br />

balanced. Their shape has been optimised<br />

to dissipate heat at the contact<br />

surface between the power belt and the<br />

belt pulley.<br />

Optimized friction coefficients for<br />

outstanding clutch properties<br />

Dynamically balanced belt<br />

pulley for smooth running<br />

Low-wear belt pulley of high-strength,<br />

homogeneous cast materials<br />

Optimized form<br />

for effective heat<br />

dissipation<br />

Woven sheathing made from<br />

multi-ply, abrasion-resistant<br />

blended fabric<br />

Wear- and tear-resistant beltpulley<br />

made from homogeneous<br />

casting material<br />

High modulus traction<br />

rope with low elongation<br />

for power transmission<br />

Outstanding flexibility due<br />

to well matched CR blend<br />

Fibre-reinforced core plate for high<br />

dimensional stability in transverse<br />

direction<br />

170 © 2009 by Wirtgen GmbH


Machine type<br />

V-belt compound<br />

unit<br />

Assembly position of belt pulleys when shipped<br />

Driving motor/<br />

clutch<br />

Milling gearbox<br />

Tensioner roller<br />

Belt Pulley 1 Belt Pulley 2 Belt Pulley 3<br />

Diameter Part No. Diameter Part No. Diameter Part No.<br />

W 350<br />

(Valid up to machine 0594)<br />

W 350<br />

(Valid from machine 0595)<br />

77050 150 mm 77052 187 mm 77051 96 mm 77054<br />

176066 165 mm 175664 200 mm 175665 105 mm 175666<br />

W 350 E 77050 187 mm 77051 150 mm 77052 96 mm 77054<br />

W 35 176066 150 mm 66891 187 mm 66892 105 mm 175666<br />

W 35 DC 176066 165 mm 175664 200 mm 175665 105 mm 175666<br />

W 50 171089 215 mm 170161 230 mm 170170 155 mm 173410<br />

W 50 DC 171088 215 mm 170161 230 mm 170170 155 mm 173410<br />

W 600 DC 97153 250 mm 97146 300 mm 97148 265 mm 97207**<br />

W 1000 L 97153 250 mm 97146 280 mm 109646 265 mm 97207**<br />

W 1000 72069 280 mm 52201 250 mm 52203 265 mm 97207**<br />

W 60, W 100 2044867 250 mm 97146 280 mm 97147 190 mm 2046453<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

W 100 F, W 120 F,<br />

W 130 F<br />

92815 250 mm 52203 325 mm 90042 265 mm 97207**<br />

194597 265 mm 191432 315 mm 170796 265 mm 191432<br />

1300 - 2000 DC 05.20 66894 280 mm 67150 250 mm 67151 265 mm 67149***<br />

W 1500, W 1900*<br />

(Valid up to machine 0253)<br />

W 1500, W 1900*<br />

(Valid from machine 0254)<br />

143377 330 mm 142158 280 mm 67150 250 mm 67151<br />

143377 330 mm 142158 280 mm 148639 250mm 186903<br />

W 150 66894 315 mm 170796 280 mm 67150 250 mm 186903<br />

W 2000* 113850 315 mm 72438 280 mm 114274 250 mm 114275<br />

2100 DC 33142 355 mm 72437 315 mm 72438 265 mm 32702<br />

W 2100 138901 400 mm 80028 355 mm 72437 315 mm 72438<br />

W 2200 120650 400 mm 118543 355 mm 118547 315 mm 118545<br />

W 2200<br />

(Milling width 3500-4300)<br />

2 x 134734 400 mm 118543 355 mm 118547 315 mm 118545<br />

WR 2000 173713 400 mm 170798 355 mm 170797 315 mm 170796<br />

WR 2400 189294 400 mm 80028 355 mm 72437 315 mm 72438<br />

WR 2500, WR 2500 S 33142 400 mm 80028 355 mm 72437 355 mm 72437<br />

WS 2200, WS 2500 2 x 184981 330 mm 182730 330 mm 182730 190 mm 182732<br />

WS 220, WS 250 2 x 2106383 330 mm 182730 330 mm 182730 190 mm 182732<br />

*FCS by request; **Tensioner roller incl. bearing; ***Tensioner roller incl. bearing and tensioner arm<br />

© 2009 by Wirtgen GmbH<br />

171


Original Wirtgen belt tensioning system<br />

for power belts with guaranteed tension<br />

The belt tensioning system ensures that<br />

belts are tensioned to the extent necessary<br />

for reliable transmission of the<br />

power and simultaneously serves as a<br />

damping element during load cycles.<br />

Due to the system‘s intelligent conceptual<br />

design, the belt tension is automatically<br />

adjusted throughout the service<br />

life of the power belts and makes it easier<br />

to replace them during maintenance<br />

work.<br />

The bearing shaft is made from highstrength<br />

steel which is additionally galvanized<br />

to protect it against corrosion.<br />

The bearing seats are hardened and<br />

ground. They guarantee the precise fit<br />

of the bearings and ensure a long service<br />

life.<br />

The V-belt compound unit with several ribs effectively transfer power to the milling drum.<br />

172 © 2009 by Wirtgen GmbH


Small Milling Machine<br />

Tensioner roller<br />

Machine type<br />

Series range<br />

Bearing<br />

shaft<br />

Bearing 1<br />

(inside)<br />

Bearing 2<br />

(outside)<br />

Tensioner/Tensioner arm<br />

W 350, W 350 E 0001 - 9999 77055 10981 10981 68181<br />

W 35 0001 - 9999 175832 2463 10981 68181<br />

W 35 DC 0001 - 9999 175832 2463 10981 68181<br />

W 50, W 50 DC 0001 - 9999 173409 86498 12071 176568<br />

W 600 DC 0001 - 9999 2473 2473 53031<br />

W 60 0001 - 9999 2473 2473 2046451<br />

W 1000 L 0001 - 9999 2473 2473 53031<br />

W 1000 0001 - 9999 2473 2473 53031<br />

W 100 0001 - 9999 2473 2473 2064106<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

0001 - 9999 2473 2473 93991/ 97207<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 172728 89593 11465<br />

Large Milling Machines<br />

Tensioner roller<br />

Machine type<br />

Series range<br />

Bearing<br />

shaft<br />

Bearing 1<br />

(inside)<br />

Bearing 2<br />

(outside)<br />

Sealing rings<br />

0001 - 0253 143169 89593 11465<br />

W 1500, W 1900<br />

0254 - 9999 187006 89593 11465<br />

W 150 0001 - 9999 187006 89593 11465<br />

0001 - 0624 80299 89593 11465<br />

W 2000<br />

0625 - 9999 187006 89593 11465<br />

2100 DC 0001 - 9999 32689 28727 5913 Sealing ring: 2 x 25504<br />

0001 - 0134 80299 89593 11465<br />

W 2100<br />

0135 - 9999 187006 89593 11465<br />

W 2200 0001 - 9999 122268 50654 1585<br />

Felt seal: 10948<br />

Inner ring: 120158<br />

Recycler<br />

Tensioner roller<br />

Machine type<br />

Series range<br />

Bearing<br />

shaft<br />

Bearing 1<br />

(inside)<br />

Bearing 2<br />

(outside)<br />

Sealing rings<br />

WR 2000 0001 - 9999 172730 89593 11465<br />

WR 2400 0001 - 9999 189408 89593 178530 10948<br />

WR 2500 0001 - 0316 80299 89593 11465<br />

WR 2500 S<br />

0001 - 0123 80299 89593 11465<br />

0124 - 9999 187006 89593 11465<br />

WS 2200, WS 2500 0001 - 9999 184927 185233 185233<br />

WS 220, WS 250 0001 - 9999 184927 185233 185233<br />

© 2009 by Wirtgen GmbH<br />

173


Original Wirtgen hydraulic pumps and motors<br />

for high-performance machine functions<br />

Thanks to their flexibility, power density<br />

and easy maintenance, hydraulic drives<br />

have proven to be very effective in mobile<br />

machines. In Wirtgen machines,<br />

they assume a variety of functions: hydraulic<br />

drives ensure reliable operation,<br />

from advance drive and material transport,<br />

all the way to auxiliary functions<br />

such as hydraulic cylinder control.<br />

The pumps and motors were designed<br />

specifically for Wirtgen with an optimised<br />

set of characteristics for the individual<br />

functions. Based on practical experience,<br />

service packages have been<br />

developed for these components which<br />

ensure long-term, trouble-free operation<br />

of a machine, because they<br />

provide for complete replacement of all<br />

seals during maintenance work.<br />

The pumps and motors for the advance<br />

drive have been specifically adapted to<br />

the milling function. The highly sensitive,<br />

controllable drives have been precisely<br />

designed to suit the milling process in<br />

terms of power transmission and control<br />

response.<br />

The compact structural design has been<br />

optimised to meet the requirements in<br />

Wirtgen milling machines. It allows the<br />

components to be installed directly in<br />

the crawler unit or the wheel, which significantly<br />

improves responsiveness.<br />

The drives for the conveyor have been<br />

optimised for the transport of largevolume<br />

material flows. The pumps and<br />

motors have a high power density in order<br />

to guarantee the reliable start-up of<br />

a fully-loaded conveyor following workrelated<br />

interruptions.<br />

174 © 2009 by Wirtgen GmbH


Sealing kits hydraulic pumps<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan Cylinder<br />

0001 - 0314<br />

Pump: 68411<br />

Sealing kit cpl.: 53865<br />

Pump: 80714<br />

Sealing kit cpl.: 64797<br />

W 350<br />

0315 - 9999<br />

Pump: 110158<br />

Sealing ring: 95832<br />

Pump: 80714<br />

Sealing kit cpl.: 64797<br />

W 35 0001 - 9999<br />

Pump: 190331<br />

Sealing ring: 95832<br />

Pump: 68603<br />

Sealing kit cpl.: 64797<br />

W 35 DC 0001 - 9999<br />

Pump 1 wheel: 187943<br />

Sealing ring: 95832<br />

Pump 4 wheel: 180646<br />

Sealing ring: 95832<br />

Pump: 181323<br />

Sealing kit cpl.: 62158<br />

Pump: 80714<br />

Sealing kit cpl.: 64797<br />

0005 - 0765<br />

Pump*: 53603<br />

Sealing kit cpl.: 53865<br />

Pump: 47964<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

Pump: 47964<br />

Sealing kit cpl.: 40913<br />

W 500, 3 wheel<br />

0766 - 1181<br />

1182 - 9999<br />

Pump*: 89088<br />

Sealing ring: 95832<br />

Pump*: 138829<br />

Sealing ring: 95832<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

0005 - 0765<br />

Pump*: 53603<br />

Sealing kit cpl.: 53865<br />

Pump: 47964<br />

Sealing kit cpl.: 40913<br />

Pump: 47964<br />

Sealing kit cpl.: 40913<br />

W 500, 4 wheel<br />

0766 - 1198<br />

Pump*: 89086<br />

Sealing ring: 78164<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

1199 - 9999<br />

Pump*: 138833<br />

Sealing ring: 78164<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

W 50 08.05<br />

0001 - 0100<br />

0101 - 9999<br />

Pump: 170046<br />

Sealing ring: 95832<br />

Pump: 186601<br />

Sealing ring: 78164<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

W 50 10.05 0001 - 9999<br />

Pump: 186601<br />

Sealing ring: 78164<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

Pump: 171599<br />

Sealing kit cpl.: 78033<br />

0001 - 0107<br />

Pump: 170044<br />

Sealing ring: 78164<br />

Pump: 30975 Pump: 171597<br />

W 50 DC<br />

0108 - 9999<br />

Pump: 197557<br />

Sealing ring: 78164<br />

Pump: 30975 Pump: 171597<br />

*Position of drive pump: different assembly position<br />

© 2009 by Wirtgen GmbH<br />

175


Sealing kits hydraulic pumps<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan Cylinder<br />

Pump: 93856<br />

Sealing ring: 95832<br />

0001 - 0224<br />

Pump: 93857<br />

Sealing ring: 95832<br />

Pump: 93858<br />

Sealing kit cpl.: 39302<br />

Pump: 93858<br />

Sealing kit cpl.: 39302<br />

Pump: 14975<br />

Sealing kit cpl.: 23589<br />

Pump: 93856<br />

Sealing ring: 95832<br />

W 600 DC,<br />

W 1000L<br />

0225 - 0294<br />

Pump: 93857<br />

Sealing ring: 95832<br />

Pump: 96368<br />

Sealing kit cpl.: 39302<br />

Pump: 96368<br />

Sealing kit cpl.: 39302<br />

Pump: 14975<br />

Sealing kit cpl.: 23589<br />

Pump: 138837<br />

Sealing ring: 95832<br />

0295 - 9999<br />

Pump: 138840<br />

Sealing ring: 95832<br />

Pump: 96368<br />

Sealing kit cpl.: 39302<br />

Pump: 96368<br />

Sealing kit cpl.: 39302<br />

Pump: 14975<br />

Sealing kit cpl.: 23589<br />

0001 - 0556<br />

Pump: 78036<br />

Sealing kit cpl.: 78033<br />

Pump: 69896<br />

Sealing kit cpl.: 78164<br />

Pump: 78034<br />

Sealing kit cpl.: 78033<br />

Pump: 78035<br />

Sealing kit cpl.: 78033<br />

W 1000<br />

0557 - 0577<br />

Pump: 78036<br />

Sealing kit cpl.: 78033<br />

Pump: 156587<br />

Sealing ring: 87708<br />

Pump: 78034<br />

Sealing kit cpl.: 78033<br />

Pump: 78035<br />

Sealing kit cpl.: 78033<br />

0578 - 9999<br />

Pump: 78036<br />

Sealing kit cpl.: 78033<br />

Pump: 152240<br />

Sealing ring: 87708<br />

Pump: 78034<br />

Sealing kit cpl.: 78033<br />

Pump: 90144<br />

Sealing kit cpl.: 64797<br />

Pump: 78035<br />

Sealing kit cpl.: 78033<br />

W 60,<br />

W 100<br />

0001 - 0076<br />

0077 - 9999<br />

Pump: 2056119<br />

Sealing ring: 78164<br />

Pump: 2056119<br />

Sealing ring: 78164<br />

Pump: 30975<br />

Sealing kit cpl.: 158564<br />

Pump: 2077246<br />

Pump: 2057631<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 06.10<br />

0001 - 9999<br />

Pump: 92601<br />

Sealing ring: 102948<br />

Pump: 92602<br />

Sealing ring: 78164<br />

Pump: 90144<br />

Sealing kit cpl.: 64797<br />

Pump: 92603<br />

Sealing kit cpl.: 103330<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 0556<br />

0557 - 9999<br />

Pump: 92601<br />

Sealing ring: 102948<br />

Pump: 138842<br />

Sealing ring: 87708<br />

Pump: 92602<br />

Sealing ring: 78164<br />

Pump: 90144<br />

Sealing kit cpl.: 64797<br />

Pump: 92603<br />

Sealing kit cpl.: 103330<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0001 - 9999<br />

Pump: 2055647<br />

Sealing ring: 135969<br />

Pump: 191369<br />

Sealing ring: 87708<br />

Pump: 137322<br />

Dichtsatz: 135152<br />

Pump: 197845<br />

176 © 2009 by Wirtgen GmbH


Sealing kits hydraulic pumps<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan Cylinder<br />

1300 - 2000 DC<br />

05.20<br />

W 1500,<br />

W 1900<br />

0001 - 0049<br />

0050 - 9999<br />

0001 - 0091<br />

0092 - 9999<br />

Pump: 36964<br />

Sealing kit cpl.: 40846<br />

Pump: 84389<br />

Sealing ring: 88774<br />

Pump: 137165<br />

Sealing ring: 88774<br />

Pump: 137165<br />

Sealing ring: 88774<br />

Pump: 58086<br />

Sealing kit cpl.: 62649<br />

Sealing ring: 42975 Pump: 64795<br />

Pump: 80026<br />

Sealing ring: 87708<br />

Pump: 137167<br />

Sealing ring: 87708<br />

Pump: 137167<br />

Sealing ring: 87708<br />

Sealing kit cpl.: 23649<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

Pump: 84388<br />

Sealing kit cpl.: 47741<br />

Pump: 141745<br />

Sealing kit cpl.: 135152 Pump: 123347<br />

Pump: 151331<br />

Sealing kit cpl.: 135152<br />

Sealing ring: 129382<br />

W 150 0001 - 9999 Pump: 2055872 Pump: 2056019 Pump: 90690 Pump: 2056040<br />

0001 - 0185<br />

0186 - 0210<br />

Pump: 113993<br />

Sealing ring: 88774<br />

Pump: 137165<br />

Sealing ring: 88774<br />

Pump: 113994<br />

Sealing ring: 87708 Pump: 15543<br />

Pump: 137167<br />

Sealing ring: 87708<br />

Sealing kit cpl.: 23649<br />

Pump: 51890<br />

Sealing kit cpl.: 40913<br />

W 2000<br />

0211 - 0774 Pump: 137165 Pump: 137167 Pump: 15543 Pump: 123347<br />

0774 - 9999 Pump: 137165 Pump: 137167 Pump: 15543 Pump: 154412<br />

0211 - 9999 Sealing ring: 88774 Sealing ring: 87708 Sealing kit cpl.: 23649 Sealing ring: 129382<br />

2100 DC<br />

0001 - 0094<br />

0095 - 0117<br />

0118 - 0256<br />

Pump: 36964<br />

Sealing kit cpl.: 40846<br />

Pump: 36967<br />

Sealing kit cpl.: 40847<br />

Pump: 36964<br />

Sealing kit cpl.: 40846 Pump: 58086<br />

Pump: 36964<br />

Sealing kit cpl.: 40846<br />

Sealing kit cpl.: 62649<br />

Sealing ring: 42975<br />

Pump: 40445<br />

Sealing kit cpl.: 43733<br />

Pump: 40445<br />

Sealing kit cpl.: 43733<br />

Pump: 71477<br />

Sealing kit cpl.: 23649<br />

Pump: 36965<br />

Sealing kit cpl.: 40913<br />

Sealing ring: 42020<br />

0257 - 0282<br />

0283 - 9999<br />

Pump: 84389<br />

Sealing ring: 88774<br />

Pump: 84389<br />

Sealing ring: 88774<br />

Pump: 80026<br />

Sealing ring: 87708<br />

Pump: 80026<br />

Sealing ring: 87708<br />

Pump: 71477<br />

Sealing kit cpl.: 23649 Pump: 84388<br />

Pump: 94907<br />

Sealing kit cpl.: 135152<br />

Sealing kit cpl.: 47741<br />

0001 - 0219 Pump: 138885 Pump: 137166 Pump: 15543 Pump: 123347<br />

W 2100<br />

0220 - 9999 Pump: 138885 Pump: 137166 Pump: 15543 Pump: 154412<br />

0001 - 9999 Sealing ring: 92082 Sealing ring: 135969 Sealing kit cpl.: 23649 Sealing ring: 129382<br />

0001 - 0050<br />

0051 - 0199<br />

Pump: 115181<br />

Sealing ring: 92082<br />

Pump: 138885<br />

Sealing ring: 92082<br />

Pump: 113994<br />

Sealing ring: 87708 Pump: 123238<br />

Pump: 137167<br />

Sealing ring: 87708<br />

Sealing ring: 129382<br />

Pump: 123347<br />

Sealing ring: 129382<br />

W 2200<br />

0200 - 0278 Pump: 167036 Pump: 137167 Pump: 188642 Pump: 123347<br />

0200 - 9999 Pump: 167036 Pump: 190142 Pump: 188642 Pump: 123347<br />

0200 - 9999 Sealing ring: 92082 Sealing ring: 87708 Sealing ring: 129382 Sealing ring: 129382<br />

WR 2000 0001 - 9999<br />

Pump: 167036<br />

Sealing ring: 92082<br />

Pump: 31291<br />

Sealing kit cpl.: 23649<br />

Pump: 154412<br />

Sealing ring: 129382<br />

WR 2400 0001 - 9999<br />

Pump: 189502<br />

Sealing ring: 187290<br />

Pump: 190137<br />

Sealing ring: 129382<br />

Pump: 189604<br />

Sealing ring: 129382<br />

© 2009 by Wirtgen GmbH<br />

177


Sealing kits hydraulic pumps<br />

Sealing kits hydraulic motors<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan Cylinder<br />

0001 - 0041<br />

Pump: 80019<br />

Sealing ring: 29986<br />

Pump: 80020<br />

Sealing kit cpl.: 20231<br />

Sealing ring: 29986<br />

Pump: 71477<br />

Sealing kit cpl.: 23649<br />

Pump: 79129<br />

Sealing kit cpl.: 47741<br />

WR 2500<br />

0042 - 0109<br />

Pump: 80019<br />

Sealing ring: 29986<br />

Pump: 80020<br />

Sealing kit cpl.: 20231<br />

Sealing ring: 29986<br />

0110 - 0259<br />

Pump: 80020<br />

Sealing kit cpl.: 20231<br />

Sealing ring: 29986<br />

Pump: 112624<br />

Sealing kit cpl.: 20231<br />

Pump: 94907<br />

Sealing kit cpl.: 135152<br />

Pump: 79129<br />

Sealing kit cpl.: 47741<br />

0260 - 9999<br />

Pump: 149739<br />

Sealing ring: 78164<br />

Pump: 149740<br />

Sealing ring: 78164<br />

WR 2500 S 0001 - 9999<br />

Pump: 154408<br />

Sealing ring: 78164<br />

Pump: 154409<br />

Sealing ring: 78164<br />

Pump: 161467<br />

Pump: 154412<br />

Sealing ring: 129382<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan<br />

0001 - 0058<br />

Motor: 23397<br />

Sealing kit cpl.: 20258<br />

Sealing ring: 43711<br />

W 350<br />

0059 - 0314<br />

Motor: 76498<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

0315 - 9999<br />

Motor: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

W 35 0001 - 9999<br />

Motor: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

W 35 DC 0001 - 9999<br />

Motor front 1 wheel: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor front 4 wheel: 187055<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor rear 4 wheel: 180790<br />

Sealing kit cpl.: 193573<br />

Motor: 1781<br />

Sealing kit cpl.: 18253<br />

178 © 2009 by Wirtgen GmbH


Sealing kits hydraulic motors<br />

Machine<br />

type<br />

Series<br />

range<br />

0005 - 0236<br />

Advance drive Conveyor Fan<br />

Motor: 43270<br />

Sealing kit cpl.: 48360<br />

W 500<br />

0237 - 0430<br />

Motor*: 24316<br />

Sealing kit cpl.: 53867<br />

Sealing ring: 43011<br />

Motor: 62926<br />

Sealing kit cpl.: 62752<br />

0431 - 9999<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

0001 - 0067<br />

Motor rear right: 170576<br />

Sealing kit cpl.: 185045<br />

Motor rear left: 170610<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

0068 - 0100<br />

Motor rear right + left: 170610<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

W 50 08.05<br />

0001 - 0100<br />

Motor 3-wheel front: 170611<br />

Sealing kit cpl.: 185046<br />

Motor 4-wheel front: 170695<br />

Sealing kit: 185046<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

0101 - 9999<br />

Motor rear right: 186095<br />

Sealing kit cpl.: 185045<br />

Motor rear left: 186030<br />

Sealing kit cpl.: 185045<br />

Motor 3-wheel front: 186032<br />

Sealing kit cpl.: 185046<br />

Motor 4-wheel front: 186031<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

W 50 10.05 0001 - 9999<br />

Motor rear right: 186095<br />

Sealing kit cpl.: 185045<br />

Motor rear left: 186030<br />

Sealing kit cpl.: 185045<br />

Motor 3-wheel front: 186032<br />

Sealing kit cpl.: 185046<br />

Motor 4-wheel front: 186031<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

0001 - 0099<br />

Motor 3-wheel front: 170615<br />

Sealing kit cpl.: 185046<br />

Motor 4-wheel front: 170696<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

W 50 DC<br />

0100 - 9999<br />

Motor 3-wheel front: 110028<br />

Sealing kit cpl.: 130618<br />

Motor 4-wheel front: 187578<br />

Sealing kit cpl.: 130618<br />

Motor hinten rechts + left: 186033<br />

Sealing kit cpl.: 185045<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

*Position of drive pump: different assembly position<br />

© 2009 by Wirtgen GmbH<br />

179


Sealing kits hydraulic motors<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 9999<br />

Motor*: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor: 51659<br />

Sealing kit cpl.: 62752<br />

0001 - 0010<br />

Motor*: 23397<br />

Sealing kit cpl.: 20258<br />

Sealing ring: 43711<br />

W 1000<br />

0011 - 0374<br />

Motor*: 76498<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor: 72082<br />

Sealing kit cpl.: 62752<br />

0375 - 9999<br />

Motor*: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

W 60, W 100 0001 - 9999<br />

Motor*: 2065900<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor: 72082<br />

Sealing kit cpl.: 62752<br />

0001 - 0054<br />

Motor: 90196<br />

Sealing kit cpl.: 78241<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F<br />

0055 - 0329<br />

Motor*: 90051<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor**: 43643<br />

Sealing kit cpl.: 39929<br />

Motor: 132565<br />

Sealing kit cpl.: 78241<br />

0330 - 9999<br />

Motor: 44617<br />

Sealing kit cpl.: 25451<br />

0001 - 0009 Motor: 90051<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0010 - 9999 Motor: 110028<br />

0001 - 9999<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor: 53211<br />

Sealing kit cpl.: 73206<br />

Motor: 191883<br />

1300 - 2000 DC<br />

05.20<br />

0001 - 0317<br />

0318 - 9999<br />

Motor*: 76496<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor*: 76496<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor**: 14711<br />

Sealing kit cpl.: 23592<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor: 48051<br />

Sealing kit cpl.: 51204<br />

W 1500,<br />

W 1900<br />

0001 - 9999<br />

Motor*: 110028<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor**: 14711<br />

Sealing kit cpl.: 23592<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor: 89818<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

W 150 0001 - 0009<br />

Motor: 110028<br />

Sealing kit cpl.: 130618<br />

Sealing ring: 80607<br />

Motor: 12840<br />

Sealing kit cpl.: 39929<br />

Motor: 2085222<br />

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor<br />

180 © 2009 by Wirtgen GmbH


Sealing kits hydraulic motors<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan<br />

W 2000<br />

0001 - 0479<br />

0480 - 9999<br />

Motor*: 114879<br />

Sealing ring: 80607<br />

Motor*: 114163<br />

Sealing ring: 80607<br />

Motor*: 172614<br />

Sealing ring: 80607<br />

Motor*: 114163<br />

Sealing ring: 80607<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor: 2209<br />

Sealing ring: 68759<br />

W 2100<br />

0001 - 0099<br />

0100 - 9999<br />

Motor*: 147121<br />

Sealing ring: 129396<br />

Motor*: 147120<br />

Sealing ring: 129396<br />

Motor*: 172615<br />

Sealing ring: 129396<br />

Motor*: 147120<br />

Sealing ring: 129396<br />

Motor**: 126430<br />

Sealing kit cpl.: 152960<br />

Motor**: 126430<br />

Sealing kit cpl.: 152960<br />

Motor: 89818<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

Motor: 89818<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

0001 - 0008<br />

0009 - 0021<br />

0022 - 0117<br />

Motor*: 38450<br />

Sealing kit cpl.: 20258<br />

Sealing ring: 43711<br />

Motor**: 14711<br />

Sealing kit cpl.: 23592<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor**: 13526<br />

Sealing kit cpl.: 22734<br />

Motor: 38192<br />

Sealing kit cpl.: 53880<br />

0118 - 0120<br />

Motor*: 38450<br />

Sealing kit cpl.: 20258<br />

Sealing ring: 43711<br />

Motor*: 43460<br />

Sealing kit cpl.: 20258<br />

Sealing ring: 43711<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor**: 13526<br />

Sealing kit cpl.: 23592<br />

Motor: 38192<br />

Sealing kit cpl.: 53880<br />

2100 DC<br />

0121 - 0176<br />

Motor*: 72618<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor*: 73086<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor**: 13526<br />

Sealing kit cpl.: 23592<br />

Motor: 38192<br />

Sealing kit cpl.: 53880<br />

0177 - 0282<br />

Motor*: 76496<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor*: 76497<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592<br />

Motor**: 13526<br />

Sealing kit cpl.: 23592<br />

Motor: 38192<br />

Sealing kit cpl.: 53880<br />

0283 - 0355<br />

Motor*: 76496<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor*: 76497<br />

Sealing kit cpl.: 73602<br />

Sealing ring: 80607<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592 Motor: 89818<br />

Sealing kit cpl.: 24159<br />

Motor**: 13526<br />

Sealing ring: 68759<br />

Sealing kit cpl.: 23592<br />

0356 - 9999<br />

Motor*: 110028<br />

Sealing kit cpl.: 130618<br />

Motor*: 110039<br />

Sealing kit cpl.: 130618<br />

Motor**: 41685<br />

Sealing kit cpl.: 23592 Motor: 89818<br />

Motor**: 13526<br />

Sealing kit cpl.: 23592<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor<br />

© 2009 by Wirtgen GmbH<br />

181


Sealing kits hydraulic motors<br />

Machine<br />

type<br />

Series<br />

range<br />

Advance drive Conveyor Fan<br />

0001 - 0127<br />

Motor*: 115302<br />

Sealing ring: 129396<br />

Motor*: 115303<br />

Sealing ring: 129396<br />

Motor**: 44871<br />

Sealing kit cpl.: 22734<br />

Motor: 123237<br />

Sealing kit cpl.: 29703<br />

W 2200<br />

0128 - 0199<br />

0200 - 9999<br />

Motor*: 115302<br />

Sealing ring: 129396<br />

Motor*: 172616<br />

Sealing ring: 129396<br />

Motor rear right and left, Right front:<br />

187636<br />

Sealing ring: 129396<br />

Motor front left: 187637<br />

Sealing ring: 129396<br />

Motor**: 44871<br />

Sealing kit cpl.: 22734<br />

Motor: 123237<br />

Sealing kit cpl.: 29703<br />

Motor*: 179857<br />

Sealing ring: 84805<br />

WR 2000 0001 - 9999<br />

Motor*: 179858<br />

Sealing ring: 84805<br />

Motor*: 179859<br />

Sealing ring: 84805<br />

Motor: 155626<br />

Sealing kit cpl.: 163338<br />

WR 2400 0001 - 9999<br />

Motor: 179857<br />

Sealing ring: 84805<br />

Motor: 179858<br />

Sealing ring: 84805<br />

Motor: 179859<br />

Sealing ring: 84805<br />

Motor: 190138<br />

WR 2500<br />

0001 - 0041<br />

0042 - 9999<br />

Motor*: 80022<br />

Sealing ring: 84805<br />

Motor*: 80023<br />

Sealing ring: 84805<br />

Motor: 38192<br />

Sealing kit cpl.: 53880<br />

Motor*: 80022<br />

Sealing ring: 84805 Motor: 89818<br />

Motor*: 80023<br />

Sealing ring: 84805<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

WR 2500 S<br />

0001 - 0071<br />

0072 - 9999<br />

Motor*: 80023<br />

Sealing ring: 84805<br />

Motor*: 80022<br />

Sealing ring: 84805<br />

Motor*: 170608<br />

Sealing ring: 84805<br />

Motor*: 80022<br />

Sealing ring: 84805<br />

Motor: 89818<br />

Sealing kit cpl.: 24159<br />

Sealing ring: 68759<br />

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor<br />

182 © 2009 by Wirtgen GmbH


© 2009 by Wirtgen GmbH<br />

183


Original Wirtgen hydraulic cylinders<br />

for precision responsiveness and accurate positioning<br />

Hydraulic cylinders are used whenever<br />

linear movements requiring high power<br />

must be executed. They are used in<br />

Wirtgen milling machines for numerous<br />

purposes, e.g. to swing the conveyor,<br />

for steering, for the side plate, and for<br />

height adjustment.<br />

On some sites, material contact is unavoidable.<br />

In such instances, the hydraulic<br />

cylinders are exposed to increased<br />

wear due to contact with dirt.<br />

Two solutions are available for maintenance:<br />

if the cylinder displays mechanical<br />

damage, it is advisable to replace it<br />

in order to ensure full operability.<br />

If the cylinder material is intact, a Wirtgen<br />

service package can be used,<br />

which contains all the seals required to<br />

allow continued, reliable use of the cylinder<br />

for an extended period of time.<br />

Wirtgen hydraulic cylinders are adapted<br />

and optimised for individual applications<br />

and operating conditions. They reliably<br />

transmit high forces and provide for exact<br />

positioning in any situation thanks to<br />

their precision responsiveness.<br />

Wirtgen hydraulic cylinders are characterised<br />

by high mechanical strength<br />

and corrosion resistance. As a result,<br />

machines are guaranteed to remain<br />

operational even over a long period of<br />

time.<br />

184 © 2009 by Wirtgen GmbH


Machine type<br />

Series<br />

range<br />

Side plate Scraper Depressor Belt tensioner<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

W 500 0001 - 9999 61124 76301 8814 6395<br />

0001 - 0067 172087 76301<br />

Side plate right<br />

W 50 08.05<br />

0068 - 9999<br />

173624 76301<br />

Side plate left<br />

100429 6395 172087 76301<br />

172087 76301<br />

Side plate right<br />

W 50 10.05 0001 - 9999<br />

173624 76301<br />

Side plate left<br />

100429 6395 172087 76301<br />

172087 76301<br />

W 50 DC 0001 - 9999 173624 76301 100429 6395 172087 76301<br />

W 600 DC, W 1000 L 0001 - 9999 90224 76301 100429 6395 57301 38870<br />

W 1000 0001 - 9999 61124 76301 8814 6395 57301 38870<br />

W 60, W 100 0001 - 9999 189827 76301 100429 6395 173624 76301 2056820 2072688<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 90224 76301 8813 6395 62603 55812 57301 38870<br />

0001 - 9999 189827 76301 8813 6395 53219 55807 57301 38870<br />

1300 - 2000 DC<br />

05.20<br />

0001 - 0226<br />

52280 55808<br />

34144 6394<br />

0227 - 9999 106527 106530<br />

3266 6394 57301 38870<br />

W 1500, W 1900 0001 - 9999 113565 74376 113317 106530 3266 6394 57301 38870<br />

W 150 0001 - 9999 163871 55812 2073346 6395 2075883 6400 57301 38870<br />

W 2000<br />

0001 - 0519 113565 74376 113317 106530 16689 6395 57301 38870<br />

0520 - 9999 163871 55812 113317 106530 16689 6395 57301 38870<br />

Milling depth 300<br />

2100 DC 0001 - 9999 34144 6394 38737 6400<br />

3265 6395<br />

Milling depth 400<br />

57301 38870<br />

16689 6395<br />

© 2009 by Wirtgen GmbH<br />

185


Machine type<br />

W 2100<br />

Series<br />

range<br />

Side plate Scraper Depressor Belt tensioner<br />

Cylinder<br />

Sealing<br />

kit<br />

0001 - 0106 113565 74376<br />

0107 - 9999 163871 55812<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

113317 106530 16689 6395 57301 38870<br />

0001 - 0123<br />

Milling width 2200<br />

113565 74376<br />

0001 - 0123<br />

Milling width 3800<br />

34144 6394<br />

W 2200<br />

0001 - 0055<br />

SM<br />

113565 74376<br />

132596 132067 45450 6395 57301 38870<br />

0056 - 0123 SM<br />

0056 - 0123 34144 6394<br />

0124 - 9999 163871 55812<br />

WR 2000 0001 - 9999 137237 142954 137237 142954 189411 190414<br />

WR 2400 0001 - 9999 137237 142954 137237 142954 57301 38870<br />

WS 2200, WS 2500 0001 - 9999 189266 2060582 184706 2060580<br />

WS 220, WS 250 0001 - 9999 189266 2060582 137237 142954<br />

Height adjustment<br />

Discharge conveyor<br />

Machine type<br />

Series<br />

range<br />

Front Rear raise/lower swivel<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

W 35<br />

0001 - 0030 183036 193316<br />

0031 - 9999 194433 2047196<br />

W 35 DC<br />

0001 - 0080 181834 193316<br />

0081 - 9999 194432 2047196<br />

Discharge conveyor long<br />

W 500 0001 - 9999 53353 55811<br />

8813 6395<br />

Discharge conveyor short<br />

16113 6823<br />

47244 6395<br />

W 50 0001 - 9999 171095 179399 172084 6395 172085 2092018<br />

W 50 DC 0001 - 9999 171096 179399 172084 6395 172085 2092018<br />

186 © 2009 by Wirtgen GmbH


Height adjustment<br />

Discharge conveyor<br />

Machine type<br />

Series<br />

range<br />

Front Rear raise/lower swivel<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

Cylinder<br />

Sealing<br />

kit<br />

W 600 DC, W 1000 L 0001 - 9999 97945 37904 98066 6395 109720 6823<br />

W 1000 0001 - 9999 76642 37904 73074 6395 3272 6400<br />

W 60 , W100 0001 - 9999 199578 102216 98066 6395 109720 6823<br />

W 1000 F, W 1200 F,<br />

W 1300 F<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 98594 102216 98595 89623 8814 6395 45450 6395<br />

0001 - 9999 191521 102216 189825 89623 8814 6395 45450 6395<br />

0001 - 0025 63063 64799<br />

20439<br />

1300 - 2000 DC<br />

05.20<br />

0026 - 0437 85356 89623 63063 64799 20439<br />

6400 45450 6395<br />

0438 - 9999 85356 89623 84221<br />

W 1500, W 1900 0001 - 9999 85356 89623 63063 64799 84221 6400 45450 6395<br />

W 150 0001 - 9999 189825 89623 189825 89623 8814 6395 47244 6395<br />

W 2000 0001 - 9999 112214 89623 112214 89623 84221 6400 45450 6395<br />

0001 - 0099<br />

35475 37904<br />

2100 DC<br />

0100 - 0150 3210 6629<br />

33693 37903 35476 37902<br />

0151 - 9999 72966 72967<br />

3263 6400<br />

Folding<br />

conveyor<br />

0001 - 9999<br />

17217 33388<br />

W 2100 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067<br />

W 2200 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067<br />

WR 2000 0001 - 9999 173477 64799 173477 64799<br />

WR 2400 0001 - 9999 173477 64799 173477 64799<br />

WR 2500 0001 - 9999 80025 64799 80025 64799<br />

WR 2500 S 0001 - 9999 80025 64799 80025 64799<br />

© 2009 by Wirtgen GmbH<br />

187


Original Wirtgen hydraulic parts<br />

for reliable machine operation<br />

Flow distributor<br />

Powerful, uniform feed is an important<br />

prerequisite for clean milled results with<br />

maximum milling performance. It is reliably<br />

assured by Wirtgen flow distributors<br />

which are optimally adapted to the<br />

machine capacity, milling speed and<br />

weight distribution.<br />

The flow distributors used in Wirtgen<br />

machines precisely distribute the flow<br />

of oil to the individual drive motor so<br />

that power is transmitted reliably and<br />

the machines run as smoothly as possible.<br />

Hydraulic aggregates<br />

The hydraulic aggregates used in Wirtgen<br />

machines have two major functions:<br />

they open and close the engine<br />

bonnet and open and close the canopy<br />

roof under hydraulic control.<br />

These functions simplify daily routines<br />

by permitting simple actuation<br />

of a switch during maintenance work<br />

or when transporting the machine and<br />

thus help to save valuable time.<br />

Hand pump<br />

In the event of a machine failure, the<br />

pressure necessary to release the machine‘s<br />

brakes can be built up with the<br />

hand pump so that it can be towed<br />

away without difficulty following an engine<br />

failure.<br />

The pump‘s serviceability should be<br />

checked during regular maintenance<br />

work so that this important safety function<br />

is always assured. The hand pump<br />

should be replaced if there are any difficulties.<br />

188 © 2009 by Wirtgen GmbH


Machine type Series range Flow distributer Sealing kit cpl.<br />

Hydraulic<br />

aggregat<br />

Hand pump<br />

W 500 3-wheel<br />

0001 - 0765 53667 39212<br />

0766 - 9999 89083 79010<br />

W 500 4-wheel<br />

0001 - 0765 46666 79010<br />

0766 - 9999 89084 79010<br />

W 50 3-wheel, 4-wheel 08.05 0001 - 9999 89084 79010<br />

W 50 3-wheel 10.05<br />

0001 - 0031 191052 2x2089253<br />

0032 - 9999 2063848 2x2089253<br />

W 50 4-wheel 10.05<br />

0001 - 0018 193315 2x2089253<br />

0019 - 9999 2062826 2x2089253<br />

W 50 DC 0001 - 9999 89084 79010<br />

W 50 DC 3-wheel<br />

0001 - 0169 89084 79010<br />

0170 - 9999 2063848 2x2089253<br />

W 50 DC 4-wheel<br />

0001 - 0169 89084 79010<br />

0170 - 9999 2062826 2x2089253<br />

W 600 DC, W 1000 L 3-wheel 0001 - 9999 89083 79010<br />

W 600 DC, W 1000 L 4-wheel 0001 - 9999 89084 79010<br />

W 1000 0001 - 9999 71774 79010<br />

W 60, W 100 3-wheel 0001 - 9999 2063847 2x2089253<br />

W 60, W 100 4-wheel 0001 - 9999 2062826 2x2089253<br />

W 1000 F, W 1200 F, W 1300 F 0001 - 9999 71774 79010<br />

W 100 F, W 120 F, W 130 F<br />

0001 - 0009 193315 2 x 2089253<br />

0010 - 9999 2062826 2 x 2089253<br />

© 2009 by Wirtgen GmbH<br />

189


Machine type Series range Flow distributer Sealing kit cpl.<br />

Hydraulic<br />

aggregat<br />

Hand pump<br />

0001 - 0049 26368 39212 80876<br />

1300 - 2000 DC<br />

0050 - 0459 26368<br />

0460 - 9999 113833<br />

39212 86738<br />

0001 - 0176 113833 39212 115315<br />

W 1500, W 1900<br />

0177 - 0469 113833<br />

0470 - 9999 172363<br />

39212 165887<br />

124157<br />

W 150 0001 - 9999 2062826 2089253 2082216<br />

0001 - 0388 151200 39212 115315<br />

W 2000<br />

0389 - 0759 151200<br />

0760 - 9999 172363<br />

39212 165887<br />

124157<br />

2100 DC<br />

0001 - 0158 26368 39212<br />

0159 - 9999 26368 39212 80876<br />

W 2100<br />

0001 - 0080 151200 39212 115315<br />

0081 - 9999 151200 39212 165887<br />

124157<br />

0001 - 0123 151200 39212 115315<br />

W 2200<br />

0124 - 0199 151200 39212<br />

0200 - 9999 172363 39212<br />

165887<br />

124157<br />

0001 - 0124 172363 39212<br />

WR 2000<br />

0125 - 0189 190746<br />

0190 - 9999 2086197<br />

2 x 2089256<br />

WR 2400<br />

0001 - 0071 190746<br />

0072 - 9999 2086197<br />

2 x 2089256<br />

WR 2500<br />

0001 - 0109 80876<br />

0110 - 9999 86738<br />

190 © 2009 by Wirtgen GmbH


© 2009 by Wirtgen GmbH<br />

191


Original Wirtgen controls and sensors<br />

for precise control of the milling process<br />

Electronic sensors and controls are<br />

used in many areas in modern construction<br />

machines. They effectively assist<br />

the individual applications and are easily<br />

integrated into the complex control<br />

system on account of their flexibility.<br />

The controls and sensors in Wirtgen<br />

machines are specially tailored to the<br />

respective applications and optimally<br />

matched with one another within the<br />

conceptual control design. They offer<br />

precise operation and high reliability.<br />

Hall sensors<br />

Hall sensors are used to detect speeds<br />

and are indispensable elements in<br />

many control functions. In milling machines,<br />

for example, they detect the<br />

travel speed, determine the feed rate<br />

and load limiting control of the engine.<br />

In recyclers, they are additionally used<br />

to control the amount of binder added.<br />

The hall sensors used by Wirtgen are<br />

specially designed to pick up high<br />

speeds and are characterized by their<br />

reliable operation and robust nature.<br />

Proportional amplifiers<br />

Proportional amplifiers serve as the<br />

electrical actuators for hydraulic pumps<br />

and are used in milling machines in the<br />

travel drive, for instance, as well as for<br />

controlling the belt speed.<br />

Their direct response and the high precision<br />

of the Wirtgen proportional amplifiers<br />

ensure that the individual applications<br />

are controlled effectively.<br />

High mechanical and electrical stress<br />

resistance together with outstanding<br />

resistance to short-circuiting guarantee<br />

a long service life even in tough everyday<br />

conditions on site.<br />

192 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Hallsensor<br />

Advance<br />

Diesel engine<br />

drive<br />

Foam bitumen<br />

system<br />

Proportional amplifier<br />

Advance<br />

drive<br />

W 50 10.05 0001 - 9999 2056213<br />

W 50 08.05 0001 - 9999 108855<br />

W50 DC 0001 - 9999 108855<br />

W60, W100 0001 - 9999 2056212<br />

W100 F 0001 - 9999 194268<br />

W 500 0005 - 9999 104756<br />

W 600 DC,<br />

0001 - 0515 31555<br />

W 1000 L<br />

0516 - 9999 104756<br />

W 1000 0001 - 9999 104756<br />

Conveyor<br />

0001 - 0049 38873<br />

1300 - 2000 DC 0050 - 0459 38873<br />

91429<br />

0460 - 9999 38873<br />

W 1500, W 1900 0001 - 9999 91429<br />

W 2000<br />

2100 DC<br />

W 2100<br />

0001 - 0210 69075<br />

0211 - 0519 147338<br />

0520 - 9999 172693<br />

120680<br />

0001 - 0256 38873<br />

0257 - 9999 38873 91429<br />

0001 - 0106 147338<br />

0107 - 9999 172693<br />

0001 - 0059 69075<br />

120680<br />

W 2200<br />

0060 - 0159 147338 120680<br />

0160 - 9999 172693<br />

WR 2000 0001 - 9999 172693 181642<br />

WR 2400 0001 - 9999 172693 120680 181642<br />

WR 2500<br />

WR 2500 S<br />

0001 - 0109 69075 69075 57062<br />

0110 - 0259 69075 38873 69075<br />

0260 - 9999 69075 147338 69075<br />

0001 - 0067 147338<br />

0068 - 9999 172693<br />

Machine type<br />

Series<br />

range<br />

Hallsensor<br />

Advance<br />

drive<br />

Diesel engine<br />

Proportional amplifier<br />

Advance<br />

drive<br />

Conveyor<br />

Generator<br />

drive<br />

Spreading<br />

auger<br />

Spreading<br />

plough<br />

TCM 950/1800 0001 - 0047 104756<br />

SP 250 0001 - 9999 28736<br />

SP 750, SP 850 0003 - 0035 51547 51547 51547<br />

SP 1500 L<br />

0001 - 0006 69075<br />

0007 - 9999 170609<br />

122640 104756<br />

SP 1600 0001 - 0010 104756 104756 104756<br />

SP 1600<br />

second layer<br />

0011 - 0030 104756 104756 104756 104756<br />

0031 - 9999 51547 51547 51547<br />

© 2009 by Wirtgen GmbH<br />

193


Original Wirtgen electrical accessories<br />

for continuously reliable and safe machine operation<br />

Electrical Service Kit for machine operators<br />

Minor faults in the electrical system,<br />

such as blown fuses or failed relays, can<br />

seriously impede work on a job site. The<br />

Electrical Service Kit for machine operators<br />

is a handy case with all the tools<br />

and parts required to get a machine up<br />

and running again on site without wasting<br />

a lot of time and effort.<br />

The contents of the Electrical Service<br />

Kit enable a machine operator to remedy<br />

minor problems on his own.<br />

The service kit contains a variety of<br />

electrical parts, such as relays, fuses,<br />

valve connectors, auxiliary switches<br />

and front elements. A simple multimeter<br />

with instrument leads is also included<br />

for electrical tests, adjustments and<br />

other service tasks.<br />

Machine type Series range Part No.<br />

W 350, W 350 E 0001 - 9999 147320<br />

W 35, W 35 DC 0001 - 9999 148616<br />

W 500 0001 - 9999 147320<br />

W 50, W 50 DC 0001 - 9999 148616<br />

W 1000<br />

0001 - 0577 147320<br />

0578 - 9999 148616<br />

W 60, W 100 0001 - 9999 148616<br />

W 1000 F<br />

0001 - 0164 147320<br />

0165 - 9999 148616<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 148616<br />

1300 - 2000 DC 05.20 0001 - 9999 147320<br />

W 1500, W 1900 06.20 0001 - 9999 148616<br />

W 2000<br />

W 2100<br />

W 2200<br />

0001 - 0215 147320<br />

0216 - 9999 148616<br />

0001 - 0011 147320<br />

0012 - 9999 148616<br />

0001 - 0059 147320<br />

0060 - 9999 148616<br />

WR 2000 0001 - 9999 148616<br />

WR 2400 0001 - 9999 148616<br />

WR 2500 0001 - 9999 147320<br />

WR 2500 S 0001 - 9999 148616<br />

194 © 2009 by Wirtgen GmbH


Electrical Service Kit for workshop staff<br />

The rough use of Wirtgen milling machines,<br />

frequently under difficult conditions,<br />

makes routine maintenance of<br />

the electrical system necessary in order<br />

to ensure availability of a machine at all<br />

times.<br />

The Electrical Service Kit for workshop<br />

staff contains the most common<br />

and essential hardware for servicing a<br />

machine, all neatly arranged in a case:<br />

relays, blade-type fuses, wire end<br />

sleeves, flat plugs, proximity switches,<br />

auxiliary switches, front elements and<br />

much more. It contains over 100 different<br />

parts totalling more than 1,000<br />

items.<br />

The variety of electrical hardware in this<br />

service kit greatly facilitates the work<br />

of service and maintenance staff. A<br />

perfect match for this service kit is the<br />

Electrical Test Kit (tools).<br />

Machine type Series range Part No.<br />

W 350, W 350 E 0001 - 9999 83980<br />

W 35, W 35 DC 0001 - 9999 161003<br />

W 500 0001 - 9999 83980<br />

W 50, W 50 DC 0001 - 9999 161003<br />

0001 - 0577 83980<br />

W 1000<br />

0578 - 9999 161003<br />

W 60, W 100 0001 - 9999 161003<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 161003<br />

0001 - 0164 83980<br />

W 1000 F<br />

0165 - 9999 161003<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 161003<br />

1300 - 2000 DC 05.20 0001 - 9999 83980<br />

W 1500, W 1900 08.20 0001 - 9999 161003<br />

0001 - 0215 83980<br />

W 2000<br />

0216 - 9999 161003<br />

0001 - 0215 83980<br />

W 2000 06.20<br />

0216 - 9999 161003<br />

0001 - 0011 83980<br />

W 2100<br />

0012 - 9999 161003<br />

0001 - 0059 83980<br />

W 2200<br />

0060 - 9999 161003<br />

WR 2000 0001 - 9999 161003<br />

WR 2400 0001 - 9999 161003<br />

WR 2500 0001 - 9999 83980<br />

WR 2500 S 0001 - 9999 161003<br />

© 2009 by Wirtgen GmbH<br />

195


Original Wirtgen electrical accessories<br />

for continuously reliable and safe machine operation<br />

Worklights<br />

Work is performed round-the-clock<br />

on a lot of job sites, and many types of<br />

work can only be done at night. Optimum<br />

illumination of the site is essential<br />

for such tasks.<br />

To meet these demands, Wirtgen offers<br />

an extensive range of worklights<br />

that can be used flexibly for a variety of<br />

jobs.<br />

The lamps can be mounted in existing<br />

fixtures at various points on a machine,<br />

or entirely as needed at other spots.<br />

The lamps are easy to disassemble and<br />

store to prevent vandalism and theft.<br />

Xenon worklights<br />

Xenon worklights are particularly suitable<br />

for demanding lighting situations.<br />

The ultramodern Xenon lamps are very<br />

bright, providing ideal illumination of a<br />

construction site.<br />

The mounting options and connections<br />

are fully compatible with the conventional<br />

worklight system.<br />

Safety equipment<br />

Wirtgen machines conform to the highest<br />

European and international safety<br />

standards. To maintain this prescribed<br />

level of safety on a permanent basis,<br />

individual pieces of safety equipment<br />

must be complete and fully functional,<br />

even when subjected to extensive use.<br />

If their operation is impaired, for example<br />

because of damage, the corresponding<br />

parts must be replaced.<br />

196 © 2009 by Wirtgen GmbH


Description Halogen Xenon<br />

Work light (big, round, with fastening bracket) 10906<br />

Work light with cable and plug (big, round, with fastening bracket, 3-pole) 31926<br />

Work light with spiral cable and plug (big, round, with fastening bracket, 3-pole) 37013<br />

Work light with quick fastening (big, round) 57775<br />

Work light with magnetic bracket, spiral cable and plug (big, round, 2-pole) 117676<br />

Work light with magnetic bracket, spiral cable and plug (big, round, 3-pole) 171305<br />

Work light (small, rectangular, with fastening bracket) 178477<br />

Work light with quick fastening (small, rectangular) 2085099<br />

Work light with magnetic bracket (small, rectangular, 3-pole) 177838<br />

Bulb for work light 9778<br />

Work light with quick fastening (small, oval) 2050314<br />

Work light with magnetic bracket, spiral cable and plug (big, rectangular, with fastening bracket, 3-pole) 192460<br />

Work light (big, rectangular, with fastening bracket) 144623<br />

Work light with spiral cable and plug (big, rectangular, with fastening bracket, 3-pole) 161026<br />

Work light with magnetic bracket, spiral cable and plug (big, rectangular, 2-pole) 146979<br />

Bulb for work light Xenon 144624<br />

Description<br />

Part No.<br />

Patrol light yellow 68407<br />

Bulb for patrol light 16224<br />

Horn 8015<br />

Reversing alarm 19836<br />

Reversing alarm* 177788<br />

Buzzer 10484<br />

* For machines 08.05, 09.05, 04.03, 05.03, 10.05, 09.10<br />

© 2009 by Wirtgen GmbH<br />

197


Original Wirtgen control sticks<br />

for sensitive machine operation<br />

Control sticks have proved their value in<br />

practice as fundamental operating elements<br />

for numerous functions on the<br />

Wirtgen machines.<br />

Their sensitive response makes it easier<br />

to operate the machine, while their ergonomic<br />

form allows the operator to work<br />

without tiring during the entire job.<br />

The control sticks‘ durability is guaranteed<br />

by a robust design and dust-proof<br />

sealing of the housing.<br />

Different control sticks for the same job: delicate precision control of the powerful Wirtgen machines in many functions from travel drive to<br />

height adjustment.<br />

198 © 2009 by Wirtgen GmbH


Machine type<br />

Series<br />

range<br />

Advance drive Steering Conveyor<br />

Control<br />

stick<br />

Bellow<br />

Control<br />

stick<br />

Height<br />

adjustment<br />

Bellow Joystick Joystick<br />

W 500 0001 - 9999 194269 62534<br />

W 50<br />

0001 - 0042 192503 62534 56840 172882<br />

0043 - 9999 192503 62534 56840 180133<br />

W 50 10.05 0001 - 9999 192503 62534 56840 194444<br />

W 50 DC<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 0030 192503 62534 56840 172882<br />

0031 - 9999 192503 62534 56840 180133<br />

0001 - 0515 192474 62534 56840 99192<br />

0516 - 9999 192474 62534 56840 164081<br />

W 1000<br />

0001 - 0577 194269<br />

0578 - 9999 192474<br />

62534 56840 99192<br />

W 60, W 100 0001 - 9999 192503 62534 56840 194444<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F<br />

0001 - 9999 192474 62534 56840 99192<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

0001 - 9999 192503 62534 56840 194444<br />

W 1500, W 1900 0001 - 9999 192478 55830 78188 56840<br />

W 2000 0001 - 9999 192494 62534 113613 123912 56840<br />

2100 DC 0001 - 9999 192478 55830 78188 56840<br />

W 2100 0001 - 9999 192494 62534 113613 123912 56840<br />

W 2200 0001 - 9999 192494 62534 113613 123912 56840<br />

WR 2000 0001 - 9999 192501 62534 99689<br />

WR 2400 0001 - 9999 192501 62534 99689<br />

WR 2500<br />

0001 - 0109 195421<br />

0110 - 9999 192501<br />

62534 51737 51737<br />

WR 2500 S 0001 - 9999 192501 62534 99689<br />

© 2009 by Wirtgen GmbH<br />

199


Original Wirtgen small electrical parts<br />

for reliable machine operation<br />

Battery switch<br />

The battery switch disconnects the battery<br />

from the circuit and consequently<br />

from the power supply.<br />

The battery switches used in Wirtgen<br />

machines are of impact-resistant,<br />

flame-retardant polymer material and<br />

are designed to carry high currents,<br />

such as those encountered when starting<br />

a Wirtgen machine.<br />

Emergency stop switches<br />

Emergency stop switches are installed<br />

at various easily accessible points in order<br />

to bring the machine to a rapid halt<br />

in an emergency.<br />

These Emergency stop switches are<br />

safety switches and prescribed by law.<br />

An Emergency stop switch which has<br />

been damaged, for instance by mechanical<br />

impact, must be replaced.<br />

The Emergency stop switches used by<br />

Wirtgen are based on the modular Wirtgen<br />

system. They are designed for continuous<br />

duty on construction sites and<br />

are correspondingly robust.<br />

Proximity switches<br />

Proximity switches which blend homogeneously<br />

into the electronic system<br />

are used wherever positions have to be<br />

sensed without contact in Wirtgen machines.<br />

All the proximity switches used reflect<br />

the latest state of the art with their increased<br />

sensing distance and are particularly<br />

resistant to interference. Their<br />

precise switching performance ensures<br />

reliable execution of all functions.<br />

200 © 2009 by Wirtgen GmbH


Milling Machine / Recycler<br />

Slipform Paver<br />

Machine type<br />

Series<br />

range<br />

Proximity switch<br />

Lifting limit<br />

Steering<br />

Battery<br />

switch<br />

Emergency stop switch<br />

with spring<br />

catch<br />

W 50 10.05 0001 - 9999 74016 144269<br />

W 60, W 100 0001 - 9999 74016 144269<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 9999 24761 74016 144269<br />

1300 - 2000 DC<br />

0001 - 0186 187786 70224<br />

0187 - 9999 187786 24761<br />

17814 16308<br />

W 1500, W 1900 0001 - 9999 187786 24761 74016 144269 16308<br />

W 2000 0001 - 9999 187786 24761 74016 144269 16308<br />

2100 DC 0106 - 9999 24761 17814 144269 16308<br />

W 2100 0001 - 9999 187786 24761 74016 144269 16308<br />

W 2200 0001 - 9999 187786 24761 74016 144269 16308<br />

WR 2000 0001 - 9999 187786 74016 144269<br />

WR 2400 0001 - 9999 74016 144269<br />

without spring<br />

catch<br />

WR 2500<br />

0001 - 0109 55662<br />

0110 - 9999 187786<br />

24761 74016 16308<br />

WR 2500 S 0001 - 9999 187786 74016 144269<br />

Machine type<br />

Series<br />

range<br />

Proximity switch<br />

Super<br />

smoother<br />

Spreading<br />

plough<br />

Dowel bar<br />

inserter<br />

Battery<br />

switch<br />

Emergency stop switch<br />

with spring<br />

catch<br />

without spring<br />

catch<br />

SP 150 0001 - 9999 74016 144269<br />

SP 250 04.SP 0001 - 0050 74016 16308<br />

SP 250 08.SP<br />

0001 - 0116 74016 16308<br />

0117 - 9999 74016 144269<br />

SP 500 0001 - 9999 30981 55866 74016 144269 16308<br />

SP 750, SP 850<br />

0001 - 0024 30981 114499 55866 17814<br />

0025 - 9999 30981 114499 55866 74016<br />

144269 16308<br />

SP 850 Vario<br />

0001 - 0004 114499<br />

0005 - 9999 30981<br />

114499 74016 144269 16308<br />

SP 1500 L<br />

0001 - 0020 114499 114499 55866 74016 16308<br />

0021 - 9999 114499 114499 55866 74016 144269<br />

SP 1600<br />

0007 - 0030 30981 114499 55866 17814<br />

0031 - 9999 30981 114499 55866 74016<br />

144269 16308<br />

© 2009 by Wirtgen GmbH<br />

201


Original Wirtgen emergency kits<br />

for solving problems on site without delay<br />

Downtimes on site cost a lot of money.<br />

To minimize the downtimes caused by<br />

unforeseen repairs, Wirtgen has put together<br />

an emergency kit for electrical<br />

components for all machines.<br />

The kit‘s contents make it possible to<br />

solve problems rapidly, directly on site,<br />

with the parts on board and thus save<br />

money. The most important replacement<br />

parts are always available when<br />

needed because the kits are individually<br />

compiled for each machine. The kit<br />

is supplied in a handy case and can be<br />

stowed away in the machine‘s storage<br />

compartment.<br />

Simple maintenance jobs can be dealt with directly on site with the emergency kits. This saves time and money by increasing machine availability.<br />

202 © 2009 by Wirtgen GmbH


Machine type Series range Part No.<br />

W 1000 05.10<br />

0001 - 0577 200015<br />

0578 - 9999 200016<br />

W 60, W 100 0001 - 9999 2091528<br />

W 1000 F 06.10 0001 - 9999 194195<br />

W 1000 F, W 1200 F, W 1300 F 07.10<br />

0001 - 0329 194195<br />

0330 - 9999 200017<br />

W 100 F, W 120 F, W 130 F 0001 - 9999 2061025<br />

1300 - 2000 DC 0001 - 9999 194190<br />

W 1500, W 1900 0001 - 9999 194189<br />

W 2000 0001 - 9999 194188<br />

W 2100 0001 - 9999 194188<br />

W 2200 0001 - 9999 194188<br />

WR 2000 0001 - 0124 200019<br />

WR 2000 0125 - 9999 2061021<br />

WR 2400 0001 - 9999 2061021<br />

WR 2500 0001 - 9999 194192<br />

WR 2500 S 0001 - 9999 200020<br />

© 2009 by Wirtgen GmbH<br />

203


Original Wirtgen parts<br />

for cab and chassis<br />

Operator‘s seat and roof<br />

All Wirtgen operator‘s stands are designed<br />

according to ergonomic principles.<br />

However, ergonomic design is<br />

not restricted purely to the layout of the<br />

operating elements, but also includes<br />

the external design of the operator‘s<br />

platform: ergonomically designed seats<br />

and protection against the weather are<br />

fundamental aspects allowing the machine<br />

operator to work safely and without<br />

tiring.<br />

A comfortable seat and functional roof<br />

are therefore indispensable for assuring<br />

the productivity of the machine operator.<br />

Latch closing right<br />

Part No.: 34867<br />

Latch closing left<br />

Part No.: 34868<br />

Latch closings<br />

Doors, flaps, hatches: every machine<br />

has numerous covers which must remain<br />

durably and reliably closed even<br />

when subjected to vibrations.<br />

The latch closings used for this purpose<br />

in Wirtgen machines can be universally<br />

used in all locks and are available as<br />

right-hand and left-hand versions.<br />

Key for latch closing<br />

Part No.: 35295<br />

Sun protector<br />

The display on the console provides the<br />

machine operator with comprehensive<br />

information for assessing the milling<br />

process. This information is difficult to<br />

read in intense sunlight.<br />

Sun protector<br />

Part No.:177514<br />

To improve legibility in such cases, a<br />

sun protector can easily be retrofitted<br />

or replaced without difficulty if damaged.<br />

It can be used on all machines<br />

with CGC display.<br />

204 © 2009 by Wirtgen GmbH


Machine type<br />

Series range<br />

Operator‘s seat<br />

Armrest<br />

with armrest without armrest right left<br />

Roof<br />

W 350, W 350 E 0001 - 9999 68396 81836 68398 68399<br />

W 35, W 35 DC 0001 - 9999 189559<br />

W 500<br />

0005 - 0445 68396 68397<br />

0446 - 9999 68396 81836<br />

68398 68399 60005<br />

W 50, W 50 DC 0001 - 9999 155178 171753 176187<br />

W 600 DC 0001 - 9999 68396 81836 68398 68399 60005<br />

W 60 2047742 2076363<br />

0001 - 0326 68396 81836 68398 68399 60005<br />

W 1000<br />

0327 - 0577 68396 81836 68398 68399<br />

0578 - 9999 155178<br />

103746<br />

W 100 2047742 2062840<br />

W 1000 F, W 1200 F,<br />

W 1300 F 06.10<br />

W 1000 F, W 1200 F,<br />

W 1300 F 07.10<br />

W 100 F, W 120 F,<br />

W 130 F<br />

0001 - 0045 68396 81836 68398 68399 60005<br />

0046 - 9999 68396 81836 68398 68399 103746<br />

0001 - 9999 68396 81836 68398 68399 103746<br />

0001 - 9999 155178 2047742 2062840<br />

1300 - 2000 DC 0001 - 9999 68396 81836 68398 68399 35489<br />

W 1500, W 1900,<br />

W 2000, W 2100,<br />

W 2200<br />

0001 - 9999 68396 81836 68398 68399<br />

W 150 0001 - 9999 155178 2047742<br />

2100 DC, DCR, SM<br />

0001 - 0181 68396 68397<br />

0182 - 9999 68396 81836<br />

68398 68399 35489<br />

WR 2000 0001 - 9999 155178<br />

WR 2400 0001 - 9999 155178<br />

WR 2500<br />

0001 - 0164 68396 81836 68398 68399<br />

0165 - 9999 155177<br />

WR 2500 S 0001 - 9999 155178<br />

© 2009 by Wirtgen GmbH<br />

205


Original Wirtgen tools<br />

for everyday use<br />

Cutting tool profile gauge<br />

Part No.: 193940<br />

Ejector drift for picks<br />

Part No.: 193685<br />

Extractor<br />

for picks<br />

Part No.: 28812<br />

Ejector drift<br />

for picks<br />

Part No.: 45275<br />

Ejector drift<br />

for picks<br />

Part No.: 82747<br />

Copper hammer<br />

for driving in the picks<br />

Part No.: 5442<br />

Pneumatic ejector drift for picks<br />

Part No.: 84252<br />

Pneumatic hammer<br />

Part No.: 11512<br />

Pneumatic hammer set with<br />

driver and ejector drift<br />

Part No.: 60604<br />

Retaining spring for drive tool<br />

Part No.: 53035<br />

Pneumatic driver for picks<br />

Part No.: 84251<br />

Spout (D12-R1/4)<br />

Part No.: 11282<br />

Accessories included<br />

206 © 2009 by Wirtgen GmbH


Ratchet 3/4”<br />

Part No.: 97204<br />

3/4” extension<br />

Part No.: 10747<br />

Hexagon socket,<br />

17 mm for HT2 + HT11<br />

Part No.: 11886<br />

Hexagon socket,<br />

14 mm for HT3<br />

Part No.: 11151<br />

Rapid replacement of picks<br />

Pick changes mean machine stoppages.<br />

The milling drums on all Wirtgen<br />

machines are easily accessible to keep<br />

these downtimes short. The next step<br />

is to drive out the worn picks and insert<br />

the new ones. Wirtgen can offer suitable<br />

tools for this purpose: manual ejector<br />

drifts and extractors, copper hammers<br />

for driving in the new picks and pneumatic<br />

tools for changing picks.<br />

Assembly tools for quickchange<br />

toolholder systems<br />

In addition to the standard tool kit supplied<br />

with every machine, special tools<br />

are required for the optional milling<br />

drums with quick-change toolholders.<br />

These tools have been carefully selected<br />

by Wirtgen.<br />

Assembly tools for Surface<br />

Miner picks<br />

Special pliers are available from Wirtgen<br />

for mounting and dismounting the<br />

locking rings.<br />

Torque wrench<br />

up to 700 Nm<br />

Part No.: 68273<br />

Assembly pliers<br />

for locking rings<br />

Part No.: 5447<br />

Locking rings<br />

for Surface Miner picks<br />

Part No.: 155281<br />

Adapter for<br />

thread cutter<br />

Part No. for HT3: 169132<br />

Part No. for HT11: 2089182<br />

Thread cutter for HT3<br />

M 24 x 2<br />

Part No.: 101772<br />

Thread cutter for HT11<br />

M 30 x 2<br />

Part No.: 25392 (w/o fig.)<br />

© 2009 by Wirtgen GmbH<br />

207


Original Wirtgen Test Kits ensure<br />

the performance of your machine<br />

Regular maintenance of Wirtgen machines<br />

greatly increases their service<br />

life and enhances their performance.<br />

To carry out maintenance and service<br />

work professionally, Wirtgen has put<br />

together two test kits for service staff,<br />

which contain all the tools required to<br />

test and adjust electrical and hydraulic<br />

components.<br />

Hydraulic Test Kit<br />

Part No. 12782<br />

The Hydraulic Test Kit contains a variety<br />

of tools required to carry out hydraulic<br />

pressure tests and perform adjustments<br />

and service work on Wirtgen machines.<br />

The main items include pressure gauges<br />

for different pressure ranges, hydraulic<br />

fittings and manometer adapters.<br />

Other tools are also available, such as<br />

different double open-ended spanners,<br />

a set of metric hex wrenches with ball<br />

end, and a set of SAE hex wrenches.<br />

The kit is rounded out by sets of seals<br />

for several different valves, and O-rings<br />

in the most common sizes.<br />

Electrical Test Kit<br />

Part No. 89900<br />

The Electrical Test Kit contains a variety<br />

of high-quality tools required to take<br />

electrical measurements and perform<br />

adjustments and service work on Wirtgen<br />

machines.<br />

The test kit‘s basic equipment includes<br />

a high-quality multimeter with<br />

an extensive set of accessories, such<br />

as instrument leads, test probes, cliptype<br />

probes and test adapters. These<br />

are supplemented by a wire stripper, a<br />

crimping tool for wire end sleeves, diagonal<br />

side cutters, needle-nose pliers<br />

and a set of screwdrivers.<br />

208 © 2009 by Wirtgen GmbH


Service Master Test Kit<br />

Part No. 156825<br />

Wirtgen machines offer a variety of innovative<br />

functions with different settings<br />

to help the machines operate at<br />

full potential and ensure optimum productivity.<br />

The Service Master Test Kit was developed<br />

to support the corresponding<br />

diagnostic and service work. It can be<br />

used to take hydraulic, thermal and<br />

electrical measurements, or to perform<br />

adjustments and service work.<br />

The standard equipment includes a<br />

hand-held test unit, pressure sensors,<br />

temperature probes, an rpm speed sensor,<br />

an electronic module and sufficient<br />

instrument leads.<br />

Pressure, flow rate, temperature, rpm<br />

speed (frequency), current and voltage<br />

can be tested with the kit. Six channels<br />

are available to simultaneously record<br />

the test data. With the help of the software<br />

provided, the test data can be<br />

transferred via the integrated RS232<br />

interface directly to a PC or printer for<br />

further processing or printing.<br />

© 2009 by Wirtgen GmbH<br />

209


Original Wirtgen tools<br />

for an effective service<br />

Vacuum-Kit<br />

Part No. 95304<br />

When working on the hydraulic system,<br />

it is important to prevent hydraulic fluid<br />

from escaping. Special precautionary<br />

measures should be taken particularly<br />

on a job site to comply with environmental<br />

regulations.<br />

Using the Vacuum Kit can effectively<br />

help prevent excessive amounts of fluid<br />

from escaping when disconnecting a<br />

hydraulic hose or dismantling a valve.<br />

For this purpose, the vacuum pump<br />

from the kit is connected to the hydraulic<br />

tank using one of the adapters provided.<br />

The pump then generates a vacuum<br />

in the air space above the hydraulic<br />

fluid, which minimises fluid leakage.<br />

210 © 2009 by Wirtgen GmbH


Original Wirtgen belt repair parts packages<br />

for instant relief if belt problems arise<br />

Belt repair – cracks<br />

Part No.: 111850<br />

The “belt repair – cracks” parts package<br />

is the ideal solution for repairing<br />

frayed cracks or covering soft areas<br />

before they tear. The package includes<br />

all the tools and materials needed for<br />

instant repair of longitudinal cracks and<br />

cracked edges.<br />

In addition to punches, bolt breakers,<br />

cutters and other material, the package<br />

also includes a large number of metal<br />

connectors to hold the belt together.<br />

Belt repair – holes<br />

Part No.: 193618<br />

Small and medium-sized holes can be<br />

repaired very simply with the “belt repair<br />

– holes” parts package.<br />

The package includes adhesive, hardener<br />

and lozenge-shaped patches of<br />

various sizes, as well as a round brush,<br />

a roller and a tool for roughening the<br />

surface.<br />

Spanners for slotted nuts on<br />

conveyor system<br />

To secure the return roller of the conveyor<br />

unit in the correct axial position,<br />

the slotted round nuts with tensioner<br />

bushes are fixing the return roller. For<br />

tightening and loosening the slotted<br />

round nuts without damaging them, the<br />

original Wirtgen spanners are required.<br />

1300 - 2000 DC<br />

W 1500 - W 2200<br />

Part No.: 161472<br />

W 1000 F - W 1300 F<br />

Part No.: 161468<br />

© 2009 by Wirtgen GmbH<br />

211


Original Wirtgen filter elements<br />

for the highest possible milling performance<br />

Wirtgen road milling machines, renowned<br />

for their high milling performance,<br />

are driven by modern diesel and<br />

hydraulic engines.<br />

Provided they are regularly maintained,<br />

original Wirtgen filter elements form the<br />

basis for a high milling performance and<br />

long engine service life.<br />

Wirtgen has also optimised the adaptation<br />

of lubricants and fuels to the requirements<br />

of the corresponding filter<br />

systems, also guaranteeing the requisite<br />

system purity and hence minimising<br />

operating costs.<br />

Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.<br />

212 © 2009 by Wirtgen GmbH


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

W 350<br />

W 35, W 35 DC<br />

Hydraulic oil filter 0001 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

Engine oil filter<br />

Fuel filter<br />

Main air filter 0001 - 9999<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h,<br />

at least 1 x p.a.<br />

1 74332<br />

1 74334<br />

1 5068<br />

0001 - 0594<br />

1 10877<br />

50h, every 250h<br />

0595 - 9999 1 175499<br />

0001 - 0594<br />

1 45287<br />

every 250h<br />

0595 - 9999 1 179862<br />

if necessary, at least 1 x<br />

p.a.<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 35721<br />

1 74332<br />

1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 5068<br />

Engine oil filter 0001 - 9999 every 500h 1 175499<br />

Fuel filter 0001 - 9999 every 500h 1 184822<br />

W 35<br />

W 35 DC<br />

W 35, W 35 DC<br />

Preliminary fuel filter 0001 - 0037<br />

1 179862<br />

every 500h<br />

Preliminary fuel filter (water separator) 0038 - 9999 1 2044633<br />

Preliminary fuel filter 0001 - 0165<br />

1 179862<br />

every 500h<br />

Preliminary fuel filter (water separator) 0166 - 9999 1 2044633<br />

Main air filter<br />

1 147170<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 147171<br />

Hydraulic oil filter 0005 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 30294<br />

1 36519<br />

Hydraulic oil filter* 0276 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 80741<br />

Filling and ventilation filter 0005 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0005 - 9999 every 250h 1 56561<br />

W 500<br />

Fuel filter 0005 - 0903<br />

1 57299<br />

every 250h<br />

Preliminary fuel filter 0904 - 9999 2 57299<br />

Main air filter<br />

1 2299<br />

if necessary, at least 1 x<br />

0005 - 0275<br />

p.a.<br />

Safety air filter 1 1942<br />

Main air filter<br />

1 76494<br />

if necessary, at least 1 x<br />

0276 - 9999<br />

p.a.<br />

Safety air filter 1 76495<br />

*This filter is additionally required for the serial numbers mentioned.<br />

© 2009 by Wirtgen GmbH<br />

213


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 90200<br />

Filling and ventilation filter<br />

1 5068<br />

every 1000h, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Ventilation filter 1 179642<br />

W 50 08.05<br />

Engine oil filter 0001 - 9999 every 500h 1 175499<br />

Fuel filter<br />

1 184822<br />

0001 - 9999 50h, every 500h<br />

Preliminary fuel filter (water separator) 1 179862<br />

Main air filter<br />

1 170004<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 169003<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 90200<br />

Filling and ventilation filter<br />

1 5068<br />

every 1000h, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Ventilation filter 1 179642<br />

W 50 10.05<br />

Engine oil filter 0001 - 9999 every 500h 1 175499<br />

Fuel filter 0001 - 9999 every 500h 1 184822<br />

Preliminary fuel filter (water separator) 0028 - 9999 every 500h 1 2044633<br />

Main air filter<br />

1 170004<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 169003<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 90200<br />

Filling and ventilation filter<br />

1 5068<br />

every 1000h, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Ventilation filter 1 179642<br />

Engine oil filter 0001 - 9999 every 500h 1 1936<br />

W 50 DC<br />

Fuel filter<br />

0001 - 0234<br />

2 1940<br />

0235 - 9999 every 500h<br />

2 2065002<br />

Preliminary fuel filter (water separator) 0001 - 9999 1 1292404<br />

Main air filter<br />

1 151322<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 151321<br />

*This filter is additionally required for the serial numbers mentioned.<br />

214 © 2009 by Wirtgen GmbH


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 74332<br />

1 45452<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 5068<br />

Engine oil filter 0001 - 9999 every 500h 1 1936<br />

W 600 DC,<br />

W 1000 L<br />

0001 - 0515<br />

1 1944<br />

Fuel filter<br />

0516 - 9999 2 1940<br />

every 500h<br />

Preliminary fuel filter (mesh) 0001 - 0269 1 37785<br />

Preliminary fuel filter (water separator) 0270 - 9999 1 122648<br />

Main air filter 0001 - 9999<br />

if necessary, at least 1 x<br />

1 3181<br />

Safety air filter 0001 - 9999<br />

p.a.<br />

1 34310<br />

Hydraulic oil filter<br />

0001 - 9999<br />

50h, every 500h, if necessary,<br />

1 74332<br />

0001 - 9999 at least 1 x p.a.<br />

1 45452<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 5068<br />

Engine oil filter 0001 - 9999 every 250h 1 1880<br />

Fuel filter 0001 - 9999<br />

1 77338<br />

W 1000<br />

Preliminary fuel filter (water separator)<br />

0357 - 0577 every 250h<br />

1 110563<br />

0578 - 9999 1 119393<br />

Main air filter<br />

1 74320<br />

0001 - 0286<br />

Safety air filter 1 77339<br />

Main air filter<br />

1 97824<br />

if necessary, at least 1 x<br />

0287 - 0577<br />

p.a.<br />

Safety air filter 1 97825<br />

Main air filter<br />

1 162084<br />

0578 - 9999<br />

Safety air filter 1 162085<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 90200<br />

Filling and ventilation filter<br />

1 5068<br />

every 1000h, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Ventilation filter 1 179642<br />

W 60,<br />

W 100<br />

Engine oil filter 0001 - 9999 every 500h 1 1936<br />

Fuel filter<br />

2 2065002<br />

0001 - 9999 every 500h<br />

Preliminary fuel filter (water separator) 1 1292404<br />

Main air filter<br />

1 199573<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 199574<br />

*This filter is additionally required for the serial numbers mentioned.<br />

© 2009 by Wirtgen GmbH<br />

215


Machine type Description Series range<br />

Hydraulic oil filter 0001 - 9999<br />

Hydraulic oil filter* 0330 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

Replacement<br />

interval<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

if necessary, at least 1 x<br />

p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

Qty. Part No.<br />

1 90200<br />

1 156576<br />

1 5068<br />

Engine oil filter 0001 - 9999 every 500h 1 1936<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 07.10<br />

0001 - 0559<br />

1 1944<br />

Fuel filter<br />

0560 - 9999 2 1940<br />

every 500h<br />

Preliminary fuel filter (mesh) 0001 - 0074 1 37785<br />

Preliminary fuel filter (water separator) 0075 - 9999 1 122648<br />

Main air filter<br />

1 3179<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 97201<br />

Hydraulic oil filter 0001 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 90200<br />

1 156576<br />

1 5068<br />

W 100 F,<br />

W 120 F,<br />

W 130 F<br />

Engine oil filter 0001 - 9999 every 500h 1 195743<br />

Fuel filter<br />

1 195744<br />

0001 - 9999 every 500h<br />

Preliminary fuel filter (water separator) 1 2056637<br />

Main air filter<br />

1 191526<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 191525<br />

Hydraulic oil filter 0001 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

5 30294<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 1 40113<br />

Fuel filter 0001 - 9999<br />

2 33023<br />

1300 - 2000 DC<br />

Preliminary fuel filter<br />

0001 - 0099 1 40103<br />

every 250h<br />

0100 - 9999 1 84128<br />

Preliminary fuel filter (water separator) 0420 - 9999 1 122648<br />

Main air filter<br />

1 41925<br />

0001 - 0099<br />

Safety air filter<br />

if necessary, at least 1 x<br />

1 41924<br />

Main air filter<br />

p.a.<br />

1 85691<br />

0100 - 9999<br />

Safety air filter 1 90980<br />

*This filter is additionally required for the serial numbers mentioned.<br />

216 © 2009 by Wirtgen GmbH


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

1 30294<br />

W 1500,<br />

W 1900<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 118266<br />

1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 1 145939<br />

Fuel filter<br />

1 145940<br />

0001 - 9999 every 250h<br />

Preliminary fuel filter (water separator) 1 122648<br />

Main air filter<br />

1 85691<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 90980<br />

W 150<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 90200<br />

1 156576<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 5068<br />

Engine oil filter 0001 - 9999 every 500h 1 195743<br />

Fuel filter<br />

1 195744<br />

0001 - 9999 every 500h<br />

Preliminary fuel filter (water separator) 1 2056637<br />

Main air filter<br />

1 191526<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 191525<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 30294<br />

1 118266<br />

1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 1 1877<br />

W 2000<br />

Fuel filter<br />

1 119391<br />

0001 - 9999<br />

Preliminary fuel filter (mesh) 1 50978<br />

every 250h<br />

0001 - 0865 1 119393<br />

Preliminary fuel filter (water separator)<br />

0866 - 9999 1 187609<br />

Main air filter<br />

1 85691<br />

0001 - 0865<br />

Safety air filter<br />

if necessary, at least 1 x<br />

1 90980<br />

Main air filter<br />

p.a.<br />

1 194179<br />

0866 - 9999<br />

Safety air filter 1 194180<br />

*This filter is additionally required for the serial numbers mentioned.<br />

© 2009 by Wirtgen GmbH<br />

217


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

5 30294<br />

Hydraulic oil filter (DC/SM)<br />

Hydraulic oil filter (DCR)<br />

Hydraulic oil filter (DCRwith screed)<br />

0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

6 30294<br />

7 30294<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 1 40113<br />

2100 DC<br />

Fuel filter 0001 - 9999<br />

2 33023<br />

Preliminary fuel filter<br />

0001 - 0149 1 40103<br />

every 250h<br />

0150 - 9999 1 84128<br />

Preliminary fuel filter (water separator)* 0410 - 9999 1 122648<br />

Main air filter<br />

2 41925<br />

if necessary, at least 1 x<br />

0001 - 0099<br />

p.a.<br />

Safety air filter 2 41924<br />

1 30294<br />

Hydraulic oil filter 0001 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 118266<br />

1 74334<br />

1 14171<br />

Engine oil filter<br />

0001 - 0129<br />

1 1877<br />

every 250h<br />

0130 - 9999 2 1877<br />

W 2100<br />

Fuel filter 0001 - 9999<br />

1 119391<br />

0001 - 0129 1 119393<br />

Preliminary fuel filter (water separator)<br />

every 250h<br />

0130 - 9999 1 187609<br />

Preliminary fuel filter (mesh) 0001 - 9999 1 50978<br />

Main air filter<br />

1 85691<br />

0001 - 0129<br />

Safety air filter<br />

if necessary, at least 1 x<br />

1 90980<br />

p.a.<br />

Main air filter<br />

2 182496<br />

0130 - 9999<br />

Safety air filter 2 182497<br />

*This filter is additionally required for the serial numbers mentioned.<br />

218 © 2009 by Wirtgen GmbH


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

0001 - 0499<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

2 30294<br />

1 118266<br />

Hydraulic oil filter<br />

0500 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 2104522<br />

1 118266<br />

0001 - 9999 1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 2 1877<br />

W 2200<br />

Fuel filter<br />

2 119391<br />

0001 - 0499 every 250h<br />

Preliminary fuel filter (water separator) 1 119393<br />

Fuel filter<br />

1 2110145<br />

0500 - 9999 every 250h<br />

Preliminary fuel filter (water separator) 1 2110146<br />

Main air filter<br />

2 85691<br />

if necessary, at least 1 x<br />

0001 - 0499<br />

p.a.<br />

Safety air filter 2 90980<br />

Main air filter<br />

2 95384<br />

if necessary, at least 1 x<br />

0500 - 9999<br />

p.a.<br />

Safety air filter 2 95383<br />

1 30294<br />

Hydraulic oil filter 0001 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 118266<br />

1 74334<br />

1 14171<br />

WR 2000<br />

Engine oil filter 0001 - 9999 every 250h 1 177725<br />

Fuel filter<br />

1 145940<br />

0001 - 9999 every 250h<br />

Preliminary fuel filter 1 1292404<br />

Main air filter<br />

1 85691<br />

0001 - 9999<br />

if necessary, at least 1 x<br />

p.a.<br />

Safety air filter 1 90980<br />

*This filter is additionally required for the serial numbers mentioned.<br />

© 2009 by Wirtgen GmbH<br />

219


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

WR 2400<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 30294<br />

1 118266<br />

1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 500h 1 145939<br />

Fuel filter<br />

1 145940<br />

0001 - 9999 every 500h<br />

Preliminary fuel filter (water separator)* 1 1292404<br />

Main air filter<br />

if necessary, at least 1 x<br />

1 95383<br />

0001 - 9999<br />

Safety air filter<br />

p.a.<br />

1 95384<br />

Hydraulic oil filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

4 30294<br />

4 45452<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 9999 every 250h 1 40113<br />

WR 2500<br />

Fuel filter<br />

2 33023<br />

0001 - 9999<br />

Preliminary fuel filter every 250h<br />

1 84128<br />

Preliminary fuel filter (water separator)* 0150 - 9999 1 122648<br />

Main air filter<br />

if necessary, at least 1 x<br />

2 41925<br />

0001 - 9999<br />

Safety air filter<br />

p.a.<br />

2 41924<br />

1 30294<br />

Hydraulic oil filter 0001 - 0355<br />

Hydraulic oil filter 0356 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 118266<br />

1 74332<br />

1 74334<br />

1 2104522<br />

1 118266<br />

1 74332<br />

WR 2500 S<br />

1 74334<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

Engine oil filter 0001 - 0355 every 250h 1 40113<br />

Engine oil filter 0356 - 9999 every 250h 1 8277<br />

Fuel filter<br />

2 33023<br />

0001 - 0355 every 250h<br />

Preliminary fuel filter (water separator) 1 1292404<br />

Fuel filter<br />

1 1940<br />

0356 - 9999 every 250h<br />

Preliminary fuel filter (water separator) 1 1292404<br />

Main air filter<br />

if necessary, at least 1 x<br />

2 41925<br />

0001 - 9999<br />

Safety air filter<br />

p.a.<br />

2 41924<br />

*This filter is additionally required for the serial numbers mentioned.<br />

220 © 2009 by Wirtgen GmbH


Machine type Description Series range<br />

Replacement<br />

interval<br />

Qty.<br />

Part No.<br />

0001 - 0065<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 16312<br />

4 45452<br />

Hydraulic oil filter<br />

1 30294<br />

1 118266<br />

0066 - 9999<br />

Filling and ventilation filter 0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 30294<br />

1 74334<br />

1 14171<br />

SP 250 08.SP<br />

Engine oil filter<br />

0001 - 0065<br />

1 56561<br />

every 250h<br />

0066 - 9999 1 176042<br />

Fuel filter<br />

2 57299<br />

0001 - 0065 every 250h<br />

Preliminary fuel filter (water separator)* 1 122648<br />

Fuel filter<br />

1 176043<br />

0066 - 9999 every 500h<br />

Preliminary fuel filter (water separator)* 1 122648<br />

Main air filter<br />

1 76494<br />

if necessary, at least 1 x<br />

0001 - 9999<br />

p.a.<br />

Safety air filter 1 76495<br />

Hydraulic oil filter<br />

Machines with electrical vibration<br />

0001 - 9999<br />

50h, every 500h, if necessary,<br />

at least 1 x p.a.<br />

1 74332<br />

1 74334<br />

2 45452<br />

Hydraulic oil filter<br />

Machines with hydraulical vibration<br />

0001 - 9999<br />

if necessary, at least 1 x<br />

p.a.<br />

1 74334<br />

4 45452<br />

Filling and ventilation filter 0001 - 9999<br />

every 1000h, at least 1 x<br />

p.a.<br />

1 14171<br />

SP 500 10.SP<br />

Engine oil filter 0001 - 9999 every 500h 1 1936<br />

Fuel filter<br />

2 1940<br />

0001 - 0059 every 500h<br />

Preliminary fuel filter (water separator)* 1 122648<br />

Fuel filter<br />

2 2065002<br />

0060 - 9999 every 500h<br />

Preliminary fuel filter (water separator) 1 1292404<br />

Main air filter<br />

1 3179<br />

if necessary, at least 1 x<br />

0001 - 0099<br />

p.a.<br />

Safety air filter 1 97201<br />

*This filter is additionally required for the serial numbers mentioned.<br />

© 2009 by Wirtgen GmbH<br />

221


Service packages for filters<br />

Machine<br />

type<br />

Service kit<br />

Series range<br />

Replacement interval<br />

50 h 250 h, 750 h, 1250 h… 500 h, 1500 h, 2500 h… 1000 h, 2000 h, 3000 h…<br />

W 350<br />

Motor<br />

0001 - 0594 193099 193099 106519 106519<br />

0595 - 9999 193100 193100 182336 182336<br />

Hydraulic 0001 - 9999 107665 107665 106520<br />

W 35<br />

W 35 DC<br />

Motor<br />

Motor<br />

0001 - 0037 189278 189278 189278<br />

0038 - 9999 2089190 2089190 2089190<br />

0001 - 0165 189278 189278 189278<br />

0166 - 9999 2089190 2089190 2089190<br />

W 35, W 35 DC Hydraulic 0001 - 9999 107665 107665 106520<br />

0005 - 0275 107686 107686 106521 106521<br />

Motor<br />

0276 - 0903 107686 107686 106523 106523<br />

W 500<br />

0904 - 9999 125015 125015 125016 125016<br />

Hydraulic<br />

0005 - 0275 107649 107649 106522<br />

0276 - 9999 107650 107650 106531<br />

W 50 08.05<br />

Motor 0001 - 9999 181302 181302 181302<br />

Hydraulic 0001 - 9999 182467 182467 182469<br />

W 50 10.05<br />

Motor<br />

0001 - 0027 2056606 2056606 2056606<br />

0028 - 9999 2089191 2089191 2089191<br />

Hydraulic 0001 - 9999 182467 182467 182469<br />

W 50 DC<br />

Motor<br />

0001 - 0234 181303 181303 181303<br />

0235 - 9999 2085671 2085671 2085671<br />

Hydraulic 0001 - 9999 182467 182467 182469<br />

0001 - 0269 106568 106568 106568<br />

W 600 DC,<br />

W 1000 L<br />

Motor<br />

0270 - 0515 139470 139470 139470<br />

0516 - 9999 176421 176421 176421<br />

Hydraulic 0001 - 9999 107698 107698 106569<br />

0001 - 0286 108904 108904 106540 106540<br />

W 1000<br />

Motor<br />

0287 - 0356 108904 108904 106546 106546<br />

0357 - 0577 110632 110632 110633 110633<br />

0578 - 9999 164855 164855 164854 164854<br />

Hydraulic 0001 - 9999 107698 107698 106569<br />

W 60,<br />

W 100<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 06.10<br />

Motor 0001 - 9999 2063467 2063467 2063467<br />

Hydraulic 0001 - 9999 182467 182467 182469<br />

Motor 0001 - 9999 136834 136834 136834<br />

Hydraulic 0001 - 9999 107664 107664 105556<br />

222 © 2009 by Wirtgen GmbH


Machine<br />

type<br />

W 1000 F,<br />

W 1200 F,<br />

W 1300 F 07.10<br />

W 100 F, W 120 F,<br />

W 130 F<br />

1300 - 2000 DC<br />

05.20<br />

W 1500,<br />

W 1900<br />

W 150<br />

W 2000<br />

2100 DC<br />

W 2100<br />

W 2200<br />

WR 2000<br />

WR 2400<br />

WR 2500<br />

Service kit<br />

Motor<br />

Hydraulic<br />

Series range<br />

Replacement interval<br />

50 h 250 h, 750 h, 1250 h… 500 h, 1500 h, 2500 h… 1000 h, 2000 h, 3000 h…<br />

0001 - 0074 136834 136834 136834<br />

0075 - 0559 136833 136833 136833<br />

0560 - 9999 182335 182335 182335<br />

0001 - 0329 107664 107664 105556<br />

0330 - 9999 181355 181355 172347<br />

Motor 0001 - 9999 2060509 2060509 2060509<br />

Hydraulic 0001 - 9999 181355 181355 172347<br />

0001 - 0099 107683 107683 106547 106547<br />

Motor<br />

0100 - 0419 107682 107682 106551 106551<br />

0420 - 9999 139746 139746 139745 139745<br />

Hydraulic 0001 - 9999 107653 107653 106558<br />

Motor 0001 - 9999 193135 193135 147248 147248<br />

Hydraulic 0001 - 9999 181920 181920 130775<br />

Motor 0001 - 9999 2060509 2060509 2060509<br />

Hydraulic 0001 - 9999 181355 181355 172347<br />

0001 - 0867 192887 192887 130774 130774<br />

Motor<br />

0868 - 9999 194311 194311 194312 194312<br />

Hydraulic 0001 - 9999 181920 181920 130775<br />

Motor<br />

Hydraulic<br />

0001 - 0149 107677 107677 106559 106559<br />

0150 - 0409 107673 107673 106560 106560<br />

0410 - 9999 139744 139744 139743 139743<br />

0001 - 9999 (DC/SM) 107653 107653 106558<br />

0001 - 9999 (DCR) 107656 107656 106562<br />

0001 - 9999* 107663 107663 107629<br />

0001 - 0129 192887 192887 130774 130774<br />

Motor<br />

0130 - 9999 193132 193132 186536 186536<br />

Hydraulic 0001 - 9999 181920 181920 130775<br />

Motor 0001 - 0499 193133 193133 130344 130344<br />

Motor 0500 - 9999 2110174 2110174 2110175 2110175<br />

Hydraulic 0001 - 0499 193134 193134 130345<br />

Hydraulic 0500 - 9999 2110454 2110454 2110456<br />

Motor 0001 - 9999 181918 181918 181919 181919<br />

Hydraulic 0001 - 9999 181920 181920 130775<br />

Motor 0001 - 9999 192389 192389 192131 192131<br />

Hydraulic 0001 - 9999 181920 181920 130775<br />

0001 - 0149 107673 107673 106560 106560<br />

Motor<br />

0150 - 9999 139744 139744 139743 139743<br />

Hydraulic 0001 - 9999 107658 107658 106564<br />

Motor 0001 - 0355 165056 165056 165057 165057<br />

Motor 0356 - 9999 2115213 2115213 2115214 2115214<br />

WR 2500 S<br />

Hydraulic 0001 - 0355 165055 165055 165054<br />

Hydraulic 0356 - 9999 2116463 2116463 2116464<br />

*DCR with screed<br />

© 2009 by Wirtgen GmbH<br />

223


Wirtgen Group lubricants<br />

keep your fleet moving<br />

The complex and demanding requirements<br />

imposed by Wirtgen Group machines<br />

have been analysed in intensive<br />

research and testing work together with<br />

leading oil companies and translated<br />

into optimum specifications. The resultant<br />

products are now used for first-time<br />

lubrication of the machines in the factory.<br />

The outcome of these efforts is<br />

remarkable: a large range of premium<br />

lubricants from a single source complemented<br />

by highly functional accessories<br />

“made in Germany” for filling and<br />

lubrication. The new Wirtgen Group lubricants<br />

ensure that your fleet does not<br />

grind to a halt.<br />

Premium lubricants<br />

Wirtgen Group lubricants combine the<br />

best possible basic oils and unique additives<br />

in customized specifications.<br />

The advantages for you:<br />

• Extended oil-change intervals based<br />

on oil analysis in the Wirtgen Group<br />

• Compatibility with the first filling<br />

• Optimum protection against wear<br />

• Perfect protection against corrosion<br />

• Traceability in the event of damage<br />

Wirtgen Group lubricants consequently<br />

improve the performance and service<br />

life of your machines while at the same<br />

time durably cutting their running costs.<br />

The sensible way to save money!<br />

One-stop supply<br />

All Wirtgen Group machines – whether<br />

Wirtgen milling machine, Vögele paver<br />

or Hamm roller – can be filled and lubricated<br />

with the corresponding Wirtgen<br />

Group lubricant for each application.*<br />

Together with the carefully coordinated<br />

mixture of container sizes, this results<br />

in optimized ordering, storage and filling<br />

processes.<br />

Accessories for filling and<br />

lubrication<br />

Highly functional accessories “made in<br />

Germany”, such as canister pumps and<br />

grease guns, are available to assist you<br />

in filling and lubricating your machines.<br />

*Exceptions are indicated<br />

224 © 2009 by Wirtgen GmbH


The lubricants in detail<br />

Wirtgen Group Engine Oil<br />

10W40<br />

The smooth-running engine oil produced<br />

using modern synthesis technology<br />

with outstanding wear protection<br />

and cleaning characteristics is suitable<br />

for exhaust gas standards TIER1, 2, 3<br />

(EURO 3a). For excellent and safe operating<br />

properties. Enables longer maintenance<br />

intervals as approved by the<br />

engine manufacturer.<br />

Container sizes: 5 l, 20 l<br />

Classes: ACEA E7 / E5, API CI-4 / CH-4<br />

Manufacturers‘ standards: Daimler-<br />

Chrysler MB 228.3, Volvo VDS-3, MAN<br />

M3275, Deutz DQC III-05<br />

Wirtgen Group Engine Oil<br />

15W40<br />

Powerful high-performance engine oil<br />

made from excellent basic oils and special<br />

additives. Increases the performance<br />

output by your engine while at the<br />

same time ensuring maximum operational<br />

reliability.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Classes: ACEA E7/E5/E3/B4/B3/A2,<br />

API CI-4/CH-4/CG-4/CF-4/CF/SL/SJ<br />

Manufacturers‘ standards: Daimler<br />

Chrysler MB 228.3/229.1, Caterpillar<br />

CAT ECF-1, Cummins CES<br />

20078/7/6/2/1, Mack EO-M Plus,<br />

Volvo VDS-2/VDS-3, MAN M3275<br />

Wirtgen Group Hydraulic Oil<br />

HVLP 46<br />

High-grade multi-range hydraulic oil<br />

with high viscosity index for optimum<br />

protection against wear, even in the<br />

most difficult service conditions. The<br />

new, improved specification ensures<br />

very long service intervals. Optimum<br />

cold starting properties are guaranteed.<br />

Container sizes: 20 l, 208 l<br />

Classes: AFNOR NF-E 48-690/1, AF-<br />

NOR NF-E 48-603 Part 1 - Type HV,<br />

Denison HF-0, Vickers I-286-S, Vickers<br />

M-2950-S, DIN 51524 Part 3, ISO 11158<br />

Type HV<br />

Manufacturers‘ standards: P-70, Denison<br />

HF-0<br />

Wirtgen Group Gear Oil<br />

85W90<br />

Mineral gear oil of the latest generation<br />

for versatile use in gearboxes and axle<br />

drives. Stands out through maximum<br />

protection against wear and oxidation.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Classes: API GL-5<br />

Manufacturers‘ standards: Daimler<br />

Chrysler MB 235.0, ZF-TE-<br />

ML05A/07A/12A/16C/17B, MAN 342<br />

Type N<br />

Note: Must not be used for Wirtgen<br />

milling drum gearboxes, Hamm vibratory<br />

bearings and drum drives, as well<br />

as for Vögele pump splitter gearboxes<br />

and travel drives.<br />

Wirtgen Group Milling Drum<br />

Gear Oil<br />

Exclusive all-synthetic gear oil designed<br />

for heavy-duty use in Wirtgen milling<br />

drum gearboxes. Extremely resistant to<br />

pressure and temperature.<br />

Container sizes: 20 l, 208 l<br />

Note: Must not be mixed with mineral<br />

gear oil. Special versions must be used<br />

for WR 2000 / 2400 and WS 2200 / 2500<br />

(see table of Order Nos.)<br />

Wirtgen Group Multi-purpose<br />

Grease<br />

Highly refined multi-purpose grease for<br />

a wide range of lubricating jobs, such as<br />

on link pins and wheel bearings. Stateof-the-art<br />

additive technology makes<br />

this product particularly suitable for use<br />

in conditions subject to impacts and vibration.<br />

Container size: 400 g cartridge<br />

Wirtgen Group Clutch and<br />

Remixer Grease<br />

Exclusive grease for use in Wirtgen<br />

clutches and remixers.<br />

Container size: 400 g cartridge<br />

© 2009 by Wirtgen GmbH<br />

225


Wirtgen Group lubricants<br />

Accessories for filling and lubrication<br />

Oil pumps<br />

Hand pump for 20 l canisters:<br />

• Piston pump<br />

• Delivery hose with spring-loaded spiral<br />

and anti-kink spring<br />

• Non-drip spout with holder<br />

• Foot valve<br />

Lever-operated hand pump for 208 l<br />

barrels:<br />

• Made of metal<br />

• Telescoping intake tube<br />

• Pivotable delivery manifold<br />

• Delivery capacity: 0.2 l / stroke<br />

Pressure sprays and grease guns:<br />

Pressure sprays:<br />

• Made of metal<br />

• Flexible hose<br />

• Sizes: 500 g, 1000 g<br />

Grease guns:<br />

• Made of metal<br />

• High pressure output<br />

• Size: 400 g<br />

Filling cans and funnels<br />

Filling cans:<br />

• Flexible spout<br />

• Complete with lid<br />

• Sizes: 1 l, 2 l, 5 l<br />

Filling funnels:<br />

• Transparent plastic material<br />

• Complete with lid<br />

• Diameter: 180 mm, 220 mm<br />

226 © 2009 by Wirtgen GmbH


Description Container size Part No.<br />

5 l 2065020<br />

Wirtgen Group Engine Oil 15W40<br />

20 l 2065025<br />

208 l 2065026<br />

Wirtgen Group Engine Oil 10W40<br />

5 l 2112355<br />

20 l 2112354<br />

Wirtgen Group Hydraulic Oil 46<br />

20 l 2065028<br />

208 l 2065029<br />

5 l 2065030<br />

Wirtgen Group Gear Oil 85W90<br />

20 l 2065031<br />

208 l 2065032<br />

Wirtgen Group Milling Drum Gear Oil<br />

Wirtgen Group Milling Drum Gear Oil<br />

(WR 2000/2400, WS 2200/2500)<br />

20 l 2065033<br />

208 l 2065034<br />

20 l 199752<br />

Wirtgen Group Multi-purpose Grease 400 g 2065035<br />

Wirtgen Group Clutch and Remixer Grease 400 g 47259<br />

Description<br />

Part No.<br />

Hand pump for 20 l canisters 2065044<br />

Lever operated hand pump for 208 l barrels 2065045<br />

Pressure sprays 500 g 2065046<br />

Pressure sprays 1000 g 2065047<br />

Lever operated hand grease gun 400 g 2065048<br />

Grease gun 400 g 2065049<br />

Filling can 1 l 2065041<br />

Filling can 2 l 2065042<br />

Filling can 5 l 2065043<br />

Filling tunnel 180 mm 2065039<br />

Filling tunnel 220 mm 2065040<br />

© 2009 by Wirtgen GmbH<br />

227


Wirtgen Group lubricant requirements when using<br />

construction site lubricant containers<br />

Machine type<br />

Oil<br />

Engine oil container<br />

5l / 20l<br />

Standard gear oil container<br />

5l / 20l<br />

Milling drum gear oil container<br />

20l<br />

Part No. Capacity Qty. Part No. Capacity Qty. Part No. Capacity Qty.<br />

W 350 02.03 2065020 10.5 l 3 2065030 1.5 l 1 2065033 5.5 l 1<br />

W 35 05.03 2065020 6.5 l 2 2065030 3 l 1 2065033 5.5 l 1<br />

W 35 DC 04.03 2065020 11 l 3 2065030 3 l 1 2065033 6.5 l 1<br />

W 500 06.05 2065020 11.5 l 3 2065030 3.5 l 1<br />

W 50 08.05 2065025*** 14 l 1 2065033 8 l 1<br />

W 50 10.05 2065025*** 14 l 1 2065033 8 l 1<br />

W 50 DC 09.05 2065020 10 l 3 2065030 2 l 1 2065033 15 l 1<br />

W 60,<br />

W100 09.10<br />

W 600 DC,<br />

W 1000 L 07.05<br />

2065025*** 13 l 1 2065030 1 l 1 2065033 29 l 2<br />

2065025*** 19 l 1 2065030 3.5 l 1 2065033 28 l 2<br />

W 1000 05.10 2065020 24 l 5 2065030 7 l 2 2065033 24 l 2<br />

W 1000 F 06.10 2065020 21 l 5 2065030 4 l 1 2065033 21 l 1<br />

W 1000 F 07.10 2065025*** 20 l 1 2065030 4 l 1 2065033 28 l 2<br />

W 100 F 08.10 2065020 26 l 6 2065030 4 l 1 2065033 26 l 2<br />

1300-2000 DC 2065020 23 l 5 2065030 9 l 2 2065033 19 l 1<br />

W 1500,<br />

W 1900<br />

2065025*** 38 l 2 2065030 9 l 2 2065033** 21 l 1<br />

W 150 05.13 2065020 26 l 6 2065030 4 l 1 2065033 26 l 2<br />

W 2000 2065025*** 34 l 2 2065031*** 16 l 1 2065033** 21 l 1<br />

W 2100 2065025*** 34 l 2 2065031*** 19 l 1 2065033 37 l 2<br />

W 2200 2065025*** 68 l 4 2065031*** 40 l 2 2065033 41 l 2<br />

* Required quantity during operation in-between two maintenance intervals · ** Excluding FCS-full version (kind of oil cf. manual) · *** Part number<br />

of 20 l containers indicated here, because of the capacity · Replacement intervals according to manual (for motor and hydraulic oil cf. service<br />

and maintenance kits; gear oil for all Wirtgen machines; every 50 respectively 500 hours)<br />

228 © 2009 by Wirtgen GmbH


Machine type<br />

Oil<br />

Grease<br />

Hydraulic oil container<br />

20l<br />

Multi-purpose grease<br />

container 400g<br />

Clutch and remixer grease container<br />

400g<br />

Part No. Capacity Qty. Part No. Qty.* Part No. Qty.*<br />

W 350 02.03 2065028 60 l 3 2065035 4<br />

W 35 05.03 2065028 55 l 3 2065035 4<br />

W 35 DC 04.03 2065028 55 l 3 2065035 4<br />

W 500 06.05 34861 180 l 9 2065035 6<br />

W 50 08.05 2065028 80 l 4 2065035 6<br />

W 50 10.05 2065028 80 l 4 2065035 6<br />

W 50 DC 09.05 2065028 80 l 4 2065035 6<br />

W 60,<br />

W100 09.10<br />

W 600 DC,<br />

W 1000 L 07.05<br />

2065028 80 l 4 2065035 8 47259 1<br />

2065028 70 l 4 2065035 8 47259 1<br />

W 1000 05.10 2065028 85 l 5 2065035 8 47259 1<br />

W 1000 F 06.10 2065028 110 l 6 2065035 12 47259 1<br />

W 1000 F 07.10 2065028 110 l 6 2065035 12 47259 1<br />

W 100 F 08.10 2065028 130 l 7 2065035 12 47259 1<br />

1300-2000 DC 2065028 280 l 14 2065035 12 47259 1<br />

W 1500,<br />

W 1900<br />

2065028 280 l 14 2065035 12 47259 1<br />

W 150 05.13 2065028 120 l 6 2065035 12 47259 1<br />

W 2000 2065028 300 l 15 2065035 12 47259 1<br />

W 2100 2065028 300 l 15 2065035 12 47259 1<br />

W 2200 2065028 500 l 25 2065035 12 47259 1<br />

* Required quantity during operation in-between two maintenance intervals · ** Excluding FCS-full version (kind of oil cf. manual) · *** Part number<br />

of 20 l containers indicated here, because of the capacity · Replacement intervals according to manual (for motor and hydraulic oil cf. service<br />

and maintenance kits; gear oil for all Wirtgen machines; every 50 respectively 500 hours)<br />

© 2009 by Wirtgen GmbH<br />

229


Original Wirtgen maintenance kits<br />

Wirtgen maintenance kits contain<br />

aligned to the respective milling machine<br />

all required air, fuel, engine oil and<br />

hydraulic oil filters as well as the appropriate<br />

lubricants, oils and sealings.<br />

230 © 2009 by Wirtgen GmbH


Maintenance interval<br />

Machine type<br />

Series range<br />

50 h<br />

250 h, 750 h,<br />

1250 h…<br />

500 h, 1500 h,<br />

2500 h…<br />

1000 h, 2000 h,<br />

3000 h…<br />

W 350 02.03<br />

0001 - 0594 2102976 2102978 2102980 2102982<br />

0595 - 9999 2102977 2102979 2102981 2102983<br />

W 35 05.03<br />

0001 - 0037 2103026 2103026 2103033<br />

0038 - 9999 2103027 2103027 2103034<br />

W 35 DC 04.03<br />

0001 - 0165 2103026 2103026 2103033<br />

0166 - 9999 2103027 2103027 2103034<br />

0005 - 0275 2103050 2103055 2103057 2103060<br />

W 500 06.05<br />

0276 - 0903 2103051 2103055 2103058 2103061<br />

0904 - 9999 2103053 2103056 2103059 2103062<br />

W 50 08.05 0001 - 9999 2102984 2102984 2102987<br />

W 50 10.05<br />

0001 - 0027 2101448 2101448 2101455<br />

0028 - 9999 2101449 2101449 2101456<br />

W 50 DC 09.05<br />

W 60,<br />

W100 09.10<br />

0001 - 0234 2103063 2103063 2103069<br />

0235 - 9999 2103064 2103064 2103070<br />

0001 - 9999 2103072 2103072 2103075<br />

0001 - 0269 2103028 2103028 2103038<br />

W 600 DC, W 1000 L<br />

07.05<br />

0270 - 0515 2103039 2103039 2101452<br />

0516 - 9999 2103065 2103065 2103231<br />

0001 - 0286 2103234 2103240 2103244 2103249<br />

W 1000 05.10<br />

0287 - 0356 2103234 2103240 2103246 2103250<br />

0357 - 0577 2103237 2103242 2103247 2103251<br />

0578 - 9999 2103238 2103243 1203248 2103252<br />

© 2009 by Wirtgen GmbH<br />

231


Maintenance interval<br />

Machine type<br />

Series range<br />

50 h<br />

250 h, 750 h,<br />

1250 h…<br />

500 h, 1500 h,<br />

2500 h…<br />

1000 h, 2000 h,<br />

3000 h…<br />

W 1000 F 06.10 0001 - 9999 2103254 2103254 2103263<br />

0001 - 0074 2103254 2103254 2103263<br />

0075 - 0329 2103255 2103255 2103264<br />

W 1000 F 07.10<br />

0330 - 0559 2103256 2103256 2103265<br />

0560 - 9999 2103257 2103257 2103266<br />

W 100 F 08.10 0001 - 9999 2103071 2103077 2103078<br />

0001 - 0099 2103271 2103274 2103277 2103280<br />

1300-2000 DC<br />

0100 - 0419 2103272 2103275 2103278 2103281<br />

0420 - 9999 2103273 2103276 2103279 2103282<br />

W 1500, W 1900 0001 - 9999 2103178 2103179 2103180 2103181<br />

W 150 0001 - 9999 2103071 2103077 2103076<br />

232 © 2009 by Wirtgen GmbH


Maintenance interval<br />

Machine type<br />

Series range<br />

50 h<br />

250 h, 750 h,<br />

1250 h…<br />

500 h, 1500 h,<br />

2500 h…<br />

1000 h, 2000 h,<br />

3000 h…<br />

0001 - 0865 2103158 2103161 2103163 2103165<br />

W 2000<br />

0866 - 9999 2103159 2103162 2103164 2103166<br />

0001 - 0149 (DC/SM)<br />

2102985 2103043<br />

0001 - 0149 (DCR) 2101451<br />

2103030 2103066<br />

0001 - 0149 (DCR/<br />

screed)<br />

2103037 2103073<br />

0150 - 0409 (DC/SM)<br />

2102986 2103044<br />

2100 DC<br />

0150 - 0409 (DCR) 2101453<br />

2103032 2103067<br />

0150 - 0409 (DCR/<br />

screed)<br />

2103041 2013074<br />

0410 - 9999 (DC/SM)<br />

2103029 2103054<br />

0410 - 9999 (DCR) 2101454<br />

2103036 2103068<br />

0410 - 9999 (DCR/<br />

screed)<br />

2103042 2103235<br />

0001 - 0129 2103296 2103298 2103300 2103302<br />

W 2100<br />

0130 - 9999 2103297 2103299 2103301 2103303<br />

0001 - 0499 2103187 2103189 2103191 2103194<br />

W 2200<br />

0500 - 9999 2110176 2110177 2110178 2110179<br />

© 2009 by Wirtgen GmbH<br />

233


Original Wirtgen vibrators<br />

for maximum compaction and reliability<br />

Wirtgen Slipform Pavers cover a variety<br />

of applications for high-quality offset<br />

slipforming and roadway paving, all of<br />

which centre on the compaction of concrete.<br />

The structural design and model features<br />

of the Wirtgen vibrators used for<br />

compaction are adapted to the various<br />

applications and optimised with regard<br />

to form and function.<br />

Their most outstanding feature is maximum<br />

compaction combined with maximum<br />

reliability. Other characteristics<br />

include durability, high efficiency and<br />

long service life, which enable economical<br />

use.<br />

An additional smooth<br />

protection hose prevents<br />

concrete sticking<br />

Shock proved plug which is unbreakable<br />

even at low temperatures<br />

Changed geometry of the inner vibrator<br />

prevents the protection hose rubbing<br />

against its own suspension<br />

High efficiency by using<br />

high quality 3-phase<br />

asynchronous motors<br />

Bigger effective diameter and<br />

higher compaction performance<br />

due to increased unbalance<br />

Completely casted connections<br />

for protection against mechanical<br />

damage, improved insulation<br />

safety and better heat rejection<br />

Long life due to special<br />

roller bearings<br />

234 © 2009 by Wirtgen GmbH


Offset applications<br />

For offset pavement, which usually involves<br />

the paving of a profile, the mould<br />

is located alongside of the actual machine.<br />

During offset paving, the vibrators are<br />

positioned directly in the moulds and<br />

arranged such that the concrete is<br />

evenly distributed and compacted even<br />

in small or complex moulds. Straight vibrators<br />

are generally used in the offset<br />

process. The number and arrangement<br />

of the vibrators depends on the shape<br />

of the profile and the volume of concrete<br />

placed.<br />

Road pavement<br />

When it comes to road pavement,<br />

curved vibrators are usually used,<br />

which are submerged in the concrete in<br />

front of the slipform pan. The vibrators<br />

are distributed across the paving width<br />

in such a way that optimum compaction<br />

is achieved.<br />

In the case of two-layer paving, “T-vibrators”<br />

are used to compact the second<br />

layer. For other applications, e.g.<br />

profiled surfaces, the various vibrators<br />

can be flexibly combined to ensure the<br />

best possible results for concrete paving.<br />

Vibrator electric<br />

Application Description Part No.<br />

Offset application Vibrator D66 straight 180705<br />

Offset application Vibrator D66 bent 145963<br />

Road pavement 1. Layer Vibrator D66 bent 145963<br />

Road pavement 1. Layer Vibrator D76 bent 145961<br />

Road pavement 2. Layer Vibrator D76 horizontal (T-Vibrator) 180706<br />

Vibrator hydraulic<br />

Application Description Part No.<br />

Offset application Vibrator straight (hydraulic) 75721<br />

Offset application Vibrator bent (hydraulic) 75722<br />

Road pavement Vibrator bent (hydraulic) 75722<br />

© 2009 by Wirtgen GmbH<br />

235


<strong>WIRTGEN</strong> <strong>GROUP</strong>:<br />

<strong>PARTS</strong> <strong>AND</strong> <strong>MORE</strong> <strong>2009.</strong><br />

ROAD TECHNOLOGIES<br />

www.wirtgen-group.com


Joseph Vögele AG<br />

The name that stands for world-famous pavers<br />

Joseph Vögele AG 236<br />

Conveyance of mix 238<br />

Floor plates 238<br />

Conveyor guards 240<br />

Parts package for material hopper 246<br />

Conveyor chains 248<br />

Parts package including return sheaves for conveyors 249<br />

Chain wheels and drive chains for conveyors 250<br />

Driving shafts for conveyors 252<br />

Sensors for feed rate control of conveyors 254<br />

Spreading of mix 256<br />

Auger blades 256<br />

Limiting plates for auger tunnel 272<br />

Bracings 276<br />

Auger extensions 280<br />

Chain wheels and roller chains for augers 284<br />

236 © 2009 by Joseph Vögele AG


Parts package for auger blades 288<br />

Parts package for augers 290<br />

Sensors for feed rate control 292<br />

Crawler unit parts 294<br />

Crawler track units 294<br />

Track pads 296<br />

Track rollers 297<br />

Sprockets 298<br />

Tyres and wheels 300<br />

Hydraulic parts 302<br />

Hydraulic pumps and -motors 302<br />

Hydraulic cylinders 320<br />

Generator management and screed heating technology 328<br />

Generators 330<br />

Heating rods 336<br />

Compaction technology 344<br />

Tamper shields and spring steel strips 348<br />

Tamper bars and tamper bearings 352<br />

Screed plates 366<br />

Pressure bars 370<br />

Parts packages for screeds 372<br />

Screed width control 376<br />

Guide rails and slide blocks 378<br />

Telescoping tubes 380<br />

Levelling 382<br />

Levelling systems for road pavers 382<br />

Components of the levelling system 384<br />

Accessories for Niveltronic 389<br />

Filters and service packages for filters 390<br />

Tools 400<br />

Lubricants 410<br />

© 2009 by Joseph Vögele AG<br />

237


Genuine Vögele floor plates for conveyors to ensure<br />

optimal transfer of mix and long service life<br />

The floor plates of conveyors are exposed<br />

to severe strain. Therefore, we<br />

use materials for manufacture meeting<br />

the highest demands in terms of resistance<br />

to wear and impact strength.<br />

The special, patented design of our floor<br />

plates allows fitting without screws or<br />

bolts, thus saving precious time when<br />

mounting or demounting.<br />

238 © 2009 by Joseph Vögele AG


Machine type<br />

Model<br />

Floor plates<br />

Quantity Front Quantity Middle Quantity Rear<br />

SUPER 600, SUPER 800 07900001 - 07909999 1 2024859<br />

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 2 2046272<br />

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 2 2052785<br />

SUPER 1203 07110001 - 07119999 2 4602437295 2 4602437296<br />

SUPER 1400 06120001 - 06129999 1 4602425123 1 4602425119 1 4602425121<br />

SUPER 1402 06110001 - 06119999 1 4602425124 1 4602425126 1 4602425127<br />

SUPER 1500 06700001 - 06709999 2 4602434629 2 4602424998 2 4602434632<br />

SUPER 1502 06710001 - 06719999 2 4602434629 2 4602424998 2 4602434632<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06729999,<br />

06820001 - 06829999<br />

06730001 - 06739999,<br />

06830001 - 06839999<br />

2 4602434629 2 4602424998 2 4602434632<br />

2 4602434629 2 4602424998 2 4602434632<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4602439024 2 4602439108<br />

SUPER 1600-1 EP*,<br />

SUPER 1800-1 EP*<br />

09820001 - 09829999 2 4602439024 2 4602439108<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4602439024 2 4602439108<br />

SUPER 1600-2, SUPER 1800-2,<br />

SUPER 1800-2 SJ**<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

11820001 - 11829999 2 4602439024 2 4602439108<br />

08830001 - 08839999 2 4602439024 2 4602439108<br />

SUPER 1800 06680001 - 06689999 2 4602434629 2 4602434630 2 4602434632<br />

SUPER 1804 06690001 - 06699999 2 4602434629 2 4602434630 4602434632<br />

SUPER 1900, SUPER 1900-2 06190001 - 06199999 2 4602436030 2 4602436031<br />

SUPER 2100, SUPER 2100-2 07190001 - 07199999 2 4602436030 2 4602436031<br />

SUPER 1903 02180001 - 02189999 2 4602437534 2 4602437535<br />

VISION 5200-2 07740010 - 07749999 2 2077889 2 4602436031<br />

VISION 5203-2 07750010 - 07759999 2 2077889 2 4602436031<br />

SUPER 2500 06740001 - 06749999 2 4602423475 4 4602423478 2 4602423477<br />

*ErgoPlus **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

239


Genuine Vögele conveyor guards<br />

to protect conveyors<br />

Protecting the conveyor chains to prevent<br />

premature wear is of utmost importance<br />

for your paver’s good operating<br />

condition at all times. Therefore,<br />

Vögele conveyor guards are made of a<br />

high-quality and highly wear resistant<br />

material.<br />

240 © 2009 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 Lateral guard 2 2024849<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999<br />

Central guard 1 2046339<br />

Lateral guard 2 2046265<br />

Central guard 1 2046339<br />

Lateral guard 2 2046265<br />

Central guard rear 1 4618182410<br />

Central guard front 1 4618182409<br />

Lateral guard rear 2 4618182411<br />

07110001 - 07110044<br />

Lateral guard front left 1 4618182413<br />

Lateral guard front right 1 4618182414<br />

Chain guard left 1 4618182418<br />

Chain guard right 1 4618182419<br />

SUPER 1203<br />

Central guard rear 1 4618182410<br />

Central guard front 1 4618182409<br />

Lateral guard rear left 1 4618182428<br />

07110045 - 07119999<br />

Lateral guard rear right 1 4618182429<br />

Lateral guard front left 1 4618182413<br />

Lateral guard front right 1 4618182414<br />

Chain guard left 1 4618182418<br />

Chain guard right 1 4618182419<br />

SUPER 1400 06120001 - 06129999<br />

SUPER 1402 06110001 - 06119999<br />

Lateral guard rear 2 4618182382<br />

Lateral guard front 2 4618182392<br />

Lateral guard rear 2 4618182329<br />

Lateral guard front 2 4618182393<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182292<br />

06700001 - 06700062<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

SUPER 1500<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

06700063 - 06709999<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182306<br />

Chain guard middle 1 4618182288<br />

© 2009 by Joseph Vögele AG<br />

241


Machine type Series range Description Quantity Part No.<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182292<br />

06710001 - 06710090<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

SUPER 1502<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

06710091 - 06719999<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182306<br />

Chain guard middle 1 4618182288<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182292<br />

06720001 - 06720083<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

SUPER 1600<br />

06720084 - 06820000<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

06820001 - 06829999<br />

Lateral guard 4 4618182382<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

242 © 2009 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

Lateral guard rear 2 4618182382<br />

06730001 - 06739999<br />

Lateral guard front 2 4618182367<br />

SUPER 1603<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

*only with hydraulic hopper front<br />

06830001 - 06830043<br />

06830044 - 06839999<br />

07820010 - 07820025<br />

07820010 - 07820055*<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

Lateral guard rear 2 4618182382<br />

Lateral guard front 2 4618182367<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182407<br />

Lateral guard rear 2 4618182382<br />

Lateral guard front 2 4618182385<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182430<br />

Central guard front 1 4618182431<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front left 1 2003401<br />

Lateral guard front right 1 2003414<br />

Central guard rear 1 4618182430<br />

Central guard front 1 4618182431<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front left 1 2001643<br />

Lateral guard front right 1 2001641<br />

© 2009 by Joseph Vögele AG<br />

243


Machine type Series range Description Quantity Part No.<br />

Central guard rear 1 4618182430<br />

SUPER 1600-1,<br />

SUPER 1800-1,<br />

SUPER 1600-1 EP***,<br />

SUPER 1800-1 EP***,<br />

SUPER 1600-2,<br />

SUPER 1800-2,<br />

SUPER 1800-2 SJ****<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

SUPER 1603-1,<br />

SUPER 1803-1,<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

SUPER 1800<br />

07820026 - 07829999<br />

09820010 - 09829999<br />

11820001 - 11829999<br />

07830010 - 07830018<br />

07830019 - 07839999<br />

08830010 - 08839999<br />

06680001 - 06680240<br />

06680241 - 06689999<br />

Central guard front 1 4618182431<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front left 1 2010980<br />

Lateral guard front left 1 2010985*<br />

Lateral guard front right 1 2010983<br />

Lateral guard front right 1 2010986*<br />

Central guard rear 1 4618182430<br />

Central guard front 1 4618182431<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front left 1 2003401<br />

Lateral guard front left 1 2001643*<br />

Lateral guard front right 1 2003414<br />

Lateral guard front right 1 2001641*<br />

Central guard rear 1 4618182430<br />

Central guard front 1 4618182431<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front left 1 2010980<br />

Lateral guard front left 1 2010985*<br />

Lateral guard front right 1 2010983<br />

Lateral guard front right 1 2010986*<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182276<br />

Lateral guard rear 2 4618182374<br />

Lateral guard front 2 4618182375<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

Chain guard middle 1 4612012001<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182406<br />

Lateral guard rear 2 4618182374<br />

Lateral guard front 2 4618182375<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

*only with hydraulic hopper front ** with mechanical hopper front ***ErgoPlus ****SprayJet<br />

244 © 2009 by Joseph Vögele AG


Machine type Series range Description Quantity Part No.<br />

SUPER 1804<br />

SUPER 1900,<br />

SUPER 2100<br />

SUPER 1900-2,<br />

SUPER 2100-2<br />

06690001 - 06690060<br />

06690061 - 06690100<br />

06690101 - 06699999<br />

06190001 - 06199999<br />

07190001 - 07199999<br />

SUPER 1903 02180001 - 02189999<br />

VISION 5200-2 07740010 - 07749999<br />

VISION 5203-2 07750010 - 07759999<br />

SUPER 2500 06740001 - 06749999<br />

*only with hydraulic hopper front ** with mechanical hopper front<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182276<br />

Lateral guard rear 2 4618182374<br />

Lateral guard front 2 4618182375<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

Chain guard middle 1 4612012001<br />

Central guard rear 1 4618182277<br />

Central guard front 1 4618182276<br />

Lateral guard rear 2 4618182374<br />

Lateral guard front 2 4618182391<br />

Chain guard left 1 4618182287<br />

Chain guard right 1 4618182288<br />

Chain guard middle 1 4612012001<br />

Central guard rear 1 4618182408<br />

Central guard front 1 4618182406<br />

Lateral guard rear 2 4618182374<br />

Lateral guard front 2 4618182391<br />

Chain guard left 1 4618182287<br />

Chain guard middle 1 4618182306<br />

Chain guard right 1 4618182288<br />

Central guard rear 1 4618182397<br />

Central guard front 1 4618182396<br />

Lateral guard 4 4618182395**<br />

Lateral guard 2 4618182395*<br />

Lateral guard front left 1 4618182399*<br />

Lateral guard front right 1 4618182400*<br />

Central guard rear 1 4618182397<br />

Central guard front 1 4618182396<br />

Lateral guard 4 2034838**<br />

Lateral guard 2 2034838*<br />

Lateral guard front left 1 2035037*<br />

Lateral guard front right 1 2035038*<br />

Central guard rear 1 4618182397<br />

Central guard front 1 4618182416<br />

Lateral guard rear 2 4618182415<br />

Lateral guard front 2 4618182417**<br />

Lateral guard front left 1 4618182420*<br />

Lateral guard front right 1 4618182421*<br />

Central guard rear 1 2052585<br />

Central guard front 1 4618182397<br />

Lateral guard 2 4618182415<br />

Lateral guard front left 1 2052495<br />

Lateral guard front right 1 2052494<br />

Central guard rear 1 2052585<br />

Central guard front 1 4618182397<br />

Lateral guard 2 4618182415<br />

Lateral guard front left 1 2052495<br />

Lateral guard front right 1 2052494<br />

Central guard rear 1 4618182388<br />

Central guard front 1 4618182387<br />

Lateral guard 4 4618182386<br />

Chain guard middle 1 4618182351<br />

Chain guard 2 4615112735<br />

© 2009 by Joseph Vögele AG<br />

245


Genuine Vögele parts package<br />

for material hopper<br />

Genuine Vögele parts package<br />

for material hopper ensuring<br />

perfect feed and conveyance<br />

of mix<br />

The parts package includes all wearing<br />

parts for the material hopper such as<br />

floor plates, centre and lateral guards<br />

as well as mounting materials.<br />

The smart design of the floor plates<br />

allows attachment with no screws required.<br />

This cuts time for fitting substantially.<br />

246 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Parts package for material hopper<br />

with hydraulic front flap<br />

with mechanical front flap<br />

SUPER 600, SUPER 800 07900001 - 07909999 2030070<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2046344 2046344<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2052649 2052649<br />

SUPER 1203 07110001 - 07119999 4617500099<br />

SUPER 1400 06120001 - 06129999 4617500046<br />

SUPER 1402 06110001 - 06119999 4617500047<br />

SUPER 1500<br />

SUPER 1502<br />

06700001 - 06700062 4617500048<br />

06700063 - 06709999 4617500049<br />

06710001 - 06710090 4617500048<br />

06710091 - 06719999 4617500049<br />

06720001 - 06720083 4617500048<br />

SUPER 1600<br />

SUPER 1603<br />

06720084 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

06830001 - 06830043<br />

4617500049<br />

4617500050<br />

06830044 - 06839999 4617500051<br />

SUPER 1600-1, SUPER 1800-1<br />

07820001 - 07820025 2013188 2013187<br />

07820026 - 07829999 2031620 2031619<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2031620 2031619<br />

SUPER 1600-2,<br />

SUPER 1800-2, SUPER 1800-2 SJ**<br />

SUPER 1603-1, SUPER 1803-1<br />

11820010 - 11829999 2031620 2031619<br />

07830001 - 07830018 2013188 2013187<br />

07830019 - 07839999 2031620 2031619<br />

SUPER 1603-2, SUPER 1803-02 08830010 - 0883999 2031620 2031619<br />

SUPER 1800<br />

06680001 - 06680240 4617500052<br />

06680241 - 06689999 4617500053<br />

06690001 - 06690060 4617500052<br />

SUPER 1804<br />

06690061 - 06690100 4617500054<br />

06690101 - 06699999 4617500055<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 4617500093 4617500094<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2041452 2041453<br />

SUPER 1903 02180001 - 02189999 2013201 2013199<br />

VISION 5200-2 07740010 - 07749999 2091446<br />

VISION 5203-2 07750010 - 07759999 2091446<br />

SUPER 2500 06740001 - 06749999 4617500057<br />

*ErgoPlus **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

247


Genuine Vögele conveyor chains with feeder bars for<br />

optimal conveyance of mix<br />

The conveyor chains with feeder bars<br />

are pre-assembled for quick replacement.<br />

In order to achieve the best possible resistance<br />

to wear for the conveyors exposed<br />

to severe strain, conveyor chains<br />

are made of a sturdy high-quality steel.<br />

A pre-assembled unit includes 2 conveyor<br />

chains with feeder bars, bolts and<br />

closing links.<br />

Machine type Model Quantity Part No.<br />

SUPER BOY 06900001 - 06909999 1 4610312125<br />

SUPER 600, SUPER 800 07900001 - 07909999 1 2045812<br />

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 2 2046350<br />

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 2 2052796<br />

SUPER 1203 07110001 - 07119999 2 2047053<br />

SUPER 1400 06120001 - 06129999 1 4610312151<br />

SUPER 1402 06110001 - 06119999 1 4610312152<br />

SUPER 1500 06700001 - 06709999 2 4610312123<br />

SUPER 1502 06710001 - 06719999 2 4610312123<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06729999,<br />

06820001 - 06829999<br />

06730001 - 06739999,<br />

06830001 - 06839999<br />

2 4610312123<br />

2 4610312123<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4610312166<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2 4610312166<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4610312166<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820001 - 11829999 2 4610312166<br />

SUPER 1603-2, SUPER 1803-2 08830001 - 08839999 2 4610312166<br />

SUPER 1800 06680001 - 06689999 2 4610312118<br />

SUPER 1804 06690001 - 06699999 2 4610312118<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 2 4610312147<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2 4610312147<br />

SUPER 1903 02180001 - 02189999 2 4610312155<br />

VISION 5200-2 07740010 - 07749999 2 2052726<br />

VISION 5203-2 07750010 - 07759999 2 2052726<br />

SUPER 2500 06740001 - 06749999 2 4610312150<br />

*ErgoPlus **SprayJet<br />

248 © 2009 by Joseph Vögele AG


Genuine Vögele parts package<br />

including return sheaves for conveyors<br />

This parts package is made up of all you<br />

need for an exchange of your conveyors‘<br />

return sheaves including roller bearings,<br />

wearing rings and retaining rings.<br />

The parts are made of highly wear resistant<br />

materials, thus ensuring long<br />

service lives.<br />

Machine type Model Quantity Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 1 2037854<br />

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 1 2013202<br />

SUPER 1103-2, SUPER 1303-2 09110001 - 09119999 1 2013202<br />

SUPER 1203 07110001 - 07119999 1 2013202<br />

SUPER 1400 06120001 - 06129999 1 4617500066<br />

SUPER 1402 06110001 - 06119999 1 4617500067<br />

SUPER 1500 06700001 - 06709999 1 4617500068<br />

SUPER 1502 06710001 - 06719999 1 4617500068<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06729999,<br />

06820001 - 06829999<br />

06730001 - 06739999,<br />

06830001 - 06839999<br />

1 4617500068<br />

1 4617500068<br />

SUPER 1800 06680001 - 06689999 1 4617500068<br />

SUPER 1804 06690001 - 06699999 1 4617500068<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 1 2013205<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 1 2013205<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 1 2013205<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820001 - 11829999 1 2013205<br />

SUPER 1603-2, SUPER 1803-2 08830001 - 08839999 1 2013205<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 1 2013205<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 1 2013205<br />

SUPER 1903 02180001 - 02189999 1 2013205<br />

VISION 5200-2 07740010 - 07749999 1 2091319<br />

VISION 5203-2 07750010 - 07759999 1 2091319<br />

SUPER 2500 06740001 - 06749999 2 4617500070<br />

*ErgoPlus **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

249


Genuine Vögele chain wheels and roller chains<br />

for a powerful and positive drive of conveyors<br />

Vögele chain wheels and roller chains<br />

are made of highly wear resistant materials<br />

and for manufacture tight tolerance<br />

requirements exist. They ensure optimal<br />

transmission of power, smooth running<br />

and low wear. As a result, powerful conveyance<br />

of mix is guaranteed and a long<br />

service life.<br />

250 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Chain wheels at the gear Roller chains<br />

Quantity Part No. Quantity Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 1 2031792 1 2014115<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 4610062263 2 2044060<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 4610062263 2 2044060<br />

07110010 - 07110160 2 4610062263 2 3301193076<br />

SUPER 1203<br />

07110161 - 07119999 2 2005927 2 2008941<br />

SUPER 1400 06120001 - 06129999<br />

1 4610062202*<br />

1 3301100051<br />

1 4610062203**<br />

06700001 - 06700062 2 4610062187 2 3301100054<br />

SUPER 1500<br />

06700063 - 06700127 2 4610062190 2 3301100054<br />

06700128 - 06709999 2 4610062217 2 3301100054<br />

06710001 - 06710090 2 4610062187 2 3301100054<br />

SUPER 1502<br />

06710091 - 06710221 2 4610062190 2 3301100054<br />

06710222 - 06719999 2 4610062217 2 3301100054<br />

06720001 - 06720093 2 4610062187 2 3301100054<br />

06720094 - 06720218 2 4610062190 2 3301100054<br />

SUPER 1600<br />

06720219 - 06729999 2 4610062217 2 3301100054<br />

06820001 - 06829999 2 4610062217 2 3301100054<br />

SUPER 1603<br />

06730001 - 06739999<br />

2 4610062190 2 3301100052<br />

06830001 - 06839999<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2 4610062220 2 2026906<br />

SUPER 1600-1 EP***,<br />

SUPER 1800-1 EP***<br />

SUPER 1600-2, SUPER 1800-2,<br />

SUPER 1800-2 SJ****<br />

09820010 - 09829999 2 4610062220 2 2026906<br />

11820010 - 11829999 2 4610062220 2 2026906<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2 4610062220 2 2026906<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 4610062220 2 2026906<br />

06680001 - 06680270 2 4610062187 2 3301100054<br />

SUPER 1800<br />

SUPER 1804<br />

SUPER 1900, SUPER 1900-2,<br />

SUPER 2100, SUPER 2100-2<br />

06680271 - 06680558 2 4610062190 2 3301100054<br />

06680559 - 06689999 2 4610062217 2 3301100054<br />

06690001 - 06690100 2 4610062187 2 3301100052<br />

06690101 - 06699999 2 4610062190 2 3301100052<br />

06190001 - 06199999 2 4610062246 2 3301120048<br />

VISION 5200-2 07740010 - 07749999 2 2052638<br />

VISION 5203-2 07750010 - 07759999 2 2052638<br />

06740001 - 06740010<br />

SUPER 2500<br />

06740011 - 06749999<br />

*Driving shaft **Gearbox ***ErgoPlus ****SprayJet<br />

2 4610062209*<br />

2 4610062208**<br />

2 4610062209*<br />

2 4610062214**<br />

2 3301230030<br />

2 3301230032<br />

© 2009 by Joseph Vögele AG<br />

251


Genuine Vögele driving shafts for conveyors<br />

Genuine Vögele driving shafts<br />

for conveyors to ensure efficient<br />

transmission of power<br />

and perfect conveyance of<br />

mix<br />

Made of a material resistant to severe<br />

strain and thanks to manufacture for<br />

which tolerances are extremely tight,<br />

Vögele driving shafts stand out through<br />

remarkably long service lives even in<br />

tough continuous operation.<br />

Our package includes pre-assembled<br />

driving shafts. No time-consuming<br />

pre-assembly needs to be done at your<br />

end.<br />

252 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Driving shafts for conveyor<br />

left<br />

right<br />

SUPER 600, SUPER 800 07900001 - 07909999 2014415<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2044493 2046194<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2052724 2052711<br />

SUPER 1203<br />

07110001 - 07110160 4622082827 4622082828<br />

07110161 - 07119999 2004796 2004797<br />

SUPER 1500 06700001 - 06709999 4622082022 4622082022<br />

SUPER 1502 06710001 - 06719999 4622082022 4622082022<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

06830001 - 06839999<br />

4622082022 4622082022<br />

4622082022 4622082022<br />

SUPER 1800 06680001 - 06689999 4622082022 4622082022<br />

SUPER 1804 06690001 - 06699999 4622082022 4622082022<br />

SUPER 1600-1, SUPER 1800-1 07820010 - 07829999 4622082829 4622082829<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820010 - 09829999 4622082829 4622082829<br />

SUPER 1603-1, SUPER 1803-1 07830010 - 07839999 4622082829 4622082829<br />

SUPER 1600-2,<br />

SUPER 1800-2, SUPER 1800-2 SJ**<br />

11820010 - 11829999 4622082829 4622082829<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 4622082829 4622082829<br />

SUPER 1903 02180001 - 02189999 4622082829 4622082829<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 4622082826 4622082826<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 4622082826 4622082826<br />

VISION 5200-2 07740010 - 07749999 4622082826 4622082826<br />

VISION 5203-2 07750010 - 07759999 4622082826 4622082826<br />

*ErgoPlus **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

253


Genuine Vögele sensors<br />

for accurate feed rate control of conveyors<br />

For conveyor drives, proportional control<br />

is provided. When working in Automatic<br />

Mode, feed rates of conveyors<br />

are precisely controlled to match the<br />

current laydown rate. The level of mix is<br />

picked up as standard by mechanical<br />

sensors.<br />

• Sensors for conveyors are located at<br />

the end of the conveyor tunnel right<br />

above the conveyors.<br />

• Actual values are picked up by the<br />

sensors and passed on continuously<br />

to regulate conveyor drives.<br />

• Proportional control is provided for<br />

the separate drives (left and right), i.e.<br />

feed rates of conveyors adapt automatically<br />

to match the actual level of<br />

mix.<br />

• This ensures uniform spreading of<br />

the mix in front of the screed.<br />

• The use of sensors is easy on your<br />

drives and economical.<br />

254 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Mechanical sensor<br />

left<br />

right<br />

SUPER 600, SUPER 800 07900001 - 07909999 2028964<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2042420<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2042420<br />

07110001 - 07110160 2454130120 2454130121<br />

SUPER 1203<br />

07110161 - 07119999<br />

3515180028<br />

Potentiometer<br />

2472560031<br />

SUPER 1400 06120001 - 06129999<br />

SUPER 1402 06110001 - 06119999<br />

SUPER 1500<br />

SUPER 1502<br />

SUPER 1600<br />

06700001 - 06700030 2454130027 2454130028<br />

06700031 - 06709999 2008643 2008644<br />

06710001 - 06710070 2454130027 2454130028<br />

06710071 - 06719999 2008643 2008644<br />

06720001 - 06720058 2454130027 2454130028<br />

06720059 - 06729999 2008643 2008644<br />

SUPER 1600 06820001 - 06829999 2008643 2008644<br />

SUPER 1603<br />

06730001 - 06739999<br />

06830001 - 06839999<br />

2008643 2008644<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2454130126 2454130127<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 2024928<br />

SUPER 1600-2, SUPER 1800-2,<br />

SUPER 1800-2 SJ**<br />

11820010 - 11829999 2042420<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2454130126 2454130127<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2042420<br />

SUPER 1800<br />

SUPER 1804<br />

SUPER 1900, SUPER 2100<br />

06680001 - 06680162 2454130027 2454130028<br />

06680163 - 06689999 2008643 2008644<br />

06690001 - 06690099 2454130027 2454130028<br />

06690100 - 06699999 2008643 2008644<br />

06190001 - 06190994 2454130120 2454130121<br />

06190995 - 06199999 2454130126 2454130127<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2024928<br />

VISION 5200-2 07740010 - 07749999 2042420<br />

VISION 5203-2 07750010 - 07759999 2042420<br />

SUPER 2500 06740001 - 06749999 2454130068 2454130069<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

255


Genuine Vögele auger blades for efficient and uniform<br />

spreading of mix<br />

Thanks to their reinforced design, Vögele<br />

auger blades are highly resistant to<br />

breaking, even when working under the<br />

toughest conditions.<br />

The manufacture of auger blades to a<br />

very low degree of tolerance results in<br />

an excellent fit. Auger blades mount<br />

easily on the job site.<br />

The variety of auger blade sizes (same<br />

diameter, varying diameter, smaller diameter<br />

towards the outsides) allows<br />

set-up of your auger in compliance with<br />

your particular requirements for spreading<br />

mix without segregation.<br />

An optimized contact surface with the<br />

auger shaft allows fitting free from tension.<br />

256 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 300 4 4606302109<br />

Auger blade right 300 4 4606302110<br />

Basic auger<br />

(1.7 m)<br />

Bolt 16 9516380931<br />

Nut 16 9500161587<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302109<br />

07110001 - 07110160<br />

0.25 m<br />

(1.7-3.15 m)<br />

Auger blade right 300 2 4606302110<br />

Bolt 8 9516380931<br />

Nut 8 9500161587<br />

Auger blade left 300 5 4606302109<br />

4 m<br />

(3.15-4 m)<br />

Auger blade right 300 5 4606302110<br />

Bolt 20 9516380931<br />

SUPER 1203<br />

Nut 20 9500161587<br />

Auger blade left 300 4 2003451<br />

Auger blade right 300 4 2003452<br />

Basic auger<br />

(1.7 m)<br />

Bolt 16 9516380931<br />

Nut 16 9500161587<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 2003451<br />

07110161 - 07119999<br />

0.25 m<br />

(1.7-3.15 m)<br />

Auger blade right 300 2 2003452<br />

Bolt 8 9516380931<br />

Nut 8 9500161587<br />

Auger blade left 300 5 2003451<br />

4 m<br />

(3.15-4 m)<br />

Auger blade right 300 5 2003452<br />

Bolt 20 9516380931<br />

Nut 20 9500161587<br />

*Unit of measurement in mm<br />

© 2009 by Joseph Vögele AG<br />

257


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 300 4 4606302003<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

0.5 m<br />

(2.5-3.5 m)<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

SUPER 1500 06700001 - 06709999<br />

SUPER 1502 06710001 - 06719999<br />

*Unit of measurement in mm<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4918218064<br />

Connecting auger blade right 300 1 4606302089<br />

258 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

SUPER 1600 06720001 - 06720133<br />

SUPER 1600<br />

*Unit of measurement in mm<br />

06720134 - 06729999<br />

06820001 - 06829999<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 9 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 9 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 2030745<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 7 4606302086<br />

Auger blade right 400 7 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

© 2009 by Joseph Vögele AG<br />

259


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 300 4 4606302003<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

0.5 m<br />

(2.5-3.5 m)<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

SUPER 1603 06730001 - 06739999<br />

SUPER 1603 06830001 - 06839999<br />

*Unit of measurement in mm<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4918218064<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 7 4606302086<br />

Auger blade right 400 7 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

260 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 400 4 4606302086<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 400 4 4606302087<br />

Connecting auger blade 4 2030745<br />

0.5 m<br />

(2.5-5 m)<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

1 m<br />

(5-6 m)<br />

Auger blade left 300 5 4606302003<br />

Auger blade right 300 5 4606302004<br />

SUPER 1600-1<br />

SUPER 1800-1<br />

07820001 - 07829999<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

4.6 m<br />

(6-7.5 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

Auger blade left 400 4 4606302086<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 400 4 4606302087<br />

Connecting auger blade 4 2030745<br />

0.5 m<br />

(2.5-5 m)<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

1 m<br />

(5-6 m)<br />

Auger blade left 300 5 4606302003<br />

Auger blade right 300 5 4606302004<br />

SUPER 1600-1 EP**<br />

SUPER 1800-1 EP**<br />

09820001 - 09829999<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

4.6 m<br />

(6-7.5 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

*Unit of measurement in mm<br />

© 2009 by Joseph Vögele AG<br />

261


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 400 4 4606302086<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 400 4 4606302087<br />

Connecting auger blade 4 2030745<br />

0.5 m<br />

(2.5-5 m)<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

SUPER 1603-1<br />

SUPER 1803-1<br />

07830001 - 07839999<br />

1 m<br />

(5-6 m)<br />

Auger blade left 300 5 4606302003<br />

Auger blade right 300 5 4606302004<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

4.6 m<br />

(6-7.5 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 4 4606302086<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 400 4 4606302087<br />

Connecting auger blade 4 2030745<br />

0.25 m<br />

(2.5-4 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

0.65 m<br />

(2.5-5 m)<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

SUPER 1600-2<br />

SUPER 1800-2<br />

SUPER 1800-2 SJ**<br />

11820010 - 11829999<br />

1.2 m<br />

(5-6.5 m)<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

4.6 m<br />

(6-7.5 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

*Unit of measurement in mm **ErgoPlus<br />

7.1 m<br />

(7.5-10 m)<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

262 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

SUPER 1603-2<br />

SUPER 1803-2<br />

08830010 - 08839999<br />

SUPER 1800 06680001 - 06680375<br />

*Unit of measurement in mm **SprayJet<br />

Basic auger<br />

(2.5 m)<br />

0.25 m<br />

(2.5-4 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7m<br />

(7 m)<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Connecting auger blade 4 2030745<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 9 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 9 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

© 2009 by Joseph Vögele AG<br />

263


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

SUPER 1800 06680376 - 06689999<br />

SUPER 1804 06690001 - 06699999<br />

*Unit of measurement in mm<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

9 m<br />

(9 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7m<br />

(7 m)<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 2030745<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 7 4606302086<br />

Auger blade right 400 7 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 400 9 4606302086<br />

Auger blade right 400 9 4606302087<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 4918218064<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 4 4606302003<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 5 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 5 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

Auger blade left 300 9 4606302003<br />

Auger blade left 400 2 4606302007<br />

Auger blade right 300 9 4606302004<br />

Auger blade right 400 2 4606302008<br />

Connecting auger blade left 300 1 4606302088<br />

Connecting auger blade right 300 1 4606302089<br />

264 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

SUPER 1900 06190001 - 06199999<br />

SUPER 1900-2 07190001 - 07199999<br />

*Unit of measurement in mm<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Basic auger<br />

(2.55 m)<br />

0.65 m<br />

(2.55-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4618242237<br />

Nut 9500201587<br />

Connecting auger blade 2 2030745<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Auger blade left 300 5 4606302003<br />

Auger blade right 300 5 4606302004<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Connecting auger blade 2 2030745<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

© 2009 by Joseph Vögele AG<br />

265


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

SUPER 1903 02180001 - 02189999<br />

SUPER 2100 06190001 - 06199999<br />

*Unit of measurement in mm<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Basic auger<br />

(2.5 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Inner auger blade 2 4606302011<br />

Connecting auger blade 2 2030745<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Auger blade left 300 5 4606302003<br />

Auger blade right 300 5 4606302004<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 11 4606302086<br />

Auger blade right 400 11 4606302087<br />

Auger blade left 480 4 4606302056<br />

Auger blade right 480 4 4606302055<br />

Auger blade left 480 1 4606302113<br />

Auger blade right 480 1 4606302114<br />

Connecting auger blade 2 2030745<br />

Bolt 4 4618242237<br />

Nut 20 9500201587<br />

Bolt 16 9520440931<br />

Auger blade left 400 2 4606302086<br />

Auger blade right 400 2 4606302087<br />

Auger blade left 400 5 4606302086<br />

Auger blade right 400 5 4606302087<br />

Auger blade left 480 4 4606302056<br />

Auger blade right 480 4 4606302055<br />

Auger blade left 480 1 4606302113<br />

Auger blade right 480 1 4606302114<br />

Bolt 4 4618242237<br />

Nut 20 9500201587<br />

Bolt 16 9520440931<br />

Auger blade left 480 11 4606302056<br />

Auger blade right 480 11 4606302055<br />

Nut 44 9500201587<br />

Bolt 44 9520440931<br />

Auger blade left 480 11 4606302056<br />

Auger blade right 480 11 4606302055<br />

Auger blade left 480 1 4606302113<br />

Auger blade right 480 1 4606302114<br />

Nut 44 9500201587<br />

Bolt 44 9520440931<br />

266 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 480 4 4606302056<br />

Auger blade right 480 4 4606302055<br />

Auger blade left 480 1 4606302113<br />

Basic auger<br />

(2.5 m)<br />

Auger blade right 480 1 4606302114<br />

Connecting auger blade 2 2030745<br />

Bolt 4 4618242237<br />

Nut 20 9500201587<br />

Bolt 16 9520440931<br />

0.65 m<br />

(2.5-5 m)<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

1.2 m<br />

(5-6.5 m)<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 480 4 4606302056<br />

Auger blade right 480 4 4606302055<br />

SUPER 2100-2 07190001 - 07199999<br />

4.6 m<br />

(6-7.5 m)<br />

Auger blade left 480 1 4606302113<br />

Auger blade right 480 1 4606302114<br />

Bolt 4 4618242237<br />

Nut 20 9500201587<br />

Bolt 16 9520440931<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

Auger blade left 480 11 4606302056<br />

Auger blade right 480 11 4606302055<br />

Nut 44 9500201587<br />

Bolt 44 9520440931<br />

Auger blade left 480 11 4606302056<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

Auger blade right 480 11 4606302055<br />

Auger blade left 480 1 4606302113<br />

Auger blade right 480 1 4606302114<br />

Nut 44 9500201587<br />

*Unit of measurement in mm<br />

Bolt 44 9520440931<br />

© 2009 by Joseph Vögele AG<br />

267


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Basic auger<br />

(3 m)<br />

Auger blade right 400 1 4606302116<br />

Connecting auger blade 2 2030745<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

VISION 5200-2 07740010 - 07749999<br />

VISION 5203-2 07750010 - 07759999<br />

*Unit of measurement in mm<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

Basic auger<br />

(3 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Connecting auger blade 2 2030745<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

Auger blade left 400 3 4606302086<br />

Auger blade right 400 3 4606302087<br />

Auger blade left 400 6 4606302086<br />

Auger blade right 400 6 4606302087<br />

Auger blade left 400 4 4606302086<br />

Auger blade right 400 4 4606302087<br />

Auger blade left 400 1 4606302115<br />

Auger blade right 400 1 4606302116<br />

Bolt 4 4618242237<br />

Nut 4 9500201587<br />

268 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 480 5 4606302056<br />

Auger blade right 480 5 4606302055<br />

Basic auger<br />

(3 m)<br />

Auger blade 4 2030745<br />

Bolt 20 9520440931<br />

Nut 20 9500201587<br />

Auger blade left 300 2 4606302003<br />

Auger blade right 300 2 4606302004<br />

Connecting auger blade left 1 4606302058<br />

0.5 m<br />

(3-4 m)<br />

Connecting auger blade right 1 4606302057<br />

Bolt 4 9520540931<br />

Washer 4 9512106798<br />

Nut 4 9500201587<br />

Auger blade left 300 4 4606302003<br />

SUPER 2500 06740001 - 06749999<br />

Auger blade right 300 4 4606302004<br />

Connecting auger blade left 1 4606302058<br />

1 m<br />

(4-5 m)<br />

Connecting auger blade right 1 4606302057<br />

Bolt 4 9520540931<br />

Washer 4 9512106798<br />

Nut 4 9500201587<br />

Auger blade left 480 4 4606302056<br />

Auger blade right 480 4 4606302055<br />

Connecting auger blade left 1 4606302058<br />

5.5-7.5 m<br />

(5.5-7.5 m)<br />

Connecting auger blade right 1 4606302057<br />

Bolt 4 9520540931<br />

Washer 4 9512106798<br />

Bolt 16 9520440931<br />

Nut 20 9500201587<br />

*Unit of measurement in mm<br />

© 2009 by Joseph Vögele AG<br />

269


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Auger blade<br />

Description Ø* Quantity Part No.<br />

Auger blade left 480 11 4606302056<br />

Auger blade right 480 11 4606302055<br />

Connecting auger blade left 1 4606302058<br />

8-10 m<br />

(8-10 m)<br />

Connecting auger blade right 1 4606302057<br />

Nut 48 9500201587<br />

Bolt 44 9520440931<br />

Bolt 4 9520540931<br />

Washer 4 9512106798<br />

Auger blade left 480 18 4606302056<br />

Auger blade right 480 18 4606302055<br />

Connecting auger blade left 1 4606302058<br />

SUPER 2500 06740001 - 06749999<br />

10.5-12.5 m<br />

(10.5-12.5 m)<br />

Connecting auger blade right 1 4606302057<br />

Nut 76 9500201587<br />

Bolt 72 9520440931<br />

Bolt 4 9520540931<br />

Washer 4 9512106798<br />

Auger blade left 480 5 4606302056<br />

Auger blade right 480 5 4606302055<br />

Connecting auger blade left 1 4606302058<br />

13-15 m<br />

(13-15 m)<br />

Connecting auger blade right 1 4606302057<br />

Nut 28 9500201587<br />

Bolt 24 9520440931<br />

Bolt 4 9520540931<br />

*Unit of measurement in mm<br />

Washer 4 9512106798<br />

270 © 2009 by Joseph Vögele AG


© 2009 by Joseph Vögele AG<br />

271


Genuine Vögele limiting plates for auger tunnel<br />

to ensure a perfect flow of mix<br />

The unique mounting system of Vögele<br />

limiting plates for the auger tunnel allows<br />

to precisely position in place and<br />

attach the plates.<br />

Each plate easily suspends into the<br />

matching slots and fastens with just a<br />

few screws. Plates can be quickly fitted<br />

by only one person.<br />

Folding limiting plates for the auger tunnel<br />

are available as an optional extra<br />

and are used for small pave widths preferably<br />

on AB extending screeds. They<br />

ensure an optimal flow of mix. There is<br />

no need to demount for transport of the<br />

machine.<br />

272 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Limiting plates for auger tunnel<br />

Length* left right<br />

07110001 - 07110160<br />

SUPER 1203<br />

07110161 - 07119999<br />

SUPER 1500 06700001 - 06709999<br />

SUPER 1502 06710001 - 06719999<br />

06720001 - 06720133<br />

SUPER 1600<br />

06720134 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

SUPER 1603<br />

06830001 - 06839999<br />

*Unit of measurement in mm<br />

0.25 m<br />

(1.7-3.15 m)<br />

4 m<br />

(3.15-4 m)<br />

0.25 m<br />

(1.7-3.15 m)<br />

4 m<br />

(3.15-4 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

250 4602438178 4602438178<br />

650 4602438214 4602438214<br />

250 2007165 2007166<br />

650 2007160 2007161<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602408445 4602408447<br />

250 4602442120 4602442121<br />

500 4602442081 4602442082<br />

1500 4602408445 4602408447<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602408445 4602408447<br />

2250 4602405609 4602405607<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

250 4602442120 4602442121<br />

500 4602442081 4602442082<br />

1500 4602408445 4602408447<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

© 2009 by Joseph Vögele AG<br />

273


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Limiting plates for auger tunnel<br />

Length* left right<br />

SUPER 1600-1<br />

SUPER 1800-1<br />

SUPER 1600-1 EP**<br />

SUPER 1800-1 EP**<br />

SUPER 1603-1<br />

SUPER 1803-1<br />

SUPER 1600-2<br />

SUPER 1800-2<br />

SUPER 1800-2 SJ***<br />

SUPER 1603-2<br />

SUPER 1803-2<br />

SUPER 1800<br />

07820001 - 07829999<br />

09820001 - 09829999<br />

07830001 - 07839999<br />

11820010 - 11829999<br />

08830010 - 08839999<br />

06680001 - 06680375<br />

06680376 - 06689999<br />

SUPER 1804 06690001 - 06699999<br />

*Unit of measurement in mm; **ErgoPlus; ***SprayJet<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

7.1 m<br />

(7.5-10 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

9 m<br />

(9 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

500 4602438125 4602438126<br />

1000 4602438129 4602438130<br />

1045 4602438109 4602438110<br />

1260 4602438113 4602438114<br />

500 4602438125 4602438126<br />

1000 4602438129 4602438130<br />

1045 4602438109 4602438110<br />

1260 4602438113 4602438114<br />

500 4602438125 4602438126<br />

1000 4602438129 4602438130<br />

1045 4602438109 4602438110<br />

650 2047814 2047826<br />

1225 2047276 2047319<br />

1045 4602438109 4602438110<br />

1260 4602438113 4602438114<br />

650 2047814 2047826<br />

1225 2047276 2047319<br />

1045 4602438109 4602438110<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

3250 4602409530 4602409531<br />

250 4602442204 4602442205<br />

500 4602442206 4602442207<br />

1500 4602409224 4602409226<br />

2250 4602409229 4602409231<br />

274 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Limiting plates for auger tunnel<br />

Length* left right<br />

SUPER 1900 06190001 - 06199999<br />

SUPER 1900-2 07190001 - 07199999<br />

SUPER 1903 02180001 - 02189999<br />

SUPER 2100 06190001 - 06199999<br />

Super 2100-2 07190001 - 07199999<br />

VISION 5200-2 07740010 - 07749999<br />

VISION 5203-2 07750010 - 07759999<br />

SUPER 2500 06740001 - 06749999<br />

*Unit of measurement in mm<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

0.5 m<br />

(3-4 m)<br />

1 m<br />

(4-5 m)<br />

5.5-7.5 m<br />

(5.5-7.5 m)<br />

500 4602436316 4602436317<br />

1000 4602436319 4602436320<br />

1045 4602436326 4602436327<br />

1260 4602436373 4602436374<br />

650 2041976 2041977<br />

1200 2029340 2029341<br />

1045 4602436326 4602436327<br />

1260 4602436373 4602436374<br />

500 4602438125 4602438126<br />

1000 4602438129 4602438130<br />

1045 4602438109 4602438110<br />

1260 4602438113 4602438114<br />

500 4602436316 4602436317<br />

1000 4602436319 4602436320<br />

1045 4602436326 4602436327<br />

1260 4602436373 4602436374<br />

1260 4602436373 4602436374<br />

650 2041976 2041977<br />

1200 2029340 2029341<br />

1045 4602436326 4602436327<br />

1260 4602436373 4602436374<br />

1260 4602436373 4602436374<br />

650 2047814 2047826<br />

1200 2047276 2047319<br />

1045 4602438109 4602438110<br />

650 2047814 2047826<br />

1200 2047276 2047319<br />

1045 4602438109 4602438110<br />

485 4602418176 4602418176<br />

650 4602418177 4602418177<br />

1270 4602418179 4602418208<br />

© 2009 by Joseph Vögele AG<br />

275


Genuine Vögele bracings<br />

for perfect stabilization when building up the screed<br />

Horizontal and vertical bracings serve<br />

to stabilize the limiting plates for the<br />

auger tunnel and the auger shafts. Not<br />

used with shafts mounted overhung (no<br />

bearings at the extreme ends). Vertical<br />

bracings are attached to the centre auger<br />

box. Horizontal bracings are linked<br />

to the tractor unit’s chassis in the front<br />

area. Screwed joints allow convenient<br />

fitting of bracings by only one person.<br />

Setting bracings precisely to the required<br />

lengths is just as easy.<br />

276 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Vertical bracing<br />

Horizontal bracings<br />

Quantity Part No. Quantity Part No.<br />

SUPER 1500 06700001 - 06709999<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4617303318<br />

2 4618762159 2 4618762103<br />

SUPER 1502 06710001 - 06719999<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4617303879<br />

2 4618762159 2 4618762103<br />

0.5 m<br />

(2.5-3.5 m)<br />

2 4617303318<br />

06720001 - 06720133<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4618762159 2 4618762037<br />

7 m<br />

(7 m)<br />

2 4618762071 2 4618762070<br />

0.5 m 2 4617303318<br />

SUPER 1600<br />

06720134 - 06729999<br />

5.5 m 2 4618762222 2 4618762037<br />

7 m 2 4618762225 2 4618762253<br />

0.5 m 2 4617303318<br />

06820001 - 06829999<br />

5.5 m 2 4618762222 2 4618762037<br />

7 m 2 4618762225 2 4618762253<br />

0.5 m<br />

(2.5-3.5 m)<br />

2 4617303879<br />

06730001 - 06739999<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4618762159 2 4618762103<br />

SUPER 1603<br />

0.5 m<br />

(2.5-3.5 m)<br />

2 4617303879<br />

06830001 - 06839999<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4618762222 2 4618762437<br />

© 2009 by Joseph Vögele AG<br />

277


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Vertical bracing<br />

Horizontal bracings<br />

Quantity Part No. Quantity Part No.<br />

0.5 m<br />

(2.5-5 m)<br />

2 2004203<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

07820001 - 07829999<br />

4.6 m<br />

(6-7.5 m)<br />

2 4618762548 4 2004203<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

2 4618762549 4 2005390<br />

0.5 m<br />

(2.5-5 m)<br />

2 2004203<br />

SUPER 1600-1 EP*,<br />

SUPER 1800-1 EP*<br />

09820001 - 09829999<br />

4.6 m<br />

(6-7.5 m)<br />

2 4618762548 4 2004203<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

2 4618762549 4 2005390<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

07830001 - 07839999<br />

0.5 m<br />

(2.5-5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

2 2004203<br />

2 4618762548 4 2004203<br />

0.65 m<br />

(2.5-5 m)<br />

2 2004203<br />

SUPER 1600-2,<br />

SUPER 1800-2,<br />

SUPER 1800-2 SJ**<br />

11820010 - 11829999<br />

4.6 m<br />

(6-7.5 m)<br />

2 4618762548 4 2004203<br />

7.1 m<br />

(7.5-10 m)<br />

2 4618762549 4 2005390<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

08830010 - 08839999<br />

0.65 m<br />

(2.5-5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

2 2004203<br />

2 4618762548 4 2004203<br />

0.5 m<br />

(2.5-3.5 m)<br />

2 4617303318<br />

06680001 - 06680375<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 4618762159 2 4618762037<br />

7 m<br />

(7 m)<br />

2 4618762071 2 4618762070<br />

SUPER 1800<br />

0.5 m<br />

(2.5-3.5 m)<br />

2 4617303318<br />

06680376 - 06689999<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

2 4618762222 2 4618762037<br />

2 4618762225 2 4618762253<br />

9 m<br />

(9 m)<br />

1 4617304965<br />

*ErgoPlus; **SprayJet<br />

278 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Vertical bracing<br />

Horizontal bracings<br />

Quantity Part No. Quantity Part No.<br />

SUPER 1804 06690001 - 06699999<br />

SUPER 1900 06190001 - 06199999<br />

SUPER 1900-2 07190001 - 07199999<br />

SUPER 1903 02180001 - 02189999<br />

SUPER 2100 06190001 - 06199999<br />

SUPER 2100-2 07190001 - 07199999<br />

VISION 5200-2 07740010 - 07749999<br />

VISION 5203-2 07750010 - 07759999<br />

SUPER 2500 06740001 - 06749999<br />

0.5 m<br />

(2.5-3.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

5.5-7.5 m<br />

(5.5-7.5 m)<br />

8-10 m<br />

(8-10 m)<br />

10.5-12.5 m<br />

(10.5-12.5 m)<br />

13-15 m<br />

(13-15 m)<br />

2 4617303318<br />

2 4618762159 2 4618762037<br />

2 4618762071 2 4618762070<br />

2 4618762473<br />

2 4618762477 2 4618762472<br />

2 2046240<br />

2 4618762473<br />

2 4618762477 2 4618762472<br />

2 4618762547<br />

2 4618762548 4 4618762547<br />

2 4618762549 4 4618762546<br />

2 4618762473<br />

2 4618762477 2 4618762472<br />

2 4618762475 2 4618762471<br />

2 2046240<br />

2 4618762473<br />

2 4618762477 2 4618762472<br />

2 4618762475 2 4618762471<br />

2 2071995<br />

2 2071995<br />

2 4618762548 4 2071995<br />

2 2071995<br />

2 2071995<br />

2 4618762548 4 2071995<br />

2 4618762294 2 4618762311<br />

2 4618762295 2 4618762312<br />

2 4618762296 2 4618762309<br />

2 4618762310<br />

© 2009 by Joseph Vögele AG<br />

279


Genuine Vögele auger extensions<br />

for an optimal flow of mix<br />

The Vögele auger extension system allows<br />

to optimally configure your screed<br />

for any pave width. Two variants exist<br />

for configuration, which are: “Variable<br />

Configuration” or “Optimized Flow of<br />

Mix”.<br />

280 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

Length*<br />

Part No.<br />

07110001 - 07110160<br />

SUPER 1203<br />

07110161 - 07119999<br />

SUPER 1500 06700001 - 06709999<br />

SUPER 1502 06710001 - 06719999<br />

06720001 - 06720133<br />

SUPER 1600<br />

06720134 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

SUPER 1603<br />

06830001 - 06839999<br />

*Unit of measurement in mm<br />

0.25 m<br />

(1.7-3.15 m)<br />

4 m<br />

(3.15-4 m)<br />

0.25 m<br />

(1.7-3.15 m)<br />

4 m<br />

(3.15-4 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

5.5 m<br />

(5.5-6.5 m)<br />

2 x 250 2007174<br />

2 x 650 2007162<br />

2 x 250 2007174<br />

2 x 650 2007162<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2670650003<br />

2 x 500 4624200305<br />

2 x 750 4624200303<br />

2 x 1500 2670650003<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650003<br />

2 x 2250 2668650004<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650005<br />

2 x 2250 2668650008<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650005<br />

2 x 2250 2668650008<br />

2 x 500 4624200305<br />

2 x 750 4624200303<br />

2 x 1500 2670650003<br />

2 x 500 4624200349<br />

2 x 750 4624200303<br />

2 x 1500 2683650001<br />

© 2009 by Joseph Vögele AG<br />

281


Machine type<br />

Series range<br />

Auger extension<br />

(Pave width)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

06680001 - 06680375<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

SUPER 1800<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

06680376 - 06689999<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

9 m<br />

(9 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

SUPER 1600-1,<br />

(5-6 m)<br />

07820001 - 07829999<br />

SUPER 1800-1<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

SUPER 1600-1 EP**,<br />

(5-6 m)<br />

09820001 - 09829999<br />

SUPER 1800-1 EP**<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

SUPER 1603-1,<br />

07830001 - 07839999<br />

1 m<br />

SUPER 1803-1<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

0.25 m<br />

(2.5-4 m)<br />

0.65 m<br />

(2.5-5 m)<br />

SUPER 1600-2,<br />

SUPER 1800-2, 11820010 - 11829999<br />

1.2 m<br />

(5-6.5 m)<br />

SUPER 1800-2 SJ***<br />

4.6 m<br />

(6-7.5 m)<br />

7.1 m<br />

(7.5-10 m)<br />

0.25 m<br />

(2.5-4 m)<br />

0.65 m<br />

SUPER 1603-2,<br />

(2.5-5 m)<br />

08830010 - 08839999<br />

SUPER 1803-2<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

0.5 m<br />

(2.5-3.5 m)<br />

0.75 m<br />

(3.5-4.5 m)<br />

SUPER 1804 06690001 - 06699999<br />

5.5 m<br />

(5.5-6.5 m)<br />

7 m<br />

(7 m)<br />

*Unit of measurement in mm; **ErgoPlus; ***SprayJet<br />

Length* Part No.<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650003<br />

2 x 2250 2668650004<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650005<br />

2 x 2250 2668650008<br />

2 x 3250 2668650011<br />

2 x 500 2005072<br />

2 x 1000 4624200369<br />

2 x 1045 2005051<br />

2 x 2300 2005404<br />

2 x 500 2005072<br />

2 x 1000 4624200369<br />

2 x 1045 2005051<br />

2 x 2300 2005404<br />

2 x 500 2005072<br />

2 x 1000 4624200369<br />

2 x 1045 2005051<br />

2047248<br />

2 x 650 2047827<br />

2 x 1200 2047647<br />

2 x 1045 2049273<br />

2 x 2300 2049278<br />

2047248<br />

2 x 650 2047827<br />

2 x 1200 2047647<br />

2 x 1045 2049273<br />

2 x 500 4624200342<br />

2 x 750 4624200303<br />

2 x 1500 2668650003<br />

2 x 2250 2668650004<br />

282 © 2009 by Joseph Vögele AG


Machine type Series range<br />

SUPER 1900 06190001 - 06199999<br />

SUPER 1900-2 07190001 - 07199999<br />

SUPER 1903 02180001 - 02189999<br />

SUPER 2100 06190001 - 06199999<br />

SUPER 2100-2 07190001 - 07199999<br />

VISION 5200-2 07740010 - 07749999<br />

VISION 5203-2 07750010 - 07759999<br />

SUPER 2500 06740001 - 06749999<br />

*Unit of measurement in mm<br />

Auger extension<br />

(Pave width)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

0.5 m<br />

(2.5-5 m)<br />

1 m<br />

(5-6 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

0.65 m<br />

(2.5-5 m)<br />

1.2 m<br />

(5-6.5 m)<br />

4.6 m<br />

(6-7.5 m)<br />

4.6-7.1 m<br />

(7.5-10 m)<br />

7.1-9.7 m<br />

(10-12.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

0.65 m<br />

(4.5-6 m)<br />

1.2 m<br />

(6-7 m)<br />

4.6 m<br />

(7-7.5 m)<br />

0.5 m<br />

(3-4 m)<br />

1 m<br />

(4-5 m)<br />

5.5-7.5 m<br />

(5.5-7.5 m)<br />

8-10 m<br />

(8-10 m)<br />

10.5-12.5 m<br />

(10.5-12.5 m)<br />

13-15 m<br />

(13-15 m)<br />

Length* Part No.<br />

2 x 500 4624200363<br />

2 x 1000 4624200361<br />

2 x 1045 2618650012<br />

2 x 2300 2618650013<br />

2 x 650 2041975<br />

2 x 1200 2041712<br />

2 x 1045 2046395<br />

2 x 2300 2618650013<br />

2 x 500 4624200370<br />

2 x 1000 4624200369<br />

2 x 1045 2620650001<br />

2 x 2300 2620650002<br />

2 x 500 4624200364<br />

2 x 1000 4624200360<br />

2 x 1045 2619650012<br />

2 x 2300 2619650013<br />

2 x 2300 2619650014<br />

2 x 650 2042029<br />

2 x 1200 2041711<br />

2 x 1045 2046393<br />

2 x 2300 2619650013<br />

2 x 2300 2619650014<br />

2 x 650 2072059<br />

2 x 1200 2047647<br />

2 x 1045 2047647<br />

2 x 650 2072059<br />

2 x 1200 2047647<br />

2 x 1045 2047647<br />

1 x 500 2025050 (left)<br />

1 x 1000 4624200325 (left)<br />

2 x 1075 2674650027<br />

2 x 2345 2674650024<br />

2 x 3615 2674650021<br />

2 x 1270 2674650030<br />

© 2009 by Joseph Vögele AG<br />

283


Genuine Vögele chain wheels and roller chains<br />

for a powerful and positive drive of augers<br />

Vögele chain wheels and roller chains<br />

are made of a highly wear resistant material<br />

and for their manufacture, tolerances<br />

are very tight. Thus, the chains<br />

are unsusceptible to major elongation.<br />

They guarantee optimal transmission of<br />

power, smooth running and low wear.<br />

This way, they provide for powerful<br />

spreading of mix during a long service<br />

life.<br />

Always exchange chain wheels and roller chains as complete sets to ensure identical pitch.<br />

284 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Chain wheel auger<br />

Quantity<br />

Part No.<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 2052040<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 2052040<br />

SUPER 1203 07110001 - 07119999 2 4610062271<br />

SUPER 1400 06120001 - 06129999 2 4610062193<br />

SUPER 1402<br />

06110001 - 06110026<br />

4610062193<br />

2<br />

06110027 - 06119999 4610062193<br />

06700001 - 06700062<br />

4610062176<br />

SUPER 1500<br />

06700063 - 06700131 2<br />

4610062176<br />

06700132 - 06709999 4610062176<br />

06710001 - 06710090<br />

4610062176<br />

SUPER 1502<br />

06710091 - 06710251 2<br />

4610062176<br />

06710252 - 06719999 4610062176<br />

06720001 - 06720083<br />

4610062176<br />

SUPER 1600<br />

06720084 - 06720133 4610062176<br />

2<br />

06720134 - 06729999 4610062176<br />

06820001 - 06829999 4610062176<br />

SUPER 1603<br />

06730001 - 06739999<br />

4610062176<br />

2<br />

06830001 - 06839999 4610062176<br />

SUPER 1600-1, SUPER 1800-1<br />

07820010 - 07820118<br />

4610062176<br />

2<br />

07820119 - 07829999 2013963<br />

SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2 2013963<br />

SUPER 1603-1, SUPER 1803-1<br />

07830010 - 07830113<br />

4610062176<br />

2<br />

07830114 - 07839999 2013963<br />

SUPER 1600-2,<br />

SUPER 1800-2, SUPER 1800-2 SJ***<br />

11820010 - 11829999 2 2013963<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 2013963<br />

SUPER 1800<br />

SUPER 1804<br />

06680001 - 06680240<br />

4610062176<br />

06680241 - 06680375 2<br />

4610062176<br />

06680376 - 06689999 4610062176<br />

06690001 -06690100<br />

4610062176<br />

06690101 - 06690298 2<br />

4610062176<br />

06690299 - 06699999 4610062176<br />

Chain wheel with bearin<br />

06190001 - 06190525 2<br />

SUPER 1900<br />

4610062269<br />

06190526 - 06199999 2 2008954<br />

SUPER 1900-2 07190001 - 07199999 2 2008954<br />

SUPER 1903 02180001 - 02189999 2 4610062176<br />

Chain wheel with bearing<br />

06190001 - 06190525 2<br />

SUPER 2100<br />

4610062270<br />

06190526 - 06199999 2 2008954<br />

SUPER 2100-2 07190001 - 07199999 2 2008954<br />

VISION 5200-2 07740010 - 07749999 ---<br />

VISION 5203-2 07750010 - 07759999 ---<br />

SUPER 2500 06740001 - 06749999 2 4610062207<br />

*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet<br />

© 2009 by Joseph Vögele AG<br />

285


Machine type<br />

Series range<br />

Chain wheel, gear box<br />

Quantity<br />

Part No.<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 4610062263<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 4610062263<br />

SUPER 1203 07110001 - 07119999 2 4610062263<br />

SUPER 1400 06120001 - 06129999 2 4610062201<br />

SUPER 1402<br />

06110001 - 06110026<br />

4610062204<br />

2<br />

06110027 - 06119999 4610062201<br />

06700001 - 06700062<br />

4610062175<br />

SUPER 1500<br />

06700063 - 06700131 2<br />

4610062175<br />

06700132 - 06709999 4610062220<br />

06710001 - 06710090<br />

4610062175<br />

SUPER 1502<br />

06710091 - 06710251 2<br />

4610062175<br />

06710252 - 06719999 4610062220<br />

06720001 - 06720083<br />

4610062175<br />

SUPER 1600<br />

06720084 - 06720133 4610062175<br />

2<br />

06720134 - 06729999 4610062175<br />

06820001 - 06829999 4610062220<br />

SUPER 1603<br />

06730001 - 06739999<br />

4610062220<br />

2<br />

06830001 - 06839999 4610062220<br />

SUPER 1600-1, SUPER 1800-1<br />

07820010 - 07820118<br />

4610062220<br />

2<br />

07820119 - 07829999 4610062175*<br />

SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2<br />

4610062220<br />

4610062175*<br />

SUPER 1603-1, SUPER 1803-1<br />

07830010 - 07830113<br />

07830114 - 07839999<br />

2 4610062220<br />

SUPER 1600-2,<br />

SUPER 1800-2, SUPER 1800-2 SJ***<br />

11820010 - 11829999 2<br />

4610062220<br />

4610062175*<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 4610062220<br />

06680001 - 06680240<br />

4610062175<br />

SUPER 1800<br />

06680241 - 06680375 2<br />

4610062175<br />

06680376 - 06689999 4610062175<br />

06690001 -06690100<br />

4610062175<br />

SUPER 1804<br />

06690101 - 06690298 2<br />

3301120055<br />

06690299 - 06699999 4610062220<br />

SUPER 1900<br />

06190001 - 06190525<br />

4610062246<br />

2<br />

06190526 - 06199999 4610062274<br />

SUPER 1900-2 07190001 - 07199999 2 4610062274<br />

SUPER 1903 02180001 - 02189999 2 4610062220<br />

SUPER 2100<br />

06190001 - 06190525<br />

4610062247<br />

2<br />

06190526 - 06199999 4610062273<br />

SUPER 2100-2 07190001 - 07199999 2 4610062273<br />

VISION 5200-2 07740010 - 07749999 ---<br />

VISION 5203-2 07750010 - 07759999 ---<br />

SUPER 2500 06740001 - 06749999 2 4610062206<br />

*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet<br />

286 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Chain wheel, return pulley Roller chains<br />

Quantity Part No. Quantity Part No.<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2 2053888<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2 2053888<br />

SUPER 1203 07110001 - 07119999 2 3301193066<br />

SUPER 1400 06120001 - 06129999 2 3301100050<br />

SUPER 1402<br />

06110001 - 06110026<br />

3301100050<br />

2<br />

06110027 - 06119999 3301100050<br />

06700001 - 06700062<br />

4610062185<br />

3301120056<br />

SUPER 1500<br />

06700063 - 06700131 2<br />

4610062185 2<br />

3301120055<br />

06700132 - 06709999 4610062185 3301120055<br />

06710001 - 06710090<br />

4610062185<br />

3301120056<br />

SUPER 1502<br />

06710091 - 06710251 2<br />

4610062185 2<br />

3301120055<br />

06710252 - 06719999 4610062185 3301120055<br />

SUPER 1600<br />

06720001 - 06720083<br />

4610062185<br />

3301120056<br />

2<br />

2<br />

06720084 - 06720133 4610062185 3301120055<br />

06720134 - 06729999<br />

2026963<br />

2<br />

06820001 - 06829999 2026963<br />

SUPER 1603<br />

06730001 - 06739999 2 4610062185 2 3301120055<br />

06830001 - 06839999 2 2026963<br />

SUPER 1600-1, SUPER 1800-1<br />

07820010 - 07820118<br />

07820119 - 07829999<br />

2 2026963<br />

SUPER 1600-1 EP, SUPER 1800-1 EP** 09820010 - 09829999 2 2026963<br />

SUPER 1603-1, SUPER 1803-1<br />

07830010 - 07830113 2 2026963<br />

07830114 - 07839999 2 2026963<br />

SUPER 1600-2,<br />

SUPER 1800-2, SUPER 1800-2 SJ***<br />

11820010 - 11829999 2 2026963<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2 2026963<br />

06680001 - 06680240<br />

4610062185<br />

3301120056<br />

2<br />

SUPER 1800<br />

06680241 - 06680375 4610062185 2<br />

3301120055<br />

06680376 - 06689999 2026963<br />

06690001 -06690100<br />

4610062185<br />

3301120056<br />

SUPER 1804<br />

06690101 - 06690298 2<br />

4610062185 2<br />

3301120055<br />

06690299 - 06699999 4610062185 3301120055<br />

SUPER 1900<br />

06190001 - 06190525<br />

3301120058<br />

2<br />

06190526 - 06199999 3301120062<br />

SUPER 1900-2 07190001 - 07199999 2 3301120062<br />

SUPER 1903 02180001 - 02189999 2 2026963<br />

SUPER 2100<br />

06190001 - 06190525<br />

3301192058<br />

2<br />

06190526 - 06199999 3301192062<br />

SUPER 2100-2 07190001 - 07199999 2 3301192062<br />

VISION 5200-2 07740010 - 07749999 1 2026963<br />

VISION 5203-2 07750010 - 07759999 1 2026963<br />

SUPER 2500 06740001 - 06749999 2 3301230042<br />

*only for SUPER 1800-1, SUPER 1800-1 EP, SUPER 1800-2, SUPER 1800-2 SJ; **ErgoPlus; ***SprayJet<br />

© 2009 by Joseph Vögele AG<br />

287


Genuine Vögele parts package<br />

for quick exchange of auger blades<br />

Our parts package, tailored to your augers<br />

in basic screed width, includes a<br />

set of auger blades complete with bolts<br />

and nuts. In other words, all you need<br />

for complete or partial exchange.<br />

288 © 2009 by Joseph Vögele AG


Machine type Series range Part No.<br />

SUPER 1203 07110001 - 07119999 2013192<br />

SUPER 1400 06120001 - 06129999 2013193<br />

SUPER 1402 06110001 - 06119999 2013193<br />

SUPER 1500 06700001 - 06709999 2013194<br />

SUPER 1502 06710001 - 06719999 2013194<br />

06720001 - 06720133 2013194<br />

SUPER 1600<br />

06720134 - 06729999 2013195<br />

06820001 - 06829999 2013195<br />

SUPER 1603<br />

06730001 - 06739999 2013194<br />

06830001 - 06839999 2013195<br />

SUPER 1600-1, SUPER 1800-1 07820010 - 07829999 2013195<br />

SUPER 1600-1 EP, SUPER 1800-1 EP* 09820010 - 09829999 2013195<br />

SUPER 1603-1, SUPER 1803-1 07830010 - 07839999 2013195<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 2013195<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2013195<br />

SUPER 1800<br />

06680001 - 06680375 2013194<br />

06680376 - 06689999 2013195<br />

SUPER 1804 06690001 - 06699999 2013194<br />

SUPER 1900 06190001 - 06199999 2013196<br />

SUPER 1900-2 07190001 - 07199999 2013196<br />

SUPER 1903 02180001 - 02189999 2013195<br />

SUPER 2100 06190001 - 06199999 2013197<br />

SUPER 2100-2 07190001 - 07199999 2013197<br />

VISION 5200-2 07740010 - 07749999 2091414<br />

VISION 5203-2 07750010 - 07759999 2091414<br />

SUPER 2500 06740001 - 06749999 2013198<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

289


Genuine Vögele parts package for augers<br />

– everything included<br />

The parts package includes all parts<br />

you need for your augers in basic<br />

screed width: from auger shafts and<br />

auger blades through to bearings,<br />

drive chains and chain wheels. In other<br />

words, all you need for complete or partial<br />

exchange of your augers.<br />

290 © 2009 by Joseph Vögele AG


Machine type Series range Part No.<br />

SUPER 1203<br />

07110001 - 07110160 4617500100<br />

07110161 - 07119999 2046959<br />

SUPER 1400 06120001 - 06129999 4617500080<br />

SUPER 1402<br />

06110001 - 06110026 4617500081<br />

06110027 - 06119999 4617500080<br />

06700001 - 06700062 4617500082<br />

SUPER 1500<br />

06700063 - 06700131 4617500083<br />

06700132 - 06709999 4617500084<br />

06710001 - 06710090 4617500082<br />

SUPER 1502<br />

06710091 - 06710251 4617500083<br />

06710252 - 06719999 4617500084<br />

06720001 - 06720083 4617500082<br />

SUPER 1600<br />

06720084 - 06720133 4617500083<br />

06720134 - 06729999 4617500085<br />

06820001 - 06829999 4617500086<br />

SUPER 1603<br />

SUPER 1600-1, SUPER 1800-1<br />

06730001 - 06739999 4617500084<br />

06830001 - 06839999 4617500086<br />

07820010 - 07820118 2013189<br />

07820119 - 07829999 2032089<br />

SUPER 1600-1 EP, SUPER 1800-1 EP* 09820010 - 09829999 2032089<br />

SUPER 1603-1, SUPER 1803-1<br />

07830010 - 07830113 2013189<br />

07830114 - 07839999 2032089<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 2032089<br />

SUPER 1603-2, SUPER 1803-2 08830010 - 08839999 2032089<br />

06680001 - 06680240 4617500087<br />

SUPER 1800<br />

06680241 - 06680375 4617500088<br />

06680376 - 06689999 4617500085<br />

06690001 - 06690100 4617500087<br />

SUPER 1804<br />

06690101 - 06690298 4617500088<br />

06690299 - 06699999 4617500089<br />

SUPER 1900<br />

06190001 - 06190525 4617500097<br />

06190526 - 06199999 2013206<br />

SUPER 1900-2 07190001 - 07199999 2013206<br />

SUPER 1903 02180001 - 02189999 2013189<br />

SUPER 2100<br />

06190001 - 06190525 4617500098<br />

06190526 - 06199999 2013207<br />

SUPER 2100-2 07190001 - 07199999 2013207<br />

SUPER 2500 06740001 - 06749999 4617500092<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

291


Genuine Vögele sensors<br />

for accurate speed control of augers<br />

For auger drives, proportional control is<br />

provided. When working in Automatic<br />

Mode, speeds of augers are precisely<br />

controlled to match the current laydown<br />

rate. The level of mix is picked up<br />

as standard by mechanical sensors.<br />

• Sensors for augers are located in the<br />

auger tunnel at the extreme ends of<br />

the screed.<br />

• Actual values picked up by the sensors<br />

are passed on continuously to<br />

regulate auger drives.<br />

• Proportional control is provided for<br />

the separate drives (left and right<br />

sides), i.e. speeds of augers adapt<br />

automatically to the actual levels of<br />

mix.<br />

• This ensures uniform spreading of<br />

the mix in front of the screed.<br />

• The use of sensors is easy on your<br />

drives and economical.<br />

For pick-up of actual values, sonic sensors<br />

are available as an option:<br />

• Level of mix picked up more accurately<br />

by sonic technology.<br />

• Non-contacting operation, thus no<br />

wear.<br />

292 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Mechanical sensor<br />

Ultrasonic sensor<br />

left right left right Spiral cable<br />

SUPER BOY 06900001 - 06909999 3515042841 3515042840<br />

SUPER 600,<br />

SUPER 800<br />

SUPER 1100-2,<br />

SUPER 1300-2<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

SUPER 1203<br />

2028964 2028964 2013495 2013495 2035353<br />

07900001 - 07909999<br />

Spiral cable<br />

2035932<br />

08110010 - 08119999 2042420 2042420 2013496 2013496 2028733<br />

09110010 - 09119999 2042420 2042420 2013496 2013496 2028733<br />

07110001 - 07110088 2454130070 2454130071 2454130067 2454130067 2460770070<br />

07110089 - 07110212 2001369 2001370 2454130067 2454130067 2460770070<br />

07110213 - 07119999 2001369 2001370 2013496 2013496 2460770070<br />

SUPER 1400 06120001 - 06129999 2454130025 2454130026 2454130057 2454130057 2460770063<br />

SUPER 1402 06110001 - 06129999 2454130025 2454130026 2454130057 2454130057 2460770063<br />

SUPER 1500 06700001 - 06709999 2454130025 2454130026<br />

SUPER 1502 06710000 - 06719999 2454130025 2454130026<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

06830001 - 06839999<br />

2454130025 2454130026 2454130057 2454130057 2460770063<br />

2454130025 2454130026 2454130057 2454130057 2460770063<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

SUPER 1600-1 EP*,<br />

SUPER 1800-1 EP*<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

SUPER 1600-2,<br />

SUPER 1800-2,<br />

SUPER 1800-2 SJ**<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

07820010 - 07820302 2454130070 2454130071 2454130067 2454130067 2460770070<br />

07820303 - 07829999 2454130070 2454130071 2013496 2013496 2460770070<br />

09820010 - 09829999 2032512 2032513 2013496 2013496 2028733<br />

07830010 - 07830238 2454130070 2454130071 2454130067 2454130067 2460770070<br />

07830239 - 07839999 2454130070 2454130071 2013496 2013496 2460770070<br />

11820010 - 11829999 2032512 2032513 2013496 2013496 2028733<br />

08830010 - 08839999 2032512 2032513 2013496 2013496 2028733<br />

SUPER 1800 06680001 - 06689999 2454130025 2454130026 2454130057 2454130057 2460770063<br />

SUPER 1804 06690001 - 06699999 2454130025 2454130026 2454130057 2454130057 2460770063<br />

SUPER 1900,<br />

SUPER 2100<br />

06190001 - 06190994 2454130070 2454130071 2454130067 2454130067 2460770070<br />

06190995 - 06199999 2454130070 2454130071 2013496 2013496 2460770070<br />

SUPER 1900-2,<br />

SUPER 2100-2<br />

07190001 - 07199999 2032512 2032513 2013496 2013496 2028733<br />

VISION 5200-2 07740010 - 07749999 2069210 2069210 2028733<br />

VISION 5203-2 07750010 - 07759999 2069210 2069210 2028733<br />

SUPER 2500 06740001 - 06749999 2454130070 2454130071 2454130067 2454130067 2460770070<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

293


Genuine Vögele crawler track chains for positive<br />

transmission of tractive power and long service life<br />

Vögele crawler track chains perform<br />

impeccably even in tough continuous<br />

operation.<br />

Die-forged chain links made of a boron/<br />

maganese modified steel feature<br />

extraordinarily high strength for a long<br />

service life. Contact surfaces are induction<br />

hardened, the best precondition<br />

also for longevity.<br />

The chain’s optimized geometry reduces<br />

strain when under extreme tension<br />

and improves fatigue strength.<br />

Self-locking nuts allow accurate and<br />

easy mounting.<br />

294 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Track assey<br />

with track shoes<br />

without track shoes<br />

SUPER 600, SUPER 800 07900001 - 07909999 2013741 2033717<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2043936 2043937<br />

SUPER 1400 06120001 - 06129999 4610302090 4610302092<br />

SUPER 1500 06700001 - 06709999 4610302088 4610302089<br />

SUPER 1600<br />

06720001 - 06729999 4610302088 4610302089<br />

06820001 - 06829999 4610302080 4610302081<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 4610302084 4610302086<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820001 - 09829999 4610302084 4610302086<br />

SUPER 1600-2, SUPER 1800-2 11820010 - 11829999 4610302084 4610302086<br />

SUPER 1800<br />

06680001 - 06681572 4610302084 4610302086<br />

06681573 - 06689999 4610302132 4610302133<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 4610302130 4610302101<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2038733 2056009<br />

SUPER 2000 06430001 - 06439999 4610302100 4610302101<br />

VISION 5200-2 07740010 - 07749999 2041065<br />

SUPER 2500 06740001 - 06749999 4610302096 4610302098<br />

*ErgoPlus<br />

© 2009 by Joseph Vögele AG<br />

295


Genuine Vögele track shoes with rubber pads<br />

for optimum traction<br />

Vögele road pavers are real powerhouses.<br />

It takes an undercarriage with<br />

a strong grip to convert their high engine<br />

power into optimum traction. Every<br />

centimetre of ground contact counts<br />

here. And the right rubber compound.<br />

Vögele use track shoes with rubber<br />

pads of premium quality to meet their<br />

high standards.<br />

The rubber pads‘ bevelled edges provide<br />

for excellent running properties,<br />

edges never break off. The special rubber<br />

compound guarantees optimum<br />

traction and highest possible tractive<br />

effort. Compared with imitated track<br />

shoes, genuine Vögele shoes yield<br />

clearly higher values in terms of tensile<br />

strength, resistance to abrasion,<br />

ultimate strain and resistance to tear<br />

propagation.<br />

Track shoes are fitted to the chains by<br />

special bolts and nuts of high strength.<br />

Rubber pads attached to the track<br />

shoes made of steel feature highest<br />

adhesive strength. Vögele rubber pads<br />

stand out through a long service life due<br />

to a larger volume of solid rubber material.<br />

The flat die-forged track shoes provide<br />

for better adhesion of the rubber pads.<br />

Machine type Model Quantity Track shoe kit*<br />

SUPER BOY 06900001 - 06909999 68 4624701852<br />

SUPER 600, SUPER 800 07900001 - 07909999 66 4624701852<br />

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 76 2027949<br />

SUPER 1400 06120001 - 06129999 90 2027949<br />

SUPER 1500 06630001 - 06639999 / 06700001 - 06709999 84 2028019<br />

SUPER 1600<br />

06640001 - 06649999 / 06720001 - 06729999 84 2028019<br />

06820001 - 06829999 86 2028019<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 92 2028019<br />

SUPER 1600-1 EP**, SUPER 1800-1 EP** 09820001 - 09829999 92 2028019<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ*** 11820001 - 11829999 92 2028019<br />

SUPER 1800<br />

to 06681572 92 2028019<br />

ab 06681573 94 2028019<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 98 2028019<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 98 2028019<br />

SUPER 2000 06330001 - 06339999 / 06430001 - 06439999 98 2027950<br />

SUPER 2500 06740001 - 06749999 108 2027993<br />

*Kit includes one track shoe complete with 4 bolts and 4 nuts; **ErgoPlus; ***SprayJet<br />

296 © 2009 by Joseph Vögele AG


Genuine Vögele track rollers<br />

for smooth and accurate tracking<br />

In order to allow positive and reliable<br />

tracking even under highest strain, the<br />

track rollers are of rugged design and<br />

feature a perfect fit. Due to the high<br />

strength of the track rollers, expanding<br />

of bushes is positively avoided. Thanks<br />

to lifetime grease lubrication, no servicing<br />

is required.<br />

The track rollers are full-hardened for<br />

maximum resistance to wear. Identical<br />

degree of hardness for contact surfaces<br />

of track rollers and chain links ensures a<br />

long service life.<br />

Machine type Model Quantity Description Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 12 Track roller 2013745<br />

SUPER 1100-2, SUPER 1300-2 08110001 - 08119999 14 Track roller ø 135 mm 4611340027<br />

SUPER 1400 06120001 - 06129999 16 Track roller ø 135 mm 4611340027<br />

SUPER 1500<br />

SUPER 1600<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

SUPER 1600-1 EP*,<br />

SUPER 1800-1 EP*<br />

SUPER 1600-2, SUPER 1800-2,<br />

SUPER 1800-2 SJ**<br />

06630001 - 06639999<br />

06700001 - 06709999<br />

06640001 - 06649999<br />

06720001 - 06729999<br />

06820001 - 06829999<br />

07820001 - 07829999<br />

09820001 - 09829999<br />

11820001 - 11829999<br />

10 Track roller ø 150 mm 4611340042<br />

6 Track roller ø 180 mm 4611340029<br />

10 Track roller ø 150 mm 4611340042<br />

6 Track roller ø 180 mm 4611340029<br />

10 Track roller ø 150 mm 4611340028<br />

6 Track roller ø 180 mm 4611340029<br />

10 Track roller ø 150 mm 4611340028<br />

6 Track roller ø 180 mm 4611340029<br />

10 Track roller ø 150 mm 4611340028<br />

6 Track roller ø 180 mm 4611340029<br />

10 Track roller ø 150 mm 4611340028<br />

6 Track roller ø 180 mm 4611340029<br />

SUPER 1800 06680001 - 06689999<br />

SUPER 1900, SUPER 2100 06190001 - 06199999<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999<br />

8 Track roller ø 150 mm 4611340028<br />

10 Track roller ø 180 mm 4611340029<br />

12 Track roller ø 150 mm 4611340028<br />

8 Track roller ø 180 mm 4611340029<br />

12 Track roller ø 150 mm 2038734<br />

8 Track roller ø 180 mm 2038715<br />

SUPER 2000<br />

06330001 - 06339999<br />

06430001 - 06439999<br />

20 Track roller ø 180 mm 4611340029<br />

SUPER 2500 06740001 - 06749999 22 Track roller ø 180 mm 4611340029<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

297


Genuine Vögele sprockets for crawler tracks<br />

ensuring efficient transmission of tractive power<br />

In all tracked Vögele pavers, the drive<br />

units are incorporated into the sprockets.<br />

This allows to optimally transmit engine<br />

power to the tracks and translate it<br />

into high tractive effort.<br />

The sprockets supplied by Vögele are<br />

designed to perfectly suit this efficient<br />

traction concept. High hardness of the<br />

sprocket rim, high hardness penetration<br />

depth and high core hardness result in<br />

excellent resistance to wear and breaking.<br />

Thanks to the sprocket’s machined inner<br />

ring, a superb fit is ensured.<br />

The hardness of the sprocket teeth is so<br />

as to guarantee the longest possible life<br />

for the complete crawler unit.<br />

298 © 2009 by Joseph Vögele AG


Machine type Series range Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 2013454<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2043368<br />

SUPER 1400 06120001 - 06129999 4610042039<br />

SUPER 1500 06700001 - 06709999 4610042038<br />

SUPER 1600<br />

06720001 - 06729999 4610042038<br />

06820001 - 06829999 4610042047<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 4610042048<br />

SUPER 1600-1 EP*, SUPER 1800-1 EP* 09820010 - 09829999 4610042048<br />

SUPER 1600-2, SUPER 1800-2, SUPER 1800-2 SJ** 11820010 - 11829999 4610042048<br />

SUPER 1800<br />

06680001 - 06681572 4610042038<br />

06681573 - 06689999 4610042048<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 4610042048<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2038741<br />

VISION 5200-2 07740010 - 07749999 2045214<br />

SUPER 2500 06740001 - 06749999 4610042042<br />

*ErgoPlus; **SprayJet<br />

© 2009 by Joseph Vögele AG<br />

299


Genuine Vögele wheels and tyres<br />

for excellent traction<br />

On road pavers, highest demands<br />

are made in terms of manoeuvrability,<br />

smooth running and tractive effort. In<br />

order to guarantee this on any terrain<br />

and in all weather conditions Vögele,<br />

together with renowned suppliers, have<br />

optimized tyres for their pavers to meet<br />

these demands.<br />

The users‘ benefits are smooth running,<br />

high tractive effort and long service lives<br />

of both tyres and undercarriage.<br />

300 © 2009 by Joseph Vögele AG


Machine type Model Position Description<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

SUPER 1203<br />

SUPER 1402<br />

SUPER 1502<br />

SUPER 1603<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

SUPER 1804<br />

SUPER 1903<br />

VISION 5203-2<br />

09110001 -<br />

09119999<br />

07110001 -<br />

07119999<br />

06110001 -<br />

06119999<br />

06710001 -<br />

06719999<br />

06730001 -<br />

06739999<br />

and<br />

06830001 -<br />

06839999<br />

06730001 -<br />

06739999<br />

06830001 -<br />

06839999<br />

07830001 -<br />

07839999<br />

08830001 -<br />

08839999<br />

06690001 -<br />

06699999<br />

02180001 -<br />

02189999<br />

07750010 -<br />

07759999<br />

Version front<br />

wheel<br />

Quantity<br />

Part No.<br />

front without front wheel drive<br />

wheel complete 4 4606162067<br />

Tyre 4 4606162072<br />

front with front wheel drive<br />

wheel complete<br />

1. Front axle 2 4606162067<br />

2. Front axle 2 4606162070<br />

Tyre<br />

1. Front axle 2 4606162072<br />

2. Front axle 2 4606162071<br />

Rear<br />

wheel complete 2 2045376<br />

Tyre 2 2045375<br />

front without front wheel drive<br />

wheel complete 4 4606162067<br />

Tyre 4 4606162072<br />

front with front wheel drive<br />

wheel complete<br />

1. Front axle 2 4606162067<br />

2. Front axle 2 4606162070<br />

Tyre<br />

1. Front axle 2 4606162072<br />

2. Front axle 2 4606162071<br />

Rear<br />

wheel complete 2 4602302075<br />

Tyre 2 4602302076<br />

Front<br />

wheel complete 2 4606162051<br />

Tyre 4 4924170230<br />

Rear<br />

wheel complete 2 4602302058<br />

Tyre 2 4602302057<br />

Front<br />

wheel complete 2 4606162031<br />

Tyre 4 4924170230<br />

Rear<br />

wheel complete 2 4602302030<br />

Tyre 2 4602302063<br />

front without front wheel drive<br />

wheel complete 4 4606162020<br />

Tyre 8 4924170230<br />

1. Front axle 2 4606162020<br />

wheel complete<br />

front with front wheel drive<br />

2. Front axle 2 4606162061<br />

Tyre 8 4924170230<br />

Rear<br />

wheel complete 2 4602302030<br />

Tyre 2 4602302063<br />

Rear<br />

wheel complete 2 4602302071<br />

Tyre 2 4602302072<br />

Front<br />

wheel complete 4 4602302086<br />

Tyre 4 4602302085<br />

Rear<br />

wheel complete 2 4602302084<br />

Tyre 2 4602302072<br />

Front<br />

wheel complete 4 4602302086<br />

Tyre 4 4602302085<br />

Rear<br />

wheel complete 2 4602302084<br />

Tyre 2 4602302072<br />

Front<br />

wheel complete 4 4606162020<br />

Tyre 8 4924170230<br />

Rear<br />

wheel complete 4 4602302068<br />

Tyre 4 4602302069<br />

Front<br />

wheel complete 4 4606162074<br />

Tyre 4 4602302077<br />

Rear<br />

wheel complete 2 4602302078<br />

Tyre 2 4602302072<br />

front without front wheel drive<br />

wheel complete 4 4602302086<br />

Tyre 4 4602302085<br />

front with front wheel drive<br />

wheel complete<br />

1. Front axle 2 4602302086<br />

2. Front axle 2 4602302086<br />

Tyre<br />

1. Front axle 2 4602302085<br />

2. Front axle 2 4602302085<br />

Rear<br />

wheel complete 2 2075841<br />

Tyre 2 2047732<br />

© 2009 by Joseph Vögele AG<br />

301


Genuine Vögele hydraulic pumps and hydraulic motors<br />

for highest demands made on hydraulics<br />

Characteristic of the hydraulic drives<br />

installed in Vögele road pavers is their<br />

high quality in terms of performance,<br />

flexibility and economical operating efficiency.<br />

In Vögele machines, hydraulic<br />

drives are provided for traction, conveyors<br />

and augers as well as ram-operated<br />

functions.<br />

Hydraulic motors and hydraulic pumps<br />

installed in our machinery have been<br />

specially designed for use in Vögele<br />

equipment, thus ensuring smooth and<br />

reliable operation. The drive units operating<br />

at the highest level of precision are<br />

designed to perfectly serve the paving<br />

process in terms of control and transmission<br />

of power.<br />

For economical and low-cost servicing,<br />

special sets of seals are available ensuring<br />

impeccable long-term operation.<br />

302 © 2009 by Joseph Vögele AG


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

SUPER BOY 06900012 - 06900733<br />

Advance drive, Augers,<br />

Conveyor, Vibrations<br />

1 9627191000 9627191001<br />

Hydraulic rams 1 9627161000 9626141001<br />

Advance drive 2 2013485 2081447<br />

SUPER 600,<br />

SUPER 800<br />

07900010 - 07909999<br />

Auger, Conveyor, Vibrations,<br />

Tamper (SUPER 800)<br />

1 2013486<br />

Hydraulic rams 1 2013497 9627351001<br />

Oil Feed: Augers, Conveyor,<br />

Vibrations, Tamper (SUPER 800)<br />

1 2013497 9627351001<br />

Advance drive 2 2043270 2081619<br />

SUPER 1100-2 08110010 - 08119999<br />

Auger, Conveyor,<br />

Vibrations<br />

1 2045206<br />

Hydraulic rams 1 2013497 9627351001<br />

Oil Feed: Augers, Conveyor,<br />

Vibrations<br />

1 2013497 9627351001<br />

Advance drive 2 2043270 2081619<br />

SUPER 1103-2 09110010 - 09119999<br />

Auger, Conveyor,<br />

Vibrations<br />

1 2045206<br />

Hydraulic rams 1 2055268 9627361001<br />

Oil Feed: Augers, Conveyor,<br />

Vibrations<br />

1 2013497 9627351001<br />

Advance drive 1 962841000 9627861001<br />

Oil Feed: Conveyor, Tamper,<br />

Hydraulic rams<br />

1 9628081000 9628081001<br />

SUPER 1203 07110010 - 07119999<br />

Vibrations 1 9628051000 9628051001<br />

Auger, Steering 1 9628061000 9627361001<br />

Auger, Steering,<br />

Front-Wheel Drive**<br />

1 9628071000 9628071001<br />

Advance drive 2 2043270 2081619<br />

SUPER 1300-2 08110010 - 08119999<br />

Auger, Conveyor,<br />

Vibrations<br />

1 2043272<br />

Hydraulic rams 1 2013497 9627351001<br />

Oil Feed: Augers, Conveyor,<br />

Vibrations, Tamper<br />

1 2013497 9627351001<br />

Advance drive 2 2043270 2081619<br />

Auger, Conveyor,<br />

Vibrations<br />

1 2043272<br />

SUPER 1303-2 09110010 - 09119999<br />

Hydraulic rams 1 2055268 9627361001<br />

Front-Wheel Drive, Oil Feed: Augers,<br />

Conveyor, Vibrations<br />

1 2055268 9627361001<br />

Tamper 1 2013497 9627351001<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

303


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

SUPER 1400<br />

06120011 - 06120020<br />

06120021 - 06120027<br />

06120028 - 06129999<br />

Advance drive 1 9627811000 9627341001<br />

Tamper 1 9627351000 9627351001<br />

Auger + Conveyor 1 9627061000 9627061002<br />

Vibrations, Hydraulic Oil Cooler, Hydraulic rams 9627361000 9627361001<br />

Oil Feed: Traction, Augers,<br />

Conveyor<br />

1 9627371000 9627361001<br />

Advance drive 1 9627811000 9627341001<br />

Tamper 1 9627531000 9627351001<br />

Auger + Conveyor 1 9627061000 9627061002<br />

Vibrations, Hydraulic Oil Cooler, Hydraulic rams 9627541000 9627361001<br />

Oil Feed: Traction, Augers,<br />

Conveyor<br />

1 9627371000 9627361001<br />

Advance drive 1 9627811000 9627341001<br />

Tamper 1 9627531000 9627351001<br />

Auger + Conveyor 1 9627061000 9627061002<br />

Vibrations, Hydraulic Oil Cooler, Hydraulic rams 1 9627361000 9627361001<br />

Oil Feed: Traction, Augers,<br />

Conveyor<br />

1 9627371000 9627361001<br />

Advance drive 1 9627501000 9627101001<br />

Hydraulic rams, Oil Feed<br />

1 9627551000 9627361001<br />

Augers/Conveyor, Tamper<br />

SUPER 1402 06110011 - 06119999<br />

Auger + Conveyor 1 9627061000 9627061002<br />

Vibrations, Hydraulic rams 1 9627361000 9627361001<br />

Steering 1 9627491000 9627351001<br />

Traction (left) 1 9627111000 9627101001<br />

Traction (right) 1 9627101000 9627101001<br />

Hydraulic rams 1 9626571000 9626361001<br />

06700010 - 06700112<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

1 9627021000 9627021001<br />

Augers/Conveyor<br />

SUPER 1500<br />

Traction (left) 1 9627111000 9627101001<br />

Traction (right) 1 9627101000 9627101001<br />

Hydraulic rams 1 9626571000 9626361001<br />

06700113 - 06709999<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Advance drive 1 9627181000 9626331001<br />

Hydraulic rams 1 9626571000 9626361001<br />

Steering 1 9626141000 9626141001<br />

Conveyor 1 9627131000 9627131002<br />

06710010 - 06710121<br />

Tamper, Oil Feed<br />

1 9627021000 9627021001<br />

Augers/Conveyor<br />

Auger 1 9627291000 9627291001<br />

SUPER 1502<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Advance drive 1 9627181000 9626331001<br />

Hydraulic rams 1 9626571000 9626361001<br />

Steering 1 9626141000 9626141001<br />

Conveyor 1 9627131000 9627131002<br />

06710122 - 06719999<br />

Tamper, Oil Feed<br />

1 9627021000 9627021001<br />

Augers/Conveyor<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate. **Option<br />

304 © 2009 by Joseph Vögele AG


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

SUPER 1600<br />

SUPER 1603<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

06720010 - 06720323<br />

06720324 - 06729999<br />

06820010 - 06829999<br />

06730010 - 06739999<br />

06830010 - 06839999<br />

07820010 - 07829999<br />

also<br />

10820088 - 10829999<br />

Advance drive 2 9627101000 9627101001<br />

Pressure bar 1 + Drive: Rotary Slide 1 9626741000 9626361001<br />

Pressure bar 2 1 9626361000 9626361001<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Hydraulic rams 1 9627161000 9626141001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Advance drive 2 9627101000 9627101001<br />

Pressure bar 1 + Drive: Rotary Slide** 1 9626741000 9626361001<br />

Pressure bar 2** 1 9626361000 9626361001<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Hydraulic rams 1 9627161000 9626141001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Advance drive 2 9627501000 9627101001<br />

Hydraulic rams 1 9627851000 9626141001<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627631000 9627361001<br />

Pressure bar 1 + Drive: Rotary Slide** 1 9627451000 9628051001<br />

Pressure bar 2** 1 9627351000 9627351001<br />

Advance drive 1 9627221000 9626331001<br />

Hydraulic rams 1 9627391000 9627351001<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627631000 9627361001<br />

Steering 1 9626141000 9626141001<br />

Front-Wheel Drive** 1 9627691000 9627351001<br />

Advance drive 1 9627221000 9626331001<br />

Hydraulic rams 1 9627391000 9627351001<br />

Auger 1 9627291000 9627291001<br />

Vibrations, Hydraulic Oil Cooler 1 9627681000 9627351001<br />

Conveyor 1 9627131000 9627131002<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627631000 9627361001<br />

Steering 1 9626401000 9626141001<br />

Front-Wheel Drive** 1 9627691000 9627351001<br />

Advance drive 2 9628171000 9627861001<br />

Auger, Conveyor 2 9628181000 2001452<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9628231000 9627351001<br />

Hydraulic rams,<br />

Oil Feed: Traction<br />

1 9628251000 9628071001<br />

Tamper, Vibrations** 1 9628221000 9627361001<br />

Tamper** 1 9628211000 9627351001<br />

High compaction** 1 9628241000 2010683<br />

Tamper 80L** 1 9628201000 9627351001<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate; **Option<br />

© 2009 by Joseph Vögele AG<br />

305


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

Advance drive 2 9628171000 9627861001<br />

Auger, Conveyor 2 9628181000 2001452<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9628231000 9627351001<br />

SUPER 1600-1 EP,<br />

SUPER 1800-1 EP<br />

09820010 - 09829999 Hydraulic rams, Oil Feed: Traction 1 9628251000 9628071001<br />

Tamper, Vibrations** 1 9628221000 9627361001<br />

Tamper** 1 9628211000 9627351001<br />

High compaction** 1 9628241000 2010683<br />

Tamper 80L** 1 9628201000 9627351001<br />

Advance drive 2 9628171000 9627861001<br />

Auger, Conveyor 2 9628181000 2001452<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9628231000 9627351001<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

07830010 - 07839999 Hydraulic rams,<br />

Oil Feed: Traction<br />

1 9628251000 9628071001<br />

Tamper, Vibrations 1 9628221000 9627361001<br />

Drive: Front Axle 6x4** 1 9628201000 9627351001<br />

Drive: Front Axle 6x6** 1 9628191000<br />

Advance drive 2 9628171000 9627861001<br />

Auger,<br />

Conveyor<br />

2 2060414<br />

2081619 +<br />

2081620<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9628231000 9627351001<br />

SUPER 1600-2,<br />

11820010 - 11829999 Hydraulic rams,<br />

SUPER 1800-2<br />

Oil Feed: Traction<br />

1 9628251000 9628071001<br />

Tamper, Vibrations** 1 9628221000 9627361001<br />

Tamper** 1 9628211000 9627351001<br />

High compaction** 1 9628241000 2010683<br />

Tamper 80L** 1 9628201000 9627351001<br />

Advance drive 2 9628171000 9627861001<br />

Auger,<br />

Conveyor<br />

2 2060414<br />

2081619 +<br />

2081620<br />

Oil Feed: Augers<br />

SUPER 1603-2,<br />

and Conveyor<br />

2 9628231000 9627351001<br />

SUPER 1803-2<br />

08830010 - 08839999<br />

Hydraulic rams,<br />

Oil Feed: Traction<br />

1 9628251000 9628071001<br />

Tamper, Vibrations 1 9628221000 9627361001<br />

Drive: Front Axle 6x4** 1 9628201000 9627351001<br />

Drive: Front Axle 6x6** 1 9628191000<br />

Advance drive 2 9627071000 9626341001<br />

Hydraulic rams, Vibrations, Hydraulic Oil Cooler 1 9627011000 9627021001<br />

Auger 1 9627061000 9627061002<br />

Conveyor 1 9627051000 9627051002<br />

06680010 - 06681476<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Pressure bar 1 + Drive: Rotary Slide 1 9626741000 9626361001<br />

Pressure bar 2 1 9626361000 9626361001<br />

Tamper 80L** 1 9626081000<br />

Advance drive 2 9627071000 9626341001<br />

Hydraulic rams, Vibrations, Hydraulic Oil Cooler 1 9627601000 9627361001<br />

Auger 1 9627061000 9627061002<br />

Conveyor 1 9627051000 9627051002<br />

SUPER 1800<br />

06681477 - 06681572<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627631000 9627361001<br />

Pressure bar 1 + Drive: Rotary Slide 1 9627451000 9628051001<br />

Pressure bar 2 1 9627351000 9627351001<br />

Tamper 80L 1 9626081000<br />

Advance drive 2 9627071000 9626341001<br />

Hydraulic rams, Vibrations, Hydraulic Oil Cooler 1 9628261000<br />

Auger 1 9627061000 9627061002<br />

Conveyor 1 9627051000 9627051002<br />

06681573 - 06689999<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627631000 9627361001<br />

Pressure bar 1 + Drive: Rotary Slide 1 9627451000 9628051001<br />

Pressure bar 2 1 9627351000 9627351001<br />

Tamper 80L 1 9626081000<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate. **Option<br />

306 © 2009 by Joseph Vögele AG


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

SUPER 1804<br />

06690010 - 06690060<br />

06690061 - 06699999<br />

Advance drive 1 9627041000 9626331001<br />

Pressure bars + Drive: Rotary Slide 1 9627031000 9626551001<br />

Auger 1 9627061000 9627061002<br />

Conveyor 1 9627051000 9627051002<br />

Hydraulic rams, Vibrations, Hydraulic Oil Cooler 1 9627011000 9627021001<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Steering 1 9626141000 962614101<br />

Advance drive 1 9627221000 9626331001<br />

Pressure bars + Drive: Rotary Slide 1 9627031000 9626551001<br />

Auger 1 9627061000 9627061002<br />

Conveyor 1 9627051000 9627051002<br />

Hydraulic rams, Vibrations, Hydraulic Oil Cooler 1 9627011000 9627021001<br />

Tamper, Oil Feed<br />

Augers/Conveyor<br />

1 9627021000 9627021001<br />

Steering 1 9626141000 962614101<br />

Advance drive 2 9627861000 9627861001<br />

Auger, Conveyor 2 9628141000 2001452<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9627921000 9627351001<br />

SUPER 1900 06190005 - 06199999 Hydraulic rams 1 9627941000<br />

Oil Feed: Traction, Vibrations 1 9628011000 9627361001<br />

Tamper 40L** 1 9627961000 9627351001<br />

Tamper 80L** 1 9627931000 9627361001<br />

High compaction** 1 9627951000 9627561001<br />

Advance drive 2 9627861000 9627861001<br />

Auger, Conveyor 2 9628151000 2001453<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9627921000 9627351001<br />

SUPER 1900-2 07190010 - 07199999 Hydraulic rams 1 9627941000 9627361001<br />

Oil Feed: Traction, Vibrations 1 9628011000 9627361001<br />

Tamper 40L** 1 9627961000 9627351001<br />

Tamper 80L** 1 9627931000 9627361001<br />

High compaction** 1 9627571000 9627561001<br />

Advance drive 2 9627861000 9627861001<br />

Auger, Conveyor 2 9628141000 2001452<br />

Oil Feed: Augers<br />

2 9627921000 9627351001<br />

and Conveyor<br />

SUPER 1903 02180003 - 02189999<br />

Hydraulic rams 1 9627941000 9627361001<br />

Oil Feed: Traction, Vibrations 1 9628011000 9627361001<br />

Tamper, Steering, Brake 1 9627931000 9627361001<br />

Drive: Front Axle** 1 9627971000 9627131002<br />

Advance drive 2 9627861000 9627861001<br />

Auger, Conveyor 2 9628151000 2001453<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9627921000 9627351001<br />

SUPER 2100 06190005 - 06199999 Hydraulic rams 1 9627941000 9627361001<br />

Oil Feed: Traction, Vibrations 1 9628011000 9627361001<br />

Tamper 40L** 1 9627961000 9627351001<br />

Tamper 80L** 1 9627931000 9627361001<br />

High compaction** 1 9627951000 9627561001<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

307


Hydraulic pumps paver<br />

Machine type Series range Function Quantity Pump Sealing kit*<br />

Advance drive 2 9627861000 9627861001<br />

Auger, Conveyor 2 9628151000 2001453<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9627921000 9627351001<br />

SUPER 2100-2 07190010 - 07199999<br />

Hydraulic rams 1 9627941000 9627361001<br />

Oil Feed: Traction, Vibrations 1 9628011000 9627361001<br />

Tamper 40L** 1 9627961000 9627351001<br />

Tamper 80L** 1 9627931000 9627361001<br />

High compaction 1 9627571000 9627561001<br />

Advance drive 2 2013562 2088446<br />

VISION 5200-2 07740010 - 07749999<br />

Auger 2<br />

2081619<br />

2060414<br />

Conveyor 2 2081620<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 2046175 9627361001<br />

Hydraulic rams 1 2047829 9628071001<br />

Oil Feed: Traction, Vibrations 1 2047829 9628071001<br />

Advance drive 2 2044913 2088848<br />

VISION 5203-2 07750010 - 07759999<br />

Auger, 2<br />

2081619<br />

2060414<br />

Conveyor 2 2081620<br />

Oil Feed: Augers and Conveyor 1 2046175 9627361001<br />

Hydraulic rams 1 2047829 9628071001<br />

Oil Feed: Traction, Vibrations 2047829 9628071001<br />

Advance drive 1 9627511000 9627511001<br />

Auger / Conveyor left 1 9627521000 9627521001<br />

Auger / Conveyor right 1 9627521000 9627521001<br />

SUPER 2500 06740010 - 06749999<br />

Oil Feed: Traction 1 9627451000 9627351001<br />

Oil Feed: Augers<br />

and Conveyor<br />

2 9627451000 9627351001<br />

Hydraulic rams, Tamper, Vibrations 1 9627561000 9627561001<br />

Drive: Rotary Slide, Pressure bars,<br />

Hydraulic Oil Cooler<br />

1 9627571000 9627561001<br />

*Set of seals only for hydraulic pumps indicated in the table. See your machine‘s type plate. **Option<br />

308 © 2009 by Joseph Vögele AG


Hydraulic motors paver<br />

Machine type Series range Function Quantity Motor Sealing kit*<br />

SUPER BOY<br />

SUPER 600,<br />

SUPER 800<br />

SUPER 1100-2,<br />

SUPER 1300-2<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

06900012 - 06900129<br />

06900130 - 06900269<br />

06900270 - 06900461<br />

06900462 - 06900733<br />

07900010 - 07909999<br />

08110010 - 08119999<br />

09110010 - 09119999<br />

SUPER 1203 07110010 - 07119999<br />

SUPER 1400<br />

06120011 - 06120020<br />

06120021 - 06120027<br />

06120028 - 06120056<br />

Auger 2 9629051000 9609521001<br />

Conveyor 1 9629031000 9629031001<br />

Vibrations 1 4624701304<br />

Advance drive 2 9629041000 9629041001<br />

Auger 2 9629051000 9609521001<br />

Conveyor 1 9629061000 9629031001<br />

Vibrations 1 4624701304<br />

Advance drive 2 9629041000 9629041001<br />

Auger 2 9629051000 9609521001<br />

Conveyor 1 9629061000 9629031001<br />

Vibrations 1 9629471000<br />

Advance drive 2 9629041000 9629041001<br />

Auger 2 9629051000 9609521001<br />

Conveyor 1 9629061000 9629031001<br />

Vibrations 1 9629471000<br />

Advance drive 2 9629041000 9629041001<br />

Advance drive 2 2013729<br />

Auger 2 2031165 9609521001<br />

Conveyor 1 2031781 9609521001<br />

Hydraulic Oil Cooler 1 2028807 9629541001<br />

Advance drive 2 2042084<br />

Combi-Oil Cooler 1 2063203<br />

Auger 2 9629711000 9609521001<br />

Conveyor 2 9629711000 9609521001<br />

Advance drive 2 2044789<br />

Combi-Oil Cooler 1 2063203<br />

Auger 2 9629711000 9609521001<br />

Conveyor 2 9629711000 9609521001<br />

Advance drive (Rear Wheels) 1 9629561000 9629561003<br />

Conveyor 2 9629711000 9609521001<br />

Auger 2 9629711000 9609521001<br />

Front-Wheel Drive** 2 9629721000 9629721001<br />

Advance drive 2 9629181000 9629011001<br />

Auger 2 9629141000 9609961001<br />

Conveyor 1 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

Advance drive 2 9629181000 9629011001<br />

Auger 2 9629141000 9609961001<br />

Conveyor 1 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9629251000 9609871001<br />

Advance drive 2 9629181000 9629011001<br />

Auger 2 9629141000 9609961001<br />

Conveyor 1 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

Advance drive 2 9629181000 9629011001<br />

06120057 - 06129999 Auger 2 9609961000 9609961001<br />

Conveyor 1 9629141000 9609961001<br />

*Set of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

309


Hydraulic motors paver<br />

Machine type Series range Function Quantity Motor Sealing kit*<br />

Advance drive 1 9629191000 9609971001<br />

SUPER 1402 06110011 - 06119999 Auger 2 9609961000 9609961001<br />

Conveyor 1 9629311000 9609961001<br />

Advance drive 2 9629011000 9629011001<br />

Auger 2 9609891000 9609751001<br />

SUPER 1500 0670010 - 06709999<br />

Conveyor 2 9609961000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

Advance drive 1 9609761000 9609741001<br />

Auger 2 9609891000 9609751001<br />

06710010 - 06710121<br />

Conveyor 2 9609961000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

SUPER 1502<br />

Advance drive 1 9609761000 9609741001<br />

Auger 2 9609891000 9609751001<br />

06710122 - 06719999<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

Advance drive 2 9629011000 9629011001<br />

Auger 2 9609891000 9609521001<br />

06720010 - 06720133<br />

Conveyor 2 9609961000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

Advance drive 2 9629011000 9629011001<br />

Auger 2 9609561000 9609751001<br />

06720134 - 06729999<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

SUPER 1600<br />

Advance drive 2 9629501000 9629011001<br />

Auger 2 9609561000 9609751001<br />

06820010 - 06820041<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

Advance drive 2 9629501000 9629011001<br />

Auger 2 9609561000 9609751001<br />

06820042 - 06829999<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9629541000 9629541001<br />

Advance drive (Rear Wheels) 1 9609761000 9609741001<br />

Auger 2 9609891000 9609521001<br />

06730010 - 06739999 Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609861000 9609871001<br />

Front-Wheel Drive** 2 9629371000 9629371001<br />

SUPER 1603<br />

Advance drive (Rear Wheels) 1 9609761000 9609741001<br />

Auger 2 9609561000 9609751001<br />

06830010 - 06839999 Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 2 9629551000 9629541001<br />

Front-Wheel Drive** 2 9629371000 9629371001<br />

*Set of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

310 © 2009 by Joseph Vögele AG


Hydraulic motors paver<br />

Machine type Series range Function Quantity Motor Sealing kit*<br />

Advance drive 2 2011148 9629561003<br />

07820010 - 07820013 Conveyor 2 9609561000 9609751001<br />

Auger 2 9609561000 9609751001<br />

SUPER 1600-1<br />

Advance drive 2 2009054 9629561003<br />

07820014 - 07829999 Conveyor 2 9609561000 9609751001<br />

Auger 2 9609561000 9609751001<br />

Advance drive 2 2009054 9629561003<br />

SUPER 1600-1 EP 09820010 - 09829999 Conveyor 2 9609561000 9609751001<br />

Auger 2 9609561000 9609751001<br />

Advance drive (Rear Wheels) 2 2011148 9629561003<br />

Conveyor 2 9609561000 9609751001<br />

07830010 - 07830013 Auger 2 9609561000 9609751001<br />

Front-Wheel Drive (Left rear)** 1 2029863 2011954<br />

Front-Wheel Drive (Right rear)** 1 2029864 2011954<br />

SUPER 1603-1<br />

Advance drive (Rear Wheels) 2 2009054 9629561003<br />

Conveyor 2 9609561000 9609751001<br />

07830014 - 07839999 Auger 2 9609561000 9609751001<br />

Front-Wheel Drive (Left rear)** 1 2029863 2011954<br />

Front-Wheel Drive (Right rear)** 1 2029864 2011954<br />

Advance drive 2 2029365 9629561003<br />

SUPER 1600-2 11820010 - 11829999 Auger 2 9609561000 9609751001<br />

Conveyor 2 9609561000 9609751001<br />

Advance drive 2 9609971000 9609971001<br />

Auger 2 9609561000 9609751001<br />

06680010 - 06680375<br />

Conveyor 2 9609961000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

Advance drive 2 9609971000 9609971001<br />

Auger 2 9609751000 9609751001<br />

SUPER 1800<br />

06680376 - 06681572<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

Advance drive 2 9629561000 9629561003<br />

Auger 2 9609751000 9609751001<br />

06681573 - 06689999<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9629541000 9629541001<br />

Advance drive 2 2009054 9629561003<br />

SUPER 1800-1 10820088 - 10829999 Conveyor 2 9609561000 9609751001<br />

Auger 2 9609751000 9609751001<br />

Advance drive 2 2009054 9629561003<br />

SUPER 1800-1 EP 09820010 - 09829999 Conveyor 2 9609561000 9609751001<br />

Auger 2 9609751000 9609751001<br />

*Set of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

311


Hydraulic motors paver<br />

Machine type Series range Function Quantity Motor Sealing kit*<br />

Advance drive (Rear Wheels) 2 2011148 9629561003<br />

Conveyor 2 9609561000 9609751001<br />

07830010 - 07830013<br />

Auger 2 9609561000 9609751001<br />

Front-Wheel Drive (Front)** 2 2029865 2011954<br />

Front-Wheel Drive (Left rear) 1 2029863 2011954<br />

SUPER 1803-1<br />

Front-Wheel Drive (Right rear) 1 2029864 2011954<br />

Advance drive (Rear Wheels) 2 2009054 9629561003<br />

Conveyor 2 9609561000 9609751001<br />

07830014 - 07839999<br />

Auger 2 9609561000 9609751001<br />

Front-Wheel Drive (Front)** 2 2029865 2011954<br />

Front-Wheel Drive (Left rear) 1 2029863 2011954<br />

Front-Wheel Drive (Right rear) 1 2029864 2011954<br />

Advance drive 2 2029365 9629561003<br />

SUPER 1800-2 11820010 - 11829999<br />

Auger 2 9609751000 9609751001<br />

Conveyor 2 9609561000 9609751001<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

08830010 - 08839999<br />

Advance drive 2 2029365 9629561003<br />

Auger 2 9609561000 9609751001<br />

Conveyor 2 9609561000 9609751001<br />

Advance drive 1 9609761000 9609741001<br />

06690010 - 06690140<br />

Auger 2 9609561000 9609751001<br />

Conveyor 2 9609961000 9609961001<br />

SUPER 1804<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

Advance drive 1 9609761000 9609741001<br />

06690141 - 06699999<br />

Auger 2 9609561000 9609751001<br />

Conveyor 2 9629141000 9609961001<br />

Hydraulic Oil Cooler 1 9609871000 9609871001<br />

*Set of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

312 © 2009 by Joseph Vögele AG


Hydraulic motors screed<br />

Machine type Series range Function Quantity Motor Sealing kit*<br />

Advance drive 2 9629561000 9629561003<br />

SUPER 1900 06190005 - 06199999<br />

Conveyor 2 9609561000 9609751001<br />

Auger 2 9609751000 9609751001<br />

Advance drive 2 2029365 9629561003<br />

SUPER 1900-2 07190010 - 07199999<br />

Conveyor 2 9609751000 9609751001<br />

Auger 2 9609751000 9609751001<br />

Advance drive (Rear Wheels) 2 9629561000 9629561003<br />

SUPER 1903 02180003 - 02189999<br />

Conveyor 2 9609561000 9609751001<br />

Auger 2 9609561000 9609751001<br />

Front-Wheel Drive** 2 or 4 9629751000 9629751001<br />

Advance drive 2 9629561000 9629561003<br />

SUPER 2100 06190005 - 06199999<br />

Conveyor 2 9609751000 9609751001<br />

Auger 2 9629231000 9609751001<br />

Advance drive 2 2029365 9629561003<br />

SUPER 2100-2 07190010 - 07199999<br />

Conveyor 2 9609751000 9609751001<br />

Auger 2 9629231000 9609751001<br />

Advance drive 2 2039825 2088426<br />

VISION 5200-2 07740010 - 07749999<br />

Conveyor 2 9609891000 9609751001<br />

Auger 2 9609891000 9609751001<br />

Advance drive 2 2039825 2088426<br />

VISION 5203-2 07750010 - 07759999<br />

Conveyor 2 9609891000 9609751001<br />

Auger 2 9609891000 9609751001<br />

Advance drive 2 9629191000 9609971001<br />

06740010 - 06740040<br />

Auger 2 9629231000 9609751001<br />

Conveyor 2 9609751000 9609751001<br />

SUPER 2500<br />

06740041 - 06740042<br />

06740043 - 06749999<br />

Hydraulic Oil Cooler 2 9609871000 9609871001<br />

Advance drive 2 9629191000 9609971001<br />

Auger 2 9629231000 9609751001<br />

Conveyor 2 9609561000 9609751001<br />

Hydraulic Oil Cooler 2 9609871000 9609871001<br />

Advance drive 2 9629191000 9609971001<br />

Auger 2 9629231000 9609751001<br />

Conveyor 2 9609561000 9609751001<br />

Hydraulic Oil Cooler 2 9629541000 9629541001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

313


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

AB 200<br />

V (12AB)<br />

AB 200<br />

TV (12AB)<br />

12AB 0001 - 12AB 9999<br />

12AB 0001 - 12AB 9999<br />

Vibrators: Basic Screed 1 9629691000 9629661001<br />

Vibrators: Extending Screed left / right 2 2014545 9629541001<br />

Tamper: Basic Screed 1 9629671000 9629661001<br />

Tamper: Extending Screed 2 9629671000 9629661001<br />

Vibrators: Basic Screed 1 2031878 2033905<br />

Tamper: Basic Screed 1 9629671000 9629661001<br />

AB 315<br />

TV (09AB)<br />

AB 340<br />

V (13AB)<br />

AB 340<br />

TV (13AB)<br />

09AB 0001 - 09AB 0213<br />

09AB 0214 - 09AB 9999<br />

13AB 0001 - 13AB 9999<br />

13AB 0001 - 13AB 9999<br />

Tamper: Extending Screed 2 9629671000 9629661001<br />

Vibrators: Basic Screed 2 9629691000 9629661001<br />

Vibrators: Extending Screed left / right 2 9629691000 9629661001<br />

Tamper: Basic Screed 1 2031562 9629661001<br />

Tamper: Extending Screed 2 9629671000 9629661001<br />

Vibrators: Basic Screed 2 9629691000 9629661001<br />

Vibrators: Extending Screed 2 9629691000 9629661001<br />

Vibrators: Basic Screed 2 9629691000 9629661001<br />

Vibrators: Extending Screed 2 9629691000 9629661001<br />

Tamper: Basic Screed 1 2045481 9629541001<br />

Tamper: Extending Screed 2 2045481 9629541001<br />

Vibrators: Basic Screed 2 9629691000 9629661001<br />

Vibrators: Extending Screed 2 9629691000 9629661001<br />

AB 375<br />

T, TV (01AB)<br />

01AB 6010 - 01AB 6124,<br />

01AB 6168,<br />

01AB 6179 - 01AB 6183,<br />

01AB 6187 - 01AB 6192<br />

01AB 6125 - 01AB 9999<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609341000 9609111001<br />

Tamper: Extending Screed (right) 1 9609111000 9609111001<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Vibrations (Drive: Rotary Slide) 1 9629591000 9629661001<br />

AB 375<br />

TP1 (02AB)<br />

02AB 6014 - 02AB 6114,<br />

also<br />

02AB 6710 - 02AB 6713<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609341000 9609111001<br />

Tamper: Extending Screed (right) 1 9609111000 9609111001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

314 © 2009 by Joseph Vögele AG


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

03AB 0010 - 03AB 0817<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Vibrations (Drive: Rotary Slide)** 1 9629591000 9629211001<br />

Tamper: Basic Screed 1 9609701000 9609681001<br />

03AB 1102 - 03AB 1561<br />

Tamper: Extending Screed (left) 1 9609681000 9609681001<br />

Tamper: Extending Screed (right) 1 9609691000 9609681001<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 4601152026 9629731001<br />

AB 475<br />

TV (03AB)<br />

AB 475<br />

TP1 (04AB)<br />

AB 475<br />

TP2 (05AB)<br />

03AB 1562 - 03AB 1746<br />

03AB 1747 - 03AB 2151<br />

03AB 2152 - 03AB 2652<br />

03AB 2653 - 03AB 4554<br />

04AB 0001 - 04AB 0072<br />

04AB 0100 - 04AB 9999<br />

05AB 0001 - 05AB 0025<br />

05AB 4001 - 05AB 9999<br />

Tamper: Extending Screed (left) 1 4624263041 9609801004<br />

Tamper: Extending Screed (right) 1 4624263042 9609801004<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 4601152026 9629731001<br />

Tamper: Extending Screed (left) 1 9609791000 9609801004<br />

Tamper: Extending Screed (right) 1 9609801000 9609801004<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609791000 9609801004<br />

Tamper: Extending Screed (right) 1 9609801000 9609801004<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609111000 9609111001<br />

Tamper: Extending Screed (right) 1 9609341001 9609111001<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629591000 9629211001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609111000 9609111001<br />

Tamper: Extending Screed (right) 1 9609341001 9609111001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629591000 9629211001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609111000 9609111001<br />

Tamper: Extending Screed (right) 1 9609341001 9609111001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

315


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

Tamper: Basic Screed 1 9629631000 9629661001<br />

Tamper: Extending Screed 2 9629631000 9629661001<br />

10AB 0001 - 10AB 0004<br />

Vibrators: Basic Screed 1 9629581000 9629661001<br />

Vibrators: Extending Screed 2 9629581000 9629661001<br />

AB 500<br />

TV (10AB)<br />

AB 500<br />

TP1 (10AB)<br />

10AB 0005 - 10AB 0835<br />

10AB 0836 - 10AB 9999<br />

10AB 0001 - 10AB 0004<br />

10AB 0005 - 10AB 0366<br />

10AB 0367 - 10AB 0835<br />

10AB 0836 - 10AB 9999<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629631000 9629661001<br />

Tamper: Extending Screed 2 9629631000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629761000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629761000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

316 © 2009 by Joseph Vögele AG


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

AB 500<br />

TP2 (10AB)<br />

AB 500-2<br />

TV (14AB)<br />

AB 500-2<br />

TP1 + TP2 (15AB)<br />

AB 575<br />

TV (06AB)<br />

10AB 0001 - 10AB 0004<br />

10AB 0005 - 10AB 0835<br />

10AB 0836 - 10AB 9999<br />

14AB 0010 - 14AB 9999<br />

15AB 0010 - 15AB 9999<br />

06AB 0010 - 06AB 0501<br />

06AB 0502 - 06AB 0554<br />

06AB 0555 - 06AB 0664<br />

Tamper: Basic Screed 1 9629631000 9629661001<br />

Tamper: Extending Screed 2 9629631000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

Tamper 80L Basic screed** 1 9629611000 9629511001<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Vibrations (Drive: Rotary Slide)** 1 9629591000 9629211001<br />

Tamper: Basic Screed 1 4601152026 9629731001<br />

Tamper: Extending Screed (left) 1 9609791000 9609801004<br />

Tamper: Extending Screed (right) 1 9609801000 9609801004<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609791000 9609801004<br />

Tamper: Extending Screed (right) 1 9609801000 9609801004<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609111000 9609111001<br />

06AB 0665 - 06AB 9999 Tamper: Extending Screed (right) 1 9609341001 9609111001<br />

Vibrations (Drive: Rotary Slide)** 1 9609691000 9609681001<br />

Tamper 80L (S 2000)** 1 2010035 9629511001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

317


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

AB 575<br />

TP2 (07AB)<br />

AB 590 / 600<br />

TV (11AB)<br />

AB 590 / 600<br />

TP1 + TP2 (11AB)<br />

AB 600<br />

TV (11AB)<br />

AB 600<br />

TP1 + TP2 (11AB)<br />

AB 600-2<br />

TV (16AB)<br />

AB 600-2<br />

TP1 + TP2 (17AB)<br />

SB 250<br />

TV (02SB)<br />

07AB 0001 - 07AB 0206<br />

07AB 5001 - 07AB 9999<br />

11AB 0001 - 11AB 0103<br />

11AB 0001 - 11AB 0103<br />

11AB 0104 - 11AB 9999<br />

11AB 0104 - 11AB 9999<br />

16AB 0001 - 16AB 9999<br />

17AB 0001 - 17AB 9999<br />

02SB 0260 - 02SB 0262<br />

02SB 0263 - 02SB 0352<br />

Tamper: Basic Screed 1 9629731000 9629731001<br />

Tamper: Extending Screed 2 9629581000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629591000 9629211001<br />

Tamper: Basic Screed 1 2010039 9629731001<br />

Tamper: Extending Screed (left) 1 9609111000 9609111001<br />

Tamper: Extending Screed (right) 1 9609341001 9609111001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 9629641000 9629641001<br />

Hydraulic Crown Adjustment** 1 9629641000 9629641001<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Vibrators: Basic Screed 1 9629671000 9629661001<br />

Vibrators: Extending Screed 2 9629671000 9629661001<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper: Basic Screed 1 9629681000 9629661001<br />

Tamper: Extending Screed 2 9629681000 9629661001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Hydraulic Height Adjustment: Extending Units** 2 2026607<br />

Hydraulic Crown Adjustment** 1 2026607<br />

Tamper 1 9629301000 9629211001<br />

Vibrations 1 9629321000 9629211001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

Vibrations 1 9629321000 9629211001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

02SB 0353 - 02SB 9999<br />

Tamper + Drive: Hydraulic Bolt-on Extension AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Vibrations 1 9629741000 9629211001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

318 © 2009 by Joseph Vögele AG


Hydraulic motors screed<br />

Screed type Series range Function Quantity Motor Sealing kit*<br />

Tamper 40L 1 9629321000 9629211001<br />

SB 250<br />

TP1 (02SB)<br />

SB 250<br />

TP1 + TP2 +<br />

TVP2 (02SB)<br />

SB 250<br />

TP2 + TVP2 (02SB)<br />

SB 300<br />

TV (03SB)<br />

SB 300<br />

TP1 (03SB)<br />

SB 300<br />

TP2 (03SB)<br />

02SB 0263 - 02SB 0680<br />

02SB 0681 - 02SB 9999<br />

02SB 0260 - 02SB 0262<br />

02SB 0260 - 02SB 0262<br />

02SB 0263 - 02SB 0352<br />

02SB 0353 - 02SB 0680<br />

02SB 0681 - 02SB 9999<br />

03SB 0310 - 03SB 9999<br />

03SB 0310 - 03SB 9999<br />

03SB 0310 - 03SB 9999<br />

Tamper 80L** 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Tamper 1 9629301000 9629211001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Tamper 1 9629301000 9629211001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Vibrations** 1 9629321000 9629211001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Vibrations** 1 9629321000 9629211001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Pressure bar (Drive: Rotary Slide)* 1 9609691000 9609681001<br />

Pressure bar (Drive: Rotary Slide)* 1 9629591000 9629661001<br />

Vibrations** 1 9629321000 9629211001<br />

Tamper 40L 1 9629321000 9629211001<br />

Tamper 80L** 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Pressure bar (Drive: Rotary Slide) 1 9629661000 9629661001<br />

Vibrations** 1 9629321000 9629211001<br />

Tamper 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Vibrations 1 9629301000 9629211001<br />

Tamper 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Vibrations 1 9629301000 9629211001<br />

Pressure bar (Drive: Rotary Slide) 1 9609691000 9609681001<br />

Tamper 1 9629301000 9629211001<br />

Tamper + Drive: Hydraulic Bolt-on Extension<br />

AZ-VB 0.75 m** 1 9629511000 9629511001<br />

Vibrations 1 9629301000 9629211001<br />

Pressure bar (Drive: Rotary Slide)* 1 9609691000 9609681001<br />

Pressure bar (Drive: Rotary Slide)* 1 9629591000 9629661001<br />

Hydraulic Bolt-on<br />

Tamper (right) 1 9629271000 9629211001<br />

Extension AZ-VB 0.75 09VB<br />

for SB 250 / SB 300<br />

Tamper (left) 1 9629281000 9629211001<br />

*Sets of seals only for hydraulic motors indicated in the table. See your machine‘s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

319


Genuine Vögele hydraulic rams<br />

transmitting high forces precisely and reliably<br />

Vögele hydraulic rams are installed in<br />

all those places where high forces need<br />

to be positively transmitted. For a highquality<br />

pavement result, movement free<br />

from jerks and positive operation of<br />

hydraulic rams for raising/lowering the<br />

screed, tow point control and screed<br />

width control is of utmost importance<br />

under any conditions whatsoever.<br />

Even minor faults may have severe effects.<br />

This is why Vögele hydraulic rams<br />

are specially designed for high performance,<br />

transmitting power most reliabily<br />

and ensuring pin-point positioning<br />

thanks to an excellent response behaviour.<br />

As far as maintenance is concerned, a<br />

genuine Vögele set of seals is available<br />

including all items necessary for longterm<br />

use. In the event of mechanical<br />

damage, exchange of the hydraulic ram<br />

is recommended.<br />

320 © 2009 by Joseph Vögele AG


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

Hopper Sides 2 9623531000 9623531001<br />

06900012 - 06900265<br />

Screed: In/Out 2 2011481 2012511<br />

Screed: Raising/Lowering 2 9623541000 9623721001<br />

Screed: Tow Point Control 2 2000448 9623451001<br />

Hopper Sides 2 9623531000 9623531001<br />

06900266 - 06900597<br />

Screed: In/Out 2 2011481 2012511<br />

Screed: Raising/Lowering 2 9623541000 9623721001<br />

SUPER BOY<br />

Screed: Tow Point Control 2 9623561000 9623451001<br />

Hopper 2 9623531000 9623531001<br />

06900598 - 06900629<br />

Screed: In/Out 2 2011481 2012511<br />

Screed: Raising/Lowering 2 9623541000 9623721001<br />

Screed: Tow Point Control 2 9623561000 9623451001<br />

Hopper 2 9623531000 9623531001<br />

06900630 - 06909999<br />

Screed: In/Out 2 2011481 2012511<br />

Screed: Raising/Lowering 2 9623541000 9623721001<br />

SUPER 600,<br />

SUPER 800<br />

07900010 - 07909999<br />

Screed: Tow Point Control 2 9623561000 9623451001<br />

Hopper Sides 2 2029406 2029116<br />

Screed: Tow Point Control 2 2014220 2029866<br />

Screed: Raising/Lowering 2 2014220 2029866<br />

Asymmetrical Hopper Side** 1 2030563 2029116<br />

Hopper Sides 2 2056537 2029116<br />

SUPER 1100-2 08110010 - 08119999<br />

Screed: Tow Point Control 2 2046682 2029866<br />

Screed: Raising/Lowering 2 2046682 2029866<br />

Hopper Sides 2 2056537 2029116<br />

SUPER 1103-2 09110010 - 09119999<br />

Screed: Tow Point Control 2 2046682 2029866<br />

Screed: Raising/Lowering 2 2046682 2029866<br />

Steering 1 2045006<br />

Hopper Sides 2 9623401000 9623401001<br />

Screed: Tow Point Control 2 9623521000 9623391001<br />

Screed: Raising/Lowering 2 9623391000 9623391001<br />

SUPER 1203 07110010 - 07119999<br />

Engine Throttle Control 1 2026707 2029113<br />

Steering 1 9623381000 9623381001<br />

Auger Height Adjustment** 2 9623501000 9623501001<br />

Gear-Shift Mechanism 1 9623921000 9623921001<br />

Hopper Sides 2 2056537 2029116<br />

Screed: Tow Point Control 2 2046682 2029866<br />

SUPER 1300-2 08110010 - 08119999<br />

Screed: Raising/Lowering 2 2046682 2029866<br />

Hydraulic Hopper Front** 1 2050736<br />

Auger Height Adjustment** 1 2050867<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

321


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

Hopper Sides 2 2056537 2029116<br />

Screed: Tow Point Control 2 2046682 2029866<br />

SUPER 1300-2 09110010 - 09119999<br />

Screed: Raising/Lowering 2 2046682 2029866<br />

Steering 1 2045006<br />

Hydraulic Hopper Front** 1 2050736<br />

Auger Height Adjustment** 1 2050867<br />

Screed: Raising/Lowering 2 2026692<br />

SUPER 1400 06120011 - 06129999<br />

Strike-off Plates 2 2026693 2029192<br />

Hopper Sides 2 9623611000 9623431001<br />

Screed: Tow Point Control 2 9623571000 2001166<br />

Screed: Raising/Lowering 2 2026692<br />

Strike-off Plates 2 2026708 2029201<br />

SUPER 1402 06110011 - 06119999<br />

Hopper Sides 2 2026720<br />

Screed: Tow Point Control 2 9623571000 2001166<br />

Engine Throttle Control 1 2026714 2029113<br />

Steering 1 9623761000 9623761001<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

SUPER 1500 06700010 - 06709999<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 2026705 2031956<br />

SUPER 1502 06710010 - 06719999<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Steering 1 9623761000 9623761001<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

06720010 - 06729999<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

SUPER 1600<br />

06820010 - 06820041<br />

06820042 - 06829999<br />

Engine Throttle Control 1 2026714 2029113<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment** 2 9623631000 9623691001<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026707 2029113<br />

Auger Height Adjustment** 2 9623631000 9623691001<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

322 © 2009 by Joseph Vögele AG


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

SUPER 1603<br />

SUPER 1600-1,<br />

SUPER 1800-1<br />

SUPER 1600-1 EP,<br />

SUPER 1800-1 EP<br />

06730010 - 06739999<br />

06830010 - 06839999<br />

07820010 - 07829999<br />

also<br />

10820088 - 10829999<br />

09820010 - 09829999<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 9623691000 9623691001<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Steering 1 9623761000 9623761001<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 9623691000 9623691001<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026707 2029113<br />

Steering 1 9623761000 9623761001<br />

Auger Height Adjustment** 2 9623631000 9623691001<br />

Gear Shift Mechanism 1 2026689 2029110<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026912 2052016<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hopper Sides 2 9623421000 9623421001<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

07830010 - 07830089 Steering 1 2026684 2029200<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

Hopper Sides (front) 2 2026708 2029201<br />

Hopper Sides (rear) 2 2012790 2014240<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

07830090 - 07839999<br />

Steering 1 2026684 2029200<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

323


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

SUPER 1600-2,<br />

SUPER 1800-2<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

SUPER 1800<br />

11820010 - 11829999<br />

08830010 - 08839999<br />

06680010 - 06681005<br />

06681006 - 06689999<br />

SUPER 1804 06690010 - 06699999<br />

SUPER 1900<br />

06190005 - 06190475<br />

Hopper Sides (Telescoping Tubes) 2 2051186 2051194<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026912 2052016<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hardtop** 1 2036284<br />

Hopper Sides (Telescoping Tubes) 2 2012790<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026912 2052016<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Hydraulic Hopper Front** 1 2026658 2029201<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Steering 1 2026684<br />

Hardtop** 1 2036284<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment** 2 2026695 2031956<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 2026705 2031956<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment** 2 9623631000 9623691001<br />

Screed: Raising/Lowering 2 2026710 2031957<br />

Hopper Sides 2 9623691000 9623691001<br />

Screed: Tow Point Control 2 2026710 2031957<br />

Engine Throttle Control 1 2026714 2029113<br />

Steering 1 9623761000 9623761001<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Engine Throttle Control 1 2026707 2029113<br />

Lifting Operator Platform 2 9623351000 9623351001<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026709 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026685 2029175<br />

06190476 - 06199999<br />

Screed: Raising/Lowering 2 2026715 2029114<br />

Lifting Operator Platform 2 9623351000 9623351001<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026709 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

324 © 2009 by Joseph Vögele AG


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026912 2052016<br />

Screed: Raising/Lowering 2 2026715 2029114<br />

SUPER 1900-2 07190010 - 07199999<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026709 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hardtop** 1 2036284<br />

Hopper Sides 2 9623431000 9623431001<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026683 2029109<br />

Steering 1 2026684 2029200<br />

SUPER 1903 02180003 - 02189999<br />

Axle Assist 2 2026679 2029116<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026677 2029185<br />

Hydraulic Screed Lock** 2 2026681 2029174<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026715 2029114<br />

06190005 - 06190475 Engine Throttle Control 1 2026707 2029113<br />

Lifting Operator Platform 2 9623351000 9623351001<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026709 2029185<br />

SUPER 2100<br />

Hydraulic Screed Lock 2 2026681 2029174<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026685 2029175<br />

Screed: Raising/Lowering 2 2026715 2029114<br />

06190476 - 06199999<br />

Lifting Operator Platform 2 9623351000 9623351001<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment** 2 2026709 2029185<br />

Hydraulic Screed Lock 2 2026681 2029174<br />

Hopper Sides (Telescoping Tubes) 2 9623361000 4604112138<br />

Hopper Sides 2 2026708 2029201<br />

Screed: Tow Point Control 2 2026912 2052016<br />

Screed: Raising/Lowering 2 2026715 2029114<br />

SUPER 2100-2 07190010 - 07199999<br />

Hydraulic Hopper Front** 2 2026682 2029192<br />

Auger Height Adjustment 2 2026709 2029185<br />

Hydraulic Screed Lock 2 2026681 2029174<br />

Hardtop** 1 2036284<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

325


Hydraulic rams paver<br />

Machine type Series range Function Quantity Hydraulic ram Sealing kit*<br />

Hopper Sides (Telescoping Tubes) 2 2047084<br />

Hopper Sides 2 2026708<br />

Screed: Tow Point Control 2 2034604<br />

VISION 5200-2 07740010 - 07749999<br />

Screed: Raising/Lowering 2 2026683<br />

Hydraulic Hopper Front** 1 2026658<br />

Auger Height Adjustment** 2 2026677<br />

Hydraulic Screed Lock** 2 2026681<br />

Umbrella** 1<br />

Hopper Sides (Telescoping Tubes) 2 2047084<br />

Hopper Sides 2 2026708<br />

Screed: Tow Point Control 2 2034604<br />

VISION 5203-2 07750010 - 07759999<br />

Screed: Raising/Lowering 2 2026683<br />

Hydraulic Hopper Front** 1 2026658<br />

Auger Height Adjustment** 2 2026677<br />

Hydraulic Screed Lock** 2 2026681<br />

Hardtop** 1<br />

Screed: Raising/Lowering 2 2026651<br />

Hopper Sides 2 2026650 2029109<br />

06740010 - 06740010 Screed: Tow Point Control 2 2026653<br />

Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment 2 2026695 2031956<br />

Screed: Raising/Lowering 2 2026651<br />

Hopper Sides 2 2026650 2029109<br />

06740011 - 06740042 Screed: Tow Point Control 2 2026654 2031905<br />

Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment 2 2026695 2031956<br />

Screed: Raising/Lowering 2 2026651<br />

Hopper Sides 2 2026650 2029109<br />

Screed: Tow Point Control 2 2026654 2031905<br />

06740043 - 06740098 Engine Throttle Control 1 2026714 2029113<br />

SUPER 2500<br />

Auger Height Adjustment 2 2026695 2031956<br />

Screed lock 1 2026689 2029110<br />

Locking Hopper Sides 1 2026689 2029110<br />

Screed: Raising/Lowering 2 2026698 2029114<br />

Hopper Sides 2 2026650 2029109<br />

Screed: Tow Point Control 2 2026654 2031905<br />

06740099 - 06740129 Engine Throttle Control 1 2026714 2029113<br />

Auger Height Adjustment 2 2026695 2031956<br />

Screed lock 1 2026689 2029110<br />

Locking Hopper Sides 1 2026689 2029110<br />

Screed: Raising/Lowering 2 2026698 2029114<br />

Hopper Sides 2 2026650 2029109<br />

06740130 - 06749999<br />

Screed: Tow Point Control 2 2026654 2031905<br />

Auger Height Adjustment 2 2026695 2031956<br />

Screed lock 1 2026689 2029110<br />

Locking Hopper Sides 1 2026689 2029110<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

326 © 2009 by Joseph Vögele AG


Hydraulic rams screed<br />

Screed type Series range Function Quantity Cylinder Sealing kit*<br />

AB 200<br />

V + TV (12AB)<br />

12AB 0001 - 12AB 9999 Screed: In/Out 2 2014344 2029186<br />

AB 315<br />

(09AB)<br />

09AB 0001 - 09AB 9999 Screed: In/Out 2 9623411000 9623411001<br />

AB 340<br />

V + TV (13AB)<br />

13AB 0001 - 13AB 9999 Screed: In/Out 2 2045022 2029186<br />

AB 375<br />

T / TV / TP1 (01AB + 02AB)<br />

01AB 6010 - 01AB 9999<br />

02AB 0710 - 02AB 0713<br />

Screed: In/Out 2 2026703 2029112<br />

AB 475<br />

TV (03AB)<br />

03AB 0010 - 03AB 9999 Screed: In/Out 2 9623651000 9623651001<br />

AB 475<br />

TP1 (04AB)<br />

04AB 0001 - 04AB 9999 Screed: In/Out 2 9623651000 9623651001<br />

AB 475<br />

TP2 (05AB)<br />

05AB 0001 - 05AB 9999 Screed: In/Out 2 9623651000 9623651001<br />

AB 500<br />

TV / TP1 / TP2 (10AB)<br />

10AB 0001 - 10AB 9999 Screed: In/Out 2 2026700 2029111<br />

AB 500-2<br />

TV (14AB)<br />

14AB 0010 - 14AB 9999 Screed: In/Out 2 2026700 2029111<br />

AB 500-2<br />

TP1 / TP2 (15AB)<br />

15AB 0010 - 15AB 9999 Screed: In/Out 2 2026700 2029111<br />

AB 575<br />

TV (06AB)<br />

06AB 0010 - 06AB 9999 Screed: In/Out 2 2026721 2029176<br />

AB 575<br />

TP2 (07AB)<br />

07AB 0001 - 07AB 9999 Screed: In/Out 2 2026721 2029176<br />

AB 590<br />

TV / TP1 / TP2 (11AB)<br />

11AB 0001 - 11AB 9999 Screed: In/Out 2 9623511000 9623651001<br />

AB 600<br />

TV / TP1 / TP2 (11AB)<br />

11AB 0050 - 11AB 9999 Screed: In/Out 2 2020250 2023823<br />

AB600-2<br />

TV (14AB)<br />

16AB 0001 - 16AB 9999 Screed: In/Out 2 2022050 2023823<br />

AB 600-2<br />

TP1 / TP2 (17AB)<br />

17AB 0001 - 17AB 9999 Screed: In/Out 2 2022050 2023823<br />

Hydraulic Bolt-on Extension<br />

AZ-VB 0,75 for<br />

SB 250 / SB300<br />

09VB Screed: In/Out 2 2026701 2029112<br />

*Set of seals only for hydraulic rams indicated in the table. See your machine’s type plate. **Option<br />

© 2009 by Joseph Vögele AG<br />

327


Electric screed heating<br />

and intelligent generator management<br />

Vögele is the technology leader in the<br />

field of electric screed heating. In 1952,<br />

Vögele was the first manufacturer to<br />

use this highly efficient and eco-friendly<br />

method, has applied it ever since and<br />

contributed substantially to its development<br />

by many innovations until these<br />

present times.<br />

All compacting elements coming into<br />

touch with the hot mix are heated across<br />

the full pave width in order to optimally<br />

support compaction and achieve a<br />

smooth surface texture. Hot mix is prevented<br />

from sticking to screed elements<br />

and an ideal environment is created in<br />

terms of temperature for the floating of<br />

the screed.<br />

Tamper bars and pressure bars are<br />

fitted with heating rods providing for<br />

uniform heating. For the screed plate,<br />

a heating rod distributing the heat over<br />

a large area is fitted as standard. An extra<br />

one is availble as an option. Bevel<br />

irons for the pavement edges, too, can<br />

be equipped with heating rods.<br />

In all Vögele pavers powerful and sturdy<br />

three-phase generators are installed<br />

to supply the electric power for screed<br />

heating. An intelligent Generator Management<br />

achieves optimum efficiency<br />

and ensures that irrespective of engine<br />

rpm the power needed for heating your<br />

screed in its current pave width is made<br />

available. Power reserves can be used<br />

for paving.<br />

Even with the engine set to minimum<br />

rpm, the screed’s compacting elements<br />

are heated to operating temperature<br />

within just a few minutes. With paver<br />

functions set to automatic, the Generator<br />

Management activates Alternating<br />

Mode, which then heats your screed<br />

alternately to left and right.<br />

328 © 2009 by Joseph Vögele AG


Using electric power the smart way,<br />

complying with the demand<br />

This is a typical Vögele<br />

feature, a truly intelligent<br />

principle:<br />

• Operating temperature remains constant.<br />

• Power requirement is halved, as only<br />

one half of the screed is being heated<br />

at any one time.<br />

• The generator is effectively protected<br />

against overheating<br />

• No charring of bitumen as local overheating<br />

is positively avoided.<br />

Your benefit:<br />

• Constant and high pavement quality.<br />

• No thermal damage caused to your<br />

mix.<br />

• Screed heating is easy on your<br />

engine.<br />

• Fuel consumption is reduced substantially.<br />

Optimal distribution of heat and uniform<br />

heating of screed plates prevents strips in<br />

the pavement surface.<br />

Screed plate with extra heating rod.<br />

© 2009 by Joseph Vögele AG<br />

329


Genuine Vögele generators for efficient supply<br />

with electric power on every paving application<br />

In all Vögele tractor units, a sturdy<br />

three-phase A.C. generator is installed<br />

to supply the electric power for screed<br />

heating. Even with the engine running at<br />

minimum rpm, the screed’s compacting<br />

systems are heated to operating<br />

temperature within no more than a few<br />

minutes. Vögele generators easily cope<br />

with the high demands made on electric<br />

screed heating.<br />

Proper selection of the generator as a<br />

function of your maximum pave width<br />

also depends on several other facts,<br />

such as:<br />

• Type of tractor unit and screed type<br />

• Systems equipped for compaction<br />

• Use of standard screed heating or<br />

extra heating rods<br />

• Use of working lights or heating rods<br />

for end plates<br />

Genuine Vögele V-belt pulleys provide<br />

for perfect power transmission from<br />

the engine to the generator for screed<br />

heating. They stand out through absolutely<br />

smooth running and, thanks to an<br />

optimized coefficient of friction, guarantee<br />

long low-wear operation of the<br />

heavy-duty V-belts.<br />

For generator drive, Vögele use modern<br />

heavy-duty V-belts only. Due to<br />

optimized contact surfaces, they are<br />

characterized by higher performance<br />

and feature long service life and excellent<br />

power transmission.<br />

330 © 2009 by Joseph Vögele AG


Machine type Series range Power output Generator Voltage regulator<br />

SUPER BOY 06900001 - 06909999<br />

2.2 KW 4625201034<br />

4.4 KW 4625201041<br />

SUPER 600, SUPER 800 07900001 - 07909999 5/8.5 KW 2014354 2011835<br />

SUPER 1100-2,<br />

SUPER 1300-2<br />

08110010 - 08119999 7/13 KW 2044135* 2032377<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

09110010 - 09119999 7/13 KW 2044135* 2032377<br />

SUPER 1203<br />

07110010 - 07110160 9/13 KW 2086351** 3515043283<br />

07110161 - 07119999 7/13 KW 2006677 2011835<br />

SUPER 1400 06120001 - 06129999<br />

SUPER 1402 06110001 - 06119999<br />

10 KW Maximum rpm 4625201045<br />

9/13 KW Idling rpm 2086349** 3515043283<br />

10 KW Maximum rpm 4625201045<br />

9/13 KW Idling rpm 2086349** 3515043283<br />

SUPER 1500<br />

SUPER 1502<br />

06700001 - 06709999<br />

06700001 - 06700113<br />

06700114 - 06709999<br />

06710001 - 06719999<br />

06710001 - 06710201<br />

06710202 - 06719999<br />

9/13 KW Maximum rpm 2086349** 3515043283<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

12.9 KW Direct current 4625201076<br />

9/13 KW Maximum rpm 2086349** 3515043283<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

12.9 KW Direct current 4625201076<br />

06720001 - 06729999 13/18 KW Maximum rpm 2086343** 3515043283<br />

SUPER 1600<br />

SUPER 1603<br />

06720001 - 06720277<br />

06720278 - 06729999<br />

06720001 - 06720193<br />

06720194 - 06720416<br />

06720417 - 06729999<br />

06820001 - 06829999<br />

06730001 - 06739999<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

16 KW Direct current 4625201077<br />

13/18 KW Maximum rpm 2086343** 3515043283<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

13/18 KW Maximum rpm 2086343** 3515043283<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

16 KW Direct current 4625201077<br />

13/18 KW Maximum rpm 2086343** 3515043283<br />

06830001 - 06839999<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

*V-belt pulley (driven end) already mounted **only available as replacement part<br />

© 2009 by Joseph Vögele AG<br />

331


Machine type Series range Power output Generator Voltage regulator<br />

SUPER 1800<br />

SUPER 1804<br />

SUPER 1800-1,<br />

SUPER 1600-1<br />

SUPER 1600-1 EP,<br />

SUPER 1800-1 EP<br />

SUPER 1800-2,<br />

SUPER 1600-2<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

SUPER 1900,<br />

SUPER 2100<br />

SUPER 1900-2,<br />

SUPER 2100-2<br />

06680001 - 06689999<br />

06680001 - 06680608<br />

06680609 - 06681177<br />

06681178 - 06689999<br />

06680001 - 06681402<br />

06681403 - 06689999<br />

06690001 - 06699999<br />

06690001 - 06690299<br />

06690300 - 06690344<br />

06690345 - 06699999<br />

06690001 - 06690344<br />

06690345 - 06699999<br />

07820001 - 07829999<br />

09820001 - 09829999<br />

11820001 - 11829999<br />

07830001 - 07839999<br />

08830001 - 08839999<br />

06190001 - 06199999<br />

07190001 - 07199999<br />

13/18 KW Maximum rpm 2086343** 3515043283<br />

18/25 KW Maximum rpm 2086345** 3515043283<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

16 KW Direct current 4625201077<br />

23 KW Direct current 4625201075<br />

13/18 KW Maximum rpm 2086343** 3515043283<br />

18/25 KW Maximum rpm 2086345** 3515043283<br />

18/25 KW Idling rpm 2086345** 3515043283<br />

16 KW Direct current 4625201077<br />

23 KW Direct current 4625201075<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

27/44 KW Idling rpm 4625201099 3515180021<br />

Standard 2032900* 2032378<br />

Power 2032544* 2032378<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

27/44 KW Idling rpm 4625201099 3515180021<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

13/18 KW Idling rpm 2086343** 3515043283<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

27/44 KW Idling rpm 4625201099 3515180021<br />

22/36 KW Idling rpm 4625201102 3515180021<br />

27/44 KW Idling rpm 4625201099 3515180021<br />

13/18 KW Idling rpm 2086343** 3515180021<br />

Super 1903 02180001 - 02189999 22/36 KW Idling rpm 4625201102 3515180021<br />

27/44 KW Idling rpm 4625201099 3515180021<br />

VISION 5200-2 07740010 - 07749999 22/12 KW 2026061 2032378<br />

VISION 5203-2 07750010 - 07759999 17/10 KW 2041262 2032378<br />

06740001 - 06740040<br />

Super 2500<br />

06740041 - 06740042 26/34 KW 2086346** 3515043283<br />

06740043 - 06749999<br />

*V-belt pulley (driven end) already mounted **only available as replacement part<br />

332 © 2009 by Joseph Vögele AG


Machine type Series range Power output<br />

V-belt pulley<br />

(driven end)<br />

v-belts<br />

Quantity<br />

Part No.<br />

SUPER BOY 06900001 - 06909999<br />

2.2 KW 4617342276 1 3303211632<br />

4.4 KW 4617342289 1 3304211700<br />

SUPER 600, SUPER 800 07900001 - 07909999 5/8.5 KW 2024975 1 2034422<br />

SUPER 1100-2,<br />

SUPER 1300-2<br />

08110010 - 08119999 7/13 KW 2044085 2 2048342<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

09110010 - 09119999 7/13 KW 2044085 2 2048342<br />

SUPER 1203<br />

07110010 - 07110160 9/13 KW 4617342363 3 3304211500<br />

07110161 - 07119999 7/13 KW 2006667 2 2006679<br />

SUPER 1400 06120001 - 06129999<br />

SUPER 1402 06110001 - 06119999<br />

10 KW Maximum rpm 4617342291 1 3303221900<br />

9/13 KW Idling rpm 4617342306 1 3303231732<br />

10 KW Maximum rpm 4617342291 1 3303221832<br />

9/13 KW Idling rpm 4617342306 1 3303231732<br />

SUPER 1500<br />

SUPER 1502<br />

9/13 KW Maximum rpm 4617342295 1 3303231357<br />

06700001 - 06709999<br />

13/18 KW Idling rpm 4617342295 4 3304211357<br />

06700001 - 06700113<br />

1 3303231157<br />

12.9 KW Direct current 4617342280<br />

06700114 - 06709999 1 3303231357<br />

9/13 KW Maximum rpm 4617342295 1 3303231357<br />

06710001 - 06719999<br />

13/18 KW Idling rpm 4617342295 4 3304211357<br />

06710001 - 06710201<br />

1 3303231157<br />

12.9 KW Direct current 4617342280<br />

06710202 - 06719999 1 3303231357<br />

06720001 - 06729999 13/18 KW Maximum rpm 4617342295 1 3303241832<br />

06720001 - 06720277<br />

1 3303241807<br />

18/25 KW Idling rpm 4617342350<br />

06720278 - 06729999 6 3304211800<br />

SUPER 1600<br />

06720001 - 06720193<br />

1 3303241157<br />

06720194 - 06720416 16 KW Direct current 4617342235<br />

1 3303241807<br />

06720417 - 06729999 1 3303241832<br />

06820001 - 06829999<br />

13/18 KW Maximum rpm 4617342355 1 3304231900<br />

18/25 KW Idling rpm 4617342354 1 3304241932<br />

13/18 KW Maximum rpm 4617342295 1 3303241832<br />

06730001 - 06739999<br />

18/25 KW Idling rpm 4617342350 6 3304211800<br />

SUPER 1603<br />

16 KW Direct current 4617342235 1 3303241832<br />

13/18 KW Maximum rpm 4617342355 1 3304231900<br />

06830001 - 06839999<br />

18/25 KW Idling rpm 4617342354 1 3304241932<br />

*V-belt pulley (driven end) already mounted **only available as replacement part<br />

© 2009 by Joseph Vögele AG<br />

333


Machine type Series range Power output<br />

SUPER 1800<br />

SUPER 1804<br />

SUPER 1800-1,<br />

SUPER 1600-1<br />

SUPER 1600-1 EP,<br />

SUPER 1800-1 EP<br />

SUPER 1800-2,<br />

SUPER 1600-2<br />

SUPER 1603-1,<br />

SUPER 1803-1<br />

SUPER 1603-2,<br />

SUPER 1803-2<br />

SUPER 1900,<br />

SUPER 2100<br />

SUPER 1900-2,<br />

SUPER 2100-2<br />

V-belt pulley<br />

(driven end)<br />

v-belts<br />

Quantity<br />

Part No.<br />

13/18 KW Maximum rpm 4617342295 1 3303241832<br />

06680001 - 06689999 18/25 KW Maximum rpm 4617342350 5 3304211800<br />

18/25 KW Idling rpm 4617342350 5 3304211800<br />

06680001 - 06680608 16 KW Direct current 4617342235 1 3303241157<br />

06680609 - 06681177 16 KW Direct current 4617342235 1 3303241807<br />

06681178 - 06689999 16 KW Direct current 4617342235 1 3303241832<br />

06680001 - 06681402 23 KW Direct current 4617342274 1 3303241832<br />

06681403 - 06689999 23 KW Direct current 4617342331 1 3303241832<br />

13/18 KW Maximum rpm 4617342295 1 3303241832<br />

06690001 - 06699999 18/25 KW Maximum rpm 4617342350 5 3304211800<br />

18/25 KW Idling rpm 4617342350 5 3304211800<br />

06690001 - 06690299 16 KW Direct current 4617342235 1 3303241157<br />

06690300 - 06690344 16 KW Direct current 4617342235 1 3303241807<br />

06690345 - 06699999 16 KW Direct current 4617342235 1 3303241832<br />

06690001 - 06690344 23 KW Direct current 4617342274 1 3303241832<br />

06690345 - 06699999 23 KW Direct current 4617342331 1 3303241832<br />

07820001 - 07829999<br />

09820001 - 09829999<br />

11820001 - 11829999<br />

07830001 - 07839999<br />

08830001 - 08839999<br />

06190001 - 06199999<br />

07190001 - 07199999<br />

13/18 KW Idling rpm 2009797 1 2028978<br />

22/36 KW Idling rpm 2009797 1 2028978<br />

27/44 KW Idling rpm 2009797 1 2028978<br />

Standard 2014529 1 2028978<br />

Power 2032523 1 2036648<br />

13/18 KW Idling rpm 2009797 1 2028978<br />

22/36 KW Idling rpm 2009797 1 2028978<br />

27/44 KW Idling rpm 2009797 1 2028978<br />

13/18 KW Idling rpm 2009797 1 2028978<br />

22/36 KW Idling rpm 2009797 1 2028978<br />

13/18 KW Idling rpm 2009797 1 2028978<br />

22/36 KW Idling rpm 2009797 1 2028978<br />

22/36 KW Idling rpm 4617342357 6 3304211457<br />

27/44 KW Idling rpm 4617342357 6 3304211457<br />

22/36 KW Idling rpm 2034929 1 2034969<br />

27/44 KW Idling rpm 2034929 1 2034969<br />

13/18 KW Idling rpm 4617342357 5 3304211457<br />

Super 1903 02180001 - 02189999 22/36 KW Idling rpm 4617342357 6 3304211457<br />

27/44 KW Idling rpm 4617342357 6 3304211457<br />

VISION 5200-2 07740010 - 07749999 22/12 KW 2009797 1 2028978<br />

VISION 5203-2 07750010 - 07759999 17/10 KW 2009797 1 2028978<br />

06740001 - 06740040 26/34 KW 4617342314 5 3303251732<br />

Super 2500<br />

06740041 - 06740042 26/34 KW 4617342314 5 3304211757<br />

06740043 - 06749999 26/34 KW 4617342314 5 3304211900<br />

*V-belt pulley (driven end) already mounted **only available as replacement part<br />

334 © 2009 by Joseph Vögele AG


© 2009 by Joseph Vögele AG<br />

335


Genuine Vögele heating rods<br />

for efficient heating of compacting systems and mix<br />

The heating rods of tamper bar(s), pressure<br />

bars and screed plates are vital<br />

components of the electrical screed<br />

heating system. Their easy fitting simplifies<br />

maintenance and exchange.<br />

Thanks to soldered cable contacts and<br />

amply dimensioned cable lengths, the<br />

heating rods are insusceptible to vibrations.<br />

The use of silicone caoutchouc for<br />

sealing provides for resistance of the<br />

heating rods to diesel fuel and cleaning<br />

agents.<br />

Vögele heating rods are designed for<br />

high temperatures.<br />

336 © 2009 by Joseph Vögele AG


Heating rods, basic screed<br />

Screed type<br />

AB 200 V<br />

Series range<br />

12AB 0001 - 12AB 0546<br />

12AB 0547 - 12AB 9999<br />

Heating rods for tamper bars and pressure bars<br />

Quantity<br />

Part No.<br />

AB 200 TV 12AB 0001 - 12AB 9999 4 2013523<br />

AB 215<br />

SUPER BOY<br />

AB 315 09AB 0001 - 09AB 9999 4 4608150181<br />

AB 340 V 13AB 0001 - 13AB 9999<br />

AB 340 TV 13AB 0001 - 13AB 9999 4 2044960<br />

AB 375 TV<br />

AB 375 TP1<br />

AB 475 TV<br />

0001 - 6064 4 4608150184<br />

01AB 6065 - 01AB 9999 4 4608150184<br />

0001 - 6064 8 4608150184<br />

02AB 6065 - 02AB 9999 8 4608150184<br />

1102 - 9999 4 4608150168<br />

03AB 0010 - 03AB 9999 4 4608150168<br />

AB 475 TP1 04AB 0001 - 04AB 9999 8 4608150168<br />

AB 475 TP2 05AB 0001 - 05AB 9999 12 4608150168<br />

AB 575 TV 06AB 0001 - 06AB 9999 4 4608150100<br />

AB 575 TP2 07AB 0001 - 07AB 9999 12 4608150100<br />

AB 500 TV 10AB 0001 - 10AB 9999 4 4608150169<br />

AB 500 TP1 10AB 0001 - 10AB 9999 8 4608150169<br />

AB 500 TP2 10AB 0001 - 10AB 9999 12 4608150169<br />

AB 500-2 TV 14AB 0001 - 14AB 9999 4 2035050<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999 8 2035050<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999 12 2035050<br />

AB 600 TV 11AB 0001 - 11AB 9999 4 4608150202<br />

AB 600 TP1 11AB 0001 - 11AB 10000 8 4608150202<br />

AB 600 TP2 11AB 0001 - 11AB 10001 12 4608150202<br />

AB 600-2 TV 16AB 0001 - 16AB 9999 4 2056558<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999 8 2056558<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999 12 2056558<br />

SB 250 TV 02SB 0001 - 02SB 9999 2 4608150168<br />

SB 250 TP1 02SB 0001 - 02SB 9999 4 4608150168<br />

SB 250 TP2 02SB 0001 - 02SB 9999 6 4608150168<br />

SB 300 TV 03SB 0001 - 03SB 9999 2 4608150100<br />

SB 300 TP1 03SB 0001 - 03SB 9999 4 4608150100<br />

SB 300 TP2 03SB 0001 - 03SB 9999 6 4608150100<br />

© 2009 by Joseph Vögele AG<br />

337


Heating rods, basic screed<br />

Screed type<br />

Series range<br />

Heating rods for screed plates<br />

Description Quantity Part No.<br />

AB 200 V<br />

12AB 0001 - 12AB 0546 4 2013521<br />

12AB 0547 - 12AB 9999 4 2057071<br />

AB 200 TV 12AB 0001 - 12AB 9999 4 2013521<br />

AB 215 SUPER BOY 4 4608150111<br />

AB 315 09AB 0001 - 09AB 9999 8 4608150177<br />

AB 340 V 13AB 0001 - 13AB 9999 4 2060753<br />

AB 340 TV 13AB 0001 - 13AB 9999 4 2043840<br />

AB 375 TV<br />

0001 - 6064 8 4608150113<br />

01AB 6065 - 01AB 9999 4 4608150116<br />

AB 375 TP1<br />

0001 - 6064 8 4608150113<br />

02AB 6065 - 02AB 9999 4 4608150116<br />

AB 475 TV<br />

1102 - 9999 8 4608150070<br />

03AB 0010 - 03AB 9999 8 4608150006<br />

AB 475 TP1 04AB 0001 - 04AB 9999 4 4608150006<br />

AB 475 TP2 05AB 0001 - 05AB 9999 4 4608150006<br />

AB 575 TV 06AB 0001 - 06AB 9999 8 4608150003<br />

AB 575 TP2 07AB 0001 - 07AB 9999 4 4608150003<br />

AB 500 TV 10AB 0001 - 10AB 9999 4 4608150166<br />

AB 500 TP1 10AB 0001 - 10AB 9999 4 4608150190<br />

AB 500 TP2 10AB 0001 - 10AB 9999 4 4608150173<br />

AB 500-2 TV 14AB 0001 - 14AB 9999<br />

left 2 2035986<br />

right 2 2035992<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999<br />

left 2 2035986<br />

right 2 2035992<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999<br />

left 2 2035986<br />

right 2 2035992<br />

AB 600 TV 11AB 0001 - 11AB 9999 4 4608150199<br />

AB 600 TP1 11AB 0001 - 11AB 10000 4 4608150200<br />

AB 600 TP2 11AB 0001 - 11AB 10001 4 4608150200<br />

AB 600-2 TV 16AB 0001 - 16AB 9999<br />

left 2 2056568<br />

right 2 2056569<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999<br />

left 2 2056568<br />

right 2 2056569<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999<br />

left 2 2056568<br />

right 2 2056569<br />

SB 250 TV 02SB 0001 - 02SB 9999 4 4608150006<br />

SB 250 TP1 02SB 0001 - 02SB 9999 4 4608150006<br />

SB 250 TP2 02SB 0001 - 02SB 9999 4 4608150006<br />

SB 300 TV 03SB 0001 - 03SB 9999 4 4608150003<br />

SB 300 TP1 03SB 0001 - 03SB 9999 4 4608150003<br />

SB 300 TP2 03SB 0001 - 03SB 9999 4 4608150003<br />

338 © 2009 by Joseph Vögele AG


Heating rods for screed plates - additional heating -<br />

Screed type<br />

Series range<br />

Quantity<br />

Part No.<br />

12AB 0001 - 12AB 0546<br />

AB 200 V<br />

12AB 0547 - 12AB 9999<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

AB 215<br />

SUPER BOY<br />

AB 315 09AB 0001 - 09AB 9999<br />

AB 340 V 13AB 0001 - 13AB 9999<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

0001 - 6064<br />

AB 375 TV<br />

01AB 6065 - 01AB 9999<br />

0001 - 6064<br />

AB 375 TP1<br />

02AB 6065 - 02AB 9999<br />

1102 - 9999<br />

AB 475 TV<br />

03AB 0010 - 03AB 9999 4 4608150006<br />

AB 475 TP1 04AB 0001 - 04AB 9999 4 4608150006<br />

AB 475 TP2 05AB 0001 - 05AB 9999 4 4608150006<br />

AB 575 TV 06AB 0001 - 06AB 9999 4 4608150003<br />

AB 575 TP2 07AB 0001 - 07AB 9999 4 4608150003<br />

4 4608150167<br />

AB 500 TV 10AB 0001 - 10AB 9999<br />

4 4608150192*<br />

4 4608150167<br />

AB 500 TP1 10AB 0001 - 10AB 9999<br />

4 4608150192*<br />

4 4608150167<br />

AB 500 TP2 10AB 0001 - 10AB 9999<br />

4 4608150192*<br />

AB 500-2 TV 14AB 0001 - 14AB 9999<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999<br />

4 4608150210<br />

AB 600 TV 11AB 0001 - 11AB 9999<br />

4 4608150208*<br />

4 4608150210<br />

AB 600 TP1 11AB 0001 - 11AB 10000<br />

4 4608150208*<br />

4 4608150210<br />

AB 600 TP2 11AB 0001 - 11AB 10001<br />

4 4608150208*<br />

AB 600-2 TV 16AB 0001 - 16AB 9999<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999<br />

SB 250 TV 02SB 0001 - 02SB 9999 2 4608150006<br />

SB 250 TP1 02SB 0001 - 02SB 9999 2 4608150006<br />

SB 250 TP2 02SB 0001 - 02SB 9999 2 4608150006<br />

SB 300 TV 03SB 0001 - 03SB 9999<br />

SB 300 TP1 03SB 0001 - 03SB 9999<br />

SB 300 TP2 03SB 0001 - 03SB 9999<br />

*Not for SUPER 1800 (06.68), SUPER 2500 (06.74)<br />

© 2009 by Joseph Vögele AG<br />

339


Heating rods, bolt-on extensions<br />

Screed type<br />

Model<br />

Bolt-on<br />

extension<br />

Heating rods for tamper bars<br />

Heating rods for screed plates<br />

and pressure bars<br />

Quantity Part No. Description Quantity Part No.<br />

AB 200 V<br />

AB 200 TV<br />

to 12AB 0546 0.35 m 2 2014017<br />

from 12AB<br />

0547<br />

0.35 m 2 2057073<br />

12AB<br />

0.35 m 2 2014019 2 2014017<br />

0.60 m 2 2030992 2 2030954<br />

AB 315 09AB 0.425 m 2 4608150183 4 4608150182<br />

AB 340 V 13AB 0.40 m 2 2060750<br />

AB 340 TV<br />

AB 375 TV<br />

13AB<br />

01AB<br />

0.40 m 2 2051126 2 2051149<br />

0.55 m 2 2047003<br />

0.25 m 2 4608150189 4 4608150115<br />

0.50 m 2 4608150105 4 4608150071<br />

AB 375 TP1 02AB 0.25 m 4 4608150189 4 4608150115<br />

0.25 m 2 4608150189 4 4608150115<br />

AB 475 TV,<br />

AB 575 TV<br />

AB 475 TP1<br />

AB 475 TP2,<br />

AB 575 TP2<br />

AB 500 TV,<br />

AB 600 TV<br />

AB 500 TP1,<br />

AB 600 TP1<br />

03AB<br />

06AB<br />

04AB<br />

05AB<br />

07AB<br />

10AB<br />

11AB<br />

10AB<br />

11AB<br />

0.625 m 2 4608150106 4 4608150027<br />

0.875 m 2 4608150107 4 4608150037<br />

1.125 m 2 4608150108 4 4608150038<br />

1.375 m 2 4608150109 4 4608150042<br />

0.25 m 4 4608150189 2 4608150115<br />

0.625 m 4 4608150106 2 4608150027<br />

0.875 m 4 4608150107 2 4608150037<br />

1.125 m 4 4608150108 2 4608150038<br />

1.375 m 4 4608150109 2 4608150042<br />

0.25 m 6 4608150189 2 4608150115<br />

0.625 m 6 4608150106 2 4608150027<br />

0.875 m 6 4608150107 2 4608150037<br />

1.125 m 6 4608150108 2 4608150038<br />

1.375 m 6 4608150109 2 4608150042<br />

0.225 m 2 4608150189 2 4608150195<br />

0.75 m 2 4608150174 2 4608150170<br />

1.25 m 2 4608150169 2 4608150204<br />

0.225 m 4 4608150189 2 4608150195<br />

0.75 m 4 4608150174 2 4608150191<br />

1.25 m 4 4608150169 2 4608150204<br />

340 © 2009 by Joseph Vögele AG


Screed type Model Bolt-on extension<br />

to 12AB 0546<br />

AB 200 V<br />

0.35 m<br />

from 12AB 0547<br />

Heating rods for screed plates<br />

- additional heating -<br />

Quantity<br />

Part No.<br />

AB 200 TV<br />

12AB<br />

0.35 m<br />

0.60 m<br />

AB 315 09AB 0.425 m<br />

AB 340 V 13AB 0.40 m<br />

AB 340 TV<br />

AB 375 TV<br />

13AB<br />

01AB<br />

0.40 m<br />

0.55 m<br />

0.25 m<br />

0.50 m<br />

AB 375 TP1 02AB 0.25 m<br />

0.25 m 2 4608150115<br />

AB 475 TV,<br />

AB 575 TV<br />

AB 475 TP1<br />

AB 475 TP2,<br />

AB 575 TP2<br />

03AB<br />

06AB<br />

04AB<br />

05AB<br />

07AB<br />

0.625 m 2 4608150027<br />

0.875 m 2 4608150037<br />

1.125 m 2 4608150038<br />

1.375 m 2 4608150042<br />

0.25 m 2 4608150115<br />

0.625 m 2 4608150027<br />

0.875 m 2 4608150037<br />

1.125 m 2 4608150038<br />

1.375 m 2 4608150042<br />

0.25 m 2 4608150115<br />

0.625 m 2 4608150027<br />

0.875 m 2 4608150037<br />

1.125 m 2 4608150038<br />

1.375 m 2 4608150042<br />

0.225 m<br />

AB 500 TV,<br />

AB 600 TV<br />

10AB<br />

11AB<br />

0.75 m<br />

1.25 m<br />

2 4608150171<br />

2 4608150193*<br />

2 4608150209<br />

2 4608150211*<br />

0.225 m<br />

AB 500 TP1,<br />

AB 600 TP1<br />

10AB<br />

11AB<br />

*Not for SUPER 1800 (06.68), SUPER 2500 (06.74)<br />

0.75 m<br />

1.25 m<br />

2 4608150171<br />

2 4608150193*<br />

2 4608150209<br />

2 4608150211*<br />

© 2009 by Joseph Vögele AG<br />

341


Heating rods, bolt-on extensions<br />

Screed type<br />

AB 500 TP2,<br />

AB 600 TP2<br />

AB 500-2 TV,<br />

AB 600-2 TV<br />

AB 500-2 TP1,<br />

AB 600-2 TP1<br />

AB 500-2 TP2,<br />

AB 600-2 TP2<br />

Model<br />

10AB<br />

11AB<br />

14AB<br />

16AB<br />

15AB<br />

17AB<br />

15AB<br />

17AB<br />

Bolt-on<br />

extension<br />

Heating rods for tamper bars<br />

Heating rods for screed plates<br />

and pressure bars<br />

Quantity Part No. Description Quantity Part No.<br />

0.225 m 6 4608150189 2 4608150195<br />

0.75 m 6 4608150174 2 4608150172<br />

1.25 m 6 4608150169 2 4608150204<br />

0.25 m 2 2041147<br />

0.75 m 2 2035055<br />

1.25 m 2 2035050<br />

0.25 m 4 2041147<br />

0.75 m 4 2035055<br />

1.25 m 4 2035050<br />

0.25 m 6 2041147<br />

0.75 m 6 2035055<br />

1.25 m 6 2035050<br />

left 1 2041149<br />

right 1 2041151<br />

left 1 2036690<br />

right 1 2036728<br />

left 1 2035986<br />

right 1 2035992<br />

left 1 2041149<br />

right 1 2041151<br />

left 1 2036690<br />

right 1 2036728<br />

left 1 2035986<br />

right 1 2035992<br />

left 1 2041149<br />

right 1 2041151<br />

left 1 2036690<br />

right 1 2036728<br />

left 1 2035986<br />

right 1 2035992<br />

0.25 m 2 4608150189 4 4608150115<br />

0.50 m 2 4608150105 4 4608150071<br />

SB 250 TV,<br />

SB 300 TV<br />

02SB<br />

03SB<br />

0.75 m (hydraulic<br />

extension)<br />

2 4608150184 4 4608150116<br />

1.00 m 2 4608150107 4 4608150037<br />

1.50 m 2 4608150100 4 4608150003<br />

0.25 m 4 4608150189 4 4608150115<br />

0.50 m 4 4608150105 4 4608150071<br />

SB 250 TP1,<br />

SB 300 TP1<br />

02SB<br />

03SB<br />

0.75 m (hydraulic<br />

extension)<br />

4 4608150184 4 4608150116<br />

1.00 m 4 4608150107 4 4608150037<br />

1.50 m 4 4608150100 4 4608150003<br />

0.25 m 6 4608150189 4 4608150115<br />

0.50 m 6 4608150105 4 4608150071<br />

SB 250 TP2,<br />

SB 300 TP2<br />

02SB<br />

03SB<br />

0.75 m (hydraulic<br />

extension)<br />

6 4608150184 4 4608150116<br />

1.00 m 6 4608150107 4 4608150037<br />

1.50 m 6 4608150100 4 4608150003<br />

342 © 2009 by Joseph Vögele AG


Screed type Model Bolt-on extension<br />

Heating rods for screed plates<br />

- additional heating -<br />

Quantity<br />

Part No.<br />

0.225 m<br />

AB 500 TP2,<br />

AB 600 TP2<br />

10AB<br />

11AB<br />

0.75 m<br />

2 4608150171<br />

2 4608150193*<br />

1.25 m<br />

2 4608150209<br />

2 4608150211*<br />

0.25 m<br />

AB 500-2 TV,<br />

AB 600-2 TV<br />

14AB<br />

16AB<br />

0.75 m<br />

1.25 m<br />

0.25 m<br />

AB 500-2 TP1,<br />

AB 600-2 TP1<br />

15AB<br />

17AB<br />

0.75 m<br />

1.25 m<br />

0.25 m<br />

AB 500-2 TP2,<br />

AB 600-2 TP2<br />

15AB<br />

17AB<br />

0.75 m<br />

1.25 m<br />

SB 250 TV,<br />

SB 300 TV<br />

SB 250 TP1,<br />

SB 300 TP1<br />

SB 250 TP2,<br />

SB 300 TP2<br />

02SB<br />

03SB<br />

02SB<br />

03SB<br />

02SB<br />

03SB<br />

0.25 m 2 4608150115<br />

0.50 m 2 4608150071<br />

0.75 m<br />

(hydraulic extension)<br />

2 4608150116<br />

1.00 m 2 4608150037<br />

1.50 m 2 4608150003<br />

0.25 m 2 4608150115<br />

0.50 m 2 4608150071<br />

0.75 m<br />

(hydraulic extension)<br />

2 4608150116<br />

1.00 m 2 4608150037<br />

1.50 m 2 4608150003<br />

0.25 m 2 4608150115<br />

0.50 m 2 4608150071<br />

0.75 m<br />

(hydraulic extension)<br />

2 4608150116<br />

1.00 m 2 4608150037<br />

1.50 m 2 4608150003<br />

© 2009 by Joseph Vögele AG<br />

343


Vögele compacting systems<br />

– high pavement quality achieved efficiently<br />

Vögele set standards in terms of compaction:<br />

Vögele screeds with tamper and vibrators,<br />

the compacting systems equipped<br />

as standard, stand out through high<br />

performance and reliability, attributes<br />

which are based on perfected technology<br />

and most modern materials for<br />

manufacture. Unique and unrivalled to<br />

date is the Vögele High Compaction<br />

Technology in terms of efficiency and<br />

achieved pavement quality. The core of<br />

this technology are pressure bars driven<br />

by pulsed-flow hydraulics. They bring<br />

about high compaction of most varied<br />

building materials and make an essential<br />

contribution to high-quality paving<br />

and economical road construction.<br />

AB Extending Screed in TP2 version for high compaction.<br />

344 © 2009 by Joseph Vögele AG


For all compacting systems – tamper,<br />

vibrators and pressure bars – separate<br />

control is provided. Systems can be<br />

switched on and off as needed.<br />

The location of compacting systems in<br />

Vögele screeds is based on a very simple<br />

principle:<br />

We want the individual phases of compaction<br />

to be clearly separated and<br />

each compacting system to operate in<br />

an optimal environment.<br />

The tamper located at the front of the<br />

screed provides for precompaction.<br />

Vögele screeds are equipped with<br />

tamper as standard.<br />

Pulse generator for pressure bars.<br />

Located right behind the tamper is the<br />

screed plate. Depending on the kind<br />

of paving job and the type of screed<br />

used, compaction through the screed<br />

plate can be intensified by addition of<br />

eccentric vibrators.<br />

Vögele High Compaction Screeds are<br />

available in TP1 or TP2 versions, i.e.<br />

they come with 1 or 2 pressure bars.<br />

A road paver combined with an HPC<br />

screed is capable of achieving a density<br />

very close to the final density, under<br />

ideal conditions even the final density.<br />

The pressure bars P1 and P2 are the last<br />

elements in the process of compaction<br />

as a whole. Logically, they are located<br />

at the rear of Vögele screeds. Only in<br />

this location can the highest possible<br />

compacting intensity be achieved as<br />

the mix is prevented from yielding to<br />

the front. Nor can it yield to the sides<br />

where it is confined by the end plates.<br />

This arrangement furthermore ensures<br />

that even when paving thin layers with<br />

an HPC screed, a smooth surface texture<br />

is achieved.<br />

© 2009 by Joseph Vögele AG<br />

345


Fields of applications<br />

for screed types and compacting systems<br />

Type of Pavement<br />

Screed<br />

Version<br />

Wearing Course<br />

Ultra-thin<br />

SMA/Porous<br />

Asphalt<br />

Asphaltic<br />

Concrete<br />

Wearing<br />

Course<br />

Base<br />

Water-Bound<br />

Base/<br />

Aggregate<br />

Base<br />

RCC<br />

PCC<br />

Porous<br />

Concrete<br />

Extending Screeds<br />

V<br />

T<br />

T+V<br />

T+P1<br />

T+P2<br />

Fixed-Width Screeds<br />

T<br />

T+V<br />

T+P1<br />

T+P2<br />

T+V+P2<br />

T+V+P2<br />

Concrete Screed<br />

highly recommended<br />

recommended<br />

possible<br />

SMA = Stone Mastic Asphalt<br />

RCC = Roller Compacted Concrete<br />

PCC = Paver Compacted Concrete<br />

T = Tamper<br />

V = Vibrators<br />

P1 = 1 Pressure Bar<br />

P2 = 2 Pressure Bars<br />

346 © 2009 by Joseph Vögele AG


© 2009 by Joseph Vögele AG<br />

347


Genuine Vögele tamper shields and spring steel strips<br />

for an ideal tamper environment<br />

The tamper shields are so designed as<br />

to direct the mix under the screed. By<br />

the mix in the auger tunnel, high forces<br />

are exerted on the screed. Therefore,<br />

highest demands are made on the<br />

tamper shields in terms of resistance to<br />

wear and rigidity. Vögele tamper shields<br />

perfectly meet these demands.<br />

The spring steel used by Vögele stands<br />

out through high strength and flexibility,<br />

an absolute must for these wearing<br />

parts exposed to severe strain.<br />

The spring steel strips serve as a kind<br />

of flexible seal between tamper bar and<br />

tamper shield. Resting on the tamper<br />

bar, they are subject to permanent friction.<br />

As a typical Vögele feature – spring<br />

steel strips can be replaced individually.<br />

348 © 2009 by Joseph Vögele AG


Tamper shields and spring steel strip, basic screed<br />

Screed type Series range Description<br />

AB 200 V<br />

AB 200 TV<br />

Basic screed<br />

Extending screed<br />

left right left right<br />

12AB 0001 - 12AB 0546 Tamper shield 2024451 2024496 2024387 2024401<br />

12AB 0547 - 12AB 9999 Tamper shield 2060051 2060054 2060032 2060045<br />

12AB 0001 - 12AB 0331<br />

12AB 0332 - 12AB 9999<br />

Tamper shield complete* 2024057 2024194 2023966 2023994<br />

Spring steel strip 2024039 2024189 2023957 2023957<br />

Tamper shield complete* 2049967 2049969 2023966 2023994<br />

Spring steel strip 2024039 2024189 2023957 2023957<br />

Tamper shield complete* 4602438672 4602438673 4602438674 4602438675<br />

AB 315 09AB 0001 - 09AB 9999<br />

Spring steel strip 4602426952 4602426953 4602427277 4602427277<br />

AB 340 V 13AB 0001 - 13AB 9999 Tamper shield 2060956 2060954 2060856 2060837<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

Tamper shield complete* 2044090 2044112 2044030 2044057<br />

Spring steel strip 4602426952 2044106 2044026 2044026<br />

01AB 6010 - 01AB 6203 Tamper shield 4602432925 4602432926 4602432927 4602432928<br />

AB 375<br />

Tamper shield complete* 2645810254 2645810255 2645810256 2645810257<br />

01AB 6204 - 01AB 9999<br />

Spring steel strip 4615106710 4615106710 4615106711 4615106711<br />

AB 475 TV (old) 1102 - 9999 Tamper shield 4602432278 4602432279 4602432280 4602432281<br />

AB 475 TP1 (old) 0100 - 9999 Tamper shield 4602433996 4602433997 4602433998 4602433999<br />

AB 475 TP2 (old) 4001 - 9999 Tamper shield 4602432493 4602432494 4602432489 4602432490<br />

AB 475 TV 03AB 0010 - 03AB 9999<br />

AB 475 TP1 04AB 0010 - 04AB 9999<br />

Tamper shield complete* 2009381 2009382 2009383 2009384<br />

Spring steel strip 4615106583 4615106583 4615106629 4615106629<br />

Tamper shield complete* 2009381 2009382 2009383 2009384<br />

Spring steel strip 4615106583 4615106583 4615106629 4615106629<br />

AB 475 TP2 05AB 0010 - 05AB 9999<br />

Tamper shield complete* 2009381 2009382 2009383 2009384<br />

Spring steel strip 4615106583 4615106583 4615106629 4615106629<br />

AB 575 TV (old) 0502 - 9999 Tamper shield 4602432304 4602432305 4602432302 4602432303<br />

AB 575 TP2 (old) 5001 - 9999 Tamper shield 4602432575 4602432576 4602432577 4602432578<br />

AB 575 TV 06AB 0010 - 06AB 9999<br />

AB 575 TP2 07AB 0010 - 07AB 9999<br />

AB 500 10AB 0010 - 10AB 9999<br />

AB 500-2<br />

14AB 0010 - 14AB 9999,<br />

15AB 0010 - 15AB 9999<br />

AB 600 11AB 0010 - 11AB 9999<br />

AB 600-2<br />

SB 250<br />

16AB 0010 - 16AB 9999,<br />

17AB 0010 - 17AB 9999<br />

Tamper shield complete* 2009385 2009386 2009387 2009388<br />

Spring steel strip 4615106651 4615106651 4615106631 4615106631<br />

Tamper shield complete* 2009385 2009386 2009387 2009388<br />

Spring steel strip 4615106651 4615106651 4615106631 4615106631<br />

Tamper shield complete* 4621300001 4621300002 4621300003 4621300004<br />

Spring steel strip 4615106688 4615106688 4615106688 4615106688<br />

Tamper shield complete* 2037329 2037330 2037331 2037332<br />

Spring steel strip 2027338 2027338 2027338 2027338<br />

Tamper shield complete* 4621300007 4621300008 4621300009 4621300010<br />

Spring steel strip 4615106730 4615106730 4615106730 4615106730<br />

Tamper shield complete* 2051960 2052156 2052239 2052261<br />

Spring steel strip 2052396 2052396 2052396 2052396<br />

02SB 0001 - 02SB 0275 Tamper shield 4602433581 4602433582<br />

02SB 0276 - 02SB 0436 Tamper shield 4602434552 4602434553<br />

02SB 0437 - 02SB 9999<br />

Tamper shield complete* 2009720 2009721<br />

Spring steel strip 4615106722 4615106722<br />

03SB 0001 - 03SB 0331 Tamper shield 4602433054 4602433055<br />

03SB 0332 - 03SB 0403 Tamper shield 4602434557 4602434558<br />

SB 300<br />

Tamper shield complete* 2009722 2009723<br />

03SB 0404 - 03SB 9999<br />

Spring steel strip 2000202 2000202<br />

*Tamper shield complete includes the strip steel<br />

© 2009 by Joseph Vögele AG<br />

349


Tamper shields and spring steel strip,<br />

bolt-on extensions<br />

Screed type Series range Bolt-on extension Description left right<br />

AB 200 V<br />

12AB 0001 - 12AB 0546<br />

2028413 2028521<br />

0.35 m Tamper shield<br />

12AB 0547 - 12AB 9999 2060000 2060027<br />

Tamper shield complete* 2028280 2028493<br />

0.35 m<br />

Spring steel strip 2028278 2028278<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

Tamper shield complete* 2030895 2030910<br />

0.60 m<br />

Spring steel strip 2030896 2030896<br />

AB 315 V 09AB 0001 - 09AB 9999 0.425 m Tamper shield 4602438459 4602438460<br />

Tamper shield complete* 4602438680 4602438681<br />

AB 315 T 09AB 0001 - 09AB 9999 0.425 m<br />

Spring steel strip 4602427170 4602427170<br />

AB 340 V 13AB 0001 - 13AB 9999 0.40 m Tamper shield 2060871 2060864<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

AB 375<br />

AB 475 (old),<br />

AB 575 (old)<br />

AB 475,<br />

AB 575<br />

AB 500,<br />

AB 600<br />

AB 500-2,<br />

AB 600-2<br />

01AB 0001 - 01AB 9999,<br />

02AB 0001 - 02AB 9999<br />

0001 - 9999<br />

03AB 0010 - 03AB 9999,<br />

04AB 0010 - 04AB 9999<br />

05AB 0010 - 05AB 9999,<br />

06AB 0010 - 06AB 9999<br />

07AB 0010 - 07AB 9999<br />

10AB 0010 - 10AB 9999,<br />

11AB 0010 - 11AB 9999<br />

14AB 0010 - 14AB 9999,<br />

15AB 0010 - 15AB 9999,<br />

16AB 0010 - 16AB 9999,<br />

17AB 0010 - 17AB 9999<br />

*Tamper shield complete includes the strip steel<br />

0.40 m<br />

0.55 m<br />

Tamper shield complete* 2051297 2051343<br />

Spring steel strip 2051294 2051294<br />

Tamper shield complete* 2047537 2047885<br />

Spring steel strip 2047521 2047521<br />

0.25 m Tamper shield 4602433704 4602433705<br />

0.50 m Tamper shield 4602432939 4602432939<br />

0.625 m Tamper shield 4602432276 4602432277<br />

0.875 m Tamper shield 4602432264 4602432265<br />

1.125 m Tamper shield 4602432284 4602432285<br />

1.375 m Tamper shield 4602432292 4602432293<br />

0.25 m<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

0.225 m<br />

0.75 m<br />

1.25 m<br />

0.25 m<br />

0.75 m<br />

1.25 m<br />

Tamper shield complete* 2009551 2009552<br />

Spring steel strip 4615106598 4615106598<br />

Tamper shield complete* 2009554 2009554<br />

Spring steel strip 4615106632 4615106632<br />

Tamper shield complete* 2009556 2009556<br />

Spring steel strip 4615106633 4615106633<br />

Tamper shield complete* 2009557 2009557<br />

Spring steel strip 4615106634 4615106634<br />

Tamper shield complete* 2009558 2009558<br />

Spring steel strip 4615106635 4615106635<br />

Tamper shield complete* 4621300006 4621300006<br />

Spring steel strip 4615106726 4615106726<br />

Tamper shield complete* 4621300005 4621300005<br />

Spring steel strip 4615106692 4615106692<br />

Tamper shield complete* 4621300011 4621300011<br />

Spring steel strip 4615106734 4615106734<br />

Tamper shield complete* 2041072 2041073<br />

Spring steel strip 2041081 2041081<br />

Tamper shield complete* 2043402 2043403<br />

Spring steel strip 2038330 2038330<br />

Tamper shield complete* 2038065 2038065<br />

Spring steel strip 2038077 2038077<br />

350 © 2009 by Joseph Vögele AG


Screed type Series range Bolt-on extension Description left right<br />

02SB 0001 - 02SB 0275<br />

Tamper shield 4602433265 4602433266<br />

02SB 0276 - 02SB 0436 Tamper shield 4602434535 4602434536<br />

0.25 m<br />

Tamper shield complete* 2009724 2009727<br />

02SB 0437 - 02SB 9999<br />

Spring steel strip 4615106598 4615106598<br />

02SB 0001 - 02SB 0275<br />

Tamper shield 4602433075 4602433075<br />

02SB 0276 - 02SB 0436 Tamper shield 4602434561 4602434561<br />

0.50 m<br />

Tamper shield complete* 2009728 2009728<br />

02SB 0437 - 02SB 9999<br />

Spring steel strip 4615106600 4615106600<br />

SB 250<br />

02SB 0276 - 02SB 0436<br />

02SB 0437 - 02SB 9999<br />

0.75 m<br />

(hydraulic extension)<br />

Tamper shield 4602432889 4602432890<br />

Tamper shield complete* 2009731 2009732<br />

Spring steel strip 4615106711 4615106711<br />

02SB 0001 - 02SB 0275<br />

Tamper shield 4602433076 4602433076<br />

02SB 0276 - 02SB 0436 Tamper shield 4602434560 4602434560<br />

1.00 m<br />

Tamper shield complete* 2009729 2009729<br />

02SB 0437 - 02SB 9999<br />

Spring steel strip 2000269 2000269<br />

02SB 0001 - 02SB 0275<br />

Tamper shield 4602433077 4602433077<br />

02SB 0276 - 02SB 0436 Tamper shield 4602434559 4602434559<br />

1.50 m<br />

Tamper shield complete* 2009730 2009730<br />

02SB 0437 - 02SB 9999<br />

Spring steel strip 2000295 2000295<br />

03SB 0001 - 03SB 0331<br />

Tamper shield 4602433265 4602433266<br />

03SB 0332 - 03SB 0403 Tamper shield 4602434535 4602434536<br />

0.25 m<br />

Tamper shield complete* 2009724 2009727<br />

03SB 0404 - 03SB 9999<br />

Spring steel strip 4615106598 4615106598<br />

03SB 0001 - 03SB 0331<br />

Tamper shield 4602433075 4602433075<br />

03SB 0332 - 03SB 0403 Tamper shield 4602434561 4602434561<br />

0.50 m<br />

Tamper shield complete* 2009728 2009728<br />

03SB 0404 - 03SB 9999<br />

Spring steel strip 4615106600 4615106600<br />

SB 300<br />

03SB 0332 - 03SB 0403<br />

03SB 0404 - 03SB 9999<br />

0.75 m<br />

(hydraulic extension)<br />

Tamper shield 4602432889 4602432890<br />

Tamper shield complete* 2009731 2009732<br />

Spring steel strip 4615106711 4615106711<br />

03SB 0001 - 03SB 0331<br />

Tamper shield 4602433076 4602433076<br />

03SB 0332 - 03SB 0403 Tamper shield 4602434560 4602434560<br />

1.00 m<br />

Tamper shield complete* 2009729 2009729<br />

03SB 0404 - 03SB 9999<br />

Spring steel strip 2000269 2000269<br />

03SB 0001 - 03SB 0331<br />

Tamper shield 4602433077 4602433077<br />

03SB 0332 - 03SB 0403 Tamper shield 4602434559 4602434559<br />

1.50 m<br />

Tamper shield complete* 2009730 2009730<br />

03SB 0404 - 03SB 9999<br />

Spring steel strip 2000295 2000295<br />

*Tamper shield complete includes the strip steel<br />

© 2009 by Joseph Vögele AG<br />

351


Genuine Vögele tamper bars<br />

for optimal precompaction<br />

Vögele tamper bars are made of a highly<br />

wear resistant steel alloy for a long service<br />

life of these components subject to<br />

severe strain.<br />

Tamper bars come with heating rods<br />

installed inside. This guarantees uniform<br />

heating of the bars across the full<br />

pave width. Thanks to bevelled edges,<br />

tamper bars are designed for universal<br />

use. They always ensure that mix is<br />

perfectly packed under the screed and<br />

optimum compaction is achieved.<br />

Induction hardening of Vögele tamper<br />

bars provides for large hardening depth<br />

and uniform hardening over the bar’s<br />

full length. This hardening method adds<br />

substantially to prolong the tamper<br />

bar‘s service life.<br />

Sectional views of tamper bar and pressure bars.<br />

352 © 2009 by Joseph Vögele AG


Tamper bars, basic screed<br />

Screed type<br />

Series range<br />

Tamper bar basic screed<br />

Tamper bar extending screed<br />

left right left right<br />

AB 200 TV<br />

AB 315<br />

12AB 0001 - 12AB 0289 2014805 2014805 2020273 2020273<br />

12AB 0290 - 12AB 9999 2049732 2049732 2020273 2020273<br />

09AB 0001 - 09AB 0153 4611353658 4611353658 4611353659 4611353659<br />

09AB 0154 - 09AB 9999 2004908 2004908 2004909 2004909<br />

AB 340 TV 13AB 0001 - 13AB 9999 2043707 2043707 2043892 2043892<br />

AB 375<br />

01AB 0001 - 01AB 9999<br />

02AB 0001 - 02AB 9999<br />

4611352992 4611352993 4611352996 4611352997<br />

AB 475 TV<br />

03AB 0010 - 03AB 0817 4611353180 4611353181 4611352131 4611352130<br />

03AB 1102 - 03AB 9999 4611352122 4611352123 4611352131 4611352130<br />

AB 475 TP1 (old) 0100 - 0140 4611353180 4611353181 4611352131 4611352130<br />

AB 475 TP1 04AB 0010 - 04AB 0072 4611353180 4611353181 4611352131 4611352130<br />

AB 475 TP2<br />

05AB 0010 - 05AB 0025 4611353180 4611353181 4611352131 4611352130<br />

05AB 4001 - 05AB 9999 4611352122 4611352123 4611352131 4611352130<br />

AB 575 TV (old) 0502 - 1314 4611352214 4611352216 4611352215 4611352217<br />

AB 575 TV 06AB 0010 - 06AB 9999 4611353499 4611353500 4611352215 4611352217<br />

AB 575 TP2<br />

07AB 0010 - 07AB 0206 4611353499 4611353500 4611352215 4611352217<br />

07AB 5001 - 07AB 9999 4611352214 4611352216 4611352215 4611352217<br />

AB 500 TV 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836<br />

AB 500 TP1 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836<br />

AB 500 TP2 10AB 0010 - 10AB 9999 2003833 2003834 2003835 2003836<br />

AB 500-2 TV 14AB 0010 - 14AB 9999 2003833 2003834 2003835 2003836<br />

AB 500-2 TP1 15AB 0010 - 15AB 9999 2003833 2003834 2003835 2003836<br />

AB 500-2 TP2 15AB 0010 - 15AB 9999 2003833 2003834 2003835 2003836<br />

AB 600 TV 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844<br />

AB 600 TP1 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844<br />

AB 600 TP2 11AB 0010 - 11AB 9999 2003841 2003842 2003843 2003844<br />

AB 600-2 TV 16AB 0010 - 16AB 9999 2003841 2003842 2003843 2003844<br />

AB 600-2 TP1 17AB 0010 - 17AB 9999 2003841 2003842 2003843 2003844<br />

AB 600-2 TP2 17AB 0010 - 17AB 9999 2003841 2003842 2003843 2003844<br />

SB 250 02SB 0010 - 02SB 9999 4611353204 4611353205<br />

SB 300 03SB 0010 - 03SB 9999 4611353073 4611353074<br />

© 2009 by Joseph Vögele AG<br />

353


Tamper bars, bolt-on extensions<br />

Screed type Series range Bolt-on extension<br />

Tamper bar<br />

left<br />

right<br />

AB 200 V, TV 12AB 0001 - 12AB 9999<br />

0.35 m 2028210 2028210<br />

0.60 m 2030843 2030843<br />

AB 315<br />

09AB 0001 - 09AB 0153 0.425 m 4611353666 4611353666<br />

09AB 0154 - 09AB 9999 0.425 m 2004910 2004910<br />

AB 340 V, TV 13AB 0001 - 13AB 9999<br />

0.40 m 2051125 2051125<br />

0.55 m 2046991 2046991<br />

AB 375<br />

01AB 0001 - 01AB 9999,<br />

02AB 0001 - 02AB 9999<br />

0.25 m 4611352947 4611352948<br />

0.50 m 4611352326 4611352327<br />

0.25 m 4611352947 4611352948<br />

AB 475 TV, TP<br />

AB 575 TV, TP<br />

03AB 0001 - 03AB 9999,<br />

04AB 0001 - 04AB 9999,<br />

05AB 0001 - 05AB 9999,<br />

06AB 0001 - 06AB 9999,<br />

07AB 0001 - 07AB 9999<br />

0.625 m 4611352134 4611352132<br />

0.875 m 4611352183 4611352184<br />

1.125 m 4611352205 4611352206<br />

1.375 m 4611352211 4611352210<br />

AB 500 TV, TP<br />

AB 600 TV, TP<br />

10AB 0001 - 10AB 9999,<br />

11AB 0001 - 11AB 9999<br />

0.225 m 4611353675 4611353676<br />

0.75 m 2003847 2003848<br />

1.25 m 2003851 2003852<br />

AB 500-2 TV, TP<br />

14AB 0001 - 14AB 9999,<br />

15AB 0001 - 15AB 9999<br />

0.25 m 2040965 2040966<br />

0.75 m 2038930 2038931<br />

1.25 m 2038932 2038933<br />

AB 600-2 TV, TP<br />

16AB 0001 - 16AB 9999,<br />

17AB 0001 - 17AB 9999<br />

0.25 m 2040965 2040966<br />

0.75 m 2038930 2038931<br />

1.25 m 2038932 2038933<br />

0.25 m 4611352947 4611352948<br />

SB 250,<br />

SB 300<br />

02SB 0001 - 02SB 9999,<br />

03SB 0001 - 03SB 9999<br />

0.50 m 4611352326 4611352327<br />

0.75 m (hydraulic extension) 4611352996 4611352997<br />

1.00 m 4611352549 4611352550<br />

1.50 m 4611353094 4611353095<br />

354 © 2009 by Joseph Vögele AG


Genuine Vögele tamper bearings<br />

for perfect drive of tamper even at highest speeds<br />

Given a maximum tamper speed of<br />

1,800 rpm and the beating action of<br />

the tamper bars, tamper bearings are<br />

exposed to highest continuous strain.<br />

This is why we use bearings and bearing<br />

housings of prime quality only and<br />

tolerances for manufacture are extremely<br />

tight. Rely on nothing else than<br />

genuine Vögele parts to ensure impeccable<br />

running of your tamper throughout<br />

a long service life.<br />

© 2009 by Joseph Vögele AG<br />

355


Tamper bearings, basic screed<br />

Screed type Series range Description<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

AB 315 09AB 0001 - 09AB 9999<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

AB 375 TV, TP<br />

AB 475 TV (old)<br />

01AB 0001 - 01AB 6203,<br />

02AB 0001 - 02AB 6203<br />

01AB 6204 - 01AB 9999,<br />

02AB 6204 - 02AB 9999<br />

1102 - 3072<br />

3073 - 9999<br />

Basic screed left<br />

Basic screed right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042053 1 4615042053<br />

Connecting rod right 1 4615042054 1 4615042054<br />

Roller bearing for connecting rod 2 9507080635 2 9507080635<br />

Bearing left 1 4611052083 1 4611052083<br />

Bearing right 1 4611052084 1 4611052084<br />

Roller bearing for fixed bearing 2 9539100635 2 9539100635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052050 1 4611052050<br />

Bearing right 1 4611052051 1 4611052051<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052054 1 4611052054<br />

Bearing right 1 4611052055 1 4611052055<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

356 © 2009 by Joseph Vögele AG


Screed type Series range Description<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

AB 315 09AB 0001 - 09AB 9999<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

AB 375 TV, TP<br />

AB 475 TV (old)<br />

01AB 0001 - 01AB 6203,<br />

02AB 0001 - 02AB 6203<br />

01AB 6204 - 01AB 9999,<br />

02AB 6204 - 02AB 9999<br />

1102 - 3072<br />

3073 - 9999<br />

Extending unit left<br />

Extending unit right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042053 1 4615042053<br />

Connecting rod right 1 4615042054 1 4615042054<br />

Roller bearing for connecting rod 2 9507080635 2 9507080635<br />

Bearing left 1 4611052083 1 4611052083<br />

Bearing right 1 4611052084 1 4611052084<br />

Roller bearing for fixed bearing 2 9539100635 2 9539100635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052050 1 4611052050<br />

Bearing right 1 4611052051 1 4611052051<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052054 1 4611052050<br />

Bearing right 1 4611052051 1 4611052055<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

© 2009 by Joseph Vögele AG<br />

357


Tamper bearings, basic screed<br />

Screed type Series range Description<br />

AB 475 TV 03AB 0010 - 03AB 9999<br />

AB 475 TP1,<br />

AB 475 TP2<br />

04AB 0001 - 04AB 9999,<br />

05AB 0001 - 05AB 9999<br />

AB 575 TV (old) 0502 - 9999<br />

AB 575 TV 06AB 0010 - 06AB 9999<br />

AB 575 TP2 07AB 0001 - 07AB 9999<br />

AB 500 TV, TP<br />

10AB 0001 - 10AB 0034<br />

10AB 0035 - 10AB 9999<br />

Basic screed left<br />

Basic screed right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052054 1 4611052054<br />

Bearing right 1 4611052055 1 4611052055<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

358 © 2009 by Joseph Vögele AG


Screed type Series range Description<br />

AB 475 TV 03AB 0010 - 03AB 9999<br />

AB 475 TP1,<br />

AB 475 TP2<br />

04AB 0001 - 04AB 9999,<br />

05AB 0001 - 05AB 9999<br />

AB 575 TV (old) 0502 - 9999<br />

AB 575 TV 06AB 0010 - 06AB 9999<br />

AB 575 TP2 07AB 0001 - 07AB 9999<br />

AB 500 TV, TP<br />

10AB 0001 - 10AB 0034<br />

10AB 0035 - 10AB 9999<br />

Extending unit left<br />

Extending unit right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052050 1 4611052050<br />

Bearing right 1 4611052051 1 4611052051<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

© 2009 by Joseph Vögele AG<br />

359


Tamper bearings, basic screed<br />

Screed type Series range Description<br />

Basic screed left Basic screed right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

AB 500-2 TV 14AB 0001 - 14AB 9999<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

AB 500-2 TP1,<br />

TP2<br />

15AB 0001 - 15AB 9999<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

AB 600 TV, TP 11AB 0001 - 11AB 9999<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

AB 600-2 TV 16AB 0001 - 16AB 9999<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

AB 600-2 TP1,<br />

TP2<br />

SB 250,<br />

SB 300<br />

17AB 0001 - 17AB 9999<br />

02SB 0001 - 02SB 9999,<br />

03SB 0001 - 03SB 9999<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

360 © 2009 by Joseph Vögele AG


Screed type Series range Description<br />

Extending unit left Extending unit right<br />

Quantity Part No. Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

AB 500-2 TV 14AB 0001 - 14AB 9999<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

AB 500-2 TP1,<br />

TP2<br />

15AB 0001 - 15AB 9999<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

AB 600 TV, TP 11AB 0001 - 11AB 9999<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

AB 600-2 TV 16AB 0001 - 16AB 9999<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

AB 600-2 TP1,<br />

TP2<br />

SB 250,<br />

SB 300<br />

17AB 0001 - 17AB 9999<br />

02SB 0001 - 02SB 9999,<br />

03SB 0001 - 03SB 9999<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left<br />

Connecting rod right<br />

Roller bearing for connecting rod<br />

Bearing left<br />

Bearing right<br />

Roller bearing for fixed bearing<br />

© 2009 by Joseph Vögele AG<br />

361


Tamper bearings, bolt-on extensions<br />

Screed type Series range<br />

Bolt-on<br />

extension Description<br />

Bolt-on extension<br />

left<br />

Quantity Part No.<br />

Bolt-on extension<br />

right<br />

Quantity Part No.<br />

Connecting rod left 1 4615042061 1 4615042061<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

0.35 m<br />

0.60 m<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

AB 315 09AB 0001 - 09AB 9999 0.425 m<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

0.40 m<br />

0.55 m<br />

0.25 m<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042061 1 4615042061<br />

Connecting rod right 1 4615042062 1 4615042062<br />

Roller bearing for connecting rod 2 9540080635 2 9540080635<br />

Bearing left 1 4611052120 1 4611052120<br />

Bearing right 1 4611052121 1 4611052121<br />

Roller bearing for fixed bearing 2 9540100635 2 9540100635<br />

Connecting rod left 1 4615042057<br />

Connecting rod right 1 4615042027<br />

Roller bearing for connecting rod 1 9507100635 1 9507100635<br />

Bearing left 1 4611052116<br />

Bearing right 1 4611052067<br />

AB 375<br />

01AB 0001 - 01AB 9999,<br />

02AB 0001 - 02AB 9999<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042053 1 4615042053<br />

Connecting rod right 1 4615042054 1 4615042054<br />

0.5 m<br />

Roller bearing for connecting rod 2 9507080635 2 9507080635<br />

Bearing left 1 4611052083 1 4611052083<br />

AB 475 TV (old) 1102 - 3072<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

Bearing right 1 4611052084 1 4611052084<br />

Roller bearing for fixed bearing 2 9539100635 2 9539100635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052050 1 4611052050<br />

Bearing right 1 4611052051 1 4611052051<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

362 © 2009 by Joseph Vögele AG


Screed type Series range<br />

Bolt-on<br />

extension Description<br />

Bolt-on extension<br />

left<br />

Quantity Part No.<br />

Bolt-on extension<br />

right<br />

Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

AB 475 TV (old) 3073 - 9999<br />

AB 475 TV 03AB 0010 - 03AB 9999<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052054 1 4611052054<br />

Bearing right 1 4611052055 1 4611052055<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

AB 475 TP1,<br />

AB 475 TP2<br />

04AB 0001 - 04AB 9999,<br />

05AB 0001 - 05AB 9999<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

AB 575 TV (old) 0502 - 9999<br />

AB 575 TV 06AB 0010 - 06AB 9999<br />

AB 575 TP2 07AB 0001 - 07AB 9999<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

0.625 m<br />

0.875 m<br />

1.125 m<br />

1.375 m<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052054 1 4611052054<br />

Bearing right 1 4611052055 1 4611052055<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

© 2009 by Joseph Vögele AG<br />

363


Tamper bearings, bolt-on extensions<br />

Screed type Series range<br />

AB 500 TV, TP<br />

10AB 0001 - 10AB 0214<br />

10AB 0215 - 10AB 9999<br />

AB 500-2 TV 14AB 0001 - 14AB 9999<br />

AB 500-2 TP1,<br />

TP2<br />

15AB 0001 - 15AB 9999<br />

AB 600 TV, TP 11AB 0001 - 11AB 9999<br />

Bolt-on<br />

extension Description<br />

0.75 m<br />

0.75 m<br />

1.25 m<br />

0.25 m<br />

0.75 m<br />

1.25 m<br />

0.25 m<br />

0.75 m<br />

1.25 m<br />

0.75 m<br />

1.25 m<br />

Bolt-on extension<br />

left<br />

Quantity Part No.<br />

Bolt-on extension<br />

right<br />

Quantity Part No.<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042057<br />

Connecting rod right 1 4615042027<br />

Roller bearing for connecting rod 1 9507100635 1 9507100635<br />

Bearing left 1 4611052116<br />

Bearing right 1 4611052067<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042057<br />

Connecting rod right 1 4615042027<br />

Roller bearing for connecting rod 1 9540120635 1 9540120635<br />

Bearing left 1 4611052116<br />

Bearing right 1 4611052067<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042065 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042066<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

364 © 2009 by Joseph Vögele AG


Screed type Series range<br />

Bolt-on<br />

extension Description<br />

Bolt-on extension<br />

left<br />

Quantity Part No.<br />

Connecting rod left 1 4615042057<br />

Bolt-on extension<br />

right<br />

Quantity Part No.<br />

Connecting rod right 1 4615042027<br />

0.25 m<br />

Roller bearing for connecting rod 1 9507100635 1 9507100635<br />

Bearing left 1 4611052116<br />

Bearing right 1 4611052067<br />

AB 600-2 TV 16AB 0001 - 16AB 9999<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

0.75 m<br />

Roller bearing for connecting rod 2 9507100635 2 9507100635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042057<br />

Connecting rod right 1 4615042027<br />

0.25 m<br />

Roller bearing for connecting rod 1 9540120635 1 9540120635<br />

Bearing left 1 4611052116<br />

AB 600-2 TP1,<br />

TP2<br />

17AB 0001 - 17AB 9999<br />

Bearing right 1 4611052067<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

Connecting rod right 1 4615042027 1 4615042027<br />

0.75 m<br />

1.25 m<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052066 1 4611052066<br />

Bearing right 1 4611052067 1 4611052067<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

Connecting rod left 1 4615042057<br />

Connecting rod right 1 4615042027<br />

0.25 m<br />

Roller bearing for connecting rod 1 9540120635 1 9540120635<br />

Bearing left 1 4611052102<br />

SB 250,<br />

SB 300<br />

02SB 0001 - 02SB 9999,<br />

03SB 0001 - 03SB 9999<br />

Bearing right 1 4611052101<br />

Roller bearing for fixed bearing 1 9540120635 1 9540120635<br />

Connecting rod left 1 4615042026 1 4615042026<br />

0.50 m<br />

0.75 m<br />

1.0 m<br />

1.5 m<br />

Connecting rod right 1 4615042027 1 4615042027<br />

Roller bearing for connecting rod 2 9540120635 2 9540120635<br />

Bearing left 1 4611052094 1 4611052094<br />

Bearing right 1 4611052095 1 4611052095<br />

Roller bearing for fixed bearing 2 9540120635 2 9540120635<br />

© 2009 by Joseph Vögele AG<br />

365


Genuine Vögele screed plates<br />

for absolutely even and uniform pavement surfaces<br />

The screed plates are so designed as<br />

to wear down evenly. The use of highly<br />

wear resistant steel for manufacture<br />

prolongs the screed plates‘ service<br />

lives, thus enhancing your paver’s<br />

readiness for service.<br />

Vögele screed plates are attached to<br />

the screed frame by sturdy welded<br />

bolts. Their locking nuts secured by<br />

micro adhesive bonding provide for a<br />

lasting joint, withstanding also dynamic<br />

stresses.<br />

The screed plates come with leading<br />

edges that are bevelled, allowing<br />

them to better pack the mix under the<br />

screed.<br />

366 © 2009 by Joseph Vögele AG


Screed plates for screed<br />

Sole plates for bolt-on extensions<br />

Screed type<br />

Series range<br />

Basic screed<br />

Extending screed<br />

left right left right<br />

AB 200 V<br />

12AB 0001 - 12AB 0546 2014155 2014140 2014137<br />

12AB 0547 - 12AB 9999 2057184 2057411 2057420<br />

AB 200 TV 12AB 0001 - 12AB 9999 2014155 2014140 2014137<br />

AB 215 SUPER BOY 4602416871 4602416872 4602416873<br />

AB 315<br />

09AB 0001 - 09AB 0112 4602426901 4602426902 4602426920 4602426921<br />

09AB 0113 - 09AB 9999 4602427699 4602427700 4602427719 4602427720<br />

AB 340 V 13AB 0001 - 13AB 9999 2060797 2060781 2060812 2060809<br />

AB 340 TV 13AB 0001 - 13AB 9999 2042760 2042924 2043503 2043504<br />

AB 375 TV 01AB 0001 - 01AB 9999 4602419400 4602419401 4602419403 4602419405<br />

AB 375 TP1 02AB 0001 - 02AB 9999 4602417620 4602417621 4602417610 4602417612<br />

AB 475 TV 03AB 0001 - 03AB 9999 4602424149 4602424150 4602424948 4602424949<br />

AB 475 TP1 04AB 0001 - 04AB 9999 4602424149 4602424150 4602424152 4602424153<br />

AB 475 TP2 05AB 0001 - 05AB 9999 4602424149 4602424150 4602424152 4602424153<br />

AB 575 TV 06AB 0001 - 06AB 9999 4602424955 4602424956 4602424958 4602424959<br />

AB 575 TP2 07AB 0001 - 07AB 9999 4602424955 4602424956 4602424972 4602424973<br />

AB 500 TV 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999<br />

AB 500 TV* 10AB 0001 - 10AB 9999 2030819 2030820 2030822 2030823<br />

AB 500 TP1 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999<br />

AB 500 TP2 10AB 0001 - 10AB 9999 4602426246 4602426247 4602427998 4602427999<br />

AB 500-2 TV 14AB 0001 - 14AB 9999 2042535 2042536 2042538 2042539<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999 2042535 2042536 2042538 2042539<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999 2042535 2042536 2042538 2042539<br />

AB 600 TV 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174<br />

AB 600 TV* 11AB 0001 - 11AB 9999 2031119 2031122 2031125 2031127<br />

AB 600 TP1 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174<br />

AB 600 TP2 11AB 0001 - 11AB 9999 4602428170 4602428171 4602428173 4602428174<br />

AB 600-2 TV 16AB 0001 - 16AB 9999 2052858 2052859 2052887 2052893<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999 2052858 2052859 2052887 2052893<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999 2052858 2052859 2052887 2052893<br />

SB 250 02SB 0001 - 02SB 9999 4602418916 4602418917<br />

SB 300 03SB 0001 - 03SB 9999 4602418082 4602418083<br />

*Screed plates 330 mm<br />

© 2009 by Joseph Vögele AG<br />

367


Screed type Series range Bolt-on extension<br />

AB 200 V<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

Screed plate<br />

left<br />

right<br />

12AB 0001 - 12AB 0546 0.35 m 2028016 2028016<br />

12AB 0547 - 12AB 9999 0.35 m 2057718 2057718<br />

0.35 m 2028016 2028016<br />

0.60 m 2030798 2030798<br />

09AB 0001 - 09AB 0112, 0.425 m 4602427062 4602427230<br />

AB 315<br />

09AB 0113 - 09AB 9999 0.425 m 4602427772 4602427773<br />

AB 340 V 13AB 0001 - 13AB 9999 0.40 m 2060829 2060829<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

AB 375<br />

AB 475 TV,<br />

AB 575 TV<br />

AB 475 TP,<br />

AB 575 TP<br />

AB 500 TV,<br />

AB 600 TV<br />

AB 500 TV*,<br />

AB 600 TV*<br />

AB 500 TP1, AB 500 TP2,<br />

AB 600 TP1, AB 600 TP2<br />

AB 500-2 TV,<br />

AB 600-2 TV<br />

AB 500-2 TP1, AB 500-2 TP2,<br />

AB 600-2 TP1, AB 600-2 TP2<br />

SB 250,<br />

SB 300<br />

*Screed plates 330 mm<br />

01AB 0001 - 01AB 9999,<br />

02AB 0001 - 02AB 9999<br />

03AB 0001 - 03AB 9999,<br />

06AB 0001 - 06AB 9999<br />

04AB 0001 - 04AB 9999,<br />

05AB 0001 - 05AB 9999,<br />

07AB 0001 - 07AB 9999<br />

10AB 0001 - 10AB 9999,<br />

11AB 0001 - 11AB 9999<br />

10AB 0001 - 10AB 9999,<br />

11AB 0001 - 11AB 9999<br />

10AB 0001 - 10AB 9999,<br />

11AB 0001 - 11AB 9999<br />

14AB 0001 - 14AB 9999,<br />

16AB 0001 - 16AB 9999<br />

15AB 0001 - 15AB 9999,<br />

17AB 0001 - 17AB 9999<br />

02SB 0001 - 02SB 9999,<br />

03SB 0001 - 03SB 9999<br />

0.40 m 2050862 2050862<br />

0.55 m 2046968 2046968<br />

0.25 m 4602424250 4602424250<br />

0.50 m 4602424950 4602424950<br />

0.25 m 4602424962 4602424962<br />

0.625 m 4602424964 4602424964<br />

0.875 m 4602424965 4602424965<br />

1.125 m 4602424966 4602424966<br />

1.375 m 4602424967 4602424967<br />

0.25 m 4602424250 4602424250<br />

0.625 m 4602424243 4602424243<br />

0.875 m 4602424156 4602424156<br />

1.125 m 4602424951 4602424951<br />

1.375 m 4602424971 4602424971<br />

0.225 m 4602428068 4602428068<br />

0.75 m 4602426519 4602426520<br />

1.25 m 4602428228 4602428228<br />

0.225 m 2032258 2032258<br />

0.75 m 2031131 2031132<br />

0.225 m 4602428068 4602428068<br />

0.75 m 4602426519 4602426520<br />

1.25 m 4602428228 4602428228<br />

0.25 m 2040876 2040876<br />

0.75 m 2043246 2043247<br />

1.25 m 2043248 2043248<br />

0.25 m 2040876 2040876<br />

0.75 m 2043246 2043247<br />

1.25 m 2043248 2043248<br />

0.25 m 4602418642 4602418642<br />

0.50 m 4602418098 4602418098<br />

0.75 m (hydraulic extension) 4602425219 4602425220<br />

1.0 m 4602418086 4602418087<br />

1.5 m 4602418084 4602418085<br />

368 © 2009 by Joseph Vögele AG


© 2009 by Joseph Vögele AG<br />

369


Genuine Vögele pressure bars<br />

for highest density<br />

The pressure bars driven by pulsedflow<br />

hydraulics produce highest density<br />

and, in doing so, they are exposed<br />

to severe strain. Vögele pressure bars<br />

are made of a highly wear resistant material.<br />

Induction hardening optimizes<br />

the material’s hardening depth and<br />

achieves absolutely uniform hardening<br />

over the bar’s full length. The pressure<br />

bars come with heating rods installed<br />

inside, allowing them to achieve highest<br />

pavement quality very economically.<br />

Screed type Series range Description<br />

Basic screed<br />

Extending screed<br />

left right left right<br />

AB 375 TP1 02AB 0001 - 02AB 9999 Pressure bar P1 4611353004 4611353005 4611353006 4611353007<br />

AB 475 TP1 04AB 0010 - 04AB 9999 Pressure bar P2 4611352841 4611352842 4611353343 4611353345<br />

05AB 0010 - 05AB 0025<br />

Pressure bar P1 4611352839 4611352840 4611353342 4611353344<br />

Pressure bar P2 4611352841 4611352842 4611353343 4611353345<br />

AB 475 TP2 05AB 4001 - 05AB 4104<br />

Pressure bar P1 4611352742 4611352743 4611352746 4611352747<br />

Pressure bar P2 4611352744 4611352745 4611352748 4611352749<br />

05AB 4105 - 05AB 9999<br />

Pressure bar P1 4611352839 4611352840 4611353342 4611353344<br />

Pressure bar P2 4611352841 4611352842 4611353343 4611353345<br />

AB 575 TP2 07AB 0010 - 07AB 9999<br />

Pressure bar P1 4611352780 4611352781 4611353346 4611353348<br />

Pressure bar P2 4611352782 4611352783 4622353347 4611353349<br />

AB 500 TP1 10AB 0010 - 10AB 9999 Pressure bar P2 2004023 2004024 2004027 2004028<br />

AB 500 TP2 10AB 0010 - 10AB 9999<br />

Pressure bar P1 2004020 2004022 2004025 2004026<br />

Pressure bar P2 2004023 2004024 2004027 2004028<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999 Pressure bar P2 2004023 2004024 2004027 2004028<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999<br />

Pressure bar P1 2004020 2004022 2004025 2004026<br />

Pressure bar P2 2004023 2004024 2004027 2004028<br />

AB 600 TP1 11AB 0010 - 11AB 9999 Pressure bar P2 2004575 2004576 2004579 2004580<br />

AB 600 TP2 11AB 0010 - 11AB 9999<br />

Pressure bar P1 2004573 2004574 2004577 2004578<br />

Pressure bar P2 2004575 2004576 2004579 2004580<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999 Pressure bar P2 2004575 2004576 2004579 2004580<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999<br />

Pressure bar P1 2004573 2004574 2004577 2004578<br />

Pressure bar P2 2004575 2004576 2004579 2004580<br />

SB 250 TP1 02SB 0010 - 02SB 9999 Pressure bar P2 4611353212 4611353213<br />

SB 250 TP2 02SB 0010 - 02SB 9999<br />

Pressure bar P1 4611353210 4611353211<br />

Pressure bar P2 4611353212 4611353213<br />

SB 300 TP1 03SB 0010 - 03SB 9999 Pressure bar P2 4611353109 4611353110<br />

SB 300 TP2 03SB 0010 - 03SB 9999<br />

Pressure bar P1 4611353107 4611353108<br />

Pressure bar P2 4611353109 4611353110<br />

370 © 2009 by Joseph Vögele AG


Pressure bars for bolt-on extensions<br />

Screed type Model Description<br />

AB 375 TP1<br />

AB 475 TP1<br />

AB 475 TP2,<br />

AB 575 TP2<br />

AB 500 TP1,<br />

AB 600 TP1<br />

AB 500 TP2,<br />

AB 600 TP2<br />

AB 500-2 TP1,<br />

AB 600-2 TP1<br />

AB 500-2 TP2,<br />

AB 600-2 TP2<br />

SB 250 TP1,<br />

SB 300 TP1<br />

SB 250 TP2,<br />

SB 300 TP2<br />

02AB<br />

04AB<br />

05AB<br />

07AB<br />

10AB<br />

11AB<br />

10AB<br />

11AB<br />

15AB<br />

17AB<br />

15AB<br />

17AB<br />

02SB<br />

03SB<br />

02SB<br />

03SB<br />

Bolt-on extension<br />

Pressure bar<br />

left<br />

right<br />

Pressure bar P2 0.25 m 4611363116 4611353120<br />

Pressure bar P2 0.50 m 4611353011 4611353012<br />

Pressure bar P2 0.25 m 4611363116 4611353120<br />

Pressure bar P2 0.625 m 4611353192 4611353194<br />

Pressure bar P2 0.875 m 4611353085 4611353087<br />

Pressure bar P2 1.125 m 4611352975 4611352979<br />

Pressure bar P2 1.375 m 4611353390 4611353392<br />

Pressure bar P1<br />

4611353115 4611353119<br />

0.25 m<br />

Pressure bar P2 4611363116 4611353120<br />

Pressure bar P1<br />

4611353191 4611353193<br />

0.625 m<br />

Pressure bar P2 4611353192 4611353194<br />

Pressure bar P1<br />

4611353084 4611353086<br />

0.875 m<br />

Pressure bar P2 4611353085 4611353087<br />

Pressure bar P1<br />

4611352974 4611352978<br />

1.125 m<br />

Pressure bar P2 4611352975 4611352979<br />

Pressure bar P1<br />

4611353389 4611353391<br />

1.375 m<br />

Pressure bar P2 4611353390 4611353392<br />

Pressure bar P2 0.225 m 4611353685 4611353686<br />

Pressure bar P2 0.75 m 2004603 2004604<br />

Pressure bar P2 1.25 m 2004612 2004613<br />

Pressure bar P1<br />

4611353681 4611353683<br />

0.225 m<br />

Pressure bar P2 4611353685 4611353686<br />

Pressure bar P1<br />

2004600 2004601<br />

0.75 m<br />

Pressure bar P2 2004603 2004604<br />

Pressure bar P1<br />

2004610 2004611<br />

1.25 m<br />

Pressure bar P2 2004612 2004613<br />

Pressure bar P2 0.25 m 2041252 2041253<br />

Pressure bar P2 0.75 m 2004603 2004604<br />

Pressure bar P2 1.25 m 2004612 2004613<br />

Pressure bar P1<br />

2041249 2041251<br />

0.25 m<br />

Pressure bar P2 2041252 2041253<br />

Pressure bar P1<br />

2004600 2004601<br />

0.75 m<br />

Pressure bar P2 2004603 2004604<br />

Pressure bar P1<br />

2004610 2004611<br />

1.25 m<br />

Pressure bar P2 2004612 2004613<br />

Pressure bar P2 0.25 m 4611353116 4611353120<br />

Pressure bar P2 0.50 m 4611353124 4611353128<br />

Pressure bar P2 0.75 m (hydraulic extension) 4611353465 4611353466<br />

Pressure bar P2 1.00 m 4611353132 4611353136<br />

Pressure bar P2 1.50 m 4611353140 4611353144<br />

Pressure bar P1<br />

4611353115 4611353119<br />

0.25 m<br />

Pressure bar P2 4611353116 4611353120<br />

Pressure bar P1<br />

4611353123 4611353127<br />

0.50 m<br />

Pressure bar P2 4611353124 4611353128<br />

Pressure bar P1<br />

0.75 m (hydraulic 4611353467 4611353468<br />

Pressure bar P2 extension)<br />

4611353465 4611353466<br />

Pressure bar P1<br />

4611353131 4611353135<br />

1.00 m<br />

Pressure bar P2 4611353132 4611353136<br />

Pressure bar P1<br />

4611353139 4611353143<br />

1.50 m<br />

Pressure bar P2 4611353140 4611353144<br />

© 2009 by Joseph Vögele AG<br />

371


Genuine Vögele parts packages<br />

for screeds<br />

The all-round solution for your<br />

screed<br />

With our packages for screeds you<br />

are on the safe side at all times when it<br />

comes to quickly exchange parts.<br />

The parts packages available for all<br />

screed models include screed plates,<br />

tamper bar, pressure bar(s) (for TP1<br />

and TP2 screed versions), heating rods,<br />

spring steel strips for tamper bars and<br />

pressure bars as well as all insulating<br />

and mounting materials.<br />

372 © 2009 by Joseph Vögele AG


Screed type<br />

AB 200 V<br />

Series range<br />

12AB 0001 - 12AB 0546 2037577<br />

12AB 0547 - 12AB 9999 2073468<br />

Service package<br />

with 10 mm<br />

screed plates<br />

12AB 0001 - 12AB 0289 2037578<br />

AB 200 TV<br />

12AB 0290 - 12AB 9999 2049834<br />

AB 215 SUPER BOY 4617500044<br />

Service package<br />

with 12 mm<br />

screed plates<br />

09AB 0001 - 09AB 0112 4617500102<br />

AB 315 09AB 0113 - 09AB 0153 2003359<br />

09AB 0154 - 09AB 9999 2036104<br />

AB 340 V 13AB 0001 - 13AB 9999 2069226<br />

AB 340 TV 13AB 0001 - 13AB 9999 2069225<br />

AB 375 TV<br />

AB 375 TP1<br />

Service package<br />

with 15 mm<br />

screed plates<br />

01AB 0001 - 01AB 6064 4617500001 4617500002<br />

01AB 6065 - 01AB 9999 4617500003 4617500004<br />

02AB 0001 - 02AB 6064 4617500005 4617500006<br />

02AB 6065 - 02AB 9999 4617500007 4617500008<br />

03AB 0010 - 03AB 0817 4617500096<br />

AB 475 TV<br />

03AB 1102 - 03AB 9999 4617500009 4617500010<br />

AB 475 TP1 (old) 0100 - 0140 4617500012 4617500013<br />

AB 475 TP1 04AB 0010 - 04AB 9999 4617500014<br />

05AB 0010 - 05AB 0025 4617500019<br />

AB 475 TP2 05AB 4001 - 05AB 4104 4617500015 4617500016<br />

05AB 4105 - 05AB 9999 4617500017 4617500018<br />

AB 575 TV (old) 0502 - 1314 4617500020 4617500021<br />

AB 575 TV 06AB 0010 - 06AB 9999 4617500022<br />

AB 575 TP2<br />

07AB 0010 - 07AB 0206 4617500025<br />

07AB 5001 - 07AB 9999 4617500023 4617500024<br />

AB 500 TV 10AB 0001 - 10AB 9999 2009421 2047365<br />

AB 500 TP1 10AB 0001 - 10AB 9999 2009422<br />

AB 500 TP2 10AB 0001 - 10AB 9999 2009423<br />

AB 500-2 TV 14AB 0001 - 14AB 9999 2051692<br />

AB 500-2 TP1 15AB 0001 - 15AB 9999 2051693<br />

AB 500-2 TP2 15AB 0001 - 15AB 9999 2051694<br />

AB 600 TV 11AB 0001 - 11AB 9999 2013177 2047510<br />

AB 600 TP1 11AB 0001 - 11AB 9999 2013178<br />

AB 600 TP2 11AB 0001 - 11AB 9999 2013179<br />

AB 600-2 TV 16AB 0001 - 16AB 9999 2073390<br />

AB 600-2 TP1 17AB 0001 - 17AB 9999 2073391<br />

AB 600-2 TP2 17AB 0001 - 17AB 9999 2073392<br />

SB 250 TV 02SB 0001 - 02SB 9999 4617500026<br />

SB 250 TP1 02SB 0001 - 02SB 9999 4617500027<br />

SB 250 TP2 02SB 0001 - 02SB 9999 4617500028<br />

SB 300 TV 03SB 0001 - 03SB 9999 4617500029<br />

SB 300 TP1 03SB 0001 - 03SB 9999 4617500030<br />

SB 300 TP2 03SB 0001 - 03SB 9999 4617500031<br />

*Screed plates 330 mm<br />

Service package<br />

with 15 mm<br />

screed plates*<br />

© 2009 by Joseph Vögele AG<br />

373


Genuine Vögele parts package<br />

for bolt-on extensions<br />

The all-round solution for your<br />

bolt-on extensions<br />

For your paving jobs in large widths,<br />

benefit from our parts packages for<br />

bolt-on extensions. Just like the parts<br />

packages for screeds, they include all<br />

wearing parts for a set of bolt-on extensions,<br />

left-hand and right-hand sides, in<br />

fact screed plates, tamper bar, pressure<br />

bar(s) (for TP screeds), heating rods,<br />

spring steel strips for tamper bars and<br />

pressure bars as well as all insulating<br />

and mounting materials.<br />

374 © 2009 by Joseph Vögele AG


Screed type Series range Bolt-on extension Part No.<br />

AB 200 V<br />

AB 200 TV 12AB 0001 - 12AB 9999<br />

12AB 0001 - 12AB 0546 0.35 m 2037579<br />

12AB 0547 - 12AB 9999 0.35 m 2074369<br />

0.35 m 2037580<br />

0.60 m 2037581<br />

09AB 0001 - 09AB 0112,<br />

0.425 m 4617500103<br />

AB 315 TV<br />

09AB 0113 - 09AB 0153,<br />

0.425 m 2008032<br />

09AB 0154 - 09AB 9999<br />

0.425 m 2036106<br />

AB 340 V 13AB 0001 - 13AB 9999 0.40 m 2069228<br />

AB 340 TV 13AB 0001 - 13AB 9999<br />

AB 500 TV,<br />

AB 600 TV<br />

AB 500 TP1,<br />

AB 600 TP1<br />

AB 500 TP2,<br />

AB 600 TP2<br />

AB 500-2 TV,<br />

AB 600-2 TV<br />

AB 500-2 TP1,<br />

AB 600-2 TP1<br />

AB 500-2 TP2,<br />

AB 600-2 TP2<br />

SB 250 TV,<br />

SB 300 TV<br />

SB 250 TP1,<br />

SB 300 TP1<br />

SB 250 TP2,<br />

SB 300 TP2<br />

* Screed plates 330 mm<br />

10AB 0010 - 10AB 9999,<br />

11AB 0010 - 11AB 9999<br />

10AB 0010 - 10AB 9999,<br />

11AB 0010 - 11AB 9999<br />

10AB 0010 - 10AB 9999,<br />

11AB 0010 - 11AB 9999<br />

14AB 0010 - 14AB 9999,<br />

16AB 0010 - 16AB 9999<br />

15AB 0010 - 15AB 9999,<br />

17AB 0010 - 17AB 9999<br />

15AB 0010 - 15AB 9999,<br />

17AB 0010 - 17AB 9999<br />

02SB 0010 - 02SB 9999,<br />

03SB 0010 - 03SB 9999<br />

02SB 0010 - 02SB 9999,<br />

03SB 0010 - 03SB 9999<br />

02SB 0010 - 02SB 9999,<br />

03SB 0010 - 03SB 9999<br />

0.40 m 2069227<br />

0.55 m 2069229<br />

0.225 m 2013180<br />

0.225 m* 2047511<br />

0.75 m 2009424<br />

0.75 m* 2047509<br />

1.25 m 2013200<br />

0.225 m 2013181<br />

0.75 m 2009425<br />

1.25 m 2013183<br />

0.225 m 2013182<br />

0.75 m 2009426<br />

1.25 m 2013184<br />

0.25 m 2051719<br />

0.75 m 2051728<br />

1.25 m 2051736<br />

0.25 m 2051720<br />

0.75 m 2051729<br />

1.25 m 2051737<br />

0.25 m 2051721<br />

0.75 m 2051730<br />

1.25 m 2051738<br />

0.25 m 4617500032<br />

0.5 m 4617500035<br />

0.75 m (hydraulic extension) 2047480<br />

1 m 4617500038<br />

1.5 m 4617500041<br />

0.25 m 4617500033<br />

0.5 m 4617500036<br />

0.75 m (hydraulic extension) 2047481<br />

1 m 4617500039<br />

1.5 m 4617500042<br />

0.25 m 4617500034<br />

0.5 m 4617500037<br />

0.75 m (hydraulic extension) 2047483<br />

1 m 4617500040<br />

1.5 m 4617500043<br />

© 2009 by Joseph Vögele AG<br />

375


Genuine Vögele telescoping system<br />

for extending screeds<br />

The screed’s extending units slide in<br />

and out on a single-tube telescoping<br />

system. Even with the screed set to its<br />

maximum width, the telescoping tubes<br />

are extended by no more than half. The<br />

bolt-on extensions are positively held in<br />

place – the system stands for precision<br />

at the highest level and superb stability.<br />

For screed width control, hydraulic rams<br />

are provided which can be operated<br />

very precisely. Low-wear tapes inside<br />

the telescoping tubes ensure smooth<br />

extension and retraction of the screed’s<br />

extending units free from jerking. The<br />

telescoping system allows pave width<br />

to be set accurate to the millimetre.<br />

Telescoping tube<br />

Hydraulic ram<br />

Guide tube<br />

Sliding restraint system<br />

Single-tube telescoping system for precision at the highest level.<br />

376 © 2009 by Joseph Vögele AG


Optimum stability of the screed’s extending<br />

units is guaranteed thanks to<br />

the sliding restraint system.<br />

It counteracts the forces exerted on the<br />

screed’s extending units by pressure<br />

of the mix, thus preventing these units<br />

from rotating on the telescoping tubes.<br />

Nothing can jam or get stuck.<br />

The sliding restraint system ensures<br />

long service lives of the telescoping<br />

tubes.<br />

Sliding restraint system to counteract the pressure exerted on the screed by the mix.<br />

© 2009 by Joseph Vögele AG<br />

377


Genuine Vögele guide rails and slide blocks<br />

to optimally stabilize the screed’s extending units<br />

Vögele guide rails and slide blocks are a<br />

guarantee for paving to a high standard<br />

of accuracy. Materials, which are optimally<br />

adapted to each other provide for<br />

perfect guidance of the screed’s extending<br />

units, free from slack. Be sure<br />

that greasing services are performed<br />

on a regular basis.<br />

378 © 2009 by Joseph Vögele AG


Screed type<br />

Series range<br />

Guide rail<br />

Slide block<br />

Quantity Part No. Quantity Part No.<br />

AB 200<br />

12AB 0001 - 12AB 0107 2 2014112 2 2020398<br />

12AB 0108 - 12AB 9999 2 2038101 2 2020401<br />

AB 315<br />

09AB 0001 - 09AB 0153 2 4615106700<br />

09AB 0154 - 09AB 9999 2 2007900<br />

2 4607252009<br />

2 4607252010<br />

2 2006078<br />

2 2006081<br />

AB 340 13AB 0001 - 13AB 9999 2 2043185<br />

2 2020398<br />

2 2020401<br />

AB 375<br />

01AB 0001 - 01AB 9999<br />

02AB 0001 - 02AB 9999<br />

2 4615106473 4 4607252006<br />

03AB 0001 - 03AB 9999<br />

AB 475<br />

04AB 0001 - 04AB 9999<br />

2 4615105895 4 4607252006<br />

05AB 0001 - 05AB 9999<br />

AB 500<br />

10AB 0001 - 10AB 0366 2 4606123466 4 4607252008<br />

10AB 0367 - 10AB 9999 2 2009647 4 4607252008<br />

AB 500-2<br />

14AB 0001 - 14AB 9999<br />

15AB 0001 - 15AB 9999<br />

2 2009647 4 4607252008<br />

AB 575<br />

06AB 0001 - 06AB 9999<br />

07AB 0001 - 07AB 9999<br />

2 4615105896 4 4607252006<br />

AB 600<br />

11AB 0001 - 11AB 0049 2 4606123484 4 4607252008<br />

11AB 0050 - 11AB 9999 2 2014773 4 4607252008<br />

AB 600-2<br />

16AB 0001 - 16AB 9999<br />

17AB 0001 - 17AB 9999<br />

2 2014773 4 4607252008<br />

© 2009 by Joseph Vögele AG<br />

379


Genuine Vögele telescoping tubes<br />

for variable pave widths<br />

The telescoping tubes‘ whole process<br />

of manufacture meets tight tolerance<br />

requirements, thus ensuring a high level<br />

of quality.<br />

Telescoping tubes are nickel-plated.<br />

This provides for low wear operation<br />

as well as positive and accurate paving<br />

throughout a long service life.<br />

Set of telescoping tubes. Each tube made up of 1 inner section, 1 intermediate section and 1 outer section.<br />

380 © 2009 by Joseph Vögele AG


Screed type Model Description Quantity Part No.<br />

AB 375<br />

AB 475<br />

AB 500<br />

AB 500-2<br />

AB 575<br />

AB 600<br />

AB 600-2<br />

01AB,<br />

02AB<br />

03AB,<br />

04AB,<br />

05AB<br />

10AB<br />

14AB,<br />

15AB<br />

06AB,<br />

07AB<br />

11AB<br />

16AB,<br />

17AB<br />

Set of telescoping tubes* 2 2005957<br />

Wiper ring small 2 9650060147<br />

Wiper ring large 2 9650070147<br />

Set of telescoping tubes* 2 2005958<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 4 4624132007<br />

Glue and hardener for half-shell 1 2013981<br />

Set of telescoping tubes* 2 2005960<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 2 4624132029<br />

Glue and hardener for half-shell 1 2013981<br />

Set of telescoping tubes* 2 2005960<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 2 4624132029<br />

Glue and hardener for half-shell 1 2013981<br />

Set of telescoping tubes* 2 2005959<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 4 4624132007<br />

Glue and hardener for half-shell 1 2013981<br />

Set of telescoping tubes* 2 2038213<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 2 4624132029<br />

Glue and hardener for half-shell 1 2013981<br />

Set of telescoping tubes* 2 2038213<br />

Wiper ring small 2 4604112068<br />

Wiper ring large 2 4604222059<br />

Teflon tape for half shell 2 4624132029<br />

Glue and hardener for half-shell 1 2013981<br />

* Set of telescoping tubes consisting of 1 outer tube, 1 intermediate tube and 1 inner tube.<br />

© 2009 by Joseph Vögele AG<br />

381


Genuine Vögele NIVELTRONIC ®<br />

and NIVELTRONIC ® Plus<br />

NIVELTRONIC ®<br />

• Of modular design (which allows to<br />

add options later and to combine<br />

components in many different ways).<br />

• Installs easily and quickly (due to<br />

compact-sized system components).<br />

• Recognizes automatically whether a<br />

sensor is connected and, if so, what<br />

type of sensor it is (thanks to microprocessor<br />

technology).<br />

• Stores all specific process data until<br />

changed (which allows to switch<br />

off NIVELTRONIC ® Grade and Slope<br />

Control at any time without loss of<br />

data. When switched off while paving,<br />

the current system status is stored in<br />

a buffer from where it will be retrieved<br />

and displayed as soon as NIVEL-<br />

TRONIC ® is switched back on.)<br />

• Programs easily and quickly (set-up of<br />

grade and slope easily accomplished<br />

on a single handset with keypad and<br />

LC display. An advantage above all in<br />

places where grade and slope values<br />

change continuously as they do, for<br />

instance, in an elevated bend).<br />

• Features quick grasp and prompt response<br />

(due to high sensitivity of control<br />

circuits).<br />

• Levels out irregularities with always<br />

the same high accuracy.<br />

• Has interface capability with a laserbased<br />

navigation system (thanks to<br />

digital electronics).<br />

• Is compatible with any road paver<br />

featuring electro-hydraulic control of<br />

grade and slope.<br />

Tow Point Ram<br />

(left-hand side)<br />

Sensor<br />

Sensor<br />

Control Unit<br />

NIVELTRONIC<br />

Tow Point Ram<br />

(right-hand side)<br />

External<br />

Interface<br />

Remote Control<br />

Direct Connection to Hydraulics<br />

Connection between Sensor and Control Unit<br />

RS 232 Link<br />

Design of NIVELTRONIC ® with connectors for sensors.<br />

382 © 2009 by Joseph Vögele AG


The systems for automated grade and slope control<br />

designed for Road Pavers<br />

NIVELTRONIC ® Plus<br />

Perfect Match between Paver and<br />

Grade and Slope Control System<br />

NIVELTRONIC ® Plus offered by Vögele<br />

for Automated Grade and Slope Control<br />

is a unique system providing the basis<br />

for efficient paving true to line and level<br />

on any kind of base.<br />

NIVELTRONIC ® is an in-house development<br />

of Vögele and based on many<br />

years of experience with grade and<br />

slope control technology. The latest<br />

Vögele development is now available in<br />

the form of NIVELTRONIC ® Plus – the<br />

perfect solution for all grade and slope<br />

control jobs in terms of easy handling,<br />

quality and reliability.<br />

NIVELTRONIC ® Plus, a fully integrated<br />

system, offers the advantage that the<br />

paver’s machine technology matches<br />

the grade and slope control system perfectly.<br />

All wiring and connections are integrated<br />

into the tractor unit and screed,<br />

thus eliminating any risk of damage.<br />

As a typical Vögele feature, the focus<br />

is on the operator. NIVELTRONIC ® Plus<br />

has been developed with the user in<br />

mind and great importance has been<br />

attached to easy and user-friendly handling.<br />

All set-up can be carried out from<br />

the clearly-laid-out screwman’s console.<br />

Within a very short time, screwmen get<br />

fully familiar with all vital NIVELTRONIC ®<br />

functions and their positive handling. As<br />

NIVELTRONIC ® Plus is integral part of<br />

the paver’s control system, extra instructions<br />

or training is not required.<br />

It goes without saying that Vögele offer<br />

a wide and practical selection of<br />

sensors for most varied use of NIVEL-<br />

TRONIC ® Plus. No matter whether your<br />

job is car park, roundabout or highway<br />

construction, Vögele have the right sensor<br />

for each field of application. Note as<br />

a very practical feature: NIVELTRONIC ®<br />

Plus recognizes automatically all sensors<br />

connected, thus enabling users to<br />

easily and quickly carry out set-up.<br />

Referencing from a tensioned wire with mechanical grade sensor and bow.<br />

The Advantages at A Glance:<br />

• Unique: Automated grade & slope<br />

control supplied directly by the paver<br />

manufacturer. Machine technology<br />

and grade & slope control are perfectly<br />

matched, thus ensuring excellent<br />

pavement results.<br />

• Wiring and connections are integrated<br />

into tractor unit and screed.<br />

• Wide and varied selection of sensors<br />

permitting use of NIVELTRONIC ® Plus<br />

in all fields of applications.<br />

• Automatic recognition of sensors<br />

connected for easy and quick set-up.<br />

• Particularly easy, user-friendly control<br />

and monitoring of all NIVELTRONIC ®<br />

Plus functions.<br />

• Logical, self-explanatory symbols<br />

neutral in language support quick<br />

learning of all functions.<br />

• NIVELTRONIC ® Plus, fully integrated<br />

into the paver’s control system, does<br />

not require any extra training for handling.<br />

© 2009 by Joseph Vögele AG<br />

383


Genuine Vögele NIVELTRONIC ®<br />

and NIVELTRONIC ® Plus<br />

Referencing with mechanicl grade sensor<br />

and short ski (0.35m). Ideal in tight<br />

curves or used for deliberately copying<br />

irregularities from the base.<br />

Referencing with mechanical grade sensor<br />

and long ski (1m). Used when paving<br />

large bends or straight sections.<br />

Referencing with averaging beam (7m).<br />

Ideal when paving surfaces requiring<br />

high evenness.<br />

Sonic grade sensor working in ground<br />

mode. Three sound cones are emitted,<br />

reflected by the base and used to determine<br />

the distance between sensor<br />

and base. The distance is signalled to<br />

NIVELTRONIC ® Grade and Slope Control.<br />

Sonic grade sensor working in stringline<br />

mode. Five sound cones are emitted<br />

and the shortest reflected signal (from<br />

the tensioned wire) is sent to NIVEL-<br />

TRONIC ® Grade and Slope Control.<br />

Referencing from a kerb with mechanical<br />

grade sensor and ski.<br />

384 © 2009 by Joseph Vögele AG


Components for perfect automated grade<br />

and slope control<br />

NIVELTRONIC ® Plus<br />

Screwman’s Console<br />

The Vögele NIVELTRONIC ® Plus system<br />

stands out through convenient<br />

set-up and easy use. As a wide selection<br />

of sensors is available, the system<br />

perfectly matches most varied requirements<br />

– a vital precondition to handle<br />

high-quality paving jobs impeccably<br />

and economically.<br />

The particularity about NIVELTRONIC ®<br />

Plus is its easy handling and the clear<br />

arrangement of its display. Each screwman’s<br />

console has access to both<br />

sides of the screed. For this purpose,<br />

the screen is divided into 2 sections –<br />

on the left you find information and can<br />

carry out set-up for the left-hand side of<br />

the screed, on the right you can do the<br />

same for the right-hand side.<br />

NIVELTRONIC ® – SC<br />

(Single Channel)<br />

This is a “lean” version of NIVELTRON-<br />

IC ® , the Vögele System for Grade and<br />

Slope Control. Specially offered for the<br />

mini paver SUPER 600 and small paver<br />

SUPER 800.<br />

NIVELTRONIC ® – handset<br />

The handset serves for entry of specified<br />

grade and slope as well as for constantly<br />

monitoring conformity with the<br />

specified values.<br />

A single handset does for controlling<br />

and monitoring the two tow point rams,<br />

left and right sides. The light-weight<br />

handset comes with a sturdy shockproof<br />

housing.<br />

Large LC display, easy to read under any<br />

job site conditions, informs at a glance<br />

about tow point ram movements.<br />

The handset with film keypad is designed<br />

for the hostile environment of<br />

a road building site. Guided by a very<br />

simple menue, operators easily perform<br />

accurate control and monitoring of all<br />

NIVELTRONIC ® functions.<br />

© 2009 by Joseph Vögele AG<br />

385


Genuine Vögele NIVELTRONIC ®<br />

and NIVELTRONIC ® Plus<br />

NIVELTRONIC ® – control unit<br />

The control unit works fully automatically.<br />

It continuously compares specified<br />

values with actual values picked up by<br />

the sensors. Any deviation from specified<br />

values is followed by correction of<br />

the screed’s tow points.<br />

NIVELTRONIC ® – mechanical<br />

grade sensor with ski or bow<br />

The ski is ideally suited for direct referencing<br />

from a kerb or a previously laid<br />

adjacent lane. Where direct referencing<br />

is not possible, the bow may be used<br />

for tracing an averaging beam or tensioned<br />

wire.<br />

NIVELTRONIC ® – sonic grade<br />

sensor<br />

NIVELTRONIC ® – slope sensor<br />

The slope sensor is a kind of electronic<br />

spirit level. The sensor continuously<br />

picks up actual slope and passes on<br />

data to NIVELTRONIC ® ‘s control unit.<br />

Easy entry of specified slope on keypad<br />

of handset. The tolerance range of the<br />

electronic precision instrument is<br />

± 0.05%.<br />

The sonic sensor can be used for tracing<br />

any kind of reference whether tensioned<br />

wire, kerbstone or previously laid<br />

adjacent lane. It measures the distance<br />

to the reference by means of sound<br />

pulses. Whenever the distance changes<br />

due to irregularities in the base, deviations<br />

from specified grade are signalled<br />

to NIVELTRONIC ® ‘s control unit for correction.<br />

The sensing element is provided with<br />

a total of 6 sensors, 5 of them picking<br />

up the elevation and 1 determining<br />

the sound velocity which is subject to<br />

temperature changes. From measurements,<br />

a mean value is calculated which<br />

ensures optimum levelling accuracy at<br />

all times. Obstacles like, for instance, a<br />

stone the size of a fist are recongnized<br />

and ignored.<br />

386 © 2009 by Joseph Vögele AG


Big-MultiPlex-Ski<br />

The Big MultiPlex Ski translates the<br />

advantages of the well-proven Vögele<br />

Sonic Grade Sensor onto a greater<br />

length. Three sonic sensors fitted to<br />

the Big MultiPlex Ski cover a distance<br />

up to 13m. The Big MultiPlex Ski stands<br />

out through versatility and is designed<br />

for levelling out any kind of irregularity.<br />

By calculating an average from values<br />

picked up by several sensors, even long<br />

irregularities are compensated without<br />

problems. When working with a single<br />

sensor, these would not be recognized<br />

as a fault.<br />

Laser Receiver<br />

When using a Laser Receiver for grade<br />

and slope control, the elevation of the<br />

screed is determined by receiving laser<br />

beams emitted by a laser unit. The<br />

Vögele Laser Receiver is ideal, above<br />

all, when it comes to paving large surfaces<br />

with constant grade and slope<br />

(such as stadiums, car parks, container<br />

storage areas etc.). The rotating<br />

beam emitted by the laser unit creates<br />

a perfect plane picked up by the Laser<br />

Receiver fitted to the screed arm. The<br />

laser plane serves as a virtual reference<br />

which is independent of physical base<br />

conditions.<br />

Virtual Reference<br />

The “Big MultiPlex Ski” comes with 3 sonic grade sensors. Each of them has 5<br />

sensing cells picking up actual values over a length of 28cm. For calculating an<br />

average, however, only three measurements are used out of five, in fact those<br />

showing the smallest deviation from the value specified.<br />

NAVITRONIC ® Plus<br />

NAVITRONIC ® Plus, the 3D Control<br />

System for Grade and Slope and Navigation,<br />

extends NIVELTRONIC ® Plus into<br />

the third dimension. This means that<br />

NAVITRONIC ® Plus allows to automatically<br />

control not only grade and slope<br />

but also pave width and direction of motion<br />

according to a route’s digital design<br />

data. The non-contacting System for<br />

Grade and Slope Control and Navigation<br />

combines with positioning systems<br />

of many renowned manufacturers. For<br />

positioning, laser-based total stations<br />

are available as well as mmGPS.<br />

NIVELTRONIC ® – sensor cable<br />

Cable to connect sensors to the control<br />

unit and transmit picked up information.<br />

Of sturdy design for use in any hostile<br />

job site environment.<br />

© 2009 by Joseph Vögele AG<br />

387


Genuine Vögele NIVELTRONIC ®<br />

and NIVELTRONIC ® Plus<br />

Description<br />

Niveltronic (new) Automatic levelling system (old)<br />

Part No.<br />

Part No.<br />

Control unit 2454130106 2454130029<br />

Control unit for Super 1900 / 2100 2454130118<br />

Handset 2454130119 2457110117<br />

Mechanical grade sensor 2472560017 2472560017<br />

Sonic grade sensor 2462560028 2462560024<br />

Slope sensor 2462560026 2462560025<br />

Cable 2.5 m (for grade sensor) 2460770015 2460770015<br />

Cable 1 m (for slope sensor) 2460770014 2460770014<br />

Extension cable 4 m 2460770096 2460770096<br />

NIVELTRONIC SC for Super 600 / 800 2024191<br />

Sonic grade sensor SC for Super 600 / 800 2462560024<br />

RoadScan laser unit 2462560032<br />

RoadScan connecting cable 2460770103<br />

RoadScan control unit 2454130137<br />

Laser receiver 2011688<br />

Cable 2.5 m (for laser receiver) 2460770015<br />

Pole for laser receiver 2014697<br />

Variable mechanical grade sensor 2039585<br />

Description<br />

Part No.<br />

Ski 350 mm 2452260014<br />

Ski 350 mm (for variable mechanical grade sensor), NIVELTRONIC Plus 2042513<br />

Ski 1.0 m 2452260015<br />

Ski 1.0 m (for variable mechanical grade sensor), NIVELTRONIC Plus 2042514<br />

Ski 2.0 m (for variable mechanical grade sensor), NIVELTRONIC Plus 2042515<br />

Ski 2.0 m 2452260017<br />

Grade sensor 2452140009<br />

Grade sensor (for variable mechanical grade sensor), NIVELTRONIC Plus 2042554<br />

Levelling wire 3035010201<br />

Support for levelling wire complete 4608513056<br />

Pulley block with accessories 4606352002<br />

Spring balance 4606032026<br />

388 © 2009 by Joseph Vögele AG


Genuine Vögele accessories for NIVELTRONIC ®<br />

to ensure perfect grade and slope control<br />

Ski<br />

For tracing a grade reference. Available<br />

in different lengths for universal use.<br />

Bow<br />

Used in conjunction with the mechanical<br />

grade sensor for indirect referencing<br />

from a tensioned wire.<br />

Tensioned wire<br />

High-yield-point spring steel (2mm Ø,<br />

coil of 200m) for accurate direct or indirect<br />

referencing.<br />

Stakes for tensioned wire<br />

2 x 150 cm, paint-coated, clamp made<br />

of stainless steel, with welded eye to accomodate<br />

the wire.<br />

Pulley block with accessories<br />

With hooks, for tensioning the reference<br />

wire. Pulley block complete with clamps<br />

and clevises.<br />

Spring balance<br />

To correctly tension the reference wire.<br />

The spring balance accurately shows<br />

the wire tension.<br />

© 2009 by Joseph Vögele AG<br />

389


Genuine Vögele filters and service packages<br />

for proper maintenance on a regular basis<br />

Nothing is more important than your<br />

machine’s reliability. Only maintenance<br />

performed on a regular basis can keep<br />

your paver operational at all times and<br />

ensure its full functionality. And only<br />

maintenance performed on a regular<br />

basis can substantially prolong your<br />

paver’s productive life. We, therefore,<br />

recommend to use genuine filters only.<br />

Genuine Vögele air cleaners stand out<br />

through:<br />

• Highest stability to pressure even under<br />

extreme conditions (cold start,<br />

for instance).<br />

• Special structure to absorb large<br />

quantity of dirt particles, thus long<br />

service life.<br />

• High retention capacity guarantees<br />

excellent purity of your oil at all<br />

times.<br />

390 © 2009 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.<br />

SUPER BOY<br />

SUPER 600,<br />

SUPER 800<br />

SUPER 1100-2,<br />

SUPER 1300-2<br />

SUPER 1103-2,<br />

SUPER 1303-2<br />

SUPER 1203<br />

SUPER 1400<br />

06900001 - 06900060<br />

1 4624701336<br />

1 4624701335<br />

1 4624701335<br />

Hydraulic oil filter<br />

06900061 - 06900129<br />

1 4624701334<br />

06900130 - 06900518 1 9624311001<br />

06900519 - 06909999 1 9624561001<br />

Engine oil filter 06900001 - 06909999 1 4912911351<br />

Fuel filter 06900001 - 06909999 1 4912911347<br />

Air filter 06900001 - 06909999 1 4624080029<br />

1 2032494<br />

Hydraulic oil filter 07900010 - 07909999<br />

1 9624611001<br />

Engine oil filter 07900010 - 07909999 1 2031308<br />

Fuel filter 07900010 - 07909999 1 2031309<br />

Fuel pipe filter 07900010 - 07909999 1 2031928<br />

Air filter (Main filter) 07900010 - 07909999 1 2024662<br />

Air filter (Safety filter) 07900010 - 07909999 1 2024666<br />

Hydraulic oil filter<br />

08110010 - 08119999 1 9624611001<br />

06190001 - 06199999 1 2032494<br />

Engine oil filter 08110010 - 08119999 1 2031308<br />

Fuel filter 08110010 - 08119999 1 2031309<br />

Air filter (Main filter) 08110010 - 08119999 1 4624082219<br />

Air filter (Safety filter) 08110010 - 08119999 1 4624082220<br />

Hydraulic oil filter<br />

09110010 - 09119999 1 9624611001<br />

06190001 - 06199999 1 2032494<br />

Engine oil filter 09110010 - 09119999 1 2031308<br />

Fuel filter 09110010 - 09119999 1 2031309<br />

Air filter (Main filter) 09110010 - 09119999 1 4624082219<br />

Air filter (Safety filter) 09110010 - 09119999 1 4624082220<br />

Hydraulic oil filter 07110001 - 07119999<br />

Engine oil filter<br />

1 9624251000<br />

1 9624601001<br />

1 9624611001<br />

07110001 - 07110180 1 4612130063<br />

07110181 - 07110213 1 2010010<br />

07110214 - 07119999 1 2037014<br />

Fuel filter<br />

07110001 - 07110180 1 4612130072<br />

07110181 - 07119999 1 2010030<br />

Air filter (Main filter) 07110001 - 07119999 1 4624082219<br />

Air filter (Safety filter) 07110001 - 07119999 1 4624082220<br />

Hydraulic oil filter 06120001 - 06129999<br />

2 9624251000<br />

1 9624271001<br />

1 9624281001<br />

1 9624291001<br />

Engine oil filter<br />

06120001 - 06120076 1 4912911450<br />

06120077 - 06129999 1 4912911497<br />

Fuel filter 06120001 - 06129999 1 4912911451<br />

Air filter 06120001 - 06129999 1 4624080124<br />

© 2009 by Joseph Vögele AG<br />

391


Machine type Description Series range Quantity Part No.<br />

SUPER 1402<br />

SUPER 1500<br />

SUPER 1502<br />

SUPER 1600<br />

Hydraulic oil filter 06110001 - 06119999<br />

2 9624251000<br />

1 9624271001<br />

1 9624281001<br />

1 9624291001<br />

Engine oil filter<br />

06110001 - 06110038 1 4912911450<br />

06110039 - 06119999 1 4912911497<br />

Fuel filter 06110001 - 06119999 1 4912911451<br />

Air filter 06110001 - 06119999 1 4624080124<br />

1 9606671002<br />

06700001 - 06709999 2 9624251000<br />

Hydraulic oil filter<br />

1 9624281001<br />

06700001 - 06700062 1 9624241001<br />

06700063 - 06709999 1 9624291001<br />

Engine oil filter 06700001 - 06709999 1 4912911346<br />

Fuel filter 06700001 - 06709999 1 4912911347<br />

Air filter 06700001 - 06709999 1 4624080089<br />

06710016 - 06719999<br />

1 9606871002<br />

671016 - 671999 1 9624271001<br />

Hydraulic oil filter<br />

671016 - 671999<br />

1 9624281001<br />

06710016 - 06710090 1 9624241001<br />

06710091 - 06719999 1 9624291001<br />

Engine oil filter 06710016 - 06719999 1 4912911346<br />

Fuel filter 06710016 - 06719999 1 4912911347<br />

Air filter 06700001 - 06709999 1 4624080089<br />

Hydraulic oil filter<br />

Engine oil filter<br />

06720001 - 06729999<br />

1 9606671002<br />

672001 - 672999 2 9624251000<br />

672001 - 672999<br />

1 9624281001<br />

06720001 - 06720083 1 9624241001<br />

06720084 - 06729999 1 9624291001<br />

06820001 - 06829999<br />

1 9606671002<br />

2 9624251000<br />

1 9624281001<br />

1 9624291001<br />

06720001 - 06729999 1 4912911346<br />

06820001 - 06829999 1 4912911424<br />

Fuel filter<br />

06720001 - 06729999 1 4912911347<br />

06820001 - 06829999 1 4612130022<br />

Fuel filter (Preliminary fuel filter) 06820001 - 06820298 1 4612130039<br />

Fuel filter (Separ) 06820299 - 06829999 1 2001457<br />

Air filter<br />

06720001 - 06720133 1 4624080089<br />

06720134 - 06729999 1 4624080125<br />

Air filter (Main filter) 06820001 - 06829999 1 4624080056<br />

Air filter (Safety filter) 06820001 - 06829999 1 4624080057<br />

392 © 2009 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.<br />

SUPER 1600-1<br />

SUPER 1600-1 EP<br />

SUPER 1600-2<br />

SUPER 1603<br />

Hydraulic oil filter<br />

07820001 - 07829999<br />

07820001 - 07829999<br />

07820001 - 07829999<br />

2 9624251000<br />

1 9624531001<br />

1 9624541001<br />

07820001 - 07820333 1 2010010<br />

Engine oil filter<br />

07820334 - 07829999 1 2037014<br />

Fuel filter 07820001 - 07829999 1 2010030<br />

Air filter (Main filter) 07820334 - 07829999 1 4624082223<br />

Air filter (Safety filter) 07820334 - 07829999 1 4624082224<br />

09820010 - 09829999<br />

2 9624251000<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624531001<br />

07820001 - 07829999<br />

1 9624541001<br />

Engine oil filter 09820010 - 09829999 1 2037014<br />

Fuel filter 09820010 - 09829999 1 2010030<br />

Air filter (Main filter) 09820010 - 09829999 1 4624082223<br />

Air filter (Safety filter) 09820010 - 09829999 1 4624082224<br />

11820010 - 11829999<br />

1 9624531001<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624541001<br />

07820001 - 07829999<br />

2 9624251000<br />

Engine oil filter 11820010 - 11829999 1 2037014<br />

Fuel filter 11820010 - 11829999 1 2081071<br />

Preliminary fuel filter 11820010 - 11829999 1 2084106<br />

Air filter (Main filter) 11820010 - 11829999 1 4624082223<br />

Air filter (Safety filter) 11820010 - 11829999 1 4624082224<br />

Hydraulic oil filter<br />

Engine oil filter<br />

06730001 - 06739999<br />

673001 - 673999<br />

673001 - 673999<br />

673001 - 673999<br />

06830001 - 06839999<br />

1 9606871002<br />

1 9624271001<br />

1 9624281001<br />

1 9624291001<br />

1 9606871002<br />

1 9624271001<br />

1 9624281001<br />

1 9624291001<br />

06730001 - 06739999 1 4912911346<br />

06830001 - 06839999 1 4912911424<br />

06730001 - 06739999 1 4912911347<br />

Fuel filter<br />

06830001 - 06839999 1 4612130022<br />

Fuel filter (Preliminary fuel filter) 06830001 - 06830292 1 4612130039<br />

Fuel filter (Separ) 06830293 - 06839999 1 2001457<br />

Air filter 06730001 - 06739999 1 4624080125<br />

Air filter (Main filter) 06830001 - 06839999 1 4624080056<br />

Air filter (Safety filter) 06830001 - 06839999 1 4624080057<br />

© 2009 by Joseph Vögele AG<br />

393


Machine type Description Series range Quantity Part No.<br />

SUPER 1603-1<br />

SUPER 1603-2<br />

SUPER 1800<br />

SUPER 1800-1<br />

SUPER 1800-1 EP<br />

Hydraulic oil filter<br />

07830001 - 07839999<br />

07820001 - 07829999<br />

07820001 - 07829999<br />

2 9624251000<br />

1 9624531001<br />

1 9624541001<br />

Engine oil filter<br />

07830001 - 07830241 1 2010010<br />

07830242 - 07839999 1 2037014<br />

Fuel filter 07830001 - 07839999 1 2010030<br />

Air filter (Main filter) 07830001 - 07839999 1 4624082223<br />

Air filter (Safety filter) 07830001 - 07839999 1 4624082224<br />

08830010 - 08839999<br />

1 9624531001<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624541001<br />

07820001 - 07829999<br />

2 9624251000<br />

Engine oil filter 08830010 - 08839999 1 2037014<br />

Fuel filter 08830010 - 08839999 1 2081071<br />

Preliminary fuel filter 08830010 - 08839999 1 2084106<br />

Air filter (Main filter) 08830010 - 08839999 1 4624082223<br />

Air filter (Safety filter) 08830010 - 08839999 1 4624082224<br />

Hydraulic oil filter<br />

Engine oil filter<br />

06680001 - 06689999<br />

1 9606671002<br />

6680001 - 6689999 2 9624251000<br />

6680001 - 6689999<br />

1 9624281001<br />

06680001 - 06680270 1 9624241001<br />

06680271 - 06689999 1 9624291001<br />

06680001 - 06681325 1 4912911436<br />

06681326 - 06681681 1 4912911424<br />

06681682 - 06689999 1 2010937<br />

06680001 - 06681681 1 4912911347<br />

Fuel filter<br />

06681682 - 06689999 1 2010742<br />

Air filter 06680001 - 06689999 1 4624080088<br />

07820001 - 07829999<br />

2 9624251000<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624531001<br />

07820001 - 07829999<br />

1 9624541001<br />

Engine oil filter 07820001 - 07829999 2 4612130063<br />

Fuel filter 07820001 - 07829999 1 2012534<br />

Air filter (Main filter) 07820001 - 07829999 1 4624082223<br />

Air filter (Safety filter) 07820001 - 07829999 1 4624082224<br />

Filter element for venting crankshaft 07820001 - 07829999 1 2045500<br />

09820010 - 09829999<br />

2 9624251000<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624531001<br />

07820001 - 07829999<br />

1 9624541001<br />

Engine oil filter 09820010 - 09829999 2 4612130063<br />

Fuel filter 09820010 - 09829999 1 2012534<br />

Air filter (Main filter) 09820010 - 09829999 1 4624082223<br />

Air filter (Safety filter) 09820010 - 09829999 1 4624082224<br />

Filter element for venting crankshaft 09820010 - 09829999 1 2045500<br />

394 © 2009 by Joseph Vögele AG


Machine type Description Series range Quantity Part No.<br />

SUPER 1800-2<br />

SUPER 1803-1<br />

SUPER 1803-2<br />

SUPER 1804<br />

SUPER 1900,<br />

SUPER 2100<br />

11820010 - 11829999<br />

1 9624531001<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624541001<br />

07820001 - 07829999<br />

2 9624251000<br />

Engine oil filter 11820010 - 11829999 1 2050089<br />

Fuel filter 11820010 - 11829999 1 2081071<br />

Preliminary fuel filter 11820010 - 11829999 1 2084106<br />

Air filter (Main filter) 11820010 - 11829999 1 4624082223<br />

Air filter (Safety filter) 11820010 - 11829999 1 4624082224<br />

07830001 - 07839999<br />

2 9624251000<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624531001<br />

07820001 - 07829999<br />

1 9624541001<br />

Engine oil filter 07830001 - 07839999 2 4612130063<br />

Fuel filter 07830001 - 07839999 1 2012534<br />

Air filter (Main filter) 07830001 - 07839999 1 4624082223<br />

Air filter (Safety filter) 07830001 - 07839999 1 4624082224<br />

Filter element for venting crankshaft 07820001 - 07829999 1 2045500<br />

08830010 - 08839999<br />

1 9624531001<br />

Hydraulic oil filter<br />

07820001 - 07829999 1 9624541001<br />

07820001 - 07829999<br />

2 9624251000<br />

Engine oil filter 08830010 - 08839999 1 2050089<br />

Fuel filter 08830010 - 08839999 1 2081071<br />

Preliminary fuel filter 08830010 - 08839999 1 2084106<br />

Air filter (Main filter) 08830010 - 08839999 1 4624082223<br />

Air filter (Safety filter) 08830010 - 08839999 1 4624082224<br />

Hydraulic oil filter<br />

06690001 - 06699999<br />

1 9606671002<br />

669001 - 669999 1 9606871002<br />

669001 - 669999<br />

1 9624281001<br />

06690001 - 06690100 1 9624241001<br />

06690101 - 06699999 1 9624291001<br />

06690001 - 06690424 1 4912911436<br />

Engine oil filter<br />

06690425 - 06699999 1 4912911424<br />

Fuel filter 06690001 - 06699999 1 4912911347<br />

Air filter 06690001 - 06699999 1 4624080088<br />

Hydraulic oil filter<br />

06190001 - 06199999 1 9624531001<br />

06190001 - 06199999 1 9624541001<br />

Engine oil filter 06190001 - 06199999 1 4912911424<br />

Fuel filter 06190001 - 06199999 1 4612130012<br />

Fuel filter (Preliminary fuel filter) 06190001 - 06190393 1 4612130039<br />

Fuel filter (Separ) 06190394 - 06199999 1 2001457<br />

Air filter (Main filter) 06190001 - 06199999 1 4624082176<br />

Air filter (Safety filter) 06190001 - 06199999 1 4624082177<br />

© 2009 by Joseph Vögele AG<br />

395


Machine type Description Series range Quantity Part No.<br />

Hydraulic oil filter<br />

07190001 - 07199999<br />

06190001 - 06199999<br />

1 9624531001<br />

1 9624541001<br />

Engine oil filter 07190001 - 07199999 1 4912911424<br />

SUPER 1900-2,<br />

SUPER 2100-2<br />

Fuel filter 07190001 - 07199999 2 2041593<br />

Fuel filter (Preliminary fuel filter) 07190001 - 07199999 1 2041590<br />

Air filter (Main filter) 07190001 - 07199999 1 4624082176<br />

Air filter (Safety filter) 07190001 - 07199999 1 4624082177<br />

Hydraulic oil filter<br />

02180001 - 02189999<br />

02180001 - 02189999<br />

1 9624531001<br />

1 9624541001<br />

Engine oil filter 02180001 - 02189999 1 4912911424<br />

SUPER 1903<br />

Fuel filter 02180001 - 02189999 1 4612130012<br />

Fuel filter (Separ) 02180001 - 02189999 1 2001457<br />

Air filter (Main filter) 02180001 - 02189999 1 2001013<br />

Air filter (Safety filter) 02180001 - 02189999 1 2001014<br />

Hydraulic oil filter<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

1 9624531001<br />

1 9624541001<br />

VISION 5200-2,<br />

VISION 5203-2<br />

Engine oil filter<br />

Fuel filter<br />

Fuel filter (Preliminary fuel filter)<br />

Air filter (Main filter)<br />

Air filter (Safety filter)<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

07740010 - 07749999,<br />

07750010 - 07759999<br />

1 2075488<br />

2 2075482<br />

1 2075486<br />

1 4624082176<br />

1 4624082177<br />

Hydraulic oil filter 06740001 - 06749999<br />

2 9606671002<br />

6 9624251000<br />

Engine oil filter 06740001 - 06749999 1 4912911436<br />

SUPER 2500<br />

Fuel filter 06740001 - 06749999 2 4912911471<br />

Fuel filter (Preliminary fuel filter) 06740043 - 06740102 1 4612130039<br />

Fuel filter (Separ) 06740103 - 06749999 1 2001457<br />

Air filter (Main filter) 06740001 - 06749999 1 4624082176<br />

Air filter (Safety filter) 06740001 - 06749999 1 4624082177<br />

396 © 2009 by Joseph Vögele AG


© 2009 by Joseph Vögele AG<br />

397


Genuine Vögele service packages (filters)<br />

Make use of our Service Packages offered<br />

for paver models and maintenance<br />

intervals. They include all filters<br />

and seals required.<br />

Service package 1,000 h<br />

Service package 50 h<br />

Service package 500 h<br />

398 © 2009 by Joseph Vögele AG


Machine type<br />

Series range<br />

Replacement interval<br />

50 h 500 h 1000 h<br />

06900001 - 06900060<br />

2028607<br />

06900061 - 06900129 2028608<br />

2028571<br />

SUPER BOY<br />

06900130 - 06900518 2028609<br />

06900519 - 06900629 2028610<br />

06900630 - 06909999 2030979 2030980<br />

SUPER 600, SUPER 800 07900010 - 07909999 2033689 2033691<br />

SUPER 1100-2, SUPER 1300-2 08110010 - 08119999 2069167 2069169<br />

SUPER 1103-2, SUPER 1303-2 09110010 - 09119999 2069167 2069169<br />

07110001 - 07110180 4620304192 2028026<br />

SUPER 1203<br />

07110181 - 07110213 2012507 2012508<br />

07110214 - 07119999 2037379 2037383 2037384<br />

SUPER 1400<br />

06120001 - 06120076 2028572 2028611<br />

06120077 - 06129999 2028573 2028612<br />

SUPER 1402<br />

06110001 - 06110038 2028572 2028611<br />

06110039 - 06119999 2028573 2028612<br />

SUPER 1500<br />

06700001 - 06700062<br />

2028447<br />

2028577<br />

06700063 - 06709999 2028392<br />

SUPER 1502<br />

06710016 - 06710090<br />

2028347<br />

2028577<br />

06710091 - 06719999 2028338<br />

06720001 - 06720083<br />

2028337<br />

2028577<br />

06720084 - 06729999 2028330<br />

SUPER 1600<br />

06820001 - 06820298 2028578 2028329<br />

06820299 - 06829999 2028579 2028325<br />

SUPER 1600-1<br />

07820001 - 07820333 2011360 2011361 2011362<br />

07820334 - 07829999 2011360 2037317 2037318<br />

SUPER 1600-2 11820010 - 11829999 2052665 2052666 2052667<br />

06730001 - 06739999 2028577 2028296<br />

SUPER 1603<br />

06830001 - 06830292 2028578 2028286<br />

06830293 - 06839999 2028579 2028269<br />

SUPER 1603-1<br />

07830001 - 07830241 2011360 2011361 2011362<br />

07830242 - 07839999 2011360 2037317 2037318<br />

SUPER 1603-2 08830010 - 08839999 2052665 2052666 2052667<br />

06680001 - 06680270<br />

2028262<br />

2028580<br />

06680271 - 06681325 2028253<br />

SUPER 1800<br />

06681326 - 06681681 2028581 2028244<br />

06681682 - 06689999 2028025 2028562 2028563<br />

SUPER 1800-1 07820001 - 07829999 2011360 2012539 2012540<br />

SUPER 1800-2 11820010 - 11829999 2052665 2052668 2052669<br />

SUPER 1803-1 07830001 - 07839999 2011360 2012539 2012540<br />

SUPER 1803-2 08830010 - 08839999 2052665 2052668 2052669<br />

06690001 - 06690100<br />

2028234<br />

2028580<br />

SUPER 1804<br />

06690101 - 06690424 2028213<br />

06690425 - 06699999 2028581 2028127<br />

SUPER 1900, SUPER 2100<br />

06190001 - 06190393 2028582 2028115<br />

06190394 - 06199999 2028564 2013769 2028076<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2041586 2041587 2041588<br />

SUPER 1903 02180001 - 02189999 2028564 2007898 2028565<br />

VISION 5200-2 07740010 - 07749999 2075492 2075493 2075498<br />

VISION 5203-2 07750010 - 07759999 2075492 2075493 2075498<br />

06740001 - 06740042 2013770 2028067<br />

SUPER 2500<br />

06740043 - 06740102 2028606 2028029<br />

06740103 - 06749999 2028560 2028561<br />

© 2009 by Joseph Vögele AG<br />

399


Genuine Vögele service tools<br />

for efficient working<br />

Sophisticated technology calls for modern<br />

special tools when it comes to performing<br />

maintenance services. Profit<br />

from our experience! Used by Vögele<br />

service technicians on job sites all over<br />

the world, these special tools have<br />

proved their appropriateness and done<br />

an excellent job. Use them, too. Save<br />

precious time and cut costs.<br />

V-Belt tension tester<br />

Part No.: 4612070049<br />

For adjusting V-belt tension. Easy to<br />

handle.<br />

Spirit level (digital)<br />

Part No.: 3516031122<br />

Digital display down to a tenth of a degree.<br />

In addition, slope is indicated in<br />

%. Direction of slope shown by arrows.<br />

When holding spirit level over your<br />

head, the display moves to your field of<br />

vision.<br />

Asphalt Paving Case<br />

Part No.: 2080162<br />

Only available from Vögele: a case<br />

packed with all the tools needed for<br />

everyday paving jobs. Clearly arranged<br />

and efficiently sorted. Includes equipment<br />

for testing the transverse and longitudinal<br />

slope, asphalt thickness, mix<br />

temperature, levelness, etc. Everyday<br />

work will soon be inconceivable without<br />

this shockproof case on rollers as a<br />

constant companion.<br />

400 © 2009 by Joseph Vögele AG


Special wrench: “telescoping<br />

tubes”<br />

Part No.: 2002715<br />

For unscrewing and tightening up locking<br />

nuts on the telescoping tubes of extending<br />

screeds.<br />

Special spanner: “height<br />

adjustment of screed’s<br />

extending units”<br />

Part No.: 4618270011<br />

For adjusting the screed’s extending<br />

units in height after having carried out<br />

maintenance services. For AB 475 and<br />

AB 575 screeds.<br />

Special socket: “spring piles<br />

for pressure bar(s)”<br />

Part No.: 2002717<br />

For preloading spring piles of hydraulic<br />

rams for pressure bars.<br />

© 2009 by Joseph Vögele AG<br />

401


Special socket: “hydraulic<br />

rams for pressure bar(s)”<br />

Part No.: 4618270012<br />

For unscrewing and tightening up locking<br />

nuts on hydraulic rams for pressure<br />

bars.<br />

Level 4 m<br />

Part No.: 2034936<br />

Length of level 4 m, folding down to 1 m,<br />

90 x 18 mm, no bubbles.<br />

402 © 2009 by Joseph Vögele AG


Measuring instrument for<br />

layer thickness<br />

Part No.: 2060727 (not shown here)<br />

Measuring instrument for layer thickness.<br />

Polyester line<br />

Part No.: 2060897<br />

Stringline made of polyester, 500 m coil,<br />

diametre 3 mm, colour: red.<br />

Reel for line, on wheels<br />

Part No.: 2060899<br />

Reel to coil up polyester line, easy unwinding.<br />

Rod for stake<br />

Part No.: 2060896<br />

Rod to accomodate stake for stringline.<br />

Stake<br />

Part No.: 2060728<br />

Stake for stringline, distance between<br />

stakes 50-250 mm.<br />

© 2009 by Joseph Vögele AG<br />

403


Genuine Vögele service tool kit<br />

for quick remedy<br />

Profit from our service tool kit and be<br />

sure that your machine is ready for operation<br />

at all times.<br />

Service tool kit<br />

Part No.: 2024590<br />

Sets of screw drivers and pliers, crimping<br />

tool, a variety of switches, sensors<br />

and relays, digital measuring equipment<br />

pressure gauges etc.<br />

Electrical service kit<br />

(new version)<br />

Part No.: 2052241<br />

Which part is faulty? Is everything<br />

there? With this case, you can be sure<br />

of having everything you need. It contains<br />

all the standard parts needed to<br />

remedy a fault in the electrical system<br />

without wasting time. Suitable for all<br />

paver models, including the new -2<br />

family of pavers.<br />

O-ring kit<br />

Part No.: 4614062005<br />

Leaks in the hydraulic system? Have<br />

this well-assorted o-ring kit on hand<br />

and be prepared.<br />

404 © 2009 by Joseph Vögele AG


Genuine Vögele tools for hydraulic system<br />

allow efficient servicing<br />

Hydraulic Connection Kit<br />

Part No.: 2056134<br />

Every service vehicle and every repair<br />

shop should have such a case. It is<br />

packed with a clearly laid out assortment<br />

of cutting rings, union nuts, Minimess<br />

connections, SAE couplings and<br />

all standard couplings.<br />

Vacuum exhauster / pump<br />

Part No.: 2008975<br />

When working on the hydraulic system it<br />

is important to prevent oil from passing<br />

out. The vacuum exhauster / pump creates<br />

a stable pressure column in your<br />

hydraulic circuit which allows to carry<br />

out repairs with loss of oil reduced to a<br />

minimum.<br />

© 2009 by Joseph Vögele AG<br />

405


Genuine Vögele tools for electrical system<br />

allow quick trouble-shooting<br />

Conceived by experts for experts. With<br />

our tractor units and screeds we rely<br />

on premium quality and so do we with<br />

our service tools. For only high-quality<br />

tools fitting your machine allow quick<br />

remedy.<br />

Clip-on ammeter<br />

Part No.: 2008516<br />

For measuring A.C. / D.C. from 0.3 - 700<br />

Ampères, A.C. / D.C. voltage from 0 -<br />

750 Volts, frequency from 0.5 - 9999 Hz,<br />

resistance from 0 - 4 k or for carrying<br />

out continuity test. With belt pouch.<br />

Infrared temperature<br />

measuring instrument<br />

Part No.: 2008493<br />

Non-contacting measurement by infrared<br />

sensor. Emittance adjustable for<br />

measurement on most various surfaces.<br />

Infrared and contacting measurement<br />

combined in one instrument. With<br />

belt pouch and batteries.<br />

Insulation continuity tester<br />

Part No.: 2014661<br />

For testing the insulation of the screed<br />

heating system.<br />

406 © 2009 by Joseph Vögele AG


Hand-held digital<br />

speedometer<br />

Part No.: 2008504<br />

For measuring rpm, speed, length. Noncontacting<br />

measurement with reflector<br />

mark. Slip-on adapter for contacting<br />

measurement. Memory. Turns off automatically.<br />

Cable for insulation<br />

continuity tester<br />

Part No.: 2014662 (not shown here)<br />

Cables and connectors for insulation<br />

continuity tester.<br />

Multimeter<br />

Part No.: 425191 (not shown here)<br />

Measuring instrument for voltage, amperage,<br />

Hz.<br />

Crimping-pliers 0.5 - 2.5<br />

Part No.: 449391 (not shown here)<br />

For Crimp connectors 0.5 - 2.5 mm2.<br />

Crimping-pliers from 2.5<br />

Part No.: 425091 (not shown here)<br />

For Crimp connectors > 2.5 mm2.<br />

Demounting tool<br />

Part No.: 437591 (not shown here)<br />

Demounting tool for crimp contacts in<br />

connector releases retention.<br />

Demounting tool<br />

Part No.: 437491 (not shown here)<br />

Demounting tool for crimp ccontacts in<br />

connector releases retention.<br />

© 2009 by Joseph Vögele AG<br />

407


Genuine Vögele electrical and<br />

hydraulic emergency kits<br />

Avoid downtime and enhance<br />

your paver’s operational<br />

availability<br />

Nothing is more important than operational<br />

reliability of your Vögele paver. Minor<br />

faults in your electrical or electronic<br />

systems, however, may have major<br />

consequences for your Vögele paver’s<br />

reliability in service. Genuine Vögele<br />

“Electrical Emergency Kits“ contain<br />

an assortment of switches, sensors,<br />

fuses and control items to quickly fix<br />

minor faults. Genuine Vögele “Electrical<br />

Emergency Kits” avoid downtime and<br />

maintain your paver’s operational availability.<br />

Emergency Kit<br />

Part No.: see next page<br />

Sturdy case with all the most frequently<br />

needed electrical and hydraulic components<br />

to remedy technical problems<br />

directly on the job. The handy kit is supplied<br />

with appropriate spare parts for<br />

each machine model.<br />

408 © 2009 by Joseph Vögele AG


Machine type Series range Part No.<br />

SUPER 600, SUPER 800 07900001 - 07909999 2055594<br />

SUPER 1203 07110001 - 07119999 2055592<br />

SUPER 1600-1, SUPER 1800-1 07820001 - 07829999 2055583<br />

SUPER 1603-1, SUPER 1803-1 07830001 - 07839999 2055585<br />

SUPER 1800 06680001 - 06689999 2055593<br />

SUPER 1900, SUPER 2100 06190001 - 06199999 2055586<br />

SUPER 1900-2, SUPER 2100-2 07190001 - 07199999 2055491<br />

VISION 5200-2 07740010 - 07749999 2101420<br />

VISION 5203-2 07750010 - 07759999 2101420<br />

© 2009 by Joseph Vögele AG<br />

409


Wirtgen Group lubricants<br />

keep your fleet moving<br />

The complex and demanding requirements<br />

imposed by Wirtgen Group machines<br />

have been analysed in intensive<br />

research and testing work together with<br />

leading oil companies and translated<br />

into optimum specifications. The resultant<br />

products are now used for first-time<br />

lubrication of the machines in the factory.<br />

The outcome of these efforts is<br />

remarkable: a large range of premium<br />

lubricants from a single source complemented<br />

by highly functional accessories<br />

“made in Germany” for filling and<br />

lubrication. The new Wirtgen Group lubricants<br />

ensure that your fleet does not<br />

grind to a halt.<br />

Premium lubricants<br />

Wirtgen Group lubricants combine the<br />

best possible basic oils and unique additives<br />

in customized specifications.<br />

The advantages for you:<br />

• Extended oil-change intervals based<br />

on oil analysis in the Wirtgen Group<br />

• Compatibility with the first filling<br />

• Optimum protection against wear<br />

• Perfect protection against corrosion<br />

• Traceability in the event of damage<br />

Wirtgen Group lubricants consequently<br />

improve the performance and service<br />

life of your machines while at the same<br />

time durably cutting their running costs.<br />

The sensible way to save money!<br />

One-stop supply<br />

All Wirtgen Group machines – whether<br />

Wirtgen milling machine, Vögele paver<br />

or Hamm roller – can be filled and lubricated<br />

with the corresponding Wirtgen<br />

Group lubricant for each application.*<br />

Together with the carefully coordinated<br />

mixture of container sizes, this results<br />

in optimized ordering, storage and filling<br />

processes.<br />

Accessories for filling and<br />

lubrication<br />

Highly functional accessories “made in<br />

Germany”, such as canister pumps and<br />

grease guns, are available to assist you<br />

in filling and lubricating your machines.<br />

*Exceptions are indicated<br />

410 © 2009 by Joseph Vögele AG


The lubricants in detail<br />

Wirtgen Group Engine Oil<br />

10W40<br />

Powerful high-performance engine oil<br />

made from excellent basic oils and special<br />

additives. Increases the performance<br />

output by your engine while at the<br />

same time ensuring maximum operational<br />

reliability.<br />

Container size: 5 l<br />

Wirtgen Group Hydraulic Oil<br />

HVLP 46<br />

High-grade multi-range hydraulic oil<br />

with high viscosity index for optimum<br />

protection against wear, even in the<br />

most difficult service conditions. The<br />

new, improved specification ensures<br />

very long service intervals. Optimum<br />

cold starting properties are guaranteed.<br />

Container sizes: 20 l, 208 l<br />

Classes: AFNOR NF-E 48-690/1, AF-<br />

NOR NF-E 48-603 Part 1 - Type HV,<br />

Denison HF-0, Vickers I-286-S, Vickers<br />

M-2950-S, DIN 51524 Part 3, ISO 11158<br />

Type HV<br />

Manufacturers‘ standards: P-70, Denison<br />

HF-0<br />

Wirtgen Group Gear Oil<br />

85W90<br />

Mineral gear oil of the latest generation<br />

for versatile use in gearboxes and axle<br />

drives. Stands out through maximum<br />

protection against wear and oxidation.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Classes: API GL-5<br />

Manufacturers‘ standards: Daimler<br />

Chrysler MB 235.0, ZF-TE-<br />

ML05A/07A/12A/16C/17B, MAN 342<br />

Type N<br />

Note: Must not be used for Wirtgen<br />

milling drum gearboxes, Hamm vibratory<br />

bearings and drum drives, as well<br />

as for Vögele pump splitter gearboxes<br />

and travel drives.<br />

Wirtgen Group Special Gear<br />

Oil<br />

Special all-synthetic high-performance<br />

gear oil for Hamm vibratory bearings<br />

and drum drives, as well as for Vögele<br />

pump splitter gearboxes and travel<br />

drives. Extremely resistant to pressure<br />

and temperature.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Note: Must not be mixed with mineral<br />

gear oil. Must not be used for Wirtgen<br />

milling drum gearboxes.<br />

Wirtgen Group Multi-purpose<br />

Grease<br />

Highly refined multi-purpose grease for<br />

a wide range of lubricating jobs, such as<br />

on link pins and wheel bearings. Stateof-the-art<br />

additive technology makes<br />

this product particularly suitable for use<br />

in conditions subject to impacts and vibration.<br />

Container size: 400 g cartridge<br />

Wirtgen Group<br />

Telescoping Tube Grease<br />

Special high-performance grease<br />

based on silicone for use on Vögele telescoping<br />

tubes.<br />

Container size: 100 g cartridge<br />

Wirtgen Group Friction and<br />

Roller Bearing Grease<br />

Exclusive grease for lubricating rolling<br />

and plain bearings exposed to high<br />

temperatures in Vögele machines.<br />

Container size: 400 g cartridge<br />

© 2009 by Joseph Vögele AG<br />

411


Wirtgen Group lubricants<br />

Accessories for filling and lubrication<br />

Oil pumps<br />

Hand pump for 20 l canisters:<br />

• Piston pump<br />

• Delivery hose with spring-loaded spiral<br />

and anti-kink spring<br />

• Non-drip spout with holder<br />

• Foot valve<br />

Lever-operated hand pump for 208 l<br />

barrels:<br />

• Made of metal<br />

• Telescoping intake tube<br />

• Pivotable delivery manifold<br />

• Delivery capacity: 0.2 l / stroke<br />

Pressure sprays and grease guns:<br />

Pressure sprays:<br />

• Made of metal<br />

• Flexible hose<br />

• Sizes: 500 g, 1000 g<br />

Grease guns:<br />

• Made of metal<br />

• High pressure output<br />

• Size: 400 g<br />

Filling cans and funnels<br />

Filling cans:<br />

• Flexible spout<br />

• Complete with lid<br />

• Sizes: 1 l, 2 l, 5 l<br />

Filling funnels:<br />

• Transparent plastic material<br />

• Complete with lid<br />

• Diameter: 180 mm, 220 mm<br />

412 © 2009 by Joseph Vögele AG


Description Container Part No.<br />

Wirtgen Group Engine Oil 10W40 5 l 2086135<br />

Wirtgen Group Hydraulic Oil HVLP 46<br />

20 l 2065028<br />

208 l 2065029<br />

5 l 2065030<br />

Wirtgen Group Gear Oil 85W90<br />

20 l 2065031<br />

208 l 2065032<br />

5 l 1238051<br />

Wirtgen Group Special Gear Oil<br />

20 l 2065037<br />

208 l 2065038<br />

Wirtgen Group Multi-purpose Grease 400 g 2065035<br />

Wirtgen Group Friction and Roller Bearing Grease 12 x 400 g 2086136<br />

Wirtgen Group Telescoping Tube Grease 100 g 2086137<br />

Description<br />

Part No.<br />

Hand pump for 20 l canisters 2065044<br />

Lever operated hand pump for 208 l barrels 2065045<br />

Pressure sprays 500 g 2065046<br />

Pressure sprays 1000 g 2065047<br />

Lever operated hand grease gun 400 g 2065048<br />

Grease gun 400 g 2065049<br />

Filling can 1 l 2065041<br />

Filling can 2 l 2065042<br />

Filling can 5 l 2065043<br />

Filling tunnel 180 mm 2065039<br />

Filling tunnel 220 mm 2065040<br />

© 2009 by Joseph Vögele AG<br />

413


<strong>WIRTGEN</strong> <strong>GROUP</strong>:<br />

<strong>PARTS</strong> <strong>AND</strong> <strong>MORE</strong> <strong>2009.</strong><br />

ROAD TECHNOLOGIES<br />

www.wirtgen-group.com


Hamm AG<br />

Compaction and a whole lot more<br />

414 © 2009 by Hamm AG


Hamm AG 414<br />

Compaction technology 416<br />

Wheels and drums 418<br />

Smooth tyres, earthwork tyres 418<br />

Scrapers for smooth drum, scrapers for tyres 420<br />

Rubber buffers and stop rubber buffers 422<br />

Vibration and drive bearings 424<br />

Water system 430<br />

Service packages for filters 436<br />

Hydraulic parts 442<br />

Hydraulic pumps and -motors 442<br />

Hydraulic cylinders and seal kits 460<br />

Engine attachment parts 466<br />

Cabin 470<br />

Electrical accessories 472<br />

Front and rear lighting 472<br />

Sensors (proximity switches) 478<br />

Emergency kits 482<br />

Lubricants 484<br />

© 2009 by Hamm AG<br />

415


Hamm-Oscillation: the innovative solution for all applications<br />

in the field of soil and asphalt compaction<br />

In the oscillation drum masses turning<br />

in the same direction, produce one moment<br />

around the drum axle. The moment<br />

changes its effect direction during<br />

a turn of the mass (forward and reverse),<br />

so that the oscillation drum movement<br />

is created. Here thrusts are introduced<br />

into the soil.<br />

With oscillation clearly lower resonances<br />

are generated than with the vibration.<br />

Here only up to approx. 10% of the<br />

stresses in comparison to vibration are<br />

created. Oscillation rollers use their performance<br />

not to unintended vibration<br />

stimulation of the surrounding field, but<br />

introduce these specific there where<br />

the energy is needed.<br />

On all bitumen job sites - from the<br />

smallest surface, bridges, multi-storey<br />

car parks up to highways - the oscillation<br />

shows its performance and clear<br />

advantages. The oscillating movement<br />

in combination with the permanent<br />

static load of the drum guarantee a fast<br />

increase of compaction together paired<br />

with very homogeneous compaction<br />

and good surface roughness. The sub<br />

base remains thereby preserved.<br />

For compactors there is also the possibility<br />

for the oscillation compaction,<br />

here is the VIO drum used. In this drum<br />

both systems are combined, so that<br />

there can be selected between oscillation<br />

and vibration.<br />

Your advantages with<br />

oscillation<br />

• No vibrations in the machine surrounding<br />

field.<br />

• Working in building areas, on bridges,<br />

within multi-storey car parks or other<br />

sensitive ranges becomes just now<br />

possible.<br />

• Higher temperature range, thereby<br />

more flexibility.<br />

• Better compaction results through<br />

fast and continuous rise of the compaction.<br />

• Immediate adjustment to changed<br />

structural conditions of the subgrade,<br />

without complex control mechanism.<br />

• No grain destroying by smooth compaction.<br />

• Good compaction on joints.<br />

• Good initial grip on the bitumen surface<br />

by a homogeneous compaction.<br />

• Oscillation turns rollers into all-round<br />

machines.<br />

• Faster compaction with better result.<br />

Quicker and continuous<br />

rise of compaction<br />

100%<br />

95%<br />

90%<br />

85% 1 2 3 4<br />

Hamm Tandem rollers Vibration rollers<br />

DV with oscillation<br />

The compaction degree rises<br />

continuously with the oscillation.<br />

With the vibration from<br />

a certain point there is a risk<br />

of loosening or even of grain<br />

destroying. Not so with the<br />

oscillation. With each further<br />

pass the material rigidity still<br />

increases and this without<br />

any unwanted side effects.<br />

This means striking compaction<br />

with higher qualtity.<br />

416 © 2009 by Hamm AG


Hamm Compaction Navigation – the economical<br />

solution for simultaneous compaction and analysis<br />

Compaction measurement has been<br />

standard for many years in the earth<br />

work roller sector. The compaction<br />

measuring technique informs the driver<br />

about the compaction result and facilitates<br />

an evenly high load-bearing capacity.<br />

The most important parameters for the<br />

layer quality “compaction degree and<br />

load-bearing capacity” can be influenced<br />

by rollers only during the compacting<br />

progress. Therefore a time close<br />

measurement during the compaction<br />

should be the target – compacting and<br />

measuring in the respective layer at the<br />

same time. Online compaction measuring<br />

systems which allow compaction<br />

control directly with the roller, are in use<br />

with Hamm AG already for more than 15<br />

years.<br />

These measuring systems measure<br />

with acceleration sensors on the vibrating<br />

components of the drum.<br />

The compaction results are assigned to<br />

the relevant coordinates supported by<br />

satellites.<br />

A computer stores all incoming data in<br />

a data base, at the same time it is an<br />

input device and display with touch<br />

screen for the roller operator. The HCN<br />

computer serves not only for the data<br />

input but also for the later evaluation of<br />

the compaction data. All determinated<br />

data can also be printed.<br />

Operator´s screen<br />

Number of passes<br />

Load-bearing<br />

capacity (EV 2 )<br />

On the operator´s screen the operator<br />

reads the number of passes, the compaction<br />

and the compaction quality.<br />

All advantages on one view:<br />

• Simple operation for the driver<br />

• Surface covering documentation<br />

• Most simple orientation on large job<br />

sites<br />

• Usage of existing electronic planning<br />

data and maps of the respective job<br />

sites<br />

• Reliable assignment of the data to the<br />

construction site coordinates<br />

• Clear data administration and archiving<br />

Geo lines<br />

Quality (EV2)<br />

For easier orientation on the job site, stations<br />

can be loaded with their designations.<br />

• Evaluation with standardized software<br />

• Evaluation already during compaction<br />

• All determinated data can also be<br />

printed<br />

• Proven operation on many job sites<br />

1 DGPS-satellite receiver equipped with<br />

magnet foot<br />

2 Position data HCN Panel PC<br />

3 Compaction measuring system HCM<br />

The high flexibility of the system is obvious<br />

due to the usage of digital planning<br />

data, the preparation of own geo lines,<br />

the calibrating and analysis functions<br />

as well as the usage of different roller<br />

types and compaction systems. The<br />

clear data administration and archiving<br />

is a fulfilled basic requirement. During<br />

the surface covering documentation on<br />

each job site large data sets are produced,<br />

which must be reproducible<br />

and which can be called off for many<br />

years. The simple handling and operation<br />

are further important conditions.<br />

© 2009 by Hamm AG<br />

417


Genuine Hamm tyres<br />

for optimum traction and best compaction capacity<br />

Today’s compactors of Hamm reach<br />

highest climbing power in the toughest<br />

terrain. The tyres on the compactors are<br />

exposed to the highest loads. Therefore,<br />

the tyres are optimised for all operating<br />

conditions and guarantee safe traction<br />

and best handling.<br />

Smooth tyres for asphalt works have<br />

been optimised together with our wellknown<br />

suppliers and offer best compaction<br />

quality.<br />

The smooth tyres are designed for highest<br />

machine weights and have a maximum<br />

load-bearing capacity.<br />

418 © 2009 by Hamm AG


Smooth tyres and earthwork tyres<br />

Machine type Smooth tyres Earthwork tyres<br />

HD 10 - 13<br />

Standard 380261<br />

Option 1270745<br />

HD 10 H171 Standard 1270745<br />

HD 12 H171 Standard 2080808<br />

HD 13 - 14 H172 Standard 2064799<br />

Standard 1209353<br />

HD 70 - 75<br />

HD 90 - 110<br />

Option (Michelin) 329096<br />

Option (Mitas) 2108260<br />

DV 3 Standard 342122<br />

DV 6.4<br />

DV 8.4<br />

DV 6.4 PVC<br />

DV 8.4 PVC<br />

DV 6 Super<br />

DV 8 Super<br />

Standard 1209353<br />

Option 329096<br />

DV 40 2043068<br />

Standard 329096<br />

DV 70 - 90<br />

Option 1209353<br />

2220 Tractor tread 364193<br />

2320<br />

2420<br />

2520<br />

2620<br />

3010<br />

Diamond tread 354171<br />

Tractor tread 355127<br />

Diamond tread 387851<br />

Tractor tread 342009<br />

Diamond tread 354171<br />

Tractor tread 355127<br />

4010<br />

Diamond tread 387851<br />

5011<br />

Tractor tread 342009<br />

3205 Tractor tread 364193<br />

3307<br />

3410 - 3411<br />

3412 - 3414<br />

3516 - 3520<br />

3516<br />

Option rock tyre<br />

3518 - 3625<br />

Option rock tyre<br />

HD 150<br />

GRW 10 - 18<br />

Standard 1209353<br />

Option (Michelin) 329096<br />

Option (Mitas) 2108260<br />

Diamond tread 354171<br />

Tractor tread 355127<br />

Diamond tread 387851<br />

Tractor tread 342009<br />

Diamond tread 387851<br />

Tractor tread 342009<br />

Michelin - rock tyre with rim 886793<br />

Michelin - rock tyre without rim 1289926<br />

Galaxy - rock tyre with rim 2077880<br />

Galaxy - rock tyre without rim 2071620<br />

Michelin - rock tyre with rim 862878<br />

Michelin - rock tyre without rim 1232975<br />

Galaxy - rock tyre with rim 2068897<br />

Galaxy - rock tyre without rim 2068866<br />

© 2009 by Hamm AG<br />

419


Genuine Hamm drum scrapers<br />

for highest surface quality<br />

Genuine Hamm scrapers are wear-resistant<br />

and guarantee a safe cleaning of<br />

the drum and asphalt tyres.<br />

In the daily site works, genuine Hamm<br />

scrapers ensure best asphalt and surface<br />

quality due to clean drum surfaces.<br />

The scraper materials optimised by<br />

Hamm are wear-resistant at lowest operating<br />

costs.<br />

420 © 2009 by Hamm AG


Scraper for smooth drum and tyres<br />

Machine type<br />

Model<br />

Scraper for smooth<br />

drum<br />

Scraper for padfoot<br />

drum<br />

Scraper for tyres<br />

2220 H127 468207<br />

2320 H155 492280<br />

2420 H141 486736<br />

2520 H142<br />

2620 H144<br />

499986<br />

3010 H133 492280<br />

491748<br />

4010 H134<br />

491748<br />

486736<br />

5011 H135<br />

3205 H158, H188 468207<br />

3307 H159, H189 492280<br />

1501461<br />

3410 - 3411 H169, H179<br />

3412 - 3414 H160, H180<br />

1499327<br />

3516 H161, H176<br />

1489267<br />

3518 - 3520 H161, H176 1499351<br />

3625 H162, H177 1499351<br />

DV 3 H120 557048 444871<br />

DV 6.4<br />

H143<br />

DV 6.4 PVC<br />

H150<br />

421324<br />

DV 6 Super H156 1466763<br />

1406248<br />

DV 8.4<br />

H138<br />

492280<br />

DV 8.4 PVC<br />

H151<br />

DV 8 Super H157 407976<br />

DV 40 H154 1414984 1508148<br />

DV 70 H165, H191 1503987<br />

DV 90 H166, H192 407976<br />

1406248<br />

HD 8 VV H170 2033739<br />

HD 10C VV H170 2031269<br />

HD 10 VV, TV H171 2031269 2085393<br />

HD 12 VV, TV H171 2069570 2085390<br />

HD 13 VV, TV H172 2047124<br />

HD 14 VV, TV H172 2034672<br />

2076350<br />

HD 10 H139 1414976<br />

HD 12 H139 1414984<br />

444871<br />

HD 13 H139 1433636<br />

HD 70<br />

1466763<br />

H152, H173, H187<br />

HD 75 1461796<br />

1406248<br />

HD 90 - 110 H153, H174, H181 1461796<br />

HD 120<br />

1504185<br />

H163, H175, H182<br />

HD 130 1473638<br />

HD 150 TT H168, H183, H193 1406248<br />

GRW 10 - 18<br />

HW 90<br />

H114, H178, H190<br />

H123<br />

557048 (Front)<br />

422851 (Rear - 650 wide)<br />

434795 (Rear - 610 wide)<br />

557374 (Rear - 550 wide)<br />

brushes 701041<br />

PVC 1406248<br />

© 2009 by Hamm AG<br />

421


Genuine Hamm suspension parts for maximum<br />

service life at minimum amount of maintenance<br />

In the daily site work, the genuine Hamm<br />

rubber buffers prevent that the high<br />

compaction capacities, produced by<br />

the vibration and oscillation drums, do<br />

not transfer the damaging resonances<br />

to the roller.<br />

Genuine Hamm rubber buffers ensure<br />

that the torque of the drive is reliably<br />

transferred even under the hardest conditions.<br />

Genuine Hamm rubber buffers offer optimum<br />

driving comfort for the operator,<br />

with minimum maintenance costs.<br />

422 © 2009 by Hamm AG


Rubber buffer and stop rubber buffer<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Rubber buffer for drum<br />

Stop rubber buffer<br />

for drum<br />

2220 H132<br />

2320 H155<br />

2420*, 2520, 2620 H141, H142, H144<br />

3010 H133<br />

4010 H134<br />

0001-9999<br />

(00001-99999)<br />

0001-9999<br />

(00001-41719)<br />

0357-9999<br />

(41718-99999)<br />

0001-9999<br />

(00001-99999)<br />

0014-9999<br />

(35847-99999)<br />

0204-9999<br />

(37953-99999)<br />

0271-9999<br />

(37973-99999)<br />

354082<br />

354082 Smooth drum - 435120<br />

354082 Padfoot drum - 396141<br />

354082 1417282*<br />

354082 Smooth drum - 1417282<br />

354082 Padfoot drum - 396141<br />

354082 Smooth drum - 1417282<br />

5011 H135<br />

3205, 3307, 3410 - 3411,<br />

3412 - 3414<br />

H158, H188<br />

H159, H189<br />

H160, H169, H179<br />

0001-9999<br />

(00001-99999)<br />

0001-9999<br />

(00001-99999)<br />

354082<br />

1487116<br />

3412 - 3414 H180 0001-9999 1524771<br />

3516<br />

3518, 3520<br />

3625<br />

0001-0538<br />

H161<br />

(43553-99999)<br />

1487116<br />

0539-9999 1524771<br />

H176 0001-9999 2039965<br />

0001-0546<br />

H161<br />

(43553-99999)<br />

1487116<br />

0547-9999 1524771<br />

H176 0001-9999 2039965<br />

H162<br />

0001-9999<br />

(00001-99999)<br />

1487116<br />

1524771**<br />

H177 0001-9999 2039965<br />

DV 3<br />

H120<br />

0001-9999<br />

(00001-99999)<br />

324353<br />

DV 6.4, DV 6.4 PVC, DV 6 Super<br />

DV 8.4, DV 8.4 PVC, DV 8 Super<br />

H143, H150, H156,<br />

H138, H151, H157<br />

0001-9999<br />

(00001-99999)<br />

354082<br />

DV 40, DV 70, DV 90<br />

H164, H165<br />

H166, H191, H192<br />

0001-9999 1487116<br />

HD 8 VV, HD 10C VV H170 0001-9999 2029281<br />

HD 10 - 12 H171 0001-9999 2029281<br />

HD 13 - 14 H172 0001-9999 1487116<br />

HD 10 - 13<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

H139<br />

H152, H173, H153<br />

H163, H174, H181<br />

H175, H182, H187<br />

0001-9999<br />

(00001-99999)<br />

0001-9999<br />

(00001-99999)<br />

*Valid with drum drive **Part No. 1524771 valid as from June 2004<br />

324353<br />

354082 396141<br />

© 2009 by Hamm AG<br />

423


Genuine Hamm drum parts<br />

for maximum life at minimal costs<br />

The Hamm vibration and oscillation<br />

roller drums stand for highest compaction<br />

capacity. The exactly coordinated<br />

Hamm genuine stock parts as well as<br />

rollers drums from highly wear resistant<br />

steels offer maximum life at minimal<br />

maintenance costs. The maximum<br />

compaction capacity together with the<br />

low maintenance costs guarantee lowest<br />

operating costs of the machine. The<br />

excellent accessibility reduces the stop<br />

period of the roller in case of maintenance.<br />

Axial face seal<br />

Vibrator complete<br />

Drive bearing<br />

Vibrator bearing<br />

424 © 2009 by Hamm AG


Roller drums of tandem rollers<br />

Empty drum<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version<br />

Vibration<br />

Drum<br />

Drum half 1/<br />

divided drum 1<br />

Drum half 2/<br />

divided drum 2<br />

Oscillation<br />

Oscillation drum<br />

DV 3<br />

H120<br />

0001 - 1472<br />

(28792 - 61694)<br />

DV 3<br />

DV 3 H<br />

768243<br />

776343<br />

DV 6.4<br />

DV 6.4 PVC<br />

H143<br />

H150<br />

0001 - 0197<br />

(36457 - 40434)<br />

0001 - 0193<br />

(40398 - 44914)<br />

819026 819034 819662<br />

DV 6 Super<br />

H156<br />

0001 - 0325<br />

(43442 - 61316)<br />

856215 856118 853216<br />

DV 8.4<br />

H138<br />

0001 - 0422<br />

(34677 - 40435)<br />

DV 8.4 PVC<br />

H151<br />

0001 - 0208<br />

(40401 - 44754)<br />

798576 798584 844012<br />

DV 8 Super<br />

H157<br />

0001 - 0410<br />

(43483 - 61295)<br />

DV 40 H164 0001 - 9999 889156<br />

DV 70 H165, H191 0001 - 9999 895458 895431 890162<br />

DV 90 H166, H192 0001 - 9999 890022 890030 890138<br />

HD 8 - 10 H170 0001 - 9999<br />

HD 10 - 12 H171 0001 - 9999<br />

HD 13 - 14 H172 0001 - 9999<br />

HD 10 - 13<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HW 90<br />

H139<br />

H152<br />

H173<br />

H187<br />

H153<br />

H174<br />

H181<br />

H163<br />

H175<br />

H182<br />

H175, H182<br />

0001 - 9999<br />

(35845 - 99999)<br />

0001 - 9999<br />

(41527 - 99999)<br />

0001 - 9999<br />

(40961 - 99999)<br />

0001 - 9999<br />

(42546 - 99999)<br />

HD 8 VV 2029583<br />

HD 10C VV 2033886<br />

HD 10 2049429<br />

HD 12 2049431<br />

HD 13 2043636<br />

HD 14 2029806<br />

HD 10 859796<br />

HD 12 859710<br />

HD 13 859818<br />

HD 70 848131 856215 856118 853216<br />

HD 75 848212 853348 853178 853232<br />

HD 90 844225 798576 798584 844012<br />

HD 110 845582<br />

HD 120 1706292<br />

HD 130 857017<br />

HD 120 2025550<br />

0001 - 9999<br />

H182 HD 130 2083940<br />

H123<br />

0001 - 9999<br />

(30218 - 99999)<br />

Front<br />

8t/ 10t 780030<br />

12t 780685<br />

Rear<br />

550 mm - 8t/10t 780022<br />

550 mm - 12t 780677<br />

610 mm - 8t/10t 780839<br />

© 2009 by Hamm AG<br />

425


Roller drum of compactors<br />

Empty drum<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Vibration<br />

Oscillation / VIO<br />

Smooth drum Padfoot drum Oscillation VIO-drum<br />

drum<br />

2220 H132<br />

0001 - 0099<br />

(41222 - 47120)<br />

791806 847054<br />

2320 H155<br />

0001 - 0551<br />

(31152 - 45480)<br />

802255 805130 792802<br />

2420 H141<br />

0001 - 2052<br />

(35132 - 61165)<br />

803103 803502<br />

2520 H142<br />

2620 H144<br />

0001 - 0575<br />

(35313 - 60214)<br />

0001 - 0163<br />

(35414 - 60207)<br />

849278 849812<br />

3010 H133<br />

0001 - 0513<br />

(34444 - 44956)<br />

805017 805130 844470<br />

4010 H134<br />

0001 - 0606<br />

(34110 - 45300)<br />

803103 803502 828963<br />

5011 H135<br />

0001 - 0031<br />

(36336 - 44335)<br />

820113<br />

3205<br />

H158<br />

H188<br />

0001 - 9999<br />

(44915 - 99999)<br />

864188 864803<br />

3307<br />

H159<br />

H189<br />

0001 - 9999<br />

(44041 - 99999)<br />

864161 864595 873047<br />

3410 - 3411<br />

H169<br />

H179<br />

0001 - 9999<br />

(61361 - 99999)<br />

873861 873888<br />

3412 - 3414<br />

H160<br />

H180<br />

0001 - 9999<br />

(43462 - 99999)<br />

857300 864471 873128<br />

3516<br />

H161<br />

H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

857300 864471<br />

3518 - 3520<br />

H161<br />

H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

857475 864498<br />

3625<br />

H162<br />

H177<br />

0001 - 9999<br />

(44308 - 99999)<br />

857475<br />

426 © 2009 by Hamm AG


© 2009 by Hamm AG<br />

427


Drive bearing<br />

Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Bearings and seal kits<br />

Live ring Drive bearing Seals<br />

Drum Steering Vibration drum Oscillation<br />

drum<br />

VIO/<br />

outside inside outside inside<br />

Shaft<br />

seal<br />

Axial face<br />

seal<br />

2220 H132<br />

0001 - 0099<br />

(41222 - 47120)<br />

288241 288268 280402<br />

2320 H155<br />

0001 - 0551<br />

(31152 - 45480)<br />

288241 288268 280402* 383260**<br />

2420 H141<br />

0001 - 2052<br />

(35132 - 61165)<br />

370665 288268 383260<br />

2520 H142<br />

0001 - 0575<br />

(35313 - 60214)<br />

386367 383260<br />

2620 H144<br />

0001 - 0163<br />

(35414 - 60207)<br />

386367 383260<br />

3010 H133<br />

0001 - 0513<br />

(34444 - 44956)<br />

370665 288268 383260<br />

4010 H134<br />

0001 - 0606<br />

(34110 - 45300)<br />

370665 288268 383260<br />

5011 H135<br />

0001 - 0031<br />

(36336 - 44335)<br />

386367 383260<br />

3205 H158, H188<br />

0001 - 9999<br />

(44915 - 99999)<br />

370665 288268 383260<br />

3307 H159, H189<br />

0001 - 9999<br />

(44041 - 99999)<br />

370665 288268 370665 288268 383260<br />

3410 - 3411 H169, H179<br />

0001 - 9999<br />

(61361 - 99999)<br />

370665 288268 383260<br />

3412 - 3414 H160, H180<br />

0001 - 9999<br />

(43462 - 99999)<br />

370665 288268 1270591 1270583 383260<br />

3516 H161, H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

370665 288268 383260<br />

3518 - 3520 H161, H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

386367<br />

3625 H162, H177<br />

0001 - 9999<br />

(44308 - 99999)<br />

DV 6.4 H143<br />

0001 - 0197<br />

(36457 - 40434)<br />

397598 296309<br />

DV 6.4 PVC H150<br />

0001 - 0193<br />

(40398 - 44914)<br />

397598 296309<br />

DV 6 Super H156<br />

0001 - 0325<br />

(43442 - 61316)<br />

397598 296309<br />

DV 8.4 H138<br />

0001 - 0422<br />

(34677 - 40435)<br />

365262 281905<br />

DV 8.4 PVC H151<br />

0001 - 0208<br />

(40401 - 44754)<br />

365262 281905 288241 288268<br />

DV 8 Super H157<br />

0001 - 0410<br />

(43483 - 61295)<br />

365262 281905 288241 288268<br />

DV 40 H164 0001 - 9999 1296442<br />

DV 70 H165, H191 0001 - 9999 397598 296309 288241 288268 280402<br />

DV 90 H166, H192 0001 - 9999 365262 281905 288241 288268 280402<br />

HD 10 - 13 H139<br />

0001 - 9999<br />

(35845 - 99999)<br />

208353<br />

HD 10 - 12 H171 208353<br />

HD 70 - 75<br />

H152, H173, 0001 - 9999<br />

H187 (41527 - 99999)<br />

288241 288268 280402<br />

HD 90 - 110<br />

H153, H174, 0001 - 9999<br />

H181 (40961 - 99999)<br />

288241 288268 288241 288268 280402<br />

HD 120 - 130<br />

0001 - 9999<br />

H163, H175 288241 288268<br />

280402<br />

383260<br />

(42546 - 99999)<br />

(Vibro)<br />

1270583 1270591<br />

1270540<br />

H182 0001 - 9999 370665 288268 280402<br />

(Osci)<br />

*Smooth drum; **Padfoot drum<br />

428 © 2009 by Hamm AG


Vibrator<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version<br />

Vibrator<br />

Vibrator complete<br />

Cylindrical roller bearing<br />

left right VIO Vibration Oscillation / VIO<br />

2220 H132<br />

0001 - 0099<br />

(41222 - 47120)<br />

348732<br />

2320 H155<br />

0001 - 0551<br />

(31152 - 45480)<br />

844160 336009 348732<br />

2420 H141<br />

0001 - 2052<br />

(35132 - 61165)<br />

820423 820431 336009<br />

2520 H142<br />

0001 - 0575<br />

(35313 - 60214)<br />

820636 820644 362174<br />

2620 H144<br />

0001 - 0163<br />

(35414 - 60207)<br />

824097 824100 362174<br />

3010 H133<br />

0001 - 0513<br />

(34444 - 44956)<br />

844160 897000 336009 397539<br />

4010 H134<br />

0001 - 0606<br />

(34110 - 45300)<br />

844136 844144 336009 362174<br />

5011 H135<br />

0001 - 0031<br />

(36336 - 44335)<br />

824119 824127 362174<br />

3205 H158, H188<br />

0001 - 9999<br />

(44915 - 99999)<br />

348732<br />

3307 H159, H189<br />

0001 - 9999<br />

(44041 - 99999)<br />

2039863 336009 397539<br />

3410 - 3411 H169, H179<br />

0001 - 9999<br />

(61361 - 99999)<br />

820423 820431 336009<br />

3412 - 3414 H160, H180<br />

0001 - 9999<br />

(43462 - 99999)<br />

865915 865923 2032130 336009 1269976<br />

3516 H161, H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

865915 865923 336009<br />

3518 - 3520 H161, H176<br />

0001 - 9999<br />

(43553 - 99999)<br />

866075 866083 362174<br />

3625 H162, H177<br />

0001 - 9999<br />

(44308 - 99999)<br />

864706 866083 362174<br />

DV 3<br />

H120<br />

0001 - 1472<br />

(28792 - 61694)<br />

327964<br />

DV 6.4 H143<br />

0001 - 0197<br />

(36457 - 40434)<br />

397539<br />

DV 6.4 PVC H150<br />

0001 - 0193<br />

(40398 - 44914)<br />

DV 6 Super H156<br />

0001 - 0325<br />

(43442 - 61316)<br />

DV 8.4 H138<br />

0001 - 0422<br />

(34677 - 40435)<br />

827266 827274 381829 397539<br />

DV 8.4 PVC H151<br />

0001 - 0208<br />

(40401 - 44754)<br />

827266 827274 381829 397539<br />

DV 8 Super H157<br />

0001 - 0410<br />

(43483 - 61295)<br />

827266 827274 381829 397539<br />

DV 40 H164 0001 - 9999 381829<br />

DV 70 H165, H191 0001 - 9999 397539<br />

DV 90 H166, H192 0001 - 9999 1291386 397539<br />

HD 8 VV H170 1302809<br />

HD 10C VV H170 1302809<br />

HD 10 - 12 H171 2067405<br />

HD 13 - 14 H172 2031368<br />

HD 10 - 13 H139<br />

0001 - 9999 HD 10 - 12 355011<br />

(35845 - 99999) HD 13 327964<br />

HD 70 - 75<br />

H152, H173, 0001 - 9999 Standard 348732<br />

H187 (41527 - 99999) Divided drum 397539<br />

397539<br />

HD 90 - 110<br />

H153, H174, 0001 - 9999<br />

Standard 348732<br />

H181 (40961 - 99999)<br />

397539<br />

HD 120 - 130<br />

H163, H175<br />

0001 - 9999<br />

(42546 - 99999)<br />

H182 0001 - 9999<br />

Divided drum 853534 853356 381829<br />

HD 110 336009<br />

849707 849693 336009<br />

HD 120 1706365 1706357 336009<br />

HD 130 849707 849693 336009<br />

© 2009 by Hamm AG<br />

429


Genuine Hamm sprinkling parts<br />

for operating safety<br />

Genuine Hamm parts for sprinkling<br />

guarantee the reliable water distribution<br />

on the drums of asphalt rollers. The<br />

Hamm sprinkling system for asphalt<br />

machines has been optimised for the<br />

application on most difficult paving and<br />

is extremely water-saving. The complete<br />

sprinkling system is designed for<br />

optimum reliability.<br />

430 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Water sprinkling<br />

Description<br />

Part No.<br />

Water filter complete 274097<br />

Filter element 280283<br />

DV 3<br />

H120<br />

0001-9999<br />

(00001-99999)<br />

Spare glass 293598<br />

O-ring for spare glass 293717<br />

Water pump 851124<br />

Spray nozzle 200425<br />

Sprinkler nozzle (tyre side) 352594<br />

Water filter complete 813249<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

DV 6.22<br />

H118<br />

0763 - 9999<br />

(34844 - 99999)<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

Spray nozzle 200425<br />

Spray nozzle additive sprinkling 352594<br />

Water filter complete 842397<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

DV 6.4, DV 6.4 PVC,<br />

DV 6 Super<br />

H143<br />

H150<br />

H156<br />

0001 - 9999<br />

(00001 - 99999)<br />

Sprinkler nozzle complete vibration drum 2027825<br />

Sprinkler nozzle complete oscillation drum 2027844<br />

Adapter for hose coupling 2029231<br />

Hose coupling 2031621<br />

Hose coupling complete 2035493<br />

Pipe clamp (additive sprinkling) 1212265<br />

Strainer (additive sprinkling) 1212281<br />

Spray nozzle (additive sprinkling) 1212257<br />

Union nut (additive sprinkling) 1212273<br />

Water filter complete 813249<br />

DV 8.4<br />

H138<br />

0001 - 0281<br />

(34677 - 37862)<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

© 2009 by Hamm AG<br />

431


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Water sprinkling<br />

Description<br />

Part No.<br />

0001 - 0281<br />

(34677 - 37862)<br />

Union nut 390313<br />

Water pump 851124<br />

Spray nozzle additive sprinkling 352594<br />

0001 - 0070<br />

(00001 - 35313)<br />

Spray nozzle 200425<br />

0072 - 9999<br />

(35314 - 99999)<br />

Spray nozzle 394297<br />

Water filter complete 813249<br />

Filter element 386596<br />

DV 8.4<br />

H138<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

0282 - 9999<br />

(37863 - 40400)<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

Nozzle holder 1212265<br />

Nut 1212273<br />

Sieving filter 1212281<br />

Spray nozzle (water and additive sprinkling) 1212257<br />

Water filter complete 842397<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

DV 8.4 PVC,<br />

DV 8 Super<br />

H151<br />

H157<br />

0001 - 9999<br />

(00001 - 99999)<br />

Water pump 851124<br />

Sprinkler nozzle complete vibration drum 2027825<br />

Sprinkler nozzle complete oscillation drum 2027844<br />

Adapter for hose coupling 2029231<br />

Hose coupling 2031621<br />

Hose coupling complete 2035493<br />

Pipe clamp (additive sprinkling) 1212265<br />

Spray nozzle (additive sprinkling) 1212257<br />

Water filter complete 813249<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

DV 40, DV 70, DV 90<br />

H164<br />

H165<br />

H166 H191 H192<br />

0001 - 9999<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

Sprinkler nozzle complete vibration drum 2027825<br />

Sprinkler nozzle complete oscillation drum DV 70 - 90 2027844<br />

432 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Water sprinkling<br />

Description<br />

Part No.<br />

Nozzle holder 1232770<br />

Sieving filter not DV 40 2028603<br />

Sieving filter DV 40 1212281<br />

DV 40, DV 70, DV 90<br />

H164<br />

H165<br />

H166 H191 H192<br />

0001 - 9999<br />

HD 8 VV, HD 10C VV H170 0001 - 9999<br />

HD 10 - 12 H171 0001 - 9999<br />

HD 13 - 14 H 172 0001 - 9999<br />

HD 10 - 13<br />

H139<br />

0001 - 1485<br />

(36437 - 42934)<br />

1486 - 9999<br />

(42935 - 99999)<br />

Spray nozzle 1232762<br />

Spray nozzle not DV 40 2028605<br />

Nut 1212273<br />

Adapter for hose coupling DV 70 - 90 2029231<br />

Hose coupling DV 70 - 90 2031621<br />

Hose coupling complete DV 70 - 90 2035493<br />

Water filter 2033909<br />

O-rings for water filter 2035815<br />

O-rings for water filter 2035816<br />

Water pump 851124<br />

Spray nozzle 1232762<br />

Water filter 2033909<br />

O-rings for water filter 2035815<br />

O-rings for water filter 2035816<br />

Water pump 851124<br />

Spray nozzle 1232762<br />

Water filter 2033909<br />

O-rings for water filter 2035815<br />

O-rings for water filter 2035816<br />

Water pump 851124<br />

Spray nozzle 1232762<br />

Water filter complete 823112<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 1428683<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

Spray nozzle 394297<br />

Water filter complete 842397<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Water pump 851124<br />

Spray nozzle 394297<br />

© 2009 by Hamm AG<br />

433


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Water sprinkling<br />

Description<br />

Part No.<br />

Water filter complete 842397<br />

Filter element 386596<br />

Felt rings for filter element 392731<br />

Spare glass 878685<br />

O-ring for spare glass 392758<br />

HD 70 - 75, HD 90 - 110,<br />

HD 120 - 130, HD 150 TT<br />

H152<br />

H153<br />

H163<br />

H168<br />

0001 - 9999<br />

(00001 - 99999)<br />

Union nut 390313<br />

Water pump 851124<br />

Spray nozzle complete, Vibration drum 2027825<br />

Spray nozzle complete, Oscillation drum 2027844<br />

Adapter for hose coupling 2029231<br />

Hose coupling 2031621<br />

Hose coupling complete 2035493<br />

HD 70 - 75, HD 90 - 110,<br />

HD 120 - 130, HD 150 TT<br />

H173, H174, H181,<br />

H182, H183, H187,<br />

H193<br />

0001 - 9999 Water filter complete 813249<br />

Water filter complete 274097<br />

Filter element 280283<br />

GRW 10 - 18<br />

H114<br />

993 - 9999<br />

(42394 - 99999)<br />

O-ring 293717<br />

Spare glass 293598<br />

Spray nozzle 394297<br />

434 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Water sprinkling<br />

Description<br />

Part No.<br />

Water filter complete 813249<br />

Filter element 386596<br />

GRW 10 - 24 H178 H190 0001 - 9999<br />

Felt seal 392731<br />

Spare glass 878685<br />

Union nut 390313<br />

Spray nozzle 2045333<br />

Water filter complete 274097<br />

Filter element 280283<br />

O-ring 293717<br />

0522 - 1034<br />

Spare glass 293598<br />

Spray nozzle 1212257<br />

Sieving filter 1212281<br />

Water pump 851124<br />

HW 90<br />

H123<br />

Water filter complete 813249<br />

Filter element 386596<br />

O-ring 392731<br />

Spare glass 878685<br />

1035 - 9999<br />

O-ring for spare glass 392758<br />

Union nut 390313<br />

Spray nozzle 1212257<br />

Sieving filter 1212281<br />

Water pump 851124<br />

© 2009 by Hamm AG<br />

435


Genuine Hamm Service Kits<br />

for highest possible operating safety<br />

A genuine Hamm filter is safe, reliable<br />

and cleans efficiently.<br />

Genuine Hamm filters effectively protect<br />

the installed aggregates from damaging<br />

particles and guarantee maximum<br />

service life of the modern Diesel and<br />

hydraulic aggregates.<br />

Genuine Hamm Service Kits include all<br />

necessary parts per maintenance step,<br />

exactly coordinated for the particular<br />

machine type.<br />

Genuine Hamm Service Kits stand for<br />

longer replacement intervals and result<br />

in reduced maintenance costs.<br />

436 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Replacement interval<br />

50 h every 500 h every 1000 h every 2000 h<br />

2220 H132<br />

0002 - 0026<br />

(41693 - 42065)<br />

0027 - 9999<br />

(42499 - 99999)<br />

2020420 2020423 2020424<br />

2020420 2020421 2020422<br />

2320 H155<br />

0357 - 0456<br />

(41718 - 42345)<br />

0457 - 9999<br />

(42657 - 99999)<br />

2020314 2020317 2020318<br />

2020287 2020291 2020302<br />

0288 - 1062<br />

(37813 - 41611)<br />

2020271 2018605 2018604<br />

2420 H141<br />

1063 - 1277<br />

(41888 - 42841)<br />

2014838 2014799 2014797<br />

1278 - 9999<br />

(42892 - 99999)<br />

2014796 2014795 2014778<br />

0064 - 0130<br />

(37803 - 40515)<br />

2020505 2020506 2020507<br />

2520 H142<br />

0131 - 0148<br />

(40931 - 41075)<br />

2020510 2020509 2020508<br />

0149 - 9999<br />

(41262 - 99999)<br />

2020513 2020512 2020511<br />

0015 - 0057<br />

(37810 - 40514)<br />

2020505 2020506 2020507<br />

2620 H144<br />

0058 - 0093<br />

(40721 - 43102)<br />

2020510 2020509 2020508<br />

0094 - 9999<br />

(43102 - 99999)<br />

2020513 2020512 2020511<br />

2720 H154<br />

0001 - 9999<br />

(41692 - 99999)<br />

2020514 2020516 2020515<br />

3011 H133<br />

0204 - 0353<br />

(37953 - 40307)<br />

0354 - 9999<br />

(40333 - 99999)<br />

2013875 2013874 2013831<br />

2013875 2020541 2013876<br />

4011 (89 KW) H134<br />

0271 - 0386<br />

(37973 - 40515)<br />

0387 - 9999<br />

(40516 - 99999)<br />

2013894 2024083 2013916<br />

2013894 2024085 2014022<br />

© 2009 by Hamm AG<br />

437


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Replacement interval<br />

50 h every 500 h every 1000 h every 2000 h<br />

4011 (98 KW) H134<br />

0271 - 0386<br />

(37973 - 40515)<br />

0387 - 9999<br />

(40516 - 99999)<br />

0001 - 0032<br />

(44915 - 48511)<br />

2013894 2024072 2014018<br />

2013894 2020539 2014029<br />

2013742 2013738 2013704<br />

3205<br />

H158<br />

0033 - 0245<br />

(49092 - 99999)<br />

2013703 2013679 2013662 2013636<br />

0246 - 9999 2051657 2051661 2051662 2051663<br />

H188 0001 - 9999 2057970 2057971 2057972 2057973<br />

0001 - 0005<br />

(44041 - 45680)<br />

2029812 2029813 2029855<br />

3307<br />

H159<br />

0006 - 0155<br />

(45681 - 48771)<br />

0156 - 0976<br />

(49452 - 99999)<br />

2013604 2013517 2013500<br />

2013609 2013594 2013514 2013491<br />

0977 - 9999 2051652 2051654 2051655 2051656<br />

H189 0001 - 9999 2058130 2058131 2058132 2058133<br />

3410 - 3411<br />

H169<br />

0001 - 0213<br />

(61361 - 99999)<br />

2012873 2012861 2012848 2012843<br />

0214 - 9999 2034356 2034358 2034359 2034360<br />

H179 0001 - 9999 2060088 2060092 2060093 2060094<br />

H269 0001 - 9999 2034356 2034358 2034359 2034360<br />

0002 - 0327<br />

(43589 - 48926)<br />

2013469 2013448 2013410<br />

3412 - 3414<br />

H160<br />

0328 - 0457<br />

(49132 - 50176)<br />

0458 - 1026<br />

(50289 - 99999)<br />

2013455 2013441 2012629<br />

2012873 2012861 2012848 2012843<br />

1027 - 9999 2034356 2034358 2034359 2034360<br />

H180 0001 - 9999 2060095 2060096 2060098 2060099<br />

438 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Replacement interval<br />

50 h every 500 h every 1000 h every 2000 h<br />

0001 - 0156<br />

(43553 - 48881)<br />

2012929 2013162 2013240<br />

3516 - 3520<br />

H161<br />

0157 - 0296<br />

(49067 - 50683)<br />

0297 - 0641<br />

(50764 - 99999)<br />

2013253 2013252 2013250<br />

2013273 2013276 2013281 2013289<br />

0642 - 9999 2034361 2034396 2034404 2034405<br />

H176 0001 - 9999 2043632 2043633 2043635 2043637<br />

3625<br />

H162 0053 - 9999 2034436 2034451 2034457 2034458<br />

H177 0001 - 9999 2043632 2043633 2043635 2043637<br />

DV 3<br />

H120<br />

1150 - 9999<br />

(41002 - 99999)<br />

2020465 2020464 2020464<br />

DV 6.4<br />

H143<br />

0002 - 0036<br />

(37647 - 37801)<br />

0037 - 0196<br />

(37913 - 39997)<br />

2020466 2020467 2020468<br />

2020469 2020470 2020471<br />

DV 6.4 PVC<br />

H150<br />

0001 - 9999<br />

(40398 - 43441)<br />

2020472 2020473 2020474<br />

DV 6 Super<br />

H156<br />

0001 - 9999<br />

(43442 - 99999)<br />

2020476 2020477 2020478<br />

DV 8.4<br />

H138<br />

0292 - 0381<br />

(37863 - 39317)<br />

0382 - 0422<br />

(39538 - 40400)<br />

2028891 2028892 2028893<br />

2020479 2020480 2020481<br />

DV 8.4 PVC<br />

H151<br />

0001 - 9999<br />

(40401 - 99999)<br />

2020482 2020483 2020484<br />

DV 8 Super<br />

H157<br />

0001 - 9999<br />

(43483 - 99999)<br />

2020485 2020486 2020487 2020488<br />

DV 40<br />

H164<br />

0001 - 0172 2024045 2024047 2024048 2024054<br />

0173 - 9999 2111741 2111742 2111743 2111744<br />

DV 70<br />

DV 90<br />

H165<br />

0002 - 9999<br />

(61478 - 99999)<br />

2024055 2024056 2024058 2024059<br />

H191 0001 - 9999 2050500 2050501 2050503 2050555<br />

H166<br />

0003 - 9999<br />

(61111- 99999)<br />

2024060 2024061 2024069 2024070<br />

H192 0001 - 9999 2051236 2051237 2051248 2051250<br />

© 2009 by Hamm AG<br />

439


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Replacement interval<br />

50 h every 500 h every 1000 h every 2000 h<br />

HD 8 VV, HD 10C VV<br />

H170<br />

0001 - 1330 2044219 2044220 2044221 2044222<br />

1331 - 9999 2057805 2057806 2057807 2057808<br />

HD 10/12<br />

H171<br />

0001 - 0560 2060122 2060124 2060125 2060126<br />

0561 - 9999 2057801 2057802 2057803 2057804<br />

HD 13/14<br />

H172<br />

0001 - 0628 2057384 2057385 2057386 2057388<br />

0629 - 9999 2057400 2057401 2057402 2057404<br />

HD 10 - 13<br />

H139<br />

1486 - 9999<br />

(42935 - 99999)<br />

2020442 2020443 2020444 2020445<br />

0001 - 0017<br />

(41527 - 42324)<br />

2020446 2020448 2020449<br />

H152<br />

0018 - 0448<br />

(42325 - 48871)<br />

0449 - 0660<br />

(49032 - 61486)<br />

2020451 2020452 2020453<br />

2020454 2020455 2020456 2020457<br />

HD 70 - 75<br />

0661 - 9999<br />

(61487 - 99999)<br />

2029661 2029693 2029696 2029726<br />

H173<br />

0001 - 0343<br />

(0001 - 0266)<br />

2029661 2029693 2029696 2029726<br />

0344 - 9999 2052620 2052622 2052623 2052624<br />

H187 0001 - 9999 2058010 2058011 2058012 2058013<br />

HD 85 - 100<br />

(F4L 912)<br />

H122<br />

0083 - 9999<br />

(32959 - 99999)<br />

2020458 2020459 2020460<br />

HD 85 - 100<br />

(BF4L 913)<br />

H122<br />

0083 - 9999<br />

(32959 - 99999)<br />

2020461 2020462 2020463<br />

0001 - 0043<br />

(40961 - 42250)<br />

2020502 2020503 2020504<br />

HD 90 - 110<br />

H153<br />

0044 - 0685<br />

(42537 - 48851)<br />

0686 - 0925<br />

(48972 - 50612)<br />

0926 - 9999<br />

(60175 - 99999)<br />

2020491 2020495 2020498 2020501<br />

2020490 2020493 2020497 2020500<br />

2020489 2020492 2020496 2020499<br />

H174 0001 - 9999 2020489 2020492 2020496 2020499<br />

H181 0001 - 9999 2060101 2060103 2060104 2060105<br />

440 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Replacement interval<br />

50 h every 500 h every 1000 h every 2000 h<br />

0001 - 0108<br />

(42564 - 48501)<br />

2020491 2020495 2020498 2020501<br />

HD 120 - 130<br />

H163<br />

0109 - 9999<br />

(48757 - 50693)<br />

0184 - 9999<br />

(60185 - 99999)<br />

2020490 2020493 2020497 2020500<br />

2020489 2020492 2020496 2020499<br />

H175 0001 - 9999 2020489 2020492 2020496 2020499<br />

H182 0001 - 9999 2060107 2060110 2060111 2060112<br />

H275 0001 - 9999 2020489 2020492 2020496 2020499<br />

HD 120 - 140 H184 0001 - 9999 2057900 2057901 2057902 2057903<br />

H168<br />

0002 - 9999<br />

(50177 - 99999)<br />

2020517 2020518 2020519 2020520<br />

HD 150 TT<br />

H183 0001 - 9999 2060113 2060114 2060115 2060116<br />

H193 0001 - 9999 2048055 2048063 2048110 2048128<br />

GRW 10 - 18<br />

(Cummins)<br />

H114<br />

0693 - 0992<br />

(37492 - 41877)<br />

2020429 2020430 2020431<br />

0993 - 1042<br />

(42394 - 42706)<br />

2020426 2020427 2020428<br />

GRW 10 - 18<br />

(BF4M1013E)<br />

H114<br />

1043 - 1558<br />

(43077 - 48861)<br />

1559 - 1738<br />

(49097 - 99999)<br />

2020441 2020440 2020425<br />

2020425 2020438 2020437 2020436<br />

GRW 10 - 18<br />

(BF4M2012C)<br />

H114<br />

1739 - 9999 2041764 2041739 2041740 2041741<br />

1709 - 2241<br />

(50669 - 99999)<br />

2020432 2020433 2020434 2020435<br />

2242 - 9999 2060117 2060119 20601210 2060121<br />

H178 0001 -09999 2060117 2060119 2060120 2060121<br />

GRW 10 - 24<br />

(TCD 2012)<br />

H190 0001 - 9999 2047980 2047998 2048005 2048025<br />

0522 - 0541<br />

(37702 - 37721)<br />

2013780 2013756 2013749<br />

HW 90<br />

H123<br />

0542 - 0861<br />

(38033 - 61557)<br />

0862 - 0989<br />

(61558 - 99999)<br />

2013815 2013830 2013829 2013817<br />

2029734 2029736 2029756 2029775<br />

0990 - 9999 2052612 2052614 2052615 2052618<br />

© 2009 by Hamm AG<br />

441


Genuine Hamm hydraulic pumps<br />

for permanent outstanding power<br />

The genuine Hamm hydraulic pumps reliably<br />

supply the required power for the<br />

functions drive, vibration and steering.<br />

Together with the supplier, the genuine<br />

pumps used in the Hamm rollers were<br />

especially optimised and adapted for<br />

the respective machine type for the use<br />

in your highly mobile roller. This means<br />

for the daily operation that the optimum<br />

torque and sufficient reserve capacity<br />

are available for each application. The<br />

generous dimensioning of the Hamm<br />

genuine pumps as well as respective<br />

on-road tests guarantee the longevity<br />

and low operating costs.<br />

442 © 2009 by Hamm AG


Hydraulic pumps and seal kits<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version<br />

Drive pump Vibration pump Steering pump<br />

Pump Sealing kit Pump Sealing kit Pump Sealing kit<br />

2220 H132<br />

0002 - 99999<br />

(41693 - 99999)<br />

368008 337854 368202 337854 233749 1242822<br />

2320 H155<br />

0357 - 9999<br />

(41718 - 99999)<br />

1237829 396648 355887 337854 233749 1242822<br />

2420 H141<br />

0288 - 9999<br />

(37813 - 99999)<br />

without<br />

emergency stop<br />

with<br />

emergency stop<br />

341010 341584<br />

1213954 341584<br />

341029 277606 230081 1242822<br />

0064 - 0130<br />

(37803 - 40930)<br />

1214861 369721 389900 277606<br />

2520 H142<br />

0131 - 0404<br />

(40931 - 47130)<br />

1214861 369721 1263935 1264176<br />

362239 1231286<br />

0405 - 9999<br />

(47131 - 99999)<br />

1285505 1285513<br />

0015 - 0057<br />

(37810 - 40720)<br />

1214861 369721 341029 277606<br />

2620 H144<br />

0058 - 0144<br />

(40721 - 46376)<br />

1214861 369721 1263935 1264176<br />

362239 1231286<br />

0145 - 9999<br />

(46377 - 99999)<br />

1285505 1285513<br />

3010 H133<br />

0204 - 9999<br />

(37953 - 99999)<br />

396958 396648 355887 337854 260673<br />

4010 H134<br />

5011 H135<br />

0271 - 0370<br />

(37973 - 39998)<br />

0371 - 9999<br />

(39999 - 99999)<br />

0007 - 9999<br />

(37761 - 99999)<br />

389919 396630 389927 316415<br />

389919 396630<br />

1228560 316415<br />

389919 396630<br />

362239 1231286<br />

H158<br />

0001 - 0249 1257773 1287850 1256610 1287869<br />

3205<br />

0250 - 9999<br />

2067108<br />

1268341 1202057<br />

2057212 2067111 2057220<br />

H188 0001 - 9999 2046685<br />

© 2009 by Hamm AG<br />

443


Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version<br />

Drive pump Vibration pump Steering pump<br />

Pump Sealing kit Pump Sealing kit Pump Sealing kit<br />

3307<br />

3410 - 3411<br />

H159<br />

H189<br />

H169,<br />

H179<br />

3412 - 3414 H160<br />

3412 - 3414 H180<br />

3516 - 3520<br />

3625<br />

DV 3<br />

DV 6.4<br />

DV 6.4 PVC<br />

DV 8.4<br />

DV 8.4 PVC<br />

DV 6 Super<br />

DV 8 Super<br />

DV 40<br />

H161<br />

H176<br />

H162<br />

H177<br />

H120<br />

H143<br />

H150<br />

H138<br />

H151<br />

H156<br />

H157<br />

H164<br />

0001 - 0347<br />

(44641 - 61787) Standard 1257994 1274171<br />

0348 - 0976<br />

0977 - 9999 Standard 2057211 2060003<br />

0001 - 0978 Hammtronic 1256602 1284606<br />

0979 - 9999 Hammtronic 2057206 2060003<br />

0001 - 0976 1256629 1274198<br />

0977 - 9999 2057227 2063968<br />

1268341 1202057<br />

0001 - 9999 1297449 2034192 1298437 2020546 240974 1202057<br />

0002 - 1850<br />

1257978 1287834<br />

Standard<br />

1851 - 9999 2057219 2066943<br />

0001 - 1967<br />

1254715 1289020<br />

Hammtronic<br />

1968 - 9999 2057214 2066943<br />

0001 - 1039 1255428 1287842<br />

1040 - 1922 1255665<br />

1923 - 9999 2057213<br />

1276522<br />

0001 - 9999 Standard 2057219<br />

0001 - 9999 Hammtronic 2057214<br />

240974 1202057<br />

2066943 2057213 1276522 240974 1202057<br />

Standard,<br />

1257986 1276506<br />

0001 - 9999<br />

1255665 1276522<br />

Hammtronic 1255630 1277898<br />

0001 - 0641 1268198<br />

0641 - 9999<br />

Standard,<br />

1257986 1276506<br />

0001 - 9999<br />

Hammtronic 1255630 1277898<br />

0001 - 0096 1255665<br />

0097 - 9999 2057213<br />

1276522<br />

1202057<br />

2014247 2033989<br />

0001 - 9999<br />

(44308 - 99999)<br />

1255630 1277898 1259636 1279173<br />

0001 - 0052 1268198 1231286<br />

0053 - 9999<br />

0001 - 0005 1255630 1277898 1259636 1279173 2014247 2033989<br />

0006 - 9999 1255630 1277898 2057215 2066943<br />

0001 - 9999<br />

(28792 - 99999)<br />

0001 - 9999<br />

(36457 - 99999)<br />

0001 - 9999<br />

(40398 - 99999)<br />

0001 - 9999<br />

(37863 - 40435)<br />

0001 - 9999<br />

(40401 - 44754)<br />

0001 - 9999<br />

(43442 - 99999)<br />

0001 - 9999<br />

(43483 - 99999)<br />

DV 3.21, DV 3K,<br />

DV 3.22<br />

329347<br />

329835<br />

0001 - 0150 1291645 2025799<br />

0150 - 9999 2057210 2060003<br />

337854 329827 1231278 329363 1231251<br />

1215434 396648 1213660 277606 399639 1237152<br />

1206389 1218093 858218 1219677 1206591 1202057<br />

1262351 316415 1213660 277606 399639 1237152<br />

1253581 1261991 858218 1219677 1264575 1202057<br />

1298003 1242822 1298275 1202057<br />

444 © 2009 by Hamm AG


Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version<br />

Drive pump Vibration pump Steering pump<br />

Pump Sealing kit Pump Sealing kit Pump Sealing kit<br />

0001 - 0198 1295322 2026072<br />

0001 - 0206 Vibration front 1295691 2026074<br />

DV 70<br />

H165 0001 - 0209 Vibration rear 1290061 2030436<br />

H191 0199 - 9999 2057217 2066943<br />

1295365 1202057<br />

0207 - 9999 Vibration front 2041876 2026074<br />

0210 - 9999 Vibration rear 2057223 2046685<br />

0001 - 0241 1295322 2026072<br />

0001 - 0239 Vibration front 1295691 2026074<br />

DV 90<br />

H166 0001 - 0249 Vibration rear 1290053 2026073<br />

H192 0242 - 9999 2057217 2066943<br />

1290126<br />

0240 - 9999 Vibration front 2041876 2026074<br />

0250 - 9999 Vibration rear 2057222 2066888<br />

HD 8 VV,<br />

HD 10C VV<br />

H170 0001 - 9999 2027843 2046745 1302906 1302906<br />

HD 10 - 12 H171 0001 - 9999 2034596 2079703 1302906 2067896<br />

HD 13 - 14 H172 0001 - 9999 2029240 2068938 2050033 2069010 2050033 2069010<br />

HD 10 - 13 H139<br />

0001 - 9999<br />

(42935 - 99999)<br />

1227343 1255878 1220950 1202057 1220950 1202057<br />

0001 - 0018<br />

(41527 - 42325)<br />

1285645 1287346<br />

0019 - 0388<br />

H152<br />

1258869 1257234 1285653 1287273<br />

(42522 - 48036)<br />

HD 70 - 75<br />

1246852 1237152<br />

0389 - 9999 Standard 1285645 1287346<br />

(48172 - 99999) Divided drum 1285661 1287265<br />

H173<br />

Standard 2057501 2067110<br />

0001 - 9999<br />

H187<br />

Divided drum 2057506 2068934<br />

2057503 2063968<br />

H153<br />

0001 - 0924<br />

(40961 - 50612)<br />

1285696 1287249 1285688 1287257 1238922<br />

0925 - 9999<br />

(60175 - 99999)<br />

1285696 1287249 1285688 1287257<br />

0001 - 0552 1285696 1287249<br />

HD 90 - 110 HV<br />

1202057<br />

0553 - 9999 2057509 2066943<br />

H174<br />

1295373<br />

0001 - 0561 1706586 1287257<br />

0562 - 9999<br />

2057511 2067110<br />

H181 0001 - 9999<br />

HD110 HV<br />

2057509 2066943<br />

2065825 2067110<br />

H153<br />

0556 - 9999<br />

(48007 - 99999)<br />

1285726 1287311 1285734 1287338<br />

0001 - 0602 1285726 1287311<br />

HD 110 VHV<br />

0603 - 9999 2057508 2066943<br />

1295373 1202057<br />

H174<br />

0001 - 0602 1706608 1287338<br />

0603 - 9999 2057216 2066943<br />

H181 0001 - 9999 2057508 2066943 2065849 2066943<br />

0001 - 0028<br />

(42546 - 45915)<br />

1285726<br />

H163<br />

0029 - 0098<br />

1291203<br />

(46121 - 47880)<br />

1287311 1285734 1287338<br />

1238922<br />

HD 120 - 130<br />

0099 - 9999<br />

1202057<br />

(48492 - 99999) 1285726<br />

H175 0001 - 9999<br />

H182 0001 - 9999<br />

2057216 2066943 1295373<br />

2057508 2066943<br />

HD120-130 HV 2065903 2066943<br />

HD 150 TT<br />

H168<br />

0002 - 9999<br />

H183<br />

(50177 - 9999)<br />

H193<br />

1287796 2022246 1295373 1202057<br />

HW 90 H123<br />

0782 - 9999<br />

(48532 - 99999)<br />

1285750 1205773<br />

© 2009 by Hamm AG<br />

445


Genuine Hamm hydraulic motors and transmissions<br />

for the reliable transfer of power<br />

The genuine Hamm hydraulic motors<br />

and transmissions reliably transfer the<br />

power available from the pumps. The<br />

compact design of the hydraulic motors<br />

and transmission enables the complete<br />

integration of the drive units into the<br />

drum. Even under the most difficult job<br />

site conditions, the installed Hamm hydraulic<br />

motors guarantee the safe function<br />

of the drive and the compaction<br />

aggregates. Continuous developments<br />

of the drive units together with our suppliers<br />

as well as extensive tests ensure<br />

a safe function in the long run.<br />

446 © 2009 by Hamm AG


Drive motors and seal kits<br />

for tandem rollers<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version/place<br />

Gear hub<br />

motor<br />

Sealing<br />

kit<br />

Stock<br />

piece<br />

Brake<br />

Brake<br />

disc set<br />

DV 3<br />

H120<br />

0001 - 9999<br />

(28792 - 99999)<br />

329398* 361992<br />

DV 6.4<br />

DV 8.4<br />

DV 6.4 PVC<br />

DV 8.4 PVC<br />

DV 6 Super<br />

DV 8 Super<br />

H143<br />

H138<br />

H143<br />

H151<br />

H156<br />

H157<br />

0002 - 9999<br />

(37647 - 99999)<br />

0282 - 9999<br />

(37863 - 99999)<br />

0002 - 9999<br />

(37647 - 99999)<br />

0001 - 9999<br />

(40401 - 99999)<br />

0001 - 9999<br />

(43442 - 99999)<br />

0001 - 0055<br />

(00001 - 44358)<br />

0056 - 9999<br />

(44359 - 99999)<br />

DV 40 H164 0001 - 9999<br />

DV 70<br />

DV 90<br />

H165<br />

H191<br />

H166<br />

H192<br />

Vibration drum 1214934 1210572 1210637<br />

Tyre 1207415 359602 386626 1264710 396249<br />

Oscillation drum 1214934 1210572 1210637<br />

Vibration drum - left 397911 1224255 1216929<br />

Vibration drum - right 381470 368032 396273<br />

Tyre 386162 381934 396249<br />

Vibration drum 1214934 1210572 1210637<br />

Tyre 1207415 359602 386626 1264710 396249<br />

Oscillation drum 1214934 1210572 1210637<br />

Vibration drum - left 397911 1224255 1216929<br />

Vibration drum - right 381470 368032 396273<br />

Tyre 386162 381934 396249<br />

Oscillation drum 1231480 1267450 1267485<br />

Vibration drum 1214934 1210572 1252135 1210637<br />

Tyre 1207415 359602 386626 1264710 396249<br />

Oscillation drum 1246747 1254308 1267663 1257293<br />

Vibration drum - left 397911 1224255 1216929<br />

Vibration drum - right 381470 368032 391204 396273<br />

Tyre 386162 359602 386626 396249<br />

Oscillation drum 1231480 1254308 1254332<br />

Vibration drum - left 397911 1224255 1216929<br />

Vibration drum - right 381470 368032 391204 396273<br />

Tyre 386162 359602 386626 396249<br />

Oscillation drum 1231480 1254308 1267485<br />

Vibration drum - left 1243764 1255932<br />

Vibration drum - right 1290886 2046613<br />

Tyre 1290886 2046613<br />

0001 - 0128<br />

1297422 2049256 2049327<br />

Vibration drum<br />

2049343<br />

0129 - 9999 2036548 2049256 2049864<br />

0001 - 0194<br />

1290924 1289454 1267450 1267663 1257293<br />

Oscillation drum<br />

0195 - 9999 2051941 1289454 1267450 2109872 1257293<br />

0001 - 9999 Tyre 1290932 359602 378089 1264710 2026143<br />

0001 - 0226 Vibration drum 1289527 2040658<br />

0227 - 9999 Vibration drum - left 2039118 2067127<br />

2040664<br />

0227 - 9999 Vibration drum - right 2054791 2040658<br />

0001 - 0236 Oscillation drum 1289950 1289454 1267450 1257285 1257293<br />

0267 - 9999 Oscillation drum 2051939 1289454 1257293<br />

0001 - 9999 Tyre 1289969 359602 378089 1257269 2026143<br />

© 2009 by Hamm AG<br />

447


Drive motors and seal kits<br />

for tandem rollers<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Version/place<br />

Gear hub<br />

motor<br />

Sealing<br />

kit<br />

Stock<br />

piece<br />

Brake<br />

Brake<br />

disc set<br />

HD 8 VV H170 0001 - 9999 2043954<br />

HD 10C VV H170 0001 - 9999 2043954<br />

HD 10 - 12 H171 0001 - 9999<br />

HD 13 - 14 H172 0001 - 9999<br />

HD 10 - 12<br />

HD 13<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD 150 TT<br />

HW 90<br />

*Drive motor<br />

H139<br />

H139<br />

H152<br />

1486 - 9999<br />

(42935 - 99999)<br />

1486 - 9999<br />

(42935 - 99999)<br />

0001 - 0088<br />

(41527 - 44278)<br />

0089 - 0548<br />

(44409 - 50393)<br />

0549 - 9999<br />

(50394 - 99999)<br />

Vibration drum 1243764<br />

Tyre 2075971<br />

Vibration drum - left 2043954<br />

Vibration drum - right 1243764<br />

Tyre 2066847<br />

Vibration drum 1243764<br />

Tyre 1220535<br />

Vibration drum 394106<br />

Tyre 1220535<br />

2046613<br />

+2046615<br />

2046613<br />

+2046615<br />

1255932<br />

+2039040<br />

2046613<br />

+2046615<br />

1255932<br />

+2039040<br />

1255932<br />

+1271008<br />

1226363<br />

+1226487<br />

1226185<br />

+1226193<br />

1226363<br />

+1226487<br />

Undivided drum 1236407 1289454 1254308 1257285 1257293<br />

Divided drum 1214934 1210572 1252135 1210637<br />

Tyre 1237845 381934 386626 1257269 396249<br />

HD 75.4 1292854 1300938 1252135 1210637<br />

Undivided drum 1236407 1289454 1254308 1257285 1257293<br />

Divided drum 1214934 1210572 1252135 1210637<br />

Tyre 1256211 381934 378089 1257269 2026143<br />

HD 75.4 1292854 1300938 1252135 1210637<br />

Undivided drum 1236407 1289454 1267450 1257285 1257293<br />

Divided drum 1290916 1300938 1252135 1210637<br />

Tyre 1256211 381934 378089 1257269 2026143<br />

HD 75.4 1292854 1289454 1252135 1210637<br />

H173<br />

Undivided drum 1236407<br />

1289454 1267450 1257285 1257293<br />

H187 Undivided drum 2051942<br />

0001 - 9999 Divided drum 1290916 1300938 1252135 1210637<br />

H173<br />

Tyre 1256211 381934 378089 1257269 2026143<br />

H187<br />

HD 75.4 1292854 1300938 1252135 1210637<br />

H153<br />

0001 - 9999<br />

(40961 - 99999)<br />

H174 0001 - 9999<br />

H181 0001 - 9999<br />

H163<br />

H175 H182<br />

H168<br />

H183 H193<br />

H123<br />

0001 - 9999<br />

(42546 - 99999)<br />

0002 - 9999<br />

(00001 - 99999)<br />

0001 - 9999<br />

(30218 - 99999)<br />

Undivided drum 1231480 1289454 1267450 1254316 1254332<br />

Divided drum 397911 1224255 1216929<br />

Tyre 1239066 368032 1252038 1254359 396273<br />

Undivided drum 1231480 1289454 1267450 1254316 1254332<br />

Divided drum 397911 1224328 1224255 1216929<br />

Tyre (HD 90K, 110K) 1239066<br />

Tyre (HD 90.4K ASC) 1286986<br />

368032 1252038 1260863 1257293<br />

Undivided drum 2051943 1289454 1267450 1254316 1254332<br />

Divided drum 397911 2025798 1224255 1216929<br />

Tyre (HD 90K, 110K) 1239066<br />

Tyre (HD 90.4K ASC) 1286986<br />

368032 1252038 1260863 1257293<br />

1246844 1291106 1264451 1265962<br />

1286994 368032 2055326 1260863 1257293<br />

351598 355445<br />

448 © 2009 by Hamm AG


© 2009 by Hamm AG<br />

449


Drive motors and seal kits –<br />

compactors Series 2000/Euro Series<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/ old<br />

Version/<br />

place<br />

Gear hub motor<br />

Gear hub<br />

motor<br />

Sealing<br />

kit<br />

Stock<br />

piece<br />

Brake<br />

Brake<br />

disc set<br />

2220 H132<br />

2320 H155<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

3010 H133<br />

4010 H134<br />

5011 H135<br />

0002 - 9999<br />

(41693 - 99999)<br />

0001 - 9999<br />

(31152 - 99999)<br />

0598 - 9999<br />

(39123 - 99999)<br />

0064 - 0077<br />

(37803 - 38422)<br />

0078 - 0092<br />

(38423 - 42791)<br />

0233 - 9999<br />

(43107 - 99999)<br />

0015 - 0020<br />

(37810 - 38347)<br />

0021 - 0040<br />

(38348 - 39467)<br />

0041 - 0092<br />

(39468 - 43101)<br />

0093 - 9999<br />

(43102 - 99999)<br />

0204 - 9999<br />

(37953 - 99999)<br />

0271 - 0349<br />

(37973 - 39557)<br />

0350 - 0388<br />

(39558 - 40515)<br />

0389 - 9999<br />

(40516 - 99999)<br />

0007 - 0008<br />

(37761 - 38281)<br />

0009 - 0019<br />

(38282 - 39922)<br />

0020 - 9999<br />

(39923 - 99999)<br />

2220 D 364320 368040 378097<br />

2220 D CE 1214934 1210572 1252135 1210637<br />

2222 DS 399701 368032 1252038<br />

2222 DS CE 397911 1216929<br />

2320 D 397911 1216929<br />

2322 DS 1213687 1223801 1223836<br />

2420 without CE 378054 373869 378100<br />

2420 with CE 1205218 378119 378100 1216929<br />

2422 without CE 381314 369764 378070<br />

2422 with CE 1231480 1289454 1267450 1267485<br />

without drum drive<br />

with drum drive<br />

Smooth drum<br />

Padfoot drum<br />

1223836<br />

Smooth drum 1213695 1223798<br />

Padfoot drum 1213717 1223828<br />

Smooth drum<br />

Padfoot drum<br />

1244949 1291106 1264451 1264508<br />

1213717 1223828 1223836<br />

1244949 1291106 1264451 1264508<br />

3011 1204939 1216422 1210637<br />

3012 1213687 1223801 1228331 1223836<br />

3011 VIO 1204939 1216422 1210637<br />

4011D/DO 1205218 378119 378100 1216937 1216929<br />

4011DTC 398195 1201832 1201794<br />

4012 DS TC 1213717 1223828 1229060 1223836<br />

4011D/DO 1205218 378119 378100 1216937 1216929<br />

4011 DTC 1213725 1223828 1229060 1223836<br />

4012 DS TC 1213717 1223828 1229060 1223836<br />

4011D/DO 1205218 378119 378100 1216937 1216929<br />

4012 DS TC 1213717 1223828 1229060 1223836<br />

399507 1201530 1201794<br />

1213695 1223798 1223836<br />

450 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version/<br />

place<br />

Variable displacement motor for axle<br />

Motor<br />

Sealing kit<br />

2220 H132<br />

2320 H155<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

3010 H133<br />

4010 H134<br />

5011 H135<br />

0002 - 9999<br />

(41693 - 99999)<br />

0001 - 9999<br />

(31152 - 99999)<br />

0598 - 9999<br />

(39123 - 99999)<br />

0064 - 0077<br />

(37803 - 38422)<br />

0078 - 0092<br />

(38423 - 42791)<br />

0233 - 9999<br />

(43107 - 99999)<br />

0015 - 0020<br />

(37810 - 38347)<br />

0021 - 0040<br />

(38348 - 39467)<br />

0041 - 0092<br />

(39468 - 43101)<br />

0093 - 9999<br />

(43102 - 99999)<br />

0204 - 9999<br />

(37953 - 99999)<br />

0271 - 0349<br />

(37973 - 39557)<br />

0350 - 0388<br />

(39558 - 40515)<br />

0389 - 9999<br />

(40516 - 99999)<br />

0007 - 0008<br />

(37761 - 38281)<br />

0009 - 0019<br />

(38282 - 39922)<br />

0020 - 9999<br />

(39923 - 99999)<br />

2220 D<br />

2220 D CE<br />

2222 DS<br />

2222 DS CE<br />

336076 354333<br />

2320 D 1467166 397270<br />

2322 DS 1467328 397270<br />

2420 without CE<br />

2420 with CE<br />

2422 without CE<br />

2422 with CE<br />

without drum drive 1450840 1231308<br />

with drum drive 1450670 1231308<br />

Smooth drum<br />

Padfoot drum<br />

Smooth drum<br />

336238 341614<br />

Padfoot drum<br />

Smooth drum<br />

Padfoot drum<br />

1450670 1231308<br />

336238 341614<br />

1450670 1231308<br />

3011<br />

3012<br />

384941 397270<br />

3011 VIO<br />

4011D/DO<br />

4011DTC<br />

4012 DS TC<br />

4011D/DO<br />

384968 389609<br />

4011 DTC<br />

4012 DS TC<br />

4011D/DO<br />

4012 DS TC<br />

1208225 1231294<br />

384968 389609<br />

1208225 1231294<br />

© 2009 by Hamm AG<br />

451


Drive motors and seal kits –<br />

compactors Series 3000<br />

Wheel gear<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version/<br />

place<br />

Transmission<br />

Sealing kit<br />

Brake disc<br />

set<br />

Seal kit<br />

brake<br />

3205 H158<br />

0001 - 9999<br />

(47511 - 99999)<br />

3205<br />

3205P<br />

1256688 1288040 1288067 1288059<br />

0001 - 0347 1256696 1274147 1274163 1274155<br />

3307<br />

H159<br />

0348 - 9999<br />

H188 0001 - 9999<br />

2024034 1274147 2034060 1274155<br />

0001 - 0347 1256696 1274147 1274163 1274155<br />

3307 HT<br />

H159<br />

0369 - 9999<br />

H189 0001 - 9999<br />

2024034 1274147 2034060 1274155<br />

3410 - 3411<br />

H169<br />

H179<br />

H269<br />

0001 - 9999<br />

Smooth drum<br />

3410 P<br />

2024034 1274147 2034060 1274155<br />

0002 - 0037<br />

(43462 - 45365)<br />

Smooth drum<br />

3412 P<br />

H160<br />

0038 - 0137<br />

(45366 - 46863)<br />

Smooth drum<br />

3412 P<br />

3412 - 3414<br />

1254758 1268961 1268996 1268988<br />

0138 - 9999<br />

(47001 - 99999)<br />

Smooth drum<br />

3412 P<br />

Smooth drum<br />

H180 0001 - 9999<br />

3412 P<br />

452 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version/<br />

place<br />

Variable displacement<br />

motor for axle<br />

Variable displacement<br />

motor for drum<br />

Motor Sealing kit Motor Sealing kit<br />

3205<br />

H158<br />

H188<br />

0001 - 9999<br />

(47511 - 99999)<br />

3205<br />

876429<br />

876437 1288571<br />

3205P 876445<br />

1288563<br />

0001 - 0085<br />

(44041 - 46915)<br />

3307 876186<br />

876151<br />

1278797<br />

3307P 876194 876178<br />

1278800<br />

H159<br />

3307<br />

0086 - 0347<br />

(47171 - 99999)<br />

3307 876216<br />

876208<br />

3307P 876224 876232<br />

1274201<br />

1274228<br />

H159<br />

H189<br />

0348 - 9999<br />

0001 - 9999<br />

3307 876216 876208<br />

3307P 876224 876232<br />

3307 HT<br />

H159<br />

H159<br />

H189<br />

0001 - 0085<br />

(44041 - 46915)<br />

0086 - 0347<br />

(47171 - 99999)<br />

0369 - 9999<br />

0001 - 9999<br />

1256661 1278797 1256645 1278800<br />

1271849 1274201 1271806 1274228<br />

3410 - 3411<br />

H169<br />

H179<br />

H269<br />

0001 - 9999<br />

Smooth drum 1707825<br />

1707833 2024823<br />

2020554<br />

3410 P 2032001 2032000 2024826<br />

0002 - 0037<br />

(43462 - 45365)<br />

Smooth drum 874841<br />

874876<br />

3412 P 874868 874884<br />

1269313<br />

1269224<br />

H160<br />

0038 - 0137<br />

(45366 - 46863)<br />

Smooth drum 876038 874876<br />

3412 P 876046 874884<br />

3412 - 3414<br />

0138 - 9999<br />

(47001 - 99999)<br />

Smooth drum 876267<br />

876240<br />

1276514<br />

3412 P 876275 876259<br />

1276530<br />

H180 0001 - 9999<br />

Smooth drum 876267<br />

876240<br />

1276514<br />

3412 P 876275 876259<br />

1276530<br />

© 2009 by Hamm AG<br />

453


Drive motors and seal kits –<br />

compactors Series 3000<br />

0001 - 0037<br />

(43462 - 45365)<br />

3412 - 3414 HT<br />

H160<br />

0038 - 0137<br />

(46061 - 46863)<br />

0138 - 9999<br />

(47001 - 99999)<br />

1254758 1268961 1268996 1268988<br />

H180 0001 - 9999<br />

3516 / 3516P 1254758 1268961 1268996 1268988<br />

0001 - 0036<br />

(43553 - 45955)<br />

3518 / 3520<br />

3518P / 3520P<br />

1255622 1276581 1276611 1276603<br />

3516 / 3516P 1254758 1268961 1268996 1268988<br />

H161<br />

0037 - 0066<br />

(46161 - 46990)<br />

3518 / 3520<br />

1255622 1276581 1276611 1276603<br />

3518P / 3520P<br />

3516 - 3520<br />

3516 / 3516P 1254758 1268961 1268996 1268988<br />

0067 - 9999<br />

(47317 - 99999)<br />

3518 / 3520<br />

3518P / 3520P<br />

1255622 1276581 1276611 1276603<br />

3516 / 3516P 1254758 1268961 1268996 1268988<br />

H176 0001 - 9999<br />

3518 / 3520<br />

3518P / 3520P<br />

1255622 1276581 1276611 1276603<br />

3625<br />

H162<br />

0002 - 0011<br />

(46006 - 46201)<br />

0012 - 9999<br />

(47401 - 99999)<br />

1255622 1276581 1276611 1276603<br />

H177 0001 - 9999 1255622 1276581 1276611 1276603<br />

454 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version/<br />

place<br />

Variable displacement<br />

motor for axle<br />

Variable displacement<br />

motor for drum<br />

Motor Sealing kit Motor Sealing kit<br />

3412 - 3414 HT<br />

H160<br />

0001 - 0037<br />

(43462 - 45365)<br />

0038 - 0137<br />

(46061 - 46863)<br />

0138 - 9999<br />

(47001 - 99999)<br />

1254723<br />

1269313 1254731 1269224<br />

1255649<br />

1271482 1276514 1271814 1276530<br />

H180 0001 - 9999 1271482 1276514 1271814 1276530<br />

3516 / 3516P<br />

0001 - 0036<br />

(43553 - 45955)<br />

3518 / 3520 876321<br />

1269313<br />

874884 1269224<br />

3518P / 3520P 876046 876313 1275429<br />

3516 / 3516P 876461<br />

H161<br />

0037 - 0066<br />

(46161 - 46990)<br />

3518 / 3520<br />

876348<br />

1275453<br />

874884 1269224<br />

3518P / 3520P 876313 1275429<br />

3516 - 3520<br />

3516 / 3516P 876453<br />

1276530<br />

0067 - 9999<br />

(47317 - 99999)<br />

876259<br />

3518 / 3520 876283 1279149<br />

1276530<br />

3518P / 3520P 876291 876305 1279165<br />

H176 0001 - 9999<br />

3516 / 3516P 876453<br />

1276530<br />

876259<br />

3518 / 3520 876283 1279149<br />

1276530<br />

3518P / 3520P 876291 876305 1279165<br />

3625<br />

H162<br />

0002 - 0011<br />

(46006 - 46201)<br />

0012 - 9999<br />

(47401 - 99999)<br />

1259628 1279149 1255657<br />

1271830 1279149 1271792<br />

1279165<br />

H177 0001 - 9999 1271830 1279149 1271792 1279165<br />

© 2009 by Hamm AG<br />

455


Vibration motors and seal kits<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version<br />

Vibration<br />

Motor<br />

Sealing kit<br />

2220 H132<br />

0002 - 9999<br />

(41693 - 99999)<br />

364231 367796<br />

2320 H155<br />

0357 - 9999<br />

(41718 - 99999)<br />

2320 D 1284274<br />

2322 DS 1508458<br />

1213261<br />

2420 H141<br />

0001 - 9999<br />

(35132 - 99999)<br />

1508458 1213261<br />

2520 H142<br />

0001 - 9999<br />

(35313 - 99999)<br />

1233467 1243772<br />

0015 - 0057<br />

(37810 - 40720)<br />

386375 1201085<br />

2620 H144<br />

0058 - 9999<br />

(40721 - 99999)<br />

1233467 1243772<br />

3010 H133<br />

0204 - 9999<br />

(37953 - 99999)<br />

1508458 1213261<br />

4010 H134<br />

0001 - 9999<br />

(34753 - 99999)<br />

1508458 1213261<br />

5011 H135<br />

0007 - 9999<br />

(37761 - 99999)<br />

386375 1201085<br />

3205<br />

H158<br />

H188<br />

0001 - 9999<br />

(47511 - 99999)<br />

397520 1213288<br />

3307<br />

H159<br />

H189<br />

0348 - 9999<br />

1244981 1255703<br />

VIO 1233920 1242628<br />

456 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version<br />

Vibration<br />

Motor<br />

Sealing kit<br />

1244981 1255703<br />

3307 HT<br />

H159<br />

H189<br />

0001 - 9999<br />

(44041 - 99999)<br />

VIO 1233920 1242628<br />

3410 - 3411<br />

H169<br />

H179<br />

H269<br />

0001 - 9999 1298445 2020559<br />

0002 - 0897<br />

(43589 - 99999)<br />

1254766 1269356<br />

H160<br />

1254766<br />

0898 - 9999<br />

1269356<br />

3412 - 3414<br />

3414 1293060<br />

1254766<br />

H180 0001 - 9999<br />

1269356<br />

3414 1293060<br />

0001 - 0146<br />

(43553 - 48756)<br />

3516 / 3516 1254766 1277871<br />

3518 / 3520 1256939 1274007<br />

H161<br />

3516 - 3520<br />

0147 - 9999<br />

(48872 - 99999)<br />

3516 / 3516P 1293060 1293702<br />

3518 / 3520 1256939 1274007<br />

H176 0001 - 9999<br />

3516 / 3516P 1293060 1293702<br />

3518 / 3520 1256939 1274007<br />

3625<br />

H162<br />

H177<br />

0001 - 9999<br />

(46006 - 99999)<br />

1259644 1279157<br />

© 2009 by Hamm AG<br />

457


Vibration motors and seal kits<br />

Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version<br />

Vibration<br />

Fan<br />

Motor Sealing kit Motor Sealing kit<br />

DV 3<br />

H120<br />

0001 - 9999<br />

(28792 - 99999)<br />

330035 341541<br />

DV 6.4<br />

H143<br />

0001 - 9999<br />

(36457 - 99999)<br />

397520 1213288<br />

Oscillation drum 1284266<br />

DV 8.4<br />

H138<br />

0208 - 9999<br />

(37863 - 40435)<br />

1284274 1213261<br />

DV 6.4 PVC<br />

H150<br />

0001 - 9999<br />

(40398 - 99999)<br />

397520 1213288<br />

Oscillation drum 1284266<br />

DV 8.4 PVC<br />

H151<br />

0001 - 9999<br />

(40401 - 99999)<br />

1284274 1213261<br />

DV 6 Super<br />

H156<br />

0001 - 9999<br />

(43442 - 99999)<br />

397520 1213288<br />

Oscillation drum 1252887 1257587<br />

DV 8 Super<br />

H157<br />

0001 - 9999<br />

(43483 - 99999)<br />

1284266<br />

Oscillation drum 1284274 1213261<br />

DV 40 H164 0001 - 9999 1297910 1242822 1298097<br />

DV 70<br />

DV 90<br />

HD 8 VV,<br />

HD 10C VV<br />

H165<br />

1251570 341541<br />

0001 - 9999 1289934 2028119<br />

H191 2051607<br />

H166<br />

H192<br />

0001 - 9999 1289934 2028119 1251570 341541<br />

H170 0001 - 9999 2029678 2050795<br />

HD 10 - 12 H171 0001 - 9999 2029678 2050795<br />

HD 13 - 14 H172 0001 - 9999 2062298 2050795<br />

HD 70 - 75<br />

H152<br />

0001 - 0063<br />

(41527 - 43391)<br />

0064 - 9999<br />

(43620 - 99999)<br />

H173 0001 - 9999<br />

397520 1213288<br />

Oscillation drum 1252887 1257587<br />

397520 1213288<br />

Oscillation drum 1252887 1257587<br />

397520 1213288<br />

Oscillation drum 1252887 1257587<br />

1236180 1257242<br />

1251570 341541<br />

1251570 341541<br />

H187 0001 - 9999<br />

397520 1213288<br />

Oscillation drum 1252887 1257587<br />

2057138<br />

458 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Version<br />

Vibration<br />

Fan<br />

Motor Sealing kit Motor Sealing kit<br />

HD90, HD90K 1233920 1242628<br />

0001 - 0023<br />

(40961 - 41777)<br />

Oscillation drum 1254626 1255703<br />

HDO90V / HD90.4 ASC 1284266 1299468<br />

HD110 / HD110K 1233920 1242628<br />

HD90, HD90K 1244981 1255703<br />

1234099 1241745<br />

H153<br />

0024 - 0125<br />

(42231 - 43411)<br />

Oscillation drum 1254626 1255703<br />

HDO90V / HD90.4 ASC 1284266 1299468<br />

HD110 / HD110K 1233920 1242628<br />

HD90, HD90K 1244981 1255703<br />

HD 90 - 110<br />

0126 - 9999<br />

(43630 - 99999)<br />

Oscillation drum 1254626 1255703<br />

HDO90V / HD90.4 ASC 1284266 1299468<br />

1251570 341541<br />

HD110 / HD110K 1233920 1242628<br />

HD90, HD90K 1244981 1255703<br />

Oscillation drum 1254626 1255703<br />

H174 0001 - 9999<br />

HDO90V / HD90.4 ASC 1284266 1299468<br />

1251570 341541<br />

HD110 / HD110K 1233920 1242628<br />

HD90, HD90K 1244981 1255703<br />

Oscillation drum 1254626 1255703<br />

H181 0001 - 9999<br />

HDO90V / HD90.4 ASC 1284266 1299468<br />

1251570 341541<br />

HD110 / HD110K 1233920 1242628<br />

HD 120 - 130<br />

H163<br />

H175<br />

H182<br />

0001 - 9999<br />

(42546 - 99999)<br />

1254871 1268090<br />

Oscillation drum 2029599 1274007<br />

1251570 341541<br />

HD 150 TT<br />

H168<br />

H183 H193<br />

0002 - 9999 1251570 341541<br />

© 2009 by Hamm AG<br />

459


Genuine Hamm hydraulic cylinders for a safe<br />

function of the steering and auxiliary instruments<br />

The genuine Hamm steering cylinders<br />

guarantee the long-term operating<br />

safety of your Hamm roller. The Hamm<br />

hydraulic cylinders are optimised for the<br />

respective purpose and endure the versatile<br />

loads of the daily site work steadily.<br />

The used seals are optimally coordinated<br />

to the respective function and<br />

therefore of low wear.<br />

460 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Description Cylinder Sealing kit<br />

Steering cylinder 1455990 1456849<br />

2220 H132<br />

2320 H155<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

3010 H133<br />

0002 - 9999<br />

(41693 - 99999)<br />

0087 - 0356<br />

(37472 - 41717)<br />

0357 - 9999<br />

(41718 - 99999)<br />

0288 - 0868<br />

(37813 - 41041)<br />

0869 - 9999<br />

(41042 - 99999)<br />

0064 - 0148<br />

(37803 - 41075)<br />

0149 - 9999<br />

(41262 - 99999)<br />

0015 - 0068<br />

(37810 - 40933)<br />

0069 - 9999<br />

(41076 - 99999)<br />

0204 - 0383<br />

(37953 - 40555)<br />

0384 - 9999<br />

(41132 - 99999)<br />

Spring brake cylinder 383007 383023<br />

Blade 1455990 1456849<br />

Steering cylinder 330280 353698<br />

Spring brake cylinder 383007 383023<br />

Steering cylinder 1455982 1456849<br />

Spring brake cylinder 383007 383023<br />

Blade 1455982 1456849<br />

Steering cylinder 415006 353701<br />

Spring brake cylinder 1200496 1201433<br />

Blade 477311 353701<br />

Steering cylinder 1455974 1456776<br />

Spring brake cylinder 1200496 1201433<br />

Blade 477311 353701<br />

Steering cylinder 498009 353736<br />

Blade 477311 353701<br />

Steering cylinder 1452983 1456768<br />

Blade 477311 353701<br />

Steering cylinder 498009 353736<br />

Blade 477311 353701<br />

Steering cylinder 1452983 1456768<br />

Blade 477311 353701<br />

Steering cylinder 351261 353329<br />

Spring brake cylinder 383007 383023<br />

Operator‘s seat 383309 393258<br />

Blade 351261 353329<br />

Steering cylinder 1455982 1456849<br />

Spring brake cylinder 383007 383023<br />

Operator‘s seat 383309 393258<br />

Blade 1455982 1456849<br />

© 2009 by Hamm AG<br />

461


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Description Cylinder Sealing kit<br />

Steering cylinder 487988 353701<br />

0271 - 0411<br />

(37973 - 40750)<br />

Spring brake cylinder 1200496 1201433<br />

Operator‘s seat 383309 393258<br />

4010 H134<br />

Blade 477311 353701<br />

Steering cylinder 1452991 1456776<br />

0412 - 9999<br />

(41182 - 99999)<br />

Spring brake cylinder 1200496 1201433<br />

Operator‘s seat 383309 393258<br />

Blade 1455966 1456776<br />

Steering cylinder 487988 353701<br />

0007 - 0023<br />

(37761 - 39927)<br />

Spring brake cylinder 1200496 1201433<br />

5011 H135<br />

Operator‘s seat 383309 393258<br />

Steering cylinder 1452991 1456776<br />

0024 - 9999<br />

(40012 - 99999)<br />

Spring brake cylinder 1200496 1201433<br />

Operator‘s seat 383309 393258<br />

Steering cylinder 1486616 1456830<br />

3205<br />

H158<br />

H188<br />

0003 - 9999<br />

(47511 - 99999)<br />

Engine bonnet 1263072 1271733<br />

Blade 1455990 1456849<br />

Steering cylinder 1486616 1456830<br />

3307<br />

H159<br />

H189<br />

0001 - 9999<br />

(44041 - 99999)<br />

Engine bonnet 1263072 1271733<br />

Blade 1455982 1456849<br />

3410 - 3411<br />

H169,<br />

H179,<br />

H269<br />

0001 - 9999<br />

Steering cylinder 1535188 1456776<br />

Engine bonnet 1535714<br />

Blade 1455966 1456776<br />

Steering cylinder 1480235 1456768<br />

H160<br />

0001 - 9999<br />

(43462 - 99999)<br />

Engine bonnet 1259601 1271733<br />

3412 - 3414<br />

Blade 1455966 1456776<br />

Steering cylinder 1480235 1456768<br />

H180 0001 - 9999<br />

Engine bonnet 1259601 1271733<br />

Blade 1455966 1456776<br />

462 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Description Cylinder Sealing kit<br />

Steering cylinder 1480235 1456768<br />

3516 - 3520<br />

H161<br />

0001 - 9999<br />

(43553 - 99999)<br />

Engine bonnet 1259601 1271733<br />

Blade 1455966 1456776<br />

Steering cylinder 1480235 1456768<br />

H176 0001 - 9999<br />

Engine bonnet 1259601 1271733<br />

3625<br />

H162<br />

0001 - 9999<br />

(44308 - 99999)<br />

H177 0001 - 9999<br />

Blade 1455966 1456776<br />

Steering cylinder 1480219 1489429<br />

Engine bonnet 1259601 1271733<br />

Steering cylinder 1480219 1489429<br />

Engine bonnet 1259601 1271733<br />

DV 3<br />

H120<br />

1060 - 1159<br />

(38573 - 41011)<br />

1160 - 9999<br />

(41362 - 99999)<br />

Steering cylinder 330280 335916<br />

Edge pressing equipment 419354 352098<br />

Steering cylinder 1455990 1456830<br />

Edge pressing equipment 419354 352098<br />

Steering cylinder 525146 353701<br />

DV 6.4<br />

H143<br />

0001 - 0196<br />

(34844 - 39997)<br />

Operator‘s seat 388734 396737<br />

Edge pressing equipment 330280 335916<br />

DV 8.4<br />

H138<br />

0001 - 0422<br />

(37863 - 40435)<br />

Steering cylinder 493538 353736<br />

Edge pressing equipment 330280 335916<br />

Steering cylinder 1455214 1456776<br />

DV 6.4 PVC<br />

H150<br />

0001 - 0193<br />

(40398 - 44914)<br />

Operator‘s seat 1232428 1237128<br />

Edge pressing equipment 330280 335916<br />

DV 8.4 PVC<br />

H151<br />

0001 - 0033<br />

(40401 - 40905)<br />

0034 - 0208<br />

(41152 - 44754)<br />

Steering cylinder 493538 353736<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1456563 1456768<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1455214 1456776<br />

DV 6 Super<br />

H156<br />

0001 - 9999<br />

(43442 - 99999)<br />

Operator‘s seat 1232428 1237128<br />

Edge pressing equipment 1455990 1456849<br />

Chip spreader 1492128 1261428<br />

Steering cylinder 1456563 1456768<br />

DV 8 Super<br />

H157<br />

0001 - 9999<br />

(43483 - 99999)<br />

Operator‘s seat 1232428 1237128<br />

Edge pressing equipment 1455990 1456849<br />

Chip spreader 1492128 1261428<br />

© 2009 by Hamm AG<br />

463


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Description Cylinder Sealing kit<br />

DV 40 H164 0001 - 9999<br />

Steering cylinder 1515950 1456776<br />

Edge pressing equipment 1455958 1238175<br />

DV 70<br />

H165<br />

H191<br />

0001 - 9999<br />

Steering cylinder 1515934 1456776<br />

Edge pressing equipment 1452967 1456830<br />

DV 90<br />

H166<br />

0001 - 0114<br />

0115 - 9999<br />

Steering cylinder 1515942 2026477<br />

Edge pressing equipment 1452967 1456830<br />

Steering cylinder 2031058 2031059<br />

Edge pressing equipment 1452967 1456830<br />

H192 0001 - 9999<br />

Steering cylinder 2031058 2031059<br />

Edge pressing equipment 1452967 1456830<br />

HD 8 VV, HD 10C VV H170 0001 - 9999 Steering cylinder 2028121 1456830<br />

HD 10 - 12 H171 0001 - 9999<br />

HD 13 - 14 H172 0001 - 9999<br />

0103 - 0982<br />

(36962 - 40435)<br />

Steering cylinder 2051166 1456830<br />

Edge pressing equipment 2080008 1456849<br />

Steering cylinder 2037128 1456830<br />

Edge pressing equipment 2080008 1456849<br />

Steering cylinder 1433016 1200232<br />

Edge pressing equipment 419354 352098<br />

HD 10 - 13<br />

H139<br />

0983 - 1162<br />

(40436 - 40961)<br />

Steering cylinder 1433016 1200232<br />

Edge pressing equipment 1455958 1238175<br />

1163 - 9999<br />

(40962 - 99999)<br />

Steering cylinder 1452967 1456830<br />

Edge pressing equipment 1455958 1238175<br />

Steering cylinder 1466941 1456776<br />

0001 - 0003<br />

(41527 - 41529)<br />

Crab steering 1466933 1456776<br />

Operator‘s seat 1236776 1296469<br />

H152<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1447874 1456768<br />

HD 70 - 75<br />

0004 - 9999<br />

(42311 - 99999)<br />

Crab steering 1466933 1456776<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1447874 1456768<br />

H173<br />

H187<br />

0001 - 9999<br />

Crab steering 1466933 1456776<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456849<br />

464 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Description Cylinder Sealing kit<br />

Steering cylinder 1447874 1456768<br />

H153<br />

0001 - 9999<br />

(40961 - 99999)<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

HD 90 - 110<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1447874 1456768<br />

H174<br />

H181<br />

0001 - 9999<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1477501 1502034<br />

H163<br />

0001 - 9999<br />

(42546 - 99999)<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

HD 120 - 130<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1477501 1502034<br />

H175<br />

H182<br />

0001 - 9999<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456849<br />

Steering cylinder 1447874 1456768<br />

0002 - 0013<br />

(50177 - 50633)<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

HD 150 TT<br />

H168<br />

Edge pressing equipment 1455990 1456768<br />

Steering cylinder 1477501 1502034<br />

0014 - 9999<br />

(60170 - 99999)<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456768<br />

Steering cylinder 1477501 1502034<br />

HD 150 TT<br />

H183<br />

H193<br />

0001 - 9999<br />

Crab steering 1447882 1456768<br />

Operator‘s seat 1236776 1296469<br />

Edge pressing equipment 1455990 1456768<br />

GRW 10-24<br />

H114<br />

H178<br />

H193<br />

0001 - 9999 Edge pressing equipment 1455974<br />

© 2009 by Hamm AG<br />

465


Genuine Hamm starters and alternators<br />

for reliable starting power<br />

Genuine Hamm alternators guarantee<br />

safe power supply for the on-board<br />

electrical system and ensure reliable<br />

operation of the Hamm rollers.<br />

Genuine Hamm starters assure safe<br />

starting of the machines even under the<br />

hardest climatic conditions worldwide.<br />

466 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Alternator<br />

Starter<br />

2220 H132<br />

0001 - 9999<br />

(41222 - 99999)<br />

2320 H155<br />

0357 - 9999<br />

(41718 - 99999)<br />

2420 H141<br />

0288 - 9999<br />

(37813 - 99999)<br />

277797 396370<br />

2520 H142<br />

0064 - 9999<br />

(37803 - 99999)<br />

2620 H144<br />

0015 - 9999<br />

(37810 - 99999)<br />

3010 H133<br />

4010 H134<br />

0204 - 9999<br />

(37953 - 99999)<br />

0271 - 9999<br />

(37973 - 99999)<br />

1200712<br />

327271<br />

5011 H135<br />

0007 - 9999<br />

(37761 - 99999)<br />

392740<br />

3205<br />

H158<br />

0001 - 9999<br />

(43462 - 99999)<br />

1243713<br />

H188 0001 - 9999 2033797<br />

0001 - 0462 1243713<br />

1285858<br />

H159<br />

3307<br />

0463 - 9999 2033797<br />

H189 0001 - 9999 2033797<br />

© 2009 by Hamm AG<br />

467


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Alternator<br />

Starter<br />

H169, H269 0001 - 9999 1294768 1269844<br />

3410 - 3411<br />

H179 0001 - 9999 1294768 2043678<br />

0018 - 0457 1243713<br />

H160<br />

1269844<br />

3412 - 3414<br />

0458 - 9999 1294768<br />

H180 0001 - 9999 1294768 2043678<br />

3516 - 3520<br />

H161<br />

0001 - 0296<br />

(43553 - 50683)<br />

0297 - 9999<br />

(50764 - 99999)<br />

1243713<br />

1294768<br />

1269844<br />

H176 0001 - 9999 1294768 2043678<br />

H162 0002 - 9999 1243713 1269844<br />

3625<br />

H177 0001 - 9999 1294768 2043678<br />

DV 3<br />

H120<br />

0001 - 9999<br />

(28792 - 99999)<br />

340936 340928<br />

DV 6.4, DV 6.4 PVC,<br />

DV 6 Super<br />

H143, H150, H156<br />

0001 - 9999<br />

(36457 - 99999)<br />

1217445 1214209<br />

DV 8.4, DV 8.4 PVC,<br />

DV 8 Super<br />

H138, H151, H157<br />

0001 - 9999<br />

(34677 - 99999)<br />

277797 396370<br />

DV 40 H164 0001 - 9999 1302051 1302043<br />

H165, H166 0001 - 9999 895563 1269844<br />

DV 70, DV 90<br />

H191<br />

H192<br />

0001 - 9999 1300474 1269844<br />

HD 8 VV,<br />

HD 10C VV<br />

H170 0001 - 9999 2041965 2041967<br />

HD 10 - 12 H171 0001 - 9999 2041965 1302043<br />

HD 13 - 14 H172 0001 - 9999 2041965 1302043<br />

468 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Alternator<br />

Starter<br />

HD 10 - 13<br />

HD 70 - 75<br />

H139<br />

H152<br />

1486 - 3621<br />

(42935 - 61497)<br />

3622 - 9999<br />

(61498 - 99999)<br />

0001 - 0288<br />

(41527 - 46542)<br />

0289 - 0668<br />

(46704 - 61497)<br />

0669 - 9999<br />

(61572 - 99999)<br />

H173 0001 - 9999<br />

1238515 398462<br />

1238515 1285858<br />

277797 1214209<br />

1243713<br />

1285858<br />

H187 0001 - 9999 2033797<br />

HD 90 - 110<br />

H153<br />

0001 - 0924<br />

(40961 - 50612)<br />

0925 - 9999<br />

(60175 - 99999)<br />

277797 396370<br />

1243713 1269844<br />

H174 0001 - 9999 1294768 1269844<br />

H181 0001 - 9999 1294768 2043678<br />

HD 120 - 130<br />

H163<br />

0184 - 9999<br />

(60170-99999)<br />

1243713 1269844<br />

H182 0001 - 9999 1294768 2043678<br />

0002 - 0013<br />

(50177 - 50633)<br />

277797 396370<br />

HD 150 TT<br />

H168<br />

H183<br />

H193<br />

0014 - 0049 277797 1269844<br />

0050 - 9999 1294768 1269844<br />

0001 - 9999 1294768 1269844<br />

GRW 10 - 18<br />

(Cummins)<br />

GRW 10 - 18<br />

(Deutz 1013)<br />

GRW 10 - 18<br />

(Deutz 2012)<br />

GRW 10 - 18<br />

(Deutz 2012)<br />

GRW 10 - 24<br />

(TCD 2012)<br />

H114<br />

H114<br />

H114<br />

0693 - 0992<br />

(37492 - 41877)<br />

0993 - 1678<br />

(42394 - 50518)<br />

1679 - 9999<br />

(50444 - 99999)<br />

1210300 1210327<br />

277797 396370<br />

1294830 1269844<br />

H178 0001 - 9999 1294830 1269844<br />

H190 0001 - 9999 1294830 1269844<br />

HW 90<br />

H123<br />

0522 - 0861 1234978 1214209<br />

0862 - 9999 1301500 1285858<br />

© 2009 by Hamm AG<br />

469


Genuine Hamm cab parts<br />

for safety and ergonomics<br />

The genuine Hamm windscreen wiper<br />

system is optimised for the modern cab<br />

concept of the Hamm rollers. Genuine<br />

Hamm windscreen wipers guarantee<br />

best all-round-view even under the<br />

most difficult weather conditions. The<br />

genuine Hamm windscreen wiper system<br />

is reliable and service reduced. The<br />

used rubber parts for the wipers are<br />

optimised for the application on sites<br />

throughout the world.<br />

470 © 2009 by Hamm AG


Machine type<br />

Model<br />

2220 H132<br />

2320 H155<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

3010 H133<br />

4010 H134<br />

5011 H135<br />

3010 H133<br />

4010 H134<br />

5011 H135<br />

3205 H158<br />

3307 H159<br />

3410 - 3411, 3412 - 3414,<br />

3516 - 3520, 3625<br />

3205, 3307<br />

3410 - 3411, 3412 - 3414,<br />

3516 - 3520, 3625<br />

DV 3<br />

DV 6.4<br />

DV 8.4<br />

DV 6.4 PVC<br />

DV 8.4 PVC<br />

H160, H161,<br />

H169<br />

H188, H189<br />

H179, H180<br />

H176, H177<br />

H120<br />

H143<br />

H138<br />

H150<br />

H151<br />

Series range<br />

NEW/old<br />

0001 - 9999<br />

(41693 - 99999)<br />

0357 - 9999<br />

(41718 - 99999)<br />

0863 - 9999<br />

(40936 - 99999)<br />

0149 - 9999<br />

(41262 - 99999)<br />

0069 - 9999<br />

(41067 - 99999)<br />

0288 - 0862<br />

(37813 - 40935)<br />

0064 - 0148<br />

(37803 - 41261)<br />

0015 - 0068<br />

(37810 - 41066)<br />

0204 - 0363<br />

(37953 - 40525)<br />

0271 - 0394<br />

(37973 - 40521)<br />

0007 - 0024<br />

(37761 - 40725)<br />

0364 - 9999<br />

(40526 - 99999)<br />

0395 - 9999<br />

(40522 - 99999)<br />

0025 - 9999<br />

(40726 - 99999)<br />

0001 - 9999<br />

(00001 - 99999)<br />

0001 - 9999<br />

0001 - 9999<br />

(28792 - 99999)<br />

0001 - 9999<br />

(00001 - 99999)<br />

DV 6 Super H156 0001 - 9999<br />

(00001 - 99999)<br />

DV 8 Super<br />

H157<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD 150 TT<br />

GRW 10 - 18<br />

HW 90<br />

H152, H173,<br />

H153, H174,<br />

H181, H163,<br />

H175, H182,<br />

H168, H183,<br />

H187, H193<br />

H114, H178,<br />

H190<br />

H123<br />

0001 - 9999<br />

(00001 - 99999)<br />

0001 - 9999<br />

(00001 - 99999)<br />

0001 - 9999<br />

(00001 - 99999)<br />

Windscreen wipers, wiper arms and wiper blades<br />

Front<br />

Wiper motor: 1240706<br />

Wiper arms: 384666<br />

Wiper blade: 384674<br />

Wiper motor: 399353<br />

Wiper arms: 384666<br />

Wiper blade: 384674<br />

Wiper motor: 384658<br />

Wiper arms: 384666<br />

Wiper blade: 384674<br />

Wiper motor: 1240692<br />

Wiper arms: 384666<br />

Wiper blade: 384674<br />

Wiper motor: 1270036<br />

Wiper arms: 1272152<br />

Wiper blade: 1272187<br />

Wiper motor: 1270036<br />

Wiper arms: 1272152<br />

Wiper blade: 1272187<br />

Wiper motor: 356956<br />

Wiper arms: 356964<br />

Wiper blade: 385999<br />

Wiper motor: 385948<br />

Wiper arms: 385980<br />

Wiper blade: 385999<br />

Wiper motor: 1261185<br />

Wiper arms: 1260065<br />

Wiper blade: 1260073<br />

Wiper motor: 1247484<br />

Wiper arms: 1249371<br />

Wiper blade: 1249398<br />

Wiper motor: 356956<br />

Wiper arms: 356964<br />

Wiper blade: 385999<br />

Wiper motor: 356956<br />

Wiper arms: 356964<br />

Wiper blade: 385999<br />

Rear<br />

Wiper motor: 1240633<br />

Wiper arms: 386006<br />

Wiper blade: 385999<br />

Wiper motor: 399345<br />

Wiper arms: 386006<br />

Wiper blade: 385999<br />

Wiper motor: 385972<br />

Wiper arms: 386006<br />

Wiper blade: 385999<br />

Wiper motor: 1240722<br />

Wiper arms: 386006<br />

Wiper blade: 385999<br />

Wiper motor: 1270044<br />

Wiper arms:1272179<br />

Wiper blade: 1272160<br />

Wiper motor: 1270044<br />

Wiper arms: 2073692<br />

Wiper blade: 2073691<br />

Wiper motor: 385964<br />

Wiper arms: 385980<br />

Wiper blade: 385999<br />

Wiper motor: 1261185<br />

Wiper arms: 1260065<br />

Wiper blade: 1260073<br />

Wiper motor: 1247476<br />

Wiper arms: 1249150<br />

Wiper blade: 1249169<br />

Wiper motor: 534250<br />

Wiper arms: 207683<br />

Wiper blade: 224901<br />

© 2009 by Hamm AG<br />

471


Genuine Hamm headlights<br />

for optimum view around the machine<br />

The genuine Hamm lighting system provides<br />

for safe operation of the Hamm<br />

rollers even on night sites.<br />

The robust design of the Hamm headlights<br />

ensure operating safety even under<br />

the toughest site conditions. The<br />

lighting parts are from weatherproof<br />

and temperature resistant material.<br />

472 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Lighting<br />

Front<br />

Rear<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Rear light: 230286<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

2220 H132<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Work light: 207500<br />

Illuminant 12V 35W: 209619<br />

Headlight cab: 385077 Illuminant 12V 55W<br />

H3: 366528<br />

Rear reflector: 221074<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Rear light: 230286<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

2320 H155<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Work light: 207500<br />

Illuminant 12V 35W: 209619<br />

Headlight cab: 385077<br />

Illuminant 12V 55W H3: 366528<br />

Rear reflector: 221074<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Rear light: 230286<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

2420<br />

2520<br />

2620<br />

H141<br />

H142<br />

H144<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Side lamp: 354252<br />

Illuminant 12V 4W: 209635<br />

Work light: 207500<br />

Illuminant 12V 35W: 209619<br />

Rear reflector: 221074<br />

Headlight cab: 385077<br />

Illuminant 12V 55W H3 - 366528<br />

Headlight: 388483<br />

Illuminant 24V H4: 388467<br />

Illuminant 24V 4W: 230634<br />

Rear light: 330639<br />

Illuminant 24V 10W: 230642<br />

Direction indicator: 311685<br />

Illuminant 24V 21W: 230626<br />

3010 H133<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 24V 21W: 230626<br />

Work light: 385085<br />

Illuminant 24V 70W: 277568<br />

Headlight cab: 385077<br />

Illuminant 24V 70W: 277568<br />

Rear reflector: 221074<br />

© 2009 by Hamm AG<br />

473


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Lighting<br />

Front<br />

Rear<br />

Headlight: 388483<br />

Illuminant 24V H4: 388467<br />

Illuminant 24V 4W: 230634<br />

Rear light: 330639<br />

Illuminant 24V 10W: 230642<br />

Direction indicator: 311685<br />

Illuminant 24V 21W: 230626<br />

4010<br />

5011<br />

H134<br />

H135<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 24V 21W: 230626<br />

Work light: 385085<br />

Illuminant 24V 70W: 277568<br />

Side lamp: 354252<br />

Illuminant 24V 4W: 230634<br />

Headlight cab: 385077<br />

Illuminant 24V 70W: 277568<br />

Rear reflector: 221074<br />

Headlight, left front: 1266985<br />

Headlight, right front: 1266993<br />

Illuminant 12V H7 - 1277499<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

3205<br />

3307<br />

H158 H188<br />

H159 H189<br />

0001-9999<br />

(00001-99999)<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 4W: 209635<br />

Headlight cab: 1272209<br />

Illuminant 12V 55W H3: 366528<br />

Headlight cab: 1272209<br />

Illuminant 12V 55W H3 - 366528<br />

Rear reflector: 398225<br />

3410 - 3411<br />

3412 - 3414<br />

3516 - 3520<br />

3625<br />

H169<br />

H179<br />

H160<br />

H180<br />

H161<br />

H176<br />

H162<br />

H177<br />

0001-9999<br />

(00001-99999)<br />

Headlight, left front: 1266985<br />

Headlight, right front: 1266993<br />

Illuminant 12V H7: 1277499<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 4W: 209635<br />

Side lamp right: 2029266<br />

Side lamp left: 2029166<br />

Illuminant 12V 4W: 209635<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Headlight cab: 1272209<br />

Illuminant 12V 55W H3: 366528<br />

Headlight cab: 1272209<br />

Illuminant 12V 55W H3: 366528<br />

Rear reflector: 398225<br />

474 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Lighting<br />

Front<br />

Rear<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

DV 3<br />

H120<br />

0001-9999<br />

(28792-99999)<br />

Rear reflector: 330647<br />

Illuminant 12V 21W: 283150<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 221074<br />

DV 6.22<br />

H118<br />

0001-9999<br />

(00001-99999)<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Three-unit lamp: 230286<br />

Illuminant 12V 10W: 283142<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 221074<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

DV 6.4<br />

DV 6.4 PVC<br />

DV 6 Super<br />

H143<br />

H150<br />

H156<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Rear reflector: 398225<br />

Headlight cab: 1260049<br />

Illuminant 12V 55W H3: 366528<br />

Headlight cab: 1260049<br />

Illuminant 12V 55W H3: 366528<br />

DV 8.4<br />

H138<br />

0001-9999<br />

(00001-99999)<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Three-unit lamp: 230286<br />

Illuminant 12V 10W: 283142<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 221074<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

DV 8.4 PVC<br />

DV 8 Super<br />

H151<br />

H157<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Rear reflector: 398225<br />

Headlight cab: 1260049<br />

Illuminant 12V 55W H3 - 366528<br />

Headlight cab: 1260049<br />

Illuminant 12V 55W H3: 366528<br />

© 2009 by Hamm AG<br />

475


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Lighting<br />

Front<br />

Rear<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Headlight: 385085<br />

Illuminant 12V 55W H3: 366528<br />

DV 40<br />

DV 70<br />

DV 90<br />

H164<br />

H165<br />

H166<br />

H191<br />

H192<br />

0001-9999<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Drum lighting: 330647<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Drum lighting: 330647<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

Rear reflector: 2025134<br />

Headlight cab: 2035376<br />

Illuminant 12V 55W H3: 366528<br />

Headlight cab: 2035376<br />

Illuminant 12V 55W H3: 366528<br />

HD 8 VV<br />

HD 10C VV<br />

H170 0001-9999<br />

Headlight: 2030857<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 2030858<br />

Illuminant: 2055118<br />

Rear light: 2030860<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 5W: 209694<br />

Rear reflector: 2030859<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 398225<br />

HD 10 - 12 H171 0001-9999<br />

HD 13 - 14 H172 0001-9999<br />

Headlight: 2030857<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 2030858<br />

Illuminant: 2055118<br />

Headlight: 2030857<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 2030858<br />

Illuminant: 2055118<br />

Rear light: 2030860<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 21/5W: 2065509<br />

Rear reflector: 2030859<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 398225<br />

Rear light: 2030860<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 21/5W: 2065509<br />

Rear reflector: 2030859<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 398225<br />

Direction indicator left: 1200631<br />

Direction indicator right: 1200623<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 330647<br />

Illuminant 12V 21W: 283150<br />

HD 10 - 13<br />

H139<br />

0001-1485<br />

(36017-42934)<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 398225<br />

476 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW/old<br />

Lighting<br />

Front<br />

Rear<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

HD 10 - 13<br />

H139<br />

1486-9999<br />

(42935-99999)<br />

Headlight: 330647<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Rear reflector: 398225<br />

Headlight: 388483<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Rear light: 330639<br />

Illuminant 12V 10W: 283142<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD 150 TT<br />

H152<br />

H173<br />

H153<br />

H174<br />

H163<br />

H175<br />

H168<br />

H181<br />

H182<br />

H183<br />

H187<br />

H193<br />

0001-9999<br />

(00001-99999)<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Headlight cab: 385077<br />

Illuminant 12V 55W: 355283<br />

Headlight: 385085<br />

Illuminant 12V 55W H3: 366528<br />

Direction indicator: 311685<br />

Illuminant 12V 21W: 283150<br />

Headlight cab: 385077<br />

Illuminant 12V 55W: 355283<br />

Rear reflector: 398225<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

Headlight: 311987<br />

Illuminant 12V 45/40W: 209651<br />

Illuminant 12V 4W: 209635<br />

GRW 10 - 24<br />

H114<br />

H178<br />

H190<br />

0001-9999<br />

(00001-99999)<br />

Side lamp left: 2029166<br />

Side lamp right: 2029266<br />

Illuminant 12V 4W: 209635<br />

Rear light: 230286<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

Rear reflector: 221074<br />

HW 90 H123 0001 - 9999<br />

Headlight: 346349<br />

Illuminant 12V H4: 346357<br />

Illuminant 12V 4W: 209635<br />

Direction indicator: 230375<br />

Illuminant 12V 21W: 283150<br />

Headlight: 207500<br />

Illuminant 12V 35W: 209619<br />

Rear light: 230286<br />

Illuminant 12V 21W: 283150<br />

Illuminant 12V 10W: 283142<br />

Rear reflector: 221074<br />

© 2009 by Hamm AG<br />

477


Genuine Hamm sensors<br />

for highest possible operating safety<br />

The operation of today’s modern building<br />

machinery would not be conceivable<br />

without sensor technology. Even<br />

our Hamm rollers are equipped with a<br />

number of sensors to ensure the optimal<br />

function and operating safety of the<br />

machine. To achieve a uniform and optimal<br />

as possible compaction result, the<br />

control of the roller’s power train as well<br />

as different controlled drum functions<br />

are prerequisite. The installed sensor<br />

technology fulfils highest requirements<br />

on reliability and longevity.<br />

478 © 2009 by Hamm AG


Survey of sensors<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Vibration Safety Advance drive<br />

Drum<br />

Safety<br />

Backup<br />

Automatic<br />

Emergency<br />

ASC<br />

Speed<br />

2220 H132<br />

2320 H155 810037<br />

2420 H141<br />

2520 H142<br />

2620 H144<br />

817570<br />

3010 H133<br />

4010 H134<br />

810037<br />

5011 H135<br />

DV 3 H120 817570 817570<br />

DV 6.4 H143<br />

DV 8.4 H138<br />

810037 784664<br />

DV 6.4 PVC H150<br />

809276<br />

DV 8.4 PVC H151<br />

DV 6 Super H156<br />

865222<br />

DV 8 Super H157 892033<br />

HD 10 - 13 H139 784664<br />

HD 8 VV,<br />

HD 10C VV<br />

HD 10 - 12<br />

HD 13 - 14<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD 150 TT<br />

GRW 10 - 18<br />

H170<br />

H171<br />

H172<br />

H152<br />

H173<br />

H153<br />

H174<br />

H181<br />

H163<br />

H175<br />

H182<br />

H168<br />

H183<br />

H193<br />

H114<br />

H178<br />

H190<br />

0001-9999<br />

817570<br />

821071 898716<br />

0001 - 0003<br />

(41529 - 42310)<br />

852961 817570 852988 817570<br />

0004 - 0098<br />

(42311 - 44628)<br />

852880 817570 852988 817570<br />

0099 - 9999<br />

(44629 - 99999)<br />

865222 817570 852988 817570<br />

841994<br />

862215 - 400 long,<br />

871338 - 850 long,<br />

871354 - 2000 long<br />

0001 - 9999 865222 817570 852988 817570 871354 - 2000 long<br />

0001 - 0437 865222 817570 852988 817570<br />

0438 - 9999 865222 817570 852988 817570<br />

0001 - 0210<br />

(40961 - 44488)<br />

851880 817570 852988 817570 841994<br />

0211 - 9999<br />

(44489 - 99999)<br />

865222 817570 852988 817570 841994<br />

0001 - 9999 865222 817570 852988 817570<br />

865222 817570 852988 817570<br />

852988 817570<br />

817570<br />

HW 90 H123 817570<br />

862215 - 400 long<br />

871338 - 850 long<br />

2067128<br />

2043690 - 850 long<br />

862215 - 400 long<br />

871338 - 850 long<br />

971354 - 2000 long<br />

2067128<br />

© 2009 by Hamm AG<br />

479


Sensors Series 3000<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Vibration Safety Advance drive<br />

Drum Drive lever Backup Axle motor<br />

Drum drive<br />

motor<br />

Inclination<br />

3205<br />

H158<br />

0003 - 9999<br />

(47511 - 99999)<br />

H188 0001 - 9999<br />

866768 874698<br />

3307<br />

3307 HT<br />

3410 - 3411<br />

H159<br />

H189<br />

H159<br />

H189<br />

H169<br />

H179<br />

0001 - 9999<br />

(44041 - 99999)<br />

0001 - 9999<br />

(44041 - 99999)<br />

866849 874698<br />

1263781 866849 881899 881880 874019<br />

0001 - 9999 2024111<br />

3412 - 3414 H160 0001 - 9999 866849 874698<br />

3412 - 3414 HT H160<br />

0001 - 9999<br />

(43462 - 99999)<br />

865222 866849 881899 881880 874019<br />

3412 - 3414 HT H180 0001 - 9999 865222 2053937 881899 881880 2054062<br />

H161<br />

3516-3520<br />

H176<br />

3516 - 3520 HT H161<br />

H176<br />

3625 HT<br />

H162<br />

H177<br />

0001 - 9999<br />

(43553 - 99999)<br />

0001 - 9999<br />

(44308 - 99999)<br />

866849 874698<br />

865222 866849 881899 881880 874019<br />

865222 866849 881899 881880 874019<br />

Motor<br />

Machine type<br />

Engine speed Fuel filter Coolant<br />

3205<br />

3307<br />

3307 HT (H159)<br />

892653 892947<br />

1263781<br />

3307 HT (H189) 2054132<br />

3410 - 3411 1263781 892653 892947<br />

3412 - 3414<br />

3412 - 3414 HT 1263781 892653* 892947<br />

3412 - 3414 HT 2062292 + 2073584 2065058 892947<br />

3516-3520<br />

3516 - 3520 HT 1263781 892653* 892947*<br />

3625 HT 1263781 892653* 892947*<br />

* with Deutz engine type 2012<br />

480 © 2009 by Hamm AG


Sensors Series DV 40-90<br />

Machine<br />

type<br />

Model<br />

Series<br />

range<br />

NEW/old<br />

Vibration Motor Drive Asphalt<br />

Vibration Speed Management Fuel filter Steering<br />

Temperature<br />

DV 40 H164 0001 - 9999 2027126 2037313 2033499<br />

DV 70<br />

DV 90<br />

H165<br />

H166<br />

H191<br />

H192<br />

0001 - 9999<br />

1263781<br />

865222<br />

0001 - 9999 2026085<br />

2026117 892653 893099 2033499<br />

Machine type<br />

Series range<br />

NEW/old<br />

Speed<br />

Drum ASC T-Version front Osci.-Version rear<br />

DV 40 2035702<br />

DV 70<br />

0001 - 0126 871338<br />

0126 - 9999 2067128<br />

2038290<br />

2038289<br />

DV 90<br />

0001 - 0231 871338<br />

0232 - 9999 2067128 871354<br />

Machine type<br />

Series range<br />

NEW/old<br />

Operator‘s seat<br />

Cab<br />

Shift left Shift right Window<br />

DV 40<br />

DV 70<br />

DV 90<br />

0001 - 0126<br />

0126 - 9999<br />

0001 - 0231<br />

0232 - 9999<br />

893196 893285 893218<br />

© 2009 by Hamm AG<br />

481


Genuine Hamm service kits<br />

to prevent cost-intensive downtimes<br />

Small malfunctions in the electronic<br />

or electric system can disturb the site<br />

work severely. With the genuine Hamm<br />

Service Kit, you will have all necessary<br />

sensors, relays, switches, fuses as well<br />

as control elements at your disposal locally.<br />

The machine can continue the operation<br />

without longer downtime. Due<br />

to the variety of parts, your service and<br />

maintenance staff is supported effectively.<br />

The genuine Hamm Service Kits<br />

should not be missing in any workshop<br />

or service car.<br />

482 © 2009 by Hamm AG


Machine type<br />

Model<br />

Series range<br />

NEW<br />

Version<br />

Emergency<br />

Water sprinkling<br />

Service-Kit Driver-Kit<br />

3205<br />

3307<br />

3410 - 4311<br />

3412 - 3414<br />

3516 - 3520<br />

3625<br />

H158<br />

H159<br />

H169<br />

H160<br />

H161<br />

H162<br />

0001 - 9999<br />

Standard 2035790<br />

Hammtronic 2034656<br />

3205<br />

3307<br />

3410 - 4311<br />

3412 - 3414<br />

3516 - 3520<br />

3625<br />

H188<br />

H189<br />

H179<br />

H180<br />

H176<br />

H177<br />

0001 - 9999<br />

Standard 2117310<br />

Hammtronic 2117311<br />

DV 6 Super H156 0001 - 9999<br />

DV 8 Super H157 0001 - 9999<br />

2035762 2032389<br />

DV 40<br />

H164<br />

DV 70<br />

DV 90<br />

H165<br />

2035744<br />

0001 - 9999<br />

H191 2117318<br />

H166<br />

2035744<br />

0001 - 9999<br />

H192 2117319<br />

2032389<br />

2047936<br />

HD 8 - 10C<br />

H170<br />

HD 10 - 12<br />

H171<br />

2047906<br />

HD 13 - 14<br />

H172<br />

HD 10 - 13 H139 2047945<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD 150 TT<br />

HD 90 - 110<br />

H152<br />

H153<br />

H163<br />

H168<br />

0001 - 9999<br />

Standard 2035747 2039034 2047933<br />

HD 120 - 130<br />

2039034 2047933<br />

Divided drum<br />

2035760<br />

(ASC)<br />

HD 150 TT 2039034 2047944<br />

HD 70 - 75<br />

HD 90 - 110<br />

HD 120 - 130<br />

HD150 TT<br />

HD 90 - 110<br />

H187<br />

H181<br />

H182<br />

H193<br />

0001 - 9999<br />

Standard 2117312<br />

2039034<br />

2047933<br />

HD 120 - 130<br />

Divided drum<br />

2117313<br />

(ASC)<br />

HD 150 TT 2047944<br />

HDX 120 - 140 H184 0001 - 9999 2117320<br />

all types 2039036<br />

© 2009 by Hamm AG<br />

483


Wirtgen Group lubricants<br />

keep your fleet moving<br />

The complex and demanding requirements<br />

imposed by Wirtgen Group machines<br />

have been analysed in intensive<br />

research and testing work together with<br />

leading oil companies and translated<br />

into optimum specifications. The resultant<br />

products are now used for first-time<br />

lubrication of the machines in the factory.<br />

The outcome of these efforts is<br />

remarkable: a large range of premium<br />

lubricants from a single source complemented<br />

by highly functional accessories<br />

“made in Germany” for filling and<br />

lubrication. The new Wirtgen Group lubricants<br />

ensure that your fleet does not<br />

grind to a halt.<br />

Premium lubricants<br />

Wirtgen Group lubricants combine the<br />

best possible basic oils and unique additives<br />

in customized specifications.<br />

The advantages for you:<br />

• Extended oil-change intervals based<br />

on oil analysis in the Wirtgen Group<br />

• Compatibility with the first filling<br />

• Optimum protection against wear<br />

• Perfect protection against corrosion<br />

• Traceability in the event of damage<br />

Wirtgen Group lubricants consequently<br />

improve the performance and service<br />

life of your machines while at the same<br />

time durably cutting their running costs.<br />

The sensible way to save money!<br />

One-stop supply<br />

All Wirtgen Group machines – whether<br />

Wirtgen milling machine, Vögele paver<br />

or Hamm roller – can be filled and lubricated<br />

with the corresponding Wirtgen<br />

Group lubricant for each application.*<br />

Together with the carefully coordinated<br />

mixture of container sizes, this results<br />

in optimized ordering, storage and filling<br />

processes.<br />

Accessories for filling and<br />

lubrication<br />

Highly functional accessories “made in<br />

Germany”, such as canister pumps and<br />

grease guns, are available to assist you<br />

in filling and lubricating your machines.<br />

*Exceptions are indicated<br />

484 © 2009 by Hamm AG


The lubricants in detail<br />

Wirtgen Group Engine Oil<br />

15W40<br />

Powerful high-performance engine oil<br />

made from excellent basic oils and special<br />

additives. Increases the performance<br />

output by your engine while at the<br />

same time ensuring maximum operational<br />

reliability.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Classes: ACEA E7/E5/E3/B4/B3/A2,<br />

API CI-4/CH-4/CG-4/CF-4/CF/SL/SJ<br />

Manufacturers‘ standards: Daimler<br />

Chrysler MB 228.3/229.1, Caterpillar<br />

CAT ECF-1, Cummins CES<br />

20078/7/6/2/1, Mack EO-M Plus,<br />

Volvo VDS-2/VDS-3, MAN M3275<br />

Wirtgen Group Hydraulic Oil<br />

HVLP 46<br />

High-grade multi-range hydraulic oil<br />

with high viscosity index for optimum<br />

protection against wear, even in the<br />

most difficult service conditions. The<br />

new, improved specification ensures<br />

very long service intervals. Optimum<br />

cold starting properties are guaranteed.<br />

Container sizes: 20 l, 208 l<br />

Classes: AFNOR NF-E 48-690/1, AF-<br />

NOR NF-E 48-603 Part 1 - Type HV,<br />

Denison HF-0, Vickers I-286-S, Vickers<br />

M-2950-S, DIN 51524 Part 3, ISO 11158<br />

Type HV<br />

Manufacturers‘ standards: P-70, Denison<br />

HF-0<br />

Wirtgen Group Gear Oil<br />

85W90<br />

Mineral gear oil of the latest generation<br />

for versatile use in gearboxes and axle<br />

drives. Stands out through maximum<br />

protection against wear and oxidation.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Classes: API GL-5<br />

Manufacturers‘ standards: Daimler<br />

Chrysler MB 235.0, ZF-TE-<br />

ML05A/07A/12A/16C/17B, MAN 342<br />

Type N<br />

Note: Must not be used for Wirtgen<br />

milling drum gearboxes, Hamm vibratory<br />

bearings and drum drives, as well<br />

as for Vögele pump splitter gearboxes<br />

and travel drives.<br />

Wirtgen Group Special Gear<br />

Oil<br />

Special all-synthetic high-performance<br />

gear oil for Hamm vibratory bearings<br />

and drum drives, as well as for Vögele<br />

pump splitter gearboxes and travel<br />

drives. Extremely resistant to pressure<br />

and temperature.<br />

Container sizes: 5 l, 20 l, 208 l<br />

Note:<br />

Must not be mixed with mineral gear oil.<br />

Must not be used for Wirtgen milling<br />

drum gearboxes.<br />

Wirtgen Group Multi-purpose<br />

Grease<br />

Highly refined multi-purpose grease for<br />

a wide range of lubricating jobs, such as<br />

on link pins and wheel bearings. Stateof-the-art<br />

additive technology makes<br />

this product particularly suitable for use<br />

in conditions subject to impacts and vibration.<br />

Container size: 400 g cartridge<br />

Wirtgen Group Drum Bearing Grease<br />

Exclusive grease for lubricating Hamm<br />

drum bearings. Extremely resistant to<br />

temperature and pressure.<br />

Container size: 1 kg<br />

Wirtgen Group Drive Bearing Grease<br />

Special high-performance grease for<br />

use in Hamm drive bearings. Extremely<br />

resistant to pressure and water-repellent.<br />

Container size: 1 kg<br />

© 2009 by Hamm AG<br />

485


Wirtgen Group lubricants<br />

Accessories for filling and lubrication<br />

Oil pumps<br />

Hand pump for 20 l canisters:<br />

• Piston pump<br />

• Delivery hose with spring-loaded spiral<br />

and anti-kink spring<br />

• Non-drip spout with holder<br />

• Foot valve<br />

Lever-operated hand pump for 208 l<br />

barrels:<br />

• Made of metal<br />

• Telescoping intake tube<br />

• Pivotable delivery manifold<br />

• Delivery capacity: 0.2 l / stroke<br />

Pressure sprays and grease guns:<br />

Pressure sprays:<br />

• Made of metal<br />

• Flexible hose<br />

• Sizes: 500 g, 1000 g<br />

Grease guns:<br />

• Made of metal<br />

• High pressure output<br />

• Size: 400 g<br />

Filling cans and funnels<br />

Filling cans:<br />

• Flexible spout<br />

• Complete with lid<br />

• Sizes: 1 l, 2 l, 5 l<br />

Filling funnels:<br />

• Transparent plastic material<br />

• Complete with lid<br />

• Diameter: 180 mm, 220 mm<br />

486 © 2009 by Hamm AG


Description Container size Part No.<br />

5 l 2065020<br />

Wirtgen Group Engine Oil 15W40<br />

20 l 2065025<br />

208 l 2065026<br />

Wirtgen Group Engine Oil 10W40<br />

Wirtgen Group Hydraulic Oil 46<br />

5 l 2112355<br />

20 l 2112354<br />

20 l 2065028<br />

208 l 2065029<br />

5 l 2065030<br />

Wirtgen Group Gear Oil 85W90<br />

20 l 2065031<br />

208 l 2065032<br />

5 l 1238051<br />

Wirtgen Group Special Gear Oil<br />

20 l 2065037<br />

208 l 2065038<br />

Concentrate of parting agent for combiand<br />

rubber wheel rollers<br />

5 l 2117378<br />

20 l 2117379<br />

Wirtgen Group Multi-purpose Grease 400 g 2065035<br />

Wirtgen Group Drum Bearing Grease 1 kg 1205757<br />

Wirtgen Group Drive Bearing Grease 1 kg 1227114<br />

Frost protection agent for cooler<br />

5 l 2120296<br />

20 l 2120298<br />

Description<br />

Part No.<br />

Hand pump for 20 l canisters 2065044<br />

Lever operated hand pump for 208 l barrels 2065045<br />

Pressure sprays 500 g 2065046<br />

Pressure sprays 1000 g 2065047<br />

Lever operated hand grease gun 400 g 2065048<br />

Grease gun 400 g 2065049<br />

Filling can 1 l 2065041<br />

Filling can 2 l 2065042<br />

Filling can 5 l 2065043<br />

Filling tunnel 180 mm 2065039<br />

Filling tunnel 220 mm 2065040<br />

© 2009 by Hamm AG<br />

487


Wirtgen Group lubricant requirements when using<br />

construction site lubricant containers<br />

Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Engine Oil 15W40<br />

Container size 5 L<br />

Part No. 2065020<br />

Special Gear Oil<br />

Container size 5 L<br />

Part No. 1238051<br />

Capacity [L] Qty. Drum type Capacity [L] Qty./Drum<br />

2220 H132<br />

2320 H155<br />

0002 - 9999<br />

(41693 - 99999)<br />

0357 - 9999<br />

(41718 - 99999)<br />

8 2<br />

10.5 3<br />

Smooth 8.5 2<br />

Padfoot 7.5 2<br />

Smooth 17 4<br />

Padfoot 1.6 1<br />

2420 H141<br />

0288 - 1062<br />

Smooth/Padfoot 3.2 1<br />

14 3<br />

(37813 - 41611)<br />

Oscillation 13 3<br />

1063 - 9999<br />

Smooth/Padfoot 3.2 1<br />

15.5 4<br />

(41888 - 99999)<br />

Oscillation 13 3<br />

2520 H142<br />

0064 - 0130<br />

(37803 - 40515)<br />

21 5<br />

0131 - 9999<br />

(40931 - 99999)<br />

18.5 4<br />

Smooth/Padfoot 4 1<br />

2620 H144<br />

0015 - 0057<br />

(37810 - 40514)<br />

21 5<br />

0058 - 9999<br />

(40721 - 9999)<br />

18.5 4<br />

Smooth/Padfoot 4 1<br />

2720 H154<br />

0001 - 9999<br />

(41692 - 99999)<br />

18.5 4 Smooth/Padfoot 4 1<br />

3011 H133<br />

0204 - 9999<br />

(37953 - 99999)<br />

10 2 Smooth/Padfoot 3.2 1<br />

4011 H134<br />

0271 - 9999<br />

(37973 - 99999)<br />

14 3 Smooth/Padfoot 3.2 1<br />

0001 - 0077<br />

12.5 3<br />

H158 (44915 - 60379)<br />

3205<br />

0078 - 9999 10 2<br />

Smooth/Padfoot 6.4 2<br />

H188 0001 - 9999 10 2 Smooth/Padfoot 7.5 2<br />

3307<br />

3410 - 3411<br />

3412 - 3414<br />

3516<br />

* Lifetime filling.<br />

0001 - 0347<br />

12.5 3<br />

H159 (44041 - 61030)<br />

Smooth/Padfoot 12 3<br />

00348 - 9999 10 2<br />

H189 0001 - 9999 10 2 Smooth/Padfoot 12 3<br />

H169<br />

0001 - 9999<br />

(61361 - 99999)<br />

9.5 2 Smooth/Padfoot 5.1 2<br />

0001 - 0877<br />

Smooth/Padfoot 5.1 2<br />

H179<br />

11.5 3<br />

0878 - 9999 Smooth/Padfoot 3.8 1<br />

H269 0001 - 9999 9.5 2 Smooth/Padfoot 5.1 2<br />

H160<br />

H180<br />

0002 - 0457<br />

(43589 - 50176)<br />

0458 - 9999<br />

(50289 - 99999)<br />

12.5 3 Smooth/Padfoot 5.8 2<br />

9.5 2<br />

0001 - 0991 11.5 3<br />

0991 - 9999 11.5 3<br />

Smooth/Padfoot 5.8 2<br />

Vibration/oscillation 3.5 1<br />

Smooth/Padfoot 5.8 2<br />

Vibration/oscillation 3.5 1<br />

Smooth/Padfoot 3.8 1<br />

Smooth/Padfoot - HT 5.8 2<br />

Vibration/oscillation 3.5 1<br />

0001 - 0296<br />

25.5 6<br />

(43553 - 50683)<br />

H161<br />

Smooth/Padfoot 5.8 2<br />

00297 -9999<br />

15.5 4<br />

(50764 - 99999)<br />

H176 0001 - 9999 15.5 4 Smooth/Padfoot 5.8 2<br />

488 © 2009 by Hamm AG


Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Gear oil 85W90<br />

Container size 5 L<br />

Part No. 2065030<br />

Hydraulic oil<br />

Container size 20 L<br />

Part No. 2065029<br />

Capacity [L] Qty. Capacity [L] Qty.<br />

2220 H132<br />

2320 H155<br />

0002 - 9999<br />

(41693 - 99999)<br />

0357 - 9999<br />

(41718 - 99999)<br />

6 2 62 4<br />

10 2 70 4<br />

2420 H141<br />

0288 - 1062<br />

(37813 - 41611)<br />

1063 - 9999<br />

(41888 - 99999)<br />

17 4 56 3<br />

17 4 56 3<br />

2520 H142<br />

0064 - 0130<br />

(37803 - 40515)<br />

20 4<br />

0131 - 9999<br />

(40931 - 99999)<br />

21 5<br />

67 4<br />

2620 H144<br />

0015 - 0057<br />

(37810 - 40514)<br />

20 4<br />

0058 - 9999<br />

(40721 - 9999)<br />

21 5<br />

67 4<br />

2720 H154<br />

0001 - 9999<br />

(41692 - 99999)<br />

21 5 67 4<br />

3011 H133<br />

0204 - 9999<br />

(37953 - 99999)<br />

10 2 52 3<br />

4011 H134<br />

0271 - 9999<br />

(37973 - 99999)<br />

17 4 62 4<br />

0001 - 0077<br />

3205<br />

H158 (44915 - 60379)<br />

0078 - 9999<br />

9 2 32 2<br />

H188 0001 - 9999 9 2 32 2<br />

3307<br />

3410 - 3411<br />

H159<br />

0001 - 0347<br />

(44041 - 61030) 9 2 32 2<br />

00348 - 9999<br />

H189 0001 - 9999 9 2 32 2<br />

H169<br />

0001 - 9999<br />

(61361 - 99999)<br />

14 3 50 3<br />

0001 - 0877<br />

H179<br />

0878 - 9999<br />

14 3 50 3<br />

H269 0001 - 9999 14 3 50 3<br />

H160<br />

0002 - 0457<br />

(43589 - 50176)<br />

0458 - 9999<br />

(50289 - 99999)<br />

14 3 50 3<br />

14 3 50 3<br />

3412 - 3414<br />

0001 - 0991 14 3 50 3<br />

H180<br />

0991 - 9999 14 3 50 3<br />

3516<br />

* Lifetime filling.<br />

H161<br />

0001 - 0296<br />

(43553 - 50683)<br />

00297 -9999<br />

14 3 50 3<br />

(50764 - 99999)<br />

H176 0001 - 9999 14 3 50 3<br />

© 2009 by Hamm AG<br />

489


Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Engine Oil 15W40<br />

Container size 5 L<br />

Part No. 2065020<br />

Special Gear Oil<br />

Container size 5 L<br />

Part No. 1238051<br />

Capacity [L] Qty. Drum type Capacity [L] Qty./Drum<br />

3518 - 3520<br />

H161<br />

0001 - 0296<br />

(43553 - 50683)<br />

00297 -9999<br />

(50764 - 99999)<br />

25.5 6<br />

15.5 4<br />

Smooth/Padfoot 8 2<br />

H176 0001 - 9999 15.5 4 Smooth/Padfoot 7.6 2<br />

3625<br />

H162 0001 - 9999 18.5 4 Smooth 7.6 2<br />

H177 0001 - 9999 15.5 4 Smooth 7.6 2<br />

DV 3<br />

DV 6.4<br />

DV 6.4 PVC<br />

DV 6 Super<br />

DV 8.4<br />

H120<br />

H143<br />

H150<br />

H156<br />

H138<br />

1210 - 9999<br />

(42376 - 99999)<br />

0002 - 9999<br />

(37647 - 99999)<br />

0001 - 9999<br />

(40398 - 43441)<br />

0001 - 9999<br />

(43442 - 99999)<br />

0292 - 9999<br />

(37863 - 99999)<br />

5.5 2 Vibration<br />

10.5 3 Vibration<br />

10.5 3 Vibration<br />

10.5 3 Vibration<br />

10 2 Vibration 2.2 1<br />

DV 8.4 PVC<br />

H151<br />

0001 - 9999<br />

(40401 - 99999)<br />

10.5 3<br />

Vibration 2.2 1<br />

Oscillation<br />

DV 8 Super<br />

H157<br />

0001 - 9999<br />

(43483 - 99999)<br />

10.5 3<br />

Vibration 2.2 1<br />

Oscillation<br />

DV 40 H164 0001 - 9999 5 3 Vibration<br />

DV 70<br />

DV 90<br />

HD 8 VV, HD 10C<br />

VV<br />

H165 0001 - 9999 9.5 5 Vibration/oscillation<br />

H191 0001 - 9999 11.5 6 Vibration/oscillation<br />

H166 0001 - 9999 9.5 5 Vibration/oscillation<br />

H192 0001 - 9999 11.5 6 Vibration/oscillation<br />

H170 0001 - 9999 4 2 Vibration<br />

HD 10/12 H171 0001 - 9999 5 3 Vibration<br />

HD 13/14 H172 0001 - 9999 5 3 Vibration<br />

0001 - 3611<br />

(35845 - 61646)<br />

6.5 4<br />

HD 10 1.7 * 1<br />

HD 10 - 13<br />

H139<br />

HD 12 2 * 1<br />

3612 - 9999 6 3<br />

HD 13 2.2* 1<br />

* Lifetime filling.<br />

490 © 2009 by Hamm AG


Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Gear oil 85W90<br />

Container size 5 L<br />

Part No. 2065030<br />

Hydraulic oil<br />

Container size 20 L<br />

Part No. 2065029<br />

Capacity [L] Qty. Capacity [L] Qty.<br />

3518 - 3520<br />

H161<br />

0001 - 0296<br />

(43553 - 50683)<br />

00297 -9999<br />

(50764 - 99999)<br />

14 3 50 3<br />

H176 0001 - 9999 14 3 50 3<br />

3625<br />

H162 0001 - 9999 14 3 50 3<br />

H177 0001 - 9999 14 3 50 3<br />

DV 3<br />

DV 6.4<br />

DV 6.4 PVC<br />

DV 6 Super<br />

DV 8.4<br />

H120<br />

H143<br />

H150<br />

H156<br />

H138<br />

1210 - 9999<br />

(42376 - 99999)<br />

0002 - 9999<br />

(37647 - 99999)<br />

0001 - 9999<br />

(40398 - 43441)<br />

0001 - 9999<br />

(43442 - 99999)<br />

0292 - 9999<br />

(37863 - 99999)<br />

60 3<br />

1 1 60 3<br />

1 1 60 3<br />

1 1 60 3<br />

66 4<br />

DV 8.4 PVC<br />

H151<br />

0001 - 9999<br />

(40401 - 99999)<br />

65 3<br />

DV 8 Super<br />

H157<br />

0001 - 9999<br />

(43483 - 99999)<br />

65 3<br />

DV 40 H164 0001 - 9999 30 6<br />

DV 70<br />

H165 0001 - 9999<br />

H191 0001 - 9999<br />

45 3<br />

DV 90<br />

H166 0001 - 9999<br />

H192 0001 - 9999<br />

45 3<br />

HD 8 VV, HD 10C<br />

VV<br />

H170 0001 - 9999 26 2<br />

HD 10/12 H171 0001 - 9999 28 2<br />

HD 13/14 H172 0001 - 9999 55 3<br />

0001 - 3611<br />

(35845 - 61646)<br />

HD 10 - 13<br />

H139<br />

35 2<br />

3612 - 9999<br />

* Lifetime filling.<br />

© 2009 by Hamm AG<br />

491


Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Engine Oil 15W40<br />

Container size 5 L<br />

Part No. 2065020<br />

Special Gear Oil<br />

Container size 5 L<br />

Part No. 1238051<br />

Capacity [L] Qty. Drum type Capacity [L] Qty./Drum<br />

HD 70 - 75<br />

HD 85 - 100<br />

(F4L 912)<br />

HD 85 - 100<br />

(BF4L 913)<br />

HD 90 - 110<br />

HD 120 - 130<br />

H152<br />

0001 - 9999<br />

(41527 - 99999)<br />

10 2<br />

H173 0001 - 9999 10 2<br />

H187 0001 - 9999 10 2<br />

H122<br />

H153<br />

0083 - 9999<br />

(32959 - 99999)<br />

0083 - 9999<br />

(32959 - 99999)<br />

0001 - 0924<br />

(40961 - 50612)<br />

0925 - 9999<br />

(60175 - 99999)<br />

HD 70 undivided 9.5 2<br />

HD 75 undivided 11 3<br />

HD 70 undivided 7 2<br />

HD 75 undivided 9 2<br />

HD 70 undivided 7 2<br />

HD 75 undivided 9 2<br />

10 2 Vibration 10 2<br />

12 3 Vibration 10 2<br />

12.5 3<br />

9.5 2<br />

H174 0001 - 9999 9.5 2<br />

H181 0001 - 9999 11.5 3<br />

H163<br />

0001 - 0924<br />

(40961 - 50612)<br />

12.5 3 HD 120/130<br />

0184 - 9999<br />

(60185 - 99999)<br />

9.5 2 HD 120/130<br />

H175 0001 - 9999 9.5 2 HD 120/130<br />

H182 0001 - 9999 11.5 3 HD 120/130<br />

H275 0001 - 9999 9.5 2 HD 120/130<br />

HD 120 - 140 H184 0001 - 9999 11.5 3<br />

HD 150 TT<br />

GRW 10 - 18<br />

(Cummins)<br />

GRW 10 - 18<br />

(BF4M1013E)<br />

GRW 10 - 18<br />

(BF4M2012C)<br />

GRW 10 - 24<br />

(TCD 2012)<br />

HW 90<br />

* Lifetime filling.<br />

H168<br />

0001 - 0014<br />

(49181 - 60170)<br />

12.5 3 Tyre<br />

0015 - 9999<br />

(60171 -9999)<br />

9.5 2 Tyre<br />

H183 0001 - 9999 9.5 2 Tyre<br />

H193 0001 - 9999 11.5 3 Tyre<br />

H114<br />

H114<br />

0693 - 0992<br />

(37492 - 41877)<br />

0993 - 1708<br />

(42394 - 50542)<br />

9 2 Tyre<br />

12.5 3 Tyre<br />

H114<br />

1709 - 9999<br />

(50669 - 99999)<br />

9.5 2 Tyre<br />

H178 0001 -09999 9.5 2 Tyre<br />

H190 0001 - 9999 11.5 3 Tyre<br />

H123<br />

0522 - 0862<br />

(37702 - 61367)<br />

10.5 3 static<br />

0862 - 9999 10 2 static<br />

HD 90 divided 2.4 1<br />

HD 90/110 undivided 11 3<br />

HD 90 divided 2.4 1<br />

HD 90/110 undivided 11 3<br />

HD 90 divided 2.8 1<br />

HD 90/110 undivided 9 2<br />

HD 90 divided 2.8 1<br />

HD 90/110 undivided 9 2<br />

3.2 1<br />

HD 120 4.5 1<br />

HD 140 5.5 2<br />

492 © 2009 by Hamm AG


Machine<br />

type<br />

Model<br />

Series range<br />

NEW/old<br />

Gear oil 85W90<br />

Container size 5 L<br />

Part No. 2065030<br />

Hydraulic oil<br />

Container size 20 L<br />

Part No. 2065029<br />

Capacity [L] Qty. Capacity [L] Qty.<br />

H152<br />

0001 - 9999<br />

(41527 - 99999)<br />

50 3<br />

HD 70 - 75<br />

H173 0001 - 9999 45 3<br />

H187 0001 - 9999 45 3<br />

HD 85 - 100<br />

(F4L 912)<br />

HD 85 - 100<br />

(BF4L 913)<br />

H122<br />

0083 - 9999<br />

(32959 - 99999)<br />

0083 - 9999<br />

(32959 - 99999)<br />

70 4<br />

0001 - 0924<br />

(40961 - 50612)<br />

HD 90 - 110<br />

H153<br />

0925 - 9999<br />

(60175 - 99999)<br />

70 4<br />

H174 0001 - 9999 55 3<br />

H181 0001 - 9999 55 3<br />

HD 120 - 130<br />

H163<br />

0001 - 0924<br />

(40961 - 50612)<br />

70 4<br />

0184 - 9999<br />

(60185 - 99999)<br />

H175 0001 - 9999 55 3<br />

H182 0001 - 9999<br />

H275 0001 - 9999<br />

55 3<br />

HD 120 - 140 H184 0001 - 9999 40 2<br />

HD 150 TT<br />

H168<br />

0001 - 0014<br />

(49181 - 60170)<br />

0015 - 9999<br />

(60171 -9999)<br />

55 3<br />

H183 0001 - 9999 55 3<br />

H193 0001 - 9999 55 3<br />

GRW 10 - 18<br />

(Cummins)<br />

GRW 10 - 18<br />

(BF4M1013E)<br />

GRW 10 - 18<br />

(BF4M2012C)<br />

GRW 10 - 24<br />

(TCD 2012)<br />

HW 90<br />

* Lifetime filling.<br />

H114<br />

H114<br />

0693 - 0992<br />

(37492 - 41877)<br />

0993 - 1708<br />

(42394 - 50542)<br />

11.5 3 33.7 2<br />

11.5 3 33.7 2<br />

H114<br />

1709 - 9999<br />

(50669 - 99999) 11.5 3 33.7 2<br />

H178 0001 -09999<br />

H190 0001 - 9999 11.5 3 32.7 2<br />

H123<br />

0522 - 0862<br />

(37702 - 61367) 5.6 2 60 3<br />

0862 - 9999<br />

© 2009 by Hamm AG<br />

493


The General Standard Terms and Conditions of Sale and Delivery apply.<br />

The Terms and Conditions of Sale and Delivery of the company at which orders are processed can be sent on request.<br />

They can also be viewed on the website of the respective company.<br />

© 2009 by Wirtgen Group

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